PDU8000 Modular Precision PDC V2.

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Quick Guide
Issue: 05
Part Number: 31508339
Date: 2021-04-13

1 Overview

If not otherwise specified, configurations described in this document are for the dual-input
scenario. Figures in this document are for reference only.
This document uses a 2000 mm high power distribution cabinet (PDC) as an example to describe
how to install the PDC and connect cables.

The table describes the model of the PDU8000 series products using PDU8000-0630ACV4-
SCAY52 as an example.
PDU8000 0630 AC V4 SC AY52
Power Precision power
Rated input Alternating Rated voltage
distribution distribution SN
current current level
cabinet cabinet
Height: 2500 mm

Height: 2200 mm

Height: 2000 mm

(3) Input circuit breaker of

(1) Indicator of route I (2) Indicator of route II
route I
(5) SPD and SPD circuit breaker (6) SPD and SPD circuit
(4) Input circuit breaker of route II
of route I breaker of route II
(9) Output circuit breaker
(7) Monitoring board 1 (8) Monitoring board 4
of route I
(10) Output circuit breaker of route II (11) Monitoring board 2 (12) Monitoring board 5

(13) Monitoring board 3 (14) Monitoring board 6

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0 Copyright © Huawei Technologies Co., Ltd. 2021.
All rights reserved.
MDU(02312PCE)

Indicator
Meaning
Status
Indicator Red A critical alarm has been
generated, and the buzzer is
sounding constantly.
Yellow A major alarm has been
generated, and the buzzer is
sounding at intervals of 0.5s.
Green A warning has been
LEFT FRONT RIGHT generated, or the precision
PDC is running properly.
Off The MDU is powered off.
Twinkle The indicator blinks at super
short intervals for 0.5s
(blinking at 10 Hz, on for
0.05s and then off for 0.05s)
and then turns off for 0.5s.
The cycle lasts for 10s.
Used to locate the device.

No. Port Function

1 MUS05A N/A

Network port connecting to the management system when the PDC uses
2 GE
Modbus TCP
3 CAN Used for connecting to the CAN bus
Northbound serial port connecting to the management system when the
4 RS485_1
PDC uses Modbus
5 FE1 Reserved

6 FE2 Reserved
Insert the USB flash drive, import and export the configuration file,
7 USB Host
export run logs, and upgrade software
8 SD Used for connecting to the SD card

9 SW1–4 DIP switch

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MDU (02310PQR)
Indicator
Meaning
Status
Red A critical alarm has been
Indicator
generated, and the buzzer is
sounding constantly.
Yellow A major alarm has been
generated, and the buzzer is
sounding at intervals of 0.5s.
Green A warning has been
generated, or the precision
PDC is running properly.
Off The MDU is powered off.
Twinkle The indicator blinks at super
short intervals for 0.5s
(blinking at 10 Hz, on for
0.05s and then off for 0.05s)
and then turns off for 0.5s.
The cycle lasts for 10s.
Used to locate the device.
No. Port Function
1 MUS05A N/A
Network port connecting to the management system when the
2 FE
PDU8000 uses SNMP or Modbus-TCP
3 CAN Internal communications and power supply port for the MDU LCD
Northbound serial port connecting to the management system when the
4 RS485_1
PDU8000 uses Modbus-RTU
Insert the USB flash drive, import and export the configuration file,
5 USB Host
export run logs, and upgrade software
6 RST Used for resetting the MDU
7 SD Installing an SD card
DIP switch: By setting DIP switch toggles in different combinations, you
8 SW1–4 can perform operations such clearing historical alarms, clearing logs, and
restoring factory settings
Monitoring Board

Indicator

Indicator Status Description

Blinking green slowly The monitoring board is running properly.
The communication fails. The MDU generates a monitoring
Blinking green fast
board communication failure alarm.
Power supply to the monitoring board is faulty or there is a
Blinking red
surge current impact alarm.
Off The monitoring board is not working.

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 1. This document describes the process for installing the modular precision PDC. Before
installation, read the User Manual to learn the product information and safety precautions.
2. When installing or operating a device, you must use insulated tools.
3. Only engineers certified by the manufacturer or its agents are allowed to perform PDC
installation, commissioning, and maintenance. Otherwise, personal injury or equipment
damage may occur, and Huawei will not be liable for any loss.
4. Sections and steps marked as optional in this document can be performed selectively based
on the actual configuration.

2 PDC Installation
2.1 Moving the PDC

1. Due to the limitations of the door height, you can move the device into the equipment room
by tilting it. Keep it upright in the equipment room.
2. Take protective measures during moving the PDC to prevent toppling and bumping.
3. During movement, be careful to avoid squeezing the MDU screen.

2.2 Installing the PDC

1. Mark the positions for installing the PDC based on the marking-off template. Drill holes and
install expansion sleeves.
1100 mm deep cabinet 1200 mm deep cabinet

2. Place a level on the PDC. Adjust the anchor bolts of the PDC using an adjustable wrench until the
leveling feet are in contact with the floor. Then level the PDC.

