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2013 - A Piezoelectric Energy Harvester For Rotary Motion
2013 - A Piezoelectric Energy Harvester For Rotary Motion
Abstract—This paper investigates the analysis and design of a A major shortcoming of using batteries is the requirement to
vibration-based energy harvester for rotary motion applications. recharge or replace them on a regular basis [2]. Since stopping
The energy harvester consists of a cantilever beam with a tip the systems to replace the batteries may not be practical, an
mass and a piezoelectric ceramic attached along the beam that
is mounted on a rotating shaft. Using this system, mechanical vi- apparatus such as an energy harvester that can locally scavenge
bration energy is induced in the flexible beam due to the gravita- or harvest energy to recharge the batteries is highly advanta-
tional force applied to the tip mass while the hub is rotating. The geous. Several energy harvesting mechanisms have been devel-
piezoelectric transducer is used to convert the induced mechan- oped for transforming ambient energy (in this case, mechanical
ical vibration energy into electricity. The equations of motion of vibrations) into electricity. Among them, electrostatic, electro-
the flexible structure are utilized along with the physical charac-
teristics of the piezoelectric transducer to derive expressions for magnetic, and piezoelectric harvesters have been proposed [3].
the electrical power. Furthermore, expressions for the optimum Electrostatic generators require an additional power source to
load resistance and maximum output power are obtained and val- operate, whereas electromagnetic transducers generate low out-
idated experimentally using PVDF and PZT transducers. The re- put voltages. Roundy et al. [4] compared the aforementioned
sults indicate that a maximum power of 6.4 mW at a shaft speed energy harvesting techniques and concluded that piezoelectric
of 138 rad/s can be extracted by using a PZT transducer with di-
mensions 50.8 mm × 38.1 mm × 0.13 mm. This amount of power transducers are good candidates for converting vibration energy
is sufficient to provide power for typical wireless sensors such as into electricity. As noted in [5], the energy density of piezoelec-
accelerometers and strain gauges. tric transducers is three times higher when compared to electro-
Index Terms—Cantilever beam, energy harvesting, piezoelectric static and electromagnetic transducers. A piezoelectric energy
transducers, power optimization, rotational motion. harvester is usually comprised of a cantilever beam on which a
piezoceramic layer and a tip mass are mounted. Sodano et al.
[6] tested three types of piezoelectric devices, i.e., the mono-
I. INTRODUCTION
lithic piezoceramic material Lead–Zirconate–Titanate (PZT),
EAL-TIME condition monitoring of rotating machines the Quick Pack (QP), and the macrofiber composite (MFC), and
R and structures such as turbines and tires is highly desir-
able to achieve improved safety and health monitoring. With
compared their capability to charge a battery. Their investiga-
tion indicated that MFC is not well suited for energy harvesting,
advancements in wireless technology, modern fault detection whereas QP and PZT are both capable of efficiently recharging
mechanisms for rotary applications can be implemented by in- batteries. Different models have been utilized to describe the
stalling wireless sensors on the structure to transmit data to a electromechanical behavior of piezoelectric energy harvesters.
health and status monitoring unit. Wireless systems do not have Sodano et al. [7] used the Rayleigh–Ritz solution for modeling
the drawback of rotating wired systems that require the use of a piezoelectric energy harvester beam without a tip mass. Erturk
slip rings to transfer sensory data. However, wireless sensors and Inman [8] concluded that a lumped model may yield inac-
and their transmission units need batteries as power sources for curate results for predicting the motion of cantilever beams and
their operation [1]. proposed a coupled distributed solution [9], [10]. The placement
of PZT electrodes to achieve efficient energy harvesting was in-
vestigated by Erturk et al. [11] through a study of the strain nodes
of a cantilever harvester. Wickenheiser et al. [12] studied the ef-
Manuscript received June 13, 2011; revised September 26, 2011,
January 26, 2012, and May 5, 2012; accepted May 19, 2012. Date of publi- fects of electromechanical coupling of a cantilever harvester on
cation July 12, 2012; date of current version July 11, 2013. Recommended by the dynamics of charging a storage capacitor. Other interest-
Technical Editor J. Wang. This work was supported in part by the Natural ing applications of piezoelectric energy harvesting include the
Sciences and Engineering Research Council of Canada (NSERC) under the
Discovery Grants program, in part by the Simon Fraser University Start-up works by Almouahed et al. [13], and Platt et al. [14], [15], who
fund, and in part by the British Columbia NRAS fund. used piezoelectric energy harvesters to provide power for in vivo
