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2011 Khameneifar2011
2011 Khameneifar2011
Journal of Vibration and Acoustics Copyright © 2011 by ASME FEBRUARY 2011, Vol. 133 / 011005-1
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4w共,t兲 4w共,t兲
EI + AL4 =0 共1兲
4
t2
where E is the Young’s modulus, I is the area moment of inertia,
is the mass density, and A is the cross sectional area of the
beam. The piezoelectric layers cover the whole length of the
beam; hence, EI and A are taken as constant values. It should be
noted that placing the piezo layers on a part of the beam would
not be appropriate if the device is to be used as an energy har-
vester as the goal is to extract maximum power by utilizing the
whole length of the beam.
Using the method of separation of variables, w共 , t兲 can be
decomposed as
w共,t兲 = 共兲 · ␦共t兲 共2兲
Fig. 1 System for harvesting energy from rotary motion where 共兲 and ␦共t兲 are the spatial and temporal coordinate sys-
application tems. Moreover,
4EI
␦i共t兲 = e jt, 2 = 共3兲
AL4
This paper discusses a rotary power scavenging unit comprised
i共兲 = c1 sin  + c2 cos  + c3 sinh  + c4 cosh  共4兲
of a rotating flexible cantilever beam with a tip mass on which a
PZT is mounted for energy harvesting. The gravitational force on where Eq. 共4兲 describes the ith mode shape of the beam. The
the tip mass causes sustained oscillatory motion in the flexible boundary conditions of Eq. 共1兲 specify an infinite set of values for
beam as long as there is rotary motion. The organization of this . Each  determines an eigenfrequency of the beam. The terms
paper is as follows. In Sec. 2, a model of the piezoelectric energy in Eq. 共4兲 can be determined by incorporating the boundary con-
harvesting system is obtained using the Lagrangian formulation. ditions of the system. The following boundary conditions can be
To this end, the dynamic equations describing the interaction of considered for a clamped-free beam carrying a load tip mass:
the piezoelectric transducer and a flexible beam are obtained.
Hence, expressions describing the electrical output voltage and
the power of the combined piezoelectric energy harvesting system
冏 冏
i共兲兩=0 = 0,
d i共 兲
d =0
=0 共5兲
冏 冏 冏 冏
are presented. An expression for the optimal value of load resis-
tance is obtained, which results in the maximum harvested power. d 2 i共 兲 J L 4 d i共 兲
= 共6兲
Hence, an upper bound of the harvested power is obtained. In Sec. d =1 AL3 d =1
冏 冏
3, numerical simulations are presented to illustrate analytical re-
sults and the performance of the energy harvester. It is shown that d 3 i共 兲 M L 4
by proper design, the proposed system can scavenge enough =− i共兲兩=1 共7兲
d3 =1 AL
power required to charge batteries for wireless sensors in applica-
tions involving health monitoring of rotating mechanisms. where M L and JL are the load mass and inertia, respectively. Using
the above boundary conditions, we have
c 3 = − c 1, c4 = − c2 共8兲
2 Energy Harvester Mechanism and Its Dynamic It can be shown that the positive value of  is given by the solu-
Modeling tions of the following equation:
The proposed energy harvester is a piezoelectric cantilever 共1 + cos  cosh 兲 − M 共sin  cos  − cos  sinh 兲
beam attached to an extension beam. The extension beam is in
− J3共sin  cosh  + cos  sinh 兲 + MJ4共1
turn connected to a tip mass. This harvester is mounted rigidly on
a hub, as shown in Fig. 1. The hub rotates with its rotation axis in − cos  cosh 兲 = 0 共9兲
the horizontal plane with a relatively constant speed during its
where M = M L / AL and J = JL / AL . By using the method of as-
3
operation. In this section, we derive a mathematical model of the
sumed modes 关14,15兴 and the Lagrangian formulation, the dy-
energy harvester that relates mechanical deflections, hub speed,
namic model for the beam is obtained by using
冉 冊
and other parameters with the generated electric charge. To this
end, the coupled dynamics of a rotating flexible beam are derived d T T U
and integrated with electrical circuit equations based on the effect − + = Fi 共10兲
dt q̇i qi qi
of the piezoelectric transducer.
where T is the total kinetic energy, U includes strain and gravita-
2.1 Dynamic Modeling of the Rotating Beam. The pro- tion potential energy, Fi is the ith generalized force, and qi is the
posed energy harvester consists of a cantilever beam carrying a ith generalized coordinate. Assume that R is the position of an
tip-mass payload, which is mounted on a rotating hub, as shown infinitesimal segment on the beam in the rotating coordinate sys-
in Fig. 1. The cantilever beam contains two active layers of piezo- tem Xⴱ-Y ⴱ. Then, the following relationships can be written:
electrics, which cover the whole length of the beam.