Leveling foot Level

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3. Secure the PDC.
Scenario 1

Scenario 2

(Optional) When the PDC installation environment is 5# channel steel and that the PDC cannot
be secured using the mounting holes, secure the PDC using the mechanical part shown in the
following figure.

2.3 (Optional) Combining Cabinets

1. Open the front and rear

doors. Wrench the anchor
bolts using an adjustable
wrench to adjust the cabinet
height.
2. Remove the cabinet
connecting kits from the rack.
3. Screw the connecting kits in
the connection positions on
the front door.
4. Use the same method to
secure the connecting kit in
the connection positions on
the rear door.
5. Repeat the preceding steps to
combine other PDCs.
6. Use a torque socket wrench
to tighten the bolts in
diagonal order.

When combining cabinets, ensure that all cabinet

surfaces are at the same level.

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3 Installing Cables

This document uses the dual-input top cable routing and single-input bottom cable routing as
examples. Cable connections for other scenarios are similar.

1. Ensure that all circuit breakers, including upstream output circuit breakers, are switched to
OFF before connecting cables.
2. The PDC ground cable is secured to the equipment room ground bar. The resistance between
the PDC ground cable and the equipment room ground bar is less than 0.1 ohm.
3. The N and PE cables are bound separately from the L1/L2/L3 or L cables for each circuit
breaker. Cables are converged at the beam and bound in groups by cable ties.
Cable Hole Description

Cable holes on the PDC top Cable holes at the PDC bottom
Monitoring cable hole
Cable holes at
the bottom
Power cable inlet
Power cable outlet

Connecting Cables (Top Cable Routing)

1. Remove the rodent-proof meshes at the top and put them aside.
2. Remove the transparent covers of the N 3. Connect cabinet ground cables.
bar and input copper bar, and put the
covers aside.

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4. Connect the input power cables. 5. Connect the output power cables.

1. In single-input scenarios, connect the input N

cable to 1N.
2. Connect the three-phase cables, N cable, and
PE cable in turn.

7. Connect the PDC monitoring cable to the

RS485_1 or FE port on the MDU side panel.

6. The following figure shows the overall

effect after cable connection.

(1) Monitoring cable outlet

8. (Optional) Connect the fire linkage cable

by referring to Appendix B.
9. Cut suitable holes in the rodent-proof
meshes and reinstall the rodent-proof
meshes.
10.Reinstall the transparent covers of the
input copper bar and N bar.
11.Seal the gap between cables and the
cabinet using flake sealing putty. (Remove
the paper protective film from the sealing
putty and use the aluminum foil film
together with the sealing putty.)

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 Connecting Cables (Bottom Cable Routing)

1. Remove the transparent covers of the N 2. Connect cabinet ground cables.

bar and input copper bar, and put the
covers aside.

3. Connect the input power cables. 4. Connect the output power cables.

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5. The following figure shows the overall 6. Connect the PDC monitoring cable to the
effect after cable connection. RS485_1 or FE port on the MDU side panel.

(1) Monitoring cable outlet

7. (Optional) Connect the fire linkage cable

by referring to Appendix B.
8. Reinstall the transparent covers of the
input copper bar and N bar.
9. Seal the gap between cables and the
cabinet using flake sealing putty. (Remove
the paper protective film from the sealing
putty and use the aluminum foil film
together with the sealing putty.)

Flake sealing putty

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4 Check Before Power-on Commissioning
4.1 Hardware Installation Checklist

No. Check Item Result

The cabinet is clean and free of foreign matters such as screws and
1 □Yes □No
copper wires.
2 The paint on the cabinet exterior is intact. □Yes □No
3 The cabinet door and lock work properly. □Yes □No
4 All safety warning labels are correct, clear, and complete. □Yes □No
There is no foreign matter such as adhesive tape, cable ties, paper, or
5 □Yes □No
packing materials left around the cabinet.

4.2 Electrical Connection Checklist

No. Check Item Result

1 All cables are connected properly. □Yes □No
2 The ground cable is connected properly. □Yes □No
3 The excess sections of ground cables and power cables are cut off. □Yes □No
4 Phase cables are connected properly. □Yes □No
5 All circuit breakers are OFF. □Yes □No

4.3 Cable Installation Checklist

No. Check Item Result

All bolts are tightened, especially the bolts used for electric connection.
1 □Yes □No
Flat washers and spring washers are complete and installed properly.
2 Cable installation meets the cable routing requirements. □Yes □No
Cables are routed in a way convenient for maintenance and capacity
3 □Yes □No
expansion.
4 There is no unnecessary adhesive tape or cable tie on cables. □Yes □No
Exposed parts of wires and cable lugs near the wiring terminals are
5 □Yes □No
wrapped by insulation tape or heat shrinking tubing.
The routing of power cables and monitoring cables meets the
6 requirements for routing signal cables and power cables and complies □Yes □No
with the cable routing planning.