F. Khameneifar was with the Department of Mechatronic Systems Engi- knee implants.
neering, School of Engineering Science, Simon Fraser University, Surrey, BC
V3T 0A3, Canada. He is now with the Department of Mechanical Engineer- Most energy harvesters that have been reported so far in the
ing, University of British Columbia, Vancouver, BC V6T 1Z4, Canada (e-mail: literature rely on the vibrations induced from a base excita-
farbodkh@interchange.ubc.ca). tion. In the energy harvester discussed in this paper, a novel
S. Arzanpour and M. Moallem are with the Department of Mechatronic
Systems Engineering, School of Engineering Science, Simon Fraser University, method has been used to excite the beam vibration. We utilize
Surrey, BC V3T 0A3, Canada (e-mails: arzanpour@sfu.ca; mmoallem@sfu.ca). the gravitational force on the tip mass to generate continuous
Color versions of one or more of the figures in this paper are available online oscillations in a cantilever beam during its rotating motion. In
at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TMECH.2012.2205266 Section II, a simplified single-degree-of-freedom model of the
Fig. 2. Orientation of the beam and gravitational force in one cycle of rotation
piezoelectric energy harvesting system is presented. Hence, the and the material mode orientation.
dynamic equations describing the interaction of the piezoelectric
transducer and flexible beam are obtained. Expressions describ- result, a 360◦ rotation of the hub results in the application of an
ing the electrical output voltage and power of the combined alternating force on the harvester. The frequency of this force
piezoelectric energy harvesting system are presented including is as same as the hub rotational frequency. Thus, the induced
the optimal value of load resistance connected to the energy vibration generates a harmonic voltage on the piezoelectric ele-
harvester. Furthermore, an upper bound for the output power ment that is a function of the strain applied to this element. The
is obtained through impedance matching for the proposed de- material mode orientation of the PZT transducer is also shown
sign. In Section III, details of the test bed used and experimen- in Fig. 2(a), where “X” and “Y” axes correspond to dimensions
tal results are presented. The results indicate close agreement 1 and 3, respectively.
between theory and experiments including system dynamics, Detailed modeling of the dynamics of the rotating energy
generated output voltage of the harvester, and the optimal load harvester with tip mass is presented in [16]. In the following, we
for maximizing the output power. provide a brief overview of the derivation of dynamic equations
using a single mode analysis.
II. ROTATING HARVESTER DESIGN AND MATHEMATICAL
MODEL A. Vibration Model of the Rotating Beam With a Piezoelectric
The proposed energy harvester consists of a cantilever beam Element
with a piezoelectric layer carrying a tip mass with the whole Let us consider the Euler–Bernoulli beam equation that de-
system mounted on a rotating hub. A schematic diagram of the scribes the vibration behavior of a cantilever beam as follows
mechanism is shown in Fig. 1. The dimensions of the beam (see e.g., [10]):
structure in Fig. 1 are provided in Table III. As shown in the
figure, the hub is rotating about the “Z” axis and gravity is acting ∂ 4 w(ξ, t) ∂ 2 w(ξ, t)
along the negative “Y” axis. EI 4
+ ρAL4 =0 (1)
∂ξ ∂t2
The main source of vibration input to the harvester is the
alternating gravitational force on the cantilever beam. The con- where the deflection of the beam relative to its base is denoted
cept is shown in Fig. 2 for one cycle of rotation of one of the by w(ξ, t), ξ = x/L is the normalized position x along the beam
four cantilever beams. When the beam is in position (a), the with length L, E is Young’s modulus, I is the area moment of
gravitation force on the tip mass applies a bending moment inertia, ρ is the mass density, and A is the cross-sectional area
on the cantilever beam in the negative Z direction. As the beam of the beam. Here, E, I, ρ, and A are not functions of ξ due to
reaches position (b), the bending moment on the cantilever beam the uniform distribution of the piezoelectric layers. Moreover,
is zero. At position (c), the bending moment due to the tip mass placing the piezoelectric layers on a part of the beam would not
is in the positive Z direction. Position (d) is identical to (b), be appropriate if the device is to be used as an energy harvester
where the effect of the tip-mass gravitational force is zero. As a as the goal is to extract maximum power. The solution of (1)
KHAMENEIFAR et al.: PIEZOELECTRIC ENERGY HARVESTER FOR ROTARY MOTION APPLICATIONS: DESIGN AND EXPERIMENTS 1529
The elements of the matrices M and C are given by the fol- The natural frequency of the first mode ω1 in (16) is C/B
lowing terms: where C is given by
m11 = Jh + Jb + JL + ML L2 + ML (ϕe δ)2 (7)
C = (K − ML θ̇2 ϕ2e ). (20)
m12 = m21 = ML Lϕe + JL ϕe +σ (8)
B. Piezoelectric Transducer Electrical Model
m22 = mb ϕ2e + ML ϕ2e + JL ϕe2 (9)
A piezoelectric element under excitation can be modeled as
c11 = ML ϕ2e δ δ̇ (10)
a current source in parallel with an internal capacitance [18].
