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INTERFACE C

MEDIUM VOLTAGE COMPACT


SEPARABLE CONNECTORS
CATALOGUE 2017
NEXANS NETWORK SOLUTIONS DIV. EUROMOLD

COMPANY PRESENTATION

EUROMOLD International standards Laboratory accreditation


Euromold is the leading All our products meet the Since June 2000, Euromold’s
European specialised designer, International standards like independent ELAB laboratory
manufacturer and distributor of CENELEC HD 629.1, CENELEC obtained the BELAC accreditation
prefabricated cable accessories EN 50180, IEC 60137, no.144-TEST conform with
for medium voltage energy IEC 60502-4… or country the European standards for
distribution. Euromold provides a specifications. Official certificates, laboratories ISO 17025 for
complete range of accessories for CESI, KEMA, ATEX… prove the electrical testing of low and
underground cables: premoulded conformity of our products. medium voltage cable accessories
EPDM rubber connectors for Long duration tests of existing or according to the international
cables and epoxy bushings for new products are continuously standards EN 50393, IEC 60502-
transformers and switchgear, as performed in our test fields. 4, IEC 61442 and HD 629.
well as a large range of cold-
shrinkable terminations and joints
from 12 to 42 kV.
Euromold is also the manufacturer
of electrical components for the
high voltage accessories of the
Nexans group.

ISO 9001 Certificate


Since 1992, Euromold’s
commitment to quality is
demonstrated by its ISO 9001
certification.

While every care is taken to ensure that the information contained in this publication is correct, no legal responsibility
can be accepted for any inaccuracy. Nexans Network Solutions N.V. - Div. Euromold reserves the right to alter or
modify the characteristics of its products described in this catalogue as standards and technology evolve.
COMPACT SEPARABLE CONNECTORS
INTERFACE C

TABLE OF CONTENTS INTERFACE C1 & C2


480TB - tee connector Dimensions according to European
484TB - tee connector CENELEC EN 50180 and 50181
489TB - tee connector (in mm).
800PB - coupling connector
804PB - coupling connector
809PB - coupling connector
450SR - straight connector
800SA - surge arrester
430TB - tee connector
300PBM - coupling connector
300SA - surge arrester
400TR and 800TR - test rod
400TK and 400SW installation tools
Dia. 56±0.2
Accessories
Possible arrangements Dia. 46±0.2
T-HSTBK - Three core heat-shrink breakout kit Dia. 22 min for C1
Dia. 32 nominal for C2

M16 x 2 - 6H 0
1.5 -0.5

29
min

90±0.2

11
min

Dia. 70±0.2
In mm.

05/2017
CONNECTING POSSIBILITIES

BUSHINGS / CONNECTION CONNECTORS /


ACCESSORIES ACCESSORIES

Equipment dead-ending
interface of equipment (K)(M)400DR-B
Dead-end receptacle

(K)(M)400AR-3
Equipment bushing

(K)(M)400AR-4
Equipment bushing

cable to (K)(M)480TB/G (K)(M)800PBM/G


Tee connector Coupling connector
(K)(M)400AR-5 equipment
Equipment bushing

(K)(M)400AR-6
Equipment bushing

(K)(M)400SFR-B
Equipment bushing

400A-24B
In-air bushing

cable
isolation (K)(M)804PB/G
(K)(M)400SOP-B Coupling connector
Stand-off plug (K)(M)484TB/G
Tee connector

cable
400GP-B earthing
Earthing plug

tap-off
(K)400RTPA 630/250A
Reducing tap plug

800SA
Surge arrester
in-line
junction
(K)(M)400CP-SC
Connecting plug

For information on
bushings please refer to
our bushing catalogue.

(K)(M)489TB/G (K)(M)809PB/G
Tee connector Coupling connector

(K)450SR
Straight connector

05/2017
480TB INTERFACE C
TEE CONNECTOR

APPLICATION TECHNICAL
Separable tee shape connector CHARACTERISTICS
(bolted type) designed to connect • A thick conductive EPDM jacket
polymeric insulated cable provides a total safe to touch
to equipment (transformers, screen.
switchgear, motors, ...). • Each separable connector is
Also connects cable to cable when tested for AC withstand and
using the appropriate mating partial discharge prior to leaving
parts. the factory.