In the system shown in Fig. 1, the acceleration of the hub and R = xiⴱ + wjⴱ 共11兲
the gravity force on the tip mass provide excitations to the system,
which cause the beam to vibrate. Deflection of the beam relative x ⴱ w ⴱ ˙ ⴱ
to its base is denoted by w共 , t兲, where = x / L is the normalized Ṙ = i + j + k ⫻ 共xiⴱ + wjⴱ兲 = 共ẋ − ˙ w兲iⴱ + 共ẇ + x˙ 兲jⴱ
t t
position x along the beam, with the length of the beam given by L.
共12兲
Assuming an Euler–Bernoulli beam with small deformations, the
partial differential equation describing vibrations of the cantilever The kinetic energy of different components of the beam-mass sys-
beam is given by 关8兴 tem can be expressed as follows. For the hub,
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1
冋冕 1
册 mii = mbi−1,e
2
+ M Li−1,e
2
+ JL⬘2i−1,e, i = 2, . . . ,m + 1 共24兲
再 冎
Thub = 共x2 + y 2兲dm ˙ 2 = Jh˙ 2 共13兲
2 2
hub i = 1, . . . ,m + 1
mij = M LL j−1,e + JL⬘ j−1,e + j−1 共25兲
where Jh is the hub inertia. j⫽i
For the beam 共ẋ = 0 , y = 0 , ẏ = 0兲, the kinetic energy is given
where , ⬘, and are m ⫻ 1 vectors, with i given by
by
冕 冕
1
1 1 i = AL2 i共兲d , i = 1, . . . ,m 共26兲
Tbeam = Jb˙ 2 + 共ẇ + 2ẇx˙ 兲dm
2
共14兲 0
2 2 beam
where Jb is the beam inertia. Matrix C共␦ , , ␦˙ , ˙ 兲 represents Coriolis and centrifugal terms and
can be expressed as
冋 册
For the tip mass, we have x = L , ẋ = 0 , ẏ = 0 , w共x , t兲
= w共L , t兲 , ẇ共x , t兲 = ẇ共L , t兲. Hence, the expressions for transla- M L共Te ␦兲共Te ␦˙ 兲 M L˙ 共Te ␦兲Te
tional and rotational kinetic energies are as follows: C共␦, , ␦˙ , ˙ 兲 = 共27兲
− M L˙ 共eTe 兲␦ 0
1 ˙2
T L1 = 2 关 w共L,t兲
2
+ 共ẇ共L,t兲 + L˙ 兲 兴M L 2
共translational兲 共15兲 The elements of the gravitational force vector
1
TL1 = JL ˙ +
2
冋
ẇ共L,t兲
x
册 2
共rotational兲 共16兲 G共␦, 兲 = 冋 册
G11
G21
are expressed as follows:
冋 册
The potential energy U can be expressed as
冕 冉 冊 冕冉 冊 冕
L
L L
EI 2w 2
w G1 = G11 = gA共− sin 兲 Tdx + M Lg共− sin 兲eT ␦
U= dx + gA + 共x − w tan 兲sin dx
0
2 x2 0
cos 0
+ M Lgh兩=1 共17兲 L2
+ gA cos + M LgL cos 共28兲
2
where h 兩=1 is the deflection of the beam at its end point given by
冉 w兩=1
冊 G21 = G2 cos
冋 册
h兩=1 = 共L − w兩=1 tan 兲sin 共18兲
冕
cos L
冉冕 冊
Then, the generalized applied forces are given by F1 = T, which is L
the torque applied on the rotating shaft, and F P, which is the K= EI ⬙⬙⌻dx 共30兲
moment induced by the piezoceramic layer 关16兴, and are given as 0
follows:
Assuming H = M−1, multiplying Eq. 共22兲 by H, and rearranging
冤 冥
1⬘共a兲 − 1⬘共b兲 the terms, we have
F1 = T, F2 to Fm+1 = FP = v共t兲 ]
m⬘ 共a兲 − m⬘ 共b兲
In Eq. 共20兲, it is assumed that a pair of piezoceramics are
共20兲
冋册 冋
¨
␦¨
=H
T − f 11 − f 12 − G1
FP − K␦ − f 21 − f 22 − G2
册 共31兲
mounted, with their two ends located at xa and xb of the beam. In where
this paper, we have xa = 0 and xb = L. It should be noted that this
torque is a function of voltage v共t兲 applied to the piezoceramic
layer. The term is a backward coupling term given by 关16兴
H= 冋 H11 H12
H21 H22
册 共m+1兲⫻共m+1兲
冋册 冋册
␦¨ = H21共T − f 11 − f 12 − G1兲 − H12共K␦ + f 21 + G2 − FP兲 共33兲
M共␦,t兲
¨
␦¨
+ C共␦, , ␦˙ , ˙ ,t兲
˙
␦˙
+ G共␦, ,t兲 + 冋 册 0
K␦共t兲
From Eqs. 共32兲 and 共33兲 and assuming that the hub rotates with a
constant speed 共¨ = 0兲, the dynamic model of the rotating flexible
冋 册
beam is given by
T共t兲
= 共22兲 ␦¨ 共t兲+共H22 − H21H11−1H12兲 − 共K − M L˙ 2eTe 兲␦共t兲 = − 共H22
FP共t兲
where ␦ is 关␦1 , . . . , ␦m兴T. The elements of the mass matrix, mij, are − H21H11−1H12兲共G2 cos ˙ t − FP共t兲兲 共34兲
expressed as
2.2 Coupled Electrical Model. Next, we obtain the equations