c12 = −c21 = ML ϕ2e δ θ̇ (11) Fig. 3 shows the circuit representation of a piezoelectric element
connected across a purely resistive load, which represents the
c22 = 0 (12)
effect of an energy storage, or energy consuming load.
where subscript “e” denotes that the parameter is evaluated at The electrical circuit equation of the system, considering the
the tip of the beam. The elements of the vector G(δ, θ, t) are as first mode of vibrations, can be obtained by using Kirchhoff’s
1530 IEEE/ASME TRANSACTIONS ON MECHATRONICS, VOL. 18, NO. 5, OCTOBER 2013
Fig. 3. Electrical circuit symbolizing the resistive load connected to the single
piezoelectric layer.
TABLE II
MATERIAL PARAMETERS OF THE PVDF ENERGY HARVESTER
Fig. 5. Output power versus resistive load for 48-g tip mass: PVDF experi-
mental data (blue dotted line) and theoretical data (red line).
TABLE III
GEOMETRIC AND PHYSICAL PARAMETERS OF THE PZT ENERGY HARVESTER
Fig. 6. Output power versus resistive load for 65-g tip mass for PVDF: exper-
imental data (blue dotted line) and theoretical data (red line).
TABLE IV
MATERIAL PARAMETERS OF THE PZT ENERGY HARVESTER
Fig. 7. Output voltage for 48-g tip mass and R = 600 kΩ: experimental data
(blue dotted line) and theoretical data (red line).
Fig. 8. Output voltage for 65-g tip mass and R = 600 kΩ: experimental data Fig. 9. Output voltage of PZT for 105-g tip mass and R = 40 kΩ: experimental
(blue dotted line) and theoretical data (red line). data (blue dotted line) and theoretical data (red line).
with previous studies indicating that the optimal load resistance [6] H. A. Sodano, D. J. Inman, and G. Park, “Comparison of piezoelectric
is higher for PVDF case due to the low piezoelectric constant energy harvesting devices for recharging batteries,” J. Intell. Mater. Syst.
Struct., vol. 16, pp. 799–807, 2005.
of these materials [21]. The amount of power obtained from [7] H. A. Sodano, G. Park, and D. J. Inman, “Estimation of electric charge
the PZT harvester beam (6.4 mW) with a tip mass of 105 g is output for piezoelectric energy harvesting,” Strain J., vol. 40, pp. 49–58,
enough for supplying a typical wireless sensor [22]. The power 2004.
[8] A. Erturk and D. J. Inman, “On mechanical modeling of cantilevered
harvested using the PVDF with the same dimensions and a tip piezoelectric vibration energy harvesters,” J. Intell. Mater. Syst. Struct.,
mass of 105 g was 147 μW, which can only be used to power vol. 19, pp. 1311–1325, 2008.
a wireless sensor in the sleeping state which requires a typical [9] A. Erturk and D. J. Inman, “Issues in mathematical modeling of piezo-
electric energy harvesters,” Smart Mater. Struct., vol. 17, pp. 1–14, 2008.
power in the range 10−3 to 10−1 mW [22]. The output power [10] A. Erturk and D. J. Inman, “An experimentally validated bimorph can-
from the PVDF harvester beam with lower tip masses of 48 and tilever model for piezoelectric energy harvesting from base excitations,”
65 g, were 10.4 and 30.8 μW, respectively. These power levels Smart Mater. Struct., vol. 18, pp. 1–18, 2009.