DESIGN 185 mm
Separable connector
comprising: 6/10 (12) kV
1. Conductive EPDM insert. 6.35/11 (12) kV
2. Conductive EPDM jacket. 8.7/15 (17.5) kV
3. Insulating EPDM layer
moulded between the insert
12/20 (24) kV
and the jacket. 4 9 12.7/22 (24) kV
4. Type C interface as 8 18/30 (36) kV
5
described by CENELEC 19/33 (36) kV
EN 50180 and 50181. 1 6 20.8/36 (42) kV
5. Conductor contact.
2
6. Basic insulating plug (with 290 mm Up to 42 kV
VD point). 3 630 A -1250 A
7. Cable reducer.
8. Conductive rubber cap.
9. Clamping screw. 10
10. Earthing lead.
The screen break design
enables cable outer sheath 7
testing without removing or
dismantling the connector.

SPECIFICATIONS AND
STANDARDS
The 480TB separable connector
meets the requirements of
CENELEC HD 629.1.

Separable Voltage Current Current Ir (A)


Conductor sizes (mm2)
When using a copper (CU-2) or
connector Um Ir a bolted (UN-5) conductor
type (kV) (A) contact min max
480TB/G 12 630 1250 35 300
K480TB/G 24 630 1250 35 300
M480TB/G 36 630 1250 50 300
P480TB/G 42 630 1250 50 240
05/2017

4
KIT CONTENTS
The complete (K)(M)(P)480TB/G The kit also comprises silicone grease, field
tee connector kit comprises 3x the control mastic, installation rod, gloves,
wipers, roll adhesive tape, installation
following components: instructions and crimp chart.

Conductor
contact TMBC-X
3 x (K)(M)(P)480TB/G-
W-X
connector kit

Basic insulating Cable reducer


plug 430CA-W
Connector housing Clamping Conductor (K)(M)(P)800BIPA
(K)(M)(P)480BT/G screw contact TBC-X + rubber cap
430TCS

ORDERING INSTRUCTIONS TABLE W


To order the tee connector, select
the ordering part number which Dia. over core insulation (mm)
Ordering
gives you the best centring of your part number
core insulation diameter and sub- min max
stitute X using table X, according 3 x 480TB/G-11-X 12.0 17.5
to your conductor size and type. 3 x 480TB/G-16-X 17.0 23.5
Add a 'K' for use up to 24 kV, add 3 x 480TB/G-18-X 19.0 28.0
3 x 480TB/G-22-X 23.5 32.0
an 'M' for use up to 36 kV, add a 'P' 3 x 480TB/G-27-X 28.5 37.5
for use up to 42 kV. 3 x 480TB/G-30-X* 36.0 40.5
* will include an adapted installation instruction
EXAMPLE:
The cable is 24 kV, 150 mm2 TABLE X
compact stranded copper with a
Aluminium and Copper
diameter over core insulation of Aluminium conductor
copper conductor conductor
Conductor sizes
27.5 mm. Order 3 x (mm2) DIN Deep DIN
Bolted
K480TB/G-18-95.240-UN-5 tee hexagonal indent hexagonal
connector kit. 35 35AL2 35AL1 35CU2
16.95UN5

50 50AL2 50AL1 50CU2


50.150UN5

70 70AL2 70AL1 70CU2


95 95AL2 95AL1 95CU2
95.240UN5

120 120AL2 120AL1 120CU2


120.300UN5

150 150AL2 150AL1 150CU2


185 185AL2 185AL1 185CU2
240 240AL2 240AL1 240CU2
300 300AL2 – 300CU2

For use with For use in potentially For use with For applications This product can also This product can also
copper tape explosive atmospheres other cable types. outdoors and in be installed using a be installed using a
screened cables. (for 12 kV max). Please contact our humid climate. stud, nut & washer. 411 CA.
Order: Kit MT. Add -/ATEX to part number. representative. Order: +MWS. Please contact our Please contact our
representative. representative.