m11 = Jh + Jb + JL + M LL2 + M L共Te ␦兲2 共23兲 describing the dynamics of the piezoelectric transducer. The pi-
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enough such that K − M L˙ 2eTe ⬍ 0, the dynamic Eq. 共37兲 be-
comes unstable.
The parameters that affect the eigenfrequency of the beam-mass
system can be used to design an efficient energy harvester. Proof
mass M L and beam length L influence the eigenfrequency of the
system. For a constant angular speed, the resonant frequency of
the energy harvester is in the form of 共k̃1 + k̃2˙ 2兲1/2. As M L in-
creases, both k̃1 and k̃2 decrease monotonically. This fact can be
used as a design guideline. Hence, by increasing the mass of the
Fig. 2 Electrical circuit symbolizing the parallel connection of proof mass, the resonant frequency of the beam-mass system de-
piezoelectric layers creases. Coefficient k̃2 does not depend on the beam length; how-
ever, by increasing L, the term k̃1 decreases sharply, and as a
result, the resonant frequency is decreased as the beam length
increases.
ezoceramic layers of a symmetric bimorph cantilever beam can be Equation 共37兲 also shows the effect of gravity as the harmonic
connected in series or in parallel depending on the application driving force. The effect of the piezoelectric output 共harvested
关10兴. Figure 2 shows that each piezoceramic layer in parallel con- voltage兲 on the coupled equation of motion can also be observed
nection can be represented as a current source in parallel with its from Eq. 共38兲. The electromechanical model that has been derived
internal capacitance. In a practical situation, the output voltage is so far is without considering the effect of damping in the system,
rectified and conditioned by the converter circuit for storing the which is considered in the next section.
harvested power in a storage media such as a large capacitor.
However, the purely resistive electrical load gives a simple and 2.4 Dynamic Equations Including the Damping Term. The
useful way of calculating the power generated from the scavenger, effect of damping can be added to the Euler–Bernoulli equation
which has already been used in different studies 关10–12,17兴. by incorporating internal strain-rate damping and viscous air
The electrical circuit equation for the circuit shown in Fig. 2 damping. Hence, let us introduce a damping term with a coeffi-
can be derived based on the Kirchhoff laws as follows: cient 2rr = Csr2 / E + Ca / m, where the first term represents the
effect of the strain-rate damping component and the second part
d共t兲 共t兲
CP + = i p共t兲 共35兲 represents the air damping component with damping coefficients
dt 2Rl Cs and Ca, respectively 关10兴. After substituting the forcing func-
The output current of the PZT sensor is a function of strain and is tion from Eq. 共29兲 into Eq. 共37兲 and introducing the above damp-
given by 关16兴 ing term, we have
冕
L m X A
3w共x,t兲 ␦¨ 共t兲 + 2rr␦˙ 共t兲 + r2␦共t兲 + v共t兲 = − cos ˙ t
兺
d31Ezb1th d31Ezb1th 共39兲
i p共t兲 = − dx = − ⬘Tr,e␦˙ r共t兲 B B
2 0
x2 t 2 r=1
共36兲 v共t兲
C pv̇共t兲 + = ␥␦˙ 共t兲 共40兲
where Rl is the load resistance; C p = s33bL / h p
is the internal ca- 2R
pacitance of each layer; ␥ = −共d31Ezb1th / 2兲⬘1,e is the forward where r = 冑C / B, ␥ = −共d31Ezbth / 2兲⬘1,e, A = 关A兰L0 dx + M Le兴g,
coupling term; s33 is the permittivity constant; p, L, and h p are the
B = 共M 2 + J ⬘2 + m 2 兲, C = 共K − M ˙ 2 + 2 兲, and X
L 1,e L 1,e b 1,e L 1,e
width, length, and thickness of the piezoceramic layer; and h p is
the thickness of the beam. = ⬘1,e.