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 5 Power-On Commissioning

1. The power-on commissioning personnel must be at least two qualified electricians. One
performs operations while the other monitors the operations. Irrelevant persons should be
warned off.
2. User types are classified into admin and operator. User admin has higher operation rights
than user operator.
3. Powering off the PDC disconnects the power supply to the downstream devices. Exercise
caution with this operation when the PDC is supplying power to a working system.

1. Check cable connections and the

mechanical performance.

① Check that cables are connected correctly outside

the cabinet. Check that all bolts are secured for inlet
and outlet cables and tighten a bolt if it is loose.
② Check that ground cables are properly connected.

2. Check the insulation only after the upstream and

downstream circuit breakers in the PDC are
switched off.

① Switch off the upstream circuit breaker QFS for the SPD in the input module of the PDC,
and switch on other circuit breakers.
② Check that the insulation resistance between the live wires, between the live wire and the
PE, and between the live line and the neutral wire is no less than 0.5 megohm using a
multimeter.
③ After checking, turn off all the circuit breakers.
3. Switch on the SPD circuit breaker.

If the indicator of an SPD

module is green, the SPD
module is running properly. If
an indicator is red, the
corresponding SPD module has
failed and must be promptly
replaced.

4. Switch on the input power

circuit breaker to power on
the PDC. If the power
indicator on the front panel
of the PDC lights up, the
PDC is powered on properly.

The input power circuit breaker refers to the output circuit breaker that controls power supply
from the upstream power distribution equipment to the PDC.

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5. After the MDU screen starts, log in to the system as the admin or operator user (the
preset password is 000001 for both types of users), and perform the following operations
by referring to the figures:
• If this is the initial startup, set the language, time, date, network parameters, and system
parameters by using the Setting Wizard.
• If this is not the initial startup and these parameters have been set before, the system uses
the existing settings by default.

The figures are for reference only.

The actual parameter values prevail.

6. After the quick settings are complete, if the monitoring page displays alarms, clear the
alarms.

For system security purposes, change the preset password upon first login.

7. Turn on the PDC input switches.

8. Switch on the output circuit breakers except reserved circuit breakers in the PDC in sequence
to power on the corresponding devices and check whether the monitoring parameters on
the MDU screen are correct.
9. (Optional) Power off the PDC.
① Turn off the output circuit breakers in the PDC.
② Turn off the input circuit breakers in the PDC.
③ Turn off the input power circuit breaker of the PDC.

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 Appendix
A Power Cable Specifications
YJV 5-core cables are recommended. When the ambient temperature is 40ºC, the conductor
working temperature cannot exceed 90ºC.
For the installation torque for power connection of involved electrical parts, see the
specifications of the electrical parts. If the torque is not specified, see the torque requirements
listed in the following table.

Recommended
Wiring Rated Terminal/Bolt Recommended
Cable Diameter
Terminal Current (A) Specifications Torque (N•m)
(mm2)
160 50 DT-M10 27

250 95 DT-M12 47
Power input
(L/N) 400 185 DT-M16 120

630 2 x 185 DT-M16 120

160 25 DT-M10 27

250 50 DT-M10 27
Power input (PE)
400 95 DT-M12 47

630 2 x 95 DT-M12 47

< 10 2.5 Cord end terminal

(crimping screw 1.2
specification: M4)
10 ≤ I ≤ 40 6 Cord end terminal
AC output (L) (crimping screw 1.2
specification: M4)
40 < I ≤ 63 10 Cord end terminal
(crimping screw 1.2
specification: M4)
< 10 2.5 OT-M6 4.5

AC output (N/PE) 10 ≤ I ≤ 40 6 OT-M6 4.5

40 < I ≤ 63 10 OT-M6 4.5

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B Connecting the Fire Linkage Cables

Scenario 1: single-input or dual-input PDC; one pair of fire control input

cables control all loads to power off.

Single-input PDC: Connect the positive and negative terminals of the fire control cable to the
24VDC(+) and 24VDC(-) wiring terminals at the rear right of the cabinet respectively.

Dual-input PDC: Connect the positive and negative terminals of the fire control cable to the
24VDC(+) and 24VDC(-) wiring terminals at the rear left or rear right of the cabinet respectively.

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Scenario 2: dual-input PDC; either of the two pairs of fire control input
cables can control all loads to power off.

Separate the two routes of fire control cables and connect them to the fire control signal
wiring terminals on both sides at the cabinet rear. Connect the positive and negative terminals of
each pair of control cables to the 24VDC(+) and 24VDC(-) wiring terminals at the rear left and rear
right of the cabinet respectively.

1. 24 V DC cables routed into the PDC should be shielded cables.

2. Ensure that the polarities of 24 V DC cables routed into the PDC are correct.

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