5
484TB INTERFACE C
TEE CONNECTOR

APPLICATION TECHNICAL
Separable tee shape connector CHARACTERISTICS
(bolted type) designed to connect • The thick conductive EPDM jacket
polymeric insulated cable provides a total safe to touch
to equipment (transformers, screen which ensures safety for
switchgear, motors, ...). personnel.
Also connects cable to cable when • Each separable connector is tested
using the appropriate mating for AC withstand and partial
parts. discharge prior to leaving the
factory.

DESIGN 185 mm
Separable connector
comprising:
1. Conductive EPDM insert.
6/10 (12) kV
2. Conductive EPDM jacket.
6.35/11 (12) kV
3. Insulating EPDM layer 8.7/15 (17.5) kV
moulded between the insert 12/20 (24) kV
and the jacket. 4 9 12.7/22 (24) kV
4. Type C - interface as 5
8 18/30 (36) kV
described by CENELEC 6
19/33 (36) kV
EN 50180 and 50181. 1 20.8/36 (42) kV
5. Conductor connector. 2
6. Basic insulating plug (with 360 mm Up to 42 kV
VD point). 3
630 A -1250 A
7. Cable reducer.
8. Conductive rubber cap.
9. Stud+nut+washer. 10
10. Earthing lead.

The screen break design


enables cable outer sheath 7
testing without removing or
dismantling the connector.

SPECIFICATIONS AND
STANDARDS
The 484TB separable connector
meets the requirements of
CENELEC HD 629.1.

Separable Voltage Current Ir


Conductor sizes (mm2)
connector Um (A)
type (kV) min max
484TB/G 12 1250 50 630
K484TB/G 24 1250 35 630
M484TB/G 36 1250 35 630
P484TB/G 42 1250 35 630 05/2017

6
KIT CONTENTS
The complete (K)(M)(P)484TB/G The kit also comprises silicone grease, field
tee connector kit comprises 3x the control mastic, gloves, roll adhesive tape,
installation instructions and crimp chart.
following components:

Conductor
(K)(M)(P)484TB/G-S-
contact TMBC-X W-X
connector kit

Basic insulating
plug
Connector housing Stud+nut Conductor (K)(M)(P)800BIPA Cable reducer
(K)(M)(P)484BT/G +washer contact TBC-X + rubber cap 611CA-W

TABLE W
ORDERING INSTRUCTIONS
To order the tee connector, select Dia. over core insulation (mm)
Ordering
the ordering part number which part number min max
gives you the best centring of your
3 x 484TB/G-S-15-X 16.0 22.0
core insulation diameter and sub- 3 x 484TB/G-S-19-X 20.0 26.5
stitute X using table X, according 3 x 484TB/G-S-22-X 23.5 31.0
to your conductor size and type. 3 x 484TB/G-S-27-X 28.5 37.5
Add a 'K' for use up to 24 kV, add 3 x 484TB/G-S-32-X 34.0 42.5
an 'M' for use up to 36 kV, add a 'P' 3 x 484TB/G-S-37-X 39.0 48.5
3 x 484TB/G-S-43-X 45.5 56.0
for use up to 42 kV.
TABLE X
EXAMPLE:
The copper wire screened cable Aluminium and Copper
Conduc- Aluminium conductor
is 36 kV, 240 mm2 stranded tor sizes
copper conductor conductor
aluminium with a diameter over (mm2) DIN Deep DIN
Bolted
core insulation of 37.0 mm. hexagonal indent hexagonal
Order 3 x 35 35BI2 35BI1 35CU2
16.95UN5