Solving Eqs. 共39兲 and 共40兲 for ␦ and output voltage V in the
2.3 Undamped Coupled Electromechanical Model. The phasor domain, we have
model given by Eq. 共34兲 is reduced to a single-mode model to
simplify the analysis and to gain more insight about the dynamic 2j˙ R␥A
behavior of the system. Thus, the single-mode model is given by V共˙ 兲 = 共41兲
D1 + jD2
共K − M L˙ 221,e兲
␦¨ 共t兲 + ␦共t兲 A + j2˙ RC pA
共M L21,e + JL⬘21,e + mb21,e兲 ␦共˙ 兲 = 共42兲
D1 + jD2
1
+ ⬘1,ev共t兲 = where j is the imaginary number and D1 and D2 are given by
共M L21,e + JL⬘21,e + mb21,e兲
−
共M L21,e
1
+ J L ⬘ 2
1,e + mb21,e兲
G2 cos ˙ t 共37兲 冉
D1 = B + 2RC pB 2 冉冑冊 C
B
冊
+ M L21,e ˙ 2 − K
C pv̇共t兲 +
v共t兲
2Rl
=−
d31Ezwth
2
⬘1,e␦˙ 共t兲 共38兲 冉
D2 = 2RC p共B + M L21,e兲˙ 3 − 2R共␥X + C pK兲 + 2B 冑冊
C ˙
B
An interesting observation from Eq. 共37兲 is that the stiffness term Using Eq. 共41兲, the average harvested electrical power is given by
varies as the hub speed changes. Thus, the beam is more rigid
with a stiffness of K when it is not rotating, which is reduced by 兩V兩2 4˙ 2R␥2A2
兩P兩 = = 共43兲
M L˙ 221,e due to rotational speed. In other words, the rotation R 关共D1兲2 + 共D2兲2兴
makes the beam less rigid by a factor proportional to the square of
Equation 共43兲 can be used to derive an expression for the upper
the rotational speed. Fro共37兲, it follows that if we select ˙ such bound of the maximum power in terms of load resistance R. The
that K − M L˙ 2eTe ⬎ 0, the dynamic equation is stable since all resulting R is the optimum load resistance to be placed across the
coefficients of the equation are positive. If the base moves fast harvester. For this value of resistive load, the power is maximized,
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Table 1 Characteristics of the proposed beam-mass system
and piezoceramic layers
3 Numerical Results
This section presents numerical results to evaluate the feasibil-
ity of the energy harvesting system for the rotary motion applica- Fig. 5 Output voltage for R = 100 K
tions. The geometric and material parameters of the bimorph can-
tilever proposed in this paper are given in Table 1.
As discussed in Sec. 2.3, Eq. 共37兲 describes the dependency of
the eigenfrequency of the system with the angular speed. Figure 3
shows that with an increase in speed, the eigenfrequency of the
system decreases. Also, resonance occurs at 132 rad/s where the
eigenfrequency of the system meets the excitation frequency,
which is the angular speed of the hub. Another observation from
Fig. 3 is that the angular speed of 186.7 rad/s is the critical speed
beyond which the system’s eigenfrequency is negative and, as a
result, is unstable. Fig. 6 Harvested power for R = 100 K
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⫽ frequency, rad/s
˙ ⫽ angular velocity of the hub, rad/s
ML ⫽ mass of the tip, kg
JL ⫽ moment of inertia of the tip mass, kg m2
T ⫽ kinetic energy, N m
U ⫽ potential energy, N m
b ⫽ width of the beam, m
⫽ modal damping ratio
2h1 ⫽ thickness of the beam, m
Fig. 7 Variations in the peak power with load resistance tz ⫽ thickness of piezo, m
d31 ⫽ piezoelectric charge constant, pm/V
⫽ permittivity, F/m
R ⫽ resistive load, ⍀
V ⫽ voltage, V
P ⫽ power, W
Cp ⫽ piezocapacitance, F
ip ⫽ piezo generated current, A
Subscript
p ⫽ piezoelectric layer electrical property
z ⫽ piezoelectric layer mechanical property
Fig. 8 Optimal resistance versus damping ratio
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