[11] A. Erturk, P. A. Tarazaga, J. R. Farmer, and D. J. Inman, “Effect of strain
are not suitable for powering a wireless sensor in the sleeping nodes and electrode configuration on piezoelectric energy harvesting from
state. The PZT energy harvester may thus be a better candidate cantilevered beams,” ASME J. Vib. Acoust., vol. 131, pp. 1–11, 2009.
when compared to the PVDF harvester due to its higher output [12] A. M. Wickenheiser, T. Reissman, W. Wu, and E. Garcia, “Modeling the
effects of electromechanical coupling on energy storage through piezo-
power. However, in applications where variation of the mechan- electric energy harvesting,” IEEE/ASME Trans. Mechatronics, vol. 15,
ical torque to the rotating hub is large, the risk of failure in the no. 3, pp. 400–411, Jun. 2010.
PZT harvester is higher than that of the PVDF since PZT is brit- [13] S. Almouahed, M. Gouriou, C. Hamitouche, E. Stindel, and C. Roux, “The
use of piezoceramics as electrical energy harvesters within instrumented
tle and PVDF is highly flexible. Further studies involving the knee implant during walking,” IEEE/ASME Trans. Mechatronics, vol. 16,
utilization of impedance concept for power optimization have no. 5, pp. 799–807, Oct. 2011.
been reported by Liang et al. [23]. [14] S. R. Platt, S. Farritor, and H. Haider, “On low-frequency electric
power generation with PZT ceramics,” IEEE/ASME Trans. Mechatronics,
vol. 10, no. 2, pp. 240–252, Apr. 2005.
IV. CONCLUSION [15] S. R. Platt, S. Farritor, K. Garvin, and H. Haider, “The use of piezoelec-
tric ceramics for electric power generation within orthopedic implants,”
A novel piezoelectric energy harvester for rotary motion ap- IEEE/ASME Trans. Mechatronics, vol. 10, no. 4, pp. 455–461, Aug. 2005.
[16] F. Khameneifar, M. Moallem, and S. Arzanpour, “Modeling and analysis
plications was presented in this study. The piezoelectric en- of a piezoelectric energy scavenger for rotary motion applications,” ASME
ergy harvester consists of a cantilever beam and a tip mass J. Vib. Acoust., vol. 133, pp. 1–6, 2011.
mounted on a rotating hub. When the hub rotates with a con- [17] M. R. Kermani, M. Moallem, and R. V. Patel, “Parameter selection and
control design for vibration suppression using piezoelectric transducers,”
stant angular velocity, the gravity force on the tip mass causes Control Eng. Pract., vol. 12, pp. 1005–1015, 2004.
the mass-beam system to vibrate. The steady-state closed-form [18] G. K. Ottman, H. F. Hofmann, A. C. Bhatt, and G. A. Lesieutre, “Adaptive
electromechanical expressions were used to find the maximum piezoelectric energy harvesting circuit for wireless remote power supply,”
IEEE Trans. Power Electron., vol. 17, no. 5, pp. 669–676, Sep. 2002.
harvested power for the optimal load resistance. Experimental [19] N. E. duToit, B. L. Wardle, and S. G. Kim, “Design considerations
studies confirm analytical predictions in terms of vibration re- for MEMS-scale piezoelectric mechanical vibration energy harvesters,”
sponse, output voltage, optimal load of the harvester, and output Integr. Ferroelectr., vol. 71, pp. 121–160, 2005.
[20] A. Hande, R. Bridgelall, and D. Bhatia, “Energy harvesting for active
power extracted from the energy harvester. Two different energy RF sensors and ID tags,” in Energy Harvesting Technologies. Berlin,
harvesters were tested; one using a PVDF film and another us- Germany: Springer, 2008, ch. 18.
ing a PZT transducer. The results indicate that the output power, [21] D. Shen, S. Y. Choe, and D. J. Kim, “Comparison of piezoelectric materials
for vibration energy conversion devices,” in Proc. Mater. Res. Soc. Symp.,
when a PZT transducer is used, is about 44 times higher than the 2006, vol. 966, pp. 1–6.
case when a PVDF film is used. As a result, the PZT harvester [22] D. Steingart, “Power sources for wireless sensor networks,” in Energy
is a good candidate to be utilized as a local miniaturized power Harvesting Technologies. Berlin, Germany: Springer, 2008, ch. 9.