M484TB/G-S-32-240(K)M-BI-2 50 50BI2 50BI1 50CU2


tee connector kit.
70 70BI2 70BI1 70CU2
50.150UN5

95 95BI2 95BI1 95CU2


120 120BI2 120BI1 120CU2
95.240UN5

120.300UN5

150 150BI2 150BI1 150CU2


185 185BI2 185BI1 185CU2
185.400UN5

240 240BI2 240BI1 240CU2


300 300BI2 300BI1 300CU2
400 400BI2 400BI1 400CU2
400.630UN5

500 500BI2 500BI1 500CU2


630 – 630BI1 630CU2

For use with For use with copper For use with For applications Components can be For use in potentially
copper tape wire screened cables. other cable types. outdoors and in ordered individually. explosive atmospheres
screened cables. No earthing Please contact our humid climate. (for 12 kV max).
Order: Kit MT. device is representative. Order: +MWS. Add -/ATEX to part number.
necessary.
7
489TB INTERFACE C
TEE CONNECTOR

APPLICATION TECHNICAL
Separable tee shape connector CHARACTERISTICS
(bolted type) designed to connect • The thick conductive EPDM jacket
polymeric insulated cable provides a total safe to touch
to equipment (transformers, screen which ensures safety for
switchgear, motors, ...). personnel.
Also connects cable to cable when • Each separable connector is tested
using the appropriate mating for AC withstand and partial
parts. discharge prior to leaving the
factory.

DESIGN 185 mm
Separable connector
comprising: 6/10 (12) kV
1. Conductive EPDM insert. 6.35/11 (12) kV
2. Conductive EPDM jacket. 8.7/15 (17.5) kV
3. Insulating EPDM layer
moulded between the insert 4 9
12/20 (24) kV
and the jacket. 8 12.7/22 (24) kV
4. Type C - interface as
5
6
18/30 (36) kV
described by CENELEC
1 19/33 (36) kV
EN 50180 and 50181. 2 20.8/36 (42) kV
5. Conductor connector. 3
6. Basic insulating plug (with 460 mm Up to 42 kV
VD point). 630 A - 1250 A
7. Cable reducer.
8. Conductive rubber cap.
9. Stud+nut+washer.
10. Earthing lead. 10

7
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

SPECIFICATIONS AND
STANDARDS
The 489TB separable connector
meets the requirements of
CENELEC HD 629.1.

Separable Voltage Current Ir Conductor sizes (mm2)


connector Um (A)
type (kV) min max
489TB/G 12 1250 630 1200
K489TB/G 24 1250 630 1200
M489TB/G 36 1250 630 1200
P489TB/G 42 1250 630 1200 05/2017

8
KIT CONTENTS
The complete (K)(M)(P)489TB/G The kit also comprises silicone grease, field
tee connector kit comprises 3x the control mastic, gloves, roll adhesive tape,
installation instructions and crimp chart.
following components:

Conductor
contact TMBC-X
(K)(M)(P)489TB/G-S-W-X
connector kit

Basic insulating
Conductor plug
Connector housing Stud+nut contact TBC-X (K)(M)(P)800BIPA Cable reducer
(K)(M)(P)489BT/G +washer + rubber cap 911CA-W

ORDERING INSTRUCTIONS TABLE W


To order the tee connector, select
Ordering Dia. over core insulation (mm)
the ordering part number which
part number min max
gives you the best centring of your
core insulation diameter and sub- 3 x 489TB/G-S-37-X 40 48
3 x 489TB/G-S-43-X 46 54
stitute X using table X, according
3 x 489TB/G-S-50-X 53 59
to your conductor size and type. 3 x 489TB/G-S-53-X 56 62
Add a 'K' for use up to 24 kV, add 3 x 489TB/G-S-56-X 59 65
an 'M' for use up to 36 kV, add a 'P' 3 x 489TB/G-S-59-X 62 68
for use up to 42 kV.

EXAMPLE:
TABLE X
The copper wire screened cable
is 36 kV, 1000 mm2 stranded Aluminium and Copper
aluminium with a diameter over Conduc- Aluminium conductor
copper conductor conductor
tor sizes
core insulation of 52 mm.
(mm2) Deep DIN
Order 3 x Bolted
indent hexagonal
M489TB/G-S-43-1000-BI-1 tee
630 630BI1 400.630UN5 630CU2
connector kit.
800 800BI1 800CU2
800.1000UN5
1000 1000BI1 1000CU2
1200 1200BI1 1200UN5 -

For use with For use with copper For use with For applications Components can be For use in potentially
copper tape wire screened cables. other cable types. outdoors and in ordered individually. explosive atmospheres
screened cables. No earthing Please contact our humid climate. (for 12 kV max).
Order: Kit MT. device is representative. Order: +MWS. Add -/ATEX to part number.
necessary.
9
800PB FOR 480TB, 484TB AND 489TB
COUPLING CONNECTOR

APPLICATION TECHNICAL
Separable coupling connector CHARACTERISTICS
for dual cable arrangement. It • A thick conductive EPDM jacket
has been designed to be used provides a total safe to touch
with 480TB, 484TB and 489TB screen.
separable tee connectors. • Each separable connector is tested
Can also be installed on any for AC withstand and partial
8-series coupling connector for a discharge prior to leaving the
multiple cable arrangement. factory.

DESIGN 290 mm

1. Interface designed to fit


480TB, 484TB and 489TB 6/10 (12) kV
connectors. 6.35/11 (12) kV
2. Contact rod. 8.7/15 (17.5) kV
3. Conductor contact. 2 12/20 (24) kV
4. Conductive EPDM insert. 1 8 12.7/22 (24) kV
5. Conductive EPDM jacket.
3 9 18/30 (36) kV
6. Insulating EPDM layer
4
19/33 (36) kV
moulded between the
290 mm
20.8/36 (42) kV
insert and the jacket. 6

7. Cable reducer. 480TB, 484TB


or 489TB 5
800PB
coupling Up to 42 kV
8. Conductive EPDM cap. connector connector
630A - 1250 A
9. Basic insulating plug (with
10
VD point).
7
10. Earthing lead.
The screen break design
enables cable outer sheath
110 mm
testing without removing or
dismantling the connector.

SPECIFICATIONS AND
STANDARDS
The 800PB coupling connector
meets the requirements of
CENELEC HD 629.1.

Separable Voltage Current Current Ir (A) Conductor sizes


When using a copper (CU-2) or
connector Um Ir a bolted (UN-5) conductor (mm2)
type (kV) (A) contact
min max
800PB/G 12 630 1250 35 300
K800PB/G 24 630 1250 35 300
M800PB/G 36 630 1250 50 300
P800PB/G 42 630 1250 50 240
05/2017

10
KIT CONTENTS
The complete (K)(M)(P) 800PB/G The kit also comprises silicone grease, field
coupling connector kit comprises control mastic, installation rod, gloves,
wipers, roll adhesive tape, installation
3x the following components: instructions and crimp chart.

Conductor
contact TMBC-X 3 x (K)(M)(P)800PBM/G-S-
W-X
coupling connector kit

Cable reducer
430CA-W
Connector housing Contact rod Conductor
(K)(M)(P)800BP/G and stud contact TBC-X

ORDERING INSTRUCTIONS TABLE W


To order the coupling connector,
select the ordering part number Dia. over core insulation (mm)
Ordering
which gives you the best centring part number
min max
of your core insulation diameter
and substitute X using table X, ac- 3 x 800PB/G-S-11-X 12.0 17.5
cording to your conductor size and 3 x 800PB/G-S-16-X 17.0 23.5
3 x 800PB/G-S-18-X 19.0 28.0
type. 3 x 800PB/G-S-22-X 23.5 32.0
Add a 'K' for use up to 24 kV, add 3 x 800PB/G-S-27-X 28.5 37.5
an 'M' for use up to 36 kV, 3 x 800PB/G-S-30-X* 36.0 40.5
add a 'P' for use up to 42 kV. * will include an adapted installation instruction