[23] J. Liang and W. Liao, “Impedance modeling and analysis for piezoelectric
generator for wireless sensors in applications involving rotary energy harvesting systems,” IEEE/ASME Trans. Mechatronics, to be
motion condition monitoring. Using more than one harvester published.
on the hub would contribute to the generation of more power;
however, further experimental studies need to be conducted to
evaluate power generation capability of the system.
REFERENCES
[1] W. Wang, F. Ismail, and F. Golnaraghi, “A neuro-fuzzy approach to gear Farbod Khameneifar received the B.Sc. degree in
system monitoring,” IEEE Trans. Fuzzy Syst., vol. 12, no. 5, pp. 710–723, mechanical engineering from the University of
Oct. 2004. Tehran, Tehran, Iran, in 2008, and the M.Sc. degree
[2] M. Bhardwaj, T. Garnett, and A. P. Chandrakasan, “Upper bounds on the in mechatronic systems engineering from Simon
lifetime of sensor networks,” in Proc. IEEE Int. Conf. Commun., vol. 3, Fraser University, Surrey, BC, Canada, in 2011.
2001, pp. 785–790. He is currently working toward the Ph.D. degree in
[3] C. B. Williams and R. B. Yates, “Analysis of a micro-electric generator mechanical engineering at the University of British
for microsystems,” Sens. Actuators A, vol. 52, pp. 8–11, 1996. Columbia, Vancouver, BC, Canada.
[4] S. Roundy, P. Wright, and J. Rabaey, “A study of low level vibrations as His current research interests include computer-
a power source for wireless sensor nodes,” Comput. Commun., vol. 26, aided design, manufacturing and inspection
pp. 1131–1144, 2003. (CAD/CAM/CAI), computational geometry, geo-
[5] S. Priya, “Advances in energy harvesting using low profile piezoelectric metric and dynamic modeling, and design and optimization of mechatronic
transducers,” J. Electro-Ceram., vol. 19, pp. 165–182, 2007. systems.
1534 IEEE/ASME TRANSACTIONS ON MECHATRONICS, VOL. 18, NO. 5, OCTOBER 2013
Siamak Arzanpour received the B.Sc. degree from Mehrdad Moallem received the B.Sc. degree from
the University of Tehran, Tehran, Iran, in 1998, Shiraz University, Shiraz, Iran, in 1986, the M.Sc. de-
the M.Sc. degree from the University of Toronto, gree from Sharif University of Technology, Tehran,
Toronto, ON, Canada, in 2003, and the Ph.D. de- Iran, in 1988, both in electrical and electronic engi-
gree from the University of Waterloo, Waterloo, ON, neering, and the Ph.D. degree in electrical and com-
Canada, all in mechanical engineering. puter engineering from Concordia University, Mon-
He is currently an Assistant Professor at Simon treal, QC, Canada, in 1997.
Fraser University, Surrey, BC, Canada. His current From 1998 to 1999, he was a Research and Devel-
research interests include a wide range of topics, in- opment Engineer at Duke University, Durham, NC.
cluding smart materials, vibration, haptic systems, From 1999 to 2007, he was an Assistant, and then an
pattern and material recognition using vibration sig- Associate Professor in the Department of Electrical
natures of biomaterials, and energy harvesting from mechanical vibrations for and Computer Engineering, The University of Western Ontario, London, ON,
remote sensors. Canada. Since 2007, he has been with the Mechatronics Systems Engineering
Program, School of Engineering Science, Simon Fraser University, Surrey, BC,
Canada, where he is currently a Professor in the Faculty of Applied Sciences.
His current research interests include control applications, in particular, vibra-
tion control, power electronic control for energy conversion, smart sensors and
actuators, and embedded real-time computing. He has authored or coauthored
extensively in the aforementioned areas and is the coauthor of four technical
books on vibration control using piezoelectric transducers, control of flexible
robots, medical robotics, and wind energy conversion.
Dr. Moallem has served on the Editorial Boards of several conferences
and journals including the American Control Conference and the IEEE/ASME
TRANSACTIONS ON MECHATRONICS.