TABLE X
EXAMPLE:
The cable is 24 kV, 150 mm2 Aluminium and Copper
Aluminium conductor
Conductor copper conductor conductor
compact stranded copper with a
sizes (mm2) DIN Deep DIN
diameter over core insulation of hexagonal indent
Bolted
hexagonal
27.5 mm. 35 35AL2 35AL1 35CU2
16.95UN5

Order 3 x K800PB/G-S-18- 50 50AL2 50AL1 50CU2


95.240UN5 coupling connector
50.150UN5

70 70AL2 70AL1 70CU2


kit. 95 95AL2 95AL1 95CU2
95.240UN5

120 120AL2 120AL1 120CU2


120.300UN5

150 150AL2 150AL1 150CU2


185 185AL2 185AL1 185CU2
240 240AL2 240AL1 240CU2
300 300AL2 – 300CU2

For use with For use with copper For use with For use in potentially For outdoor This product can also
copper tape wire screened cables. other cable types. explosive atmospheres applications. be installed using a
screened cables. No earthing Please contact our (for 12 kV max). Order: +MWS. 411 CA.
Order: Kit MT. device is representative. Add -/ATEX to part number. Please contact our
necessary. representative.
11
804PB FOR 480TB, 484TB AND 489TB
COUPLING CONNECTOR

APPLICATION TECHNICAL
Separable coupling connector CHARACTERISTICS
for dual cable arrangement. It • A thick conductive EPDM jacket
has been designed to be used provides a total safe to touch
with 480TB, 484TB and 489TB screen.
separable tee connectors. Can • Each separable connector is tested
also be installed on any 8-series for AC withstand and partial
coupling connector for a multiple discharge prior to leaving the
cable arrangement. factory.

DESIGN 290 mm

1. Interface designed to
fit 480TB, 484TB and
489TB connector.
2. Bus for 804PB. 6/10 (12) kV
3. Conductor connector 2
6.35/11 (12) kV
(hexagonal crimping, deep 8 8.7/15 (17.5) kV
indent crimping or bolted).
3
9
12/20 (24) kV
4. Conductive EPDM insert. 1
4
12.7/22 (24) kV
5. Conductive EPDM jacket.
5 18/30 (36) kV
6. Insulating EPDM layer
360 mm
6 19/33 (36) kV
moulded between the
480TB, 484TB
or 489TB
20.8/36 (42) kV
connector
insert and the jacket. 10
7. Cable reducer. Up to 42 kV
8. Conductive EPDM cap. 1250 A
9. Basic insulating plug (with
7
VD point).
10. Earth lead.
110 mm
The screen break design
enables cable outer sheath
testing without removing or
dismantling the connector.

SPECIFICATIONS AND
STANDARDS
The 804PB coupling connector
meets the requirements of
CENELEC HD 629.1.

Separable Voltage Current Conductor sizes (mm2)


connector Um Ir
type (kV) (A) min max
804PB/G 12 1250 50 630
K804PB/G 24 1250 35 630
M804PB/G 36 1250 35 630
P804PB/G 42 1250 35 630 05/2017

12
KIT CONTENTS
The complete (K)(M)(P)804PB/G The kit also comprises silicone grease, field
coupling connector kit comprises 3 control mastic, gloves, roll adhesive tape,
installation instructions and crimp chart.
x the following components:

Conductor
contact TMBC-X 3 x (K)(M)(P)804PB/G-S-
W-X
coupling connector kit

Connector housing Contact rod Conductor Cable reducer


(K)(M)(P)804BP/G and stud contact TBC-X 611CA-W

ORDERING INSTRUCTIONS TABLE W


To order the coupling connector,
Ordering Dia. over core insulation (mm)
select the ordering part number
part number min max
which gives you the best centring
of your core insulation diameter 3 x 804PB/G-S-15-X 16.0 22.0
3 x 804PB/G-S-19-X 20.0 26.5
and substitute X using table X, ac-
3 x 804PB/G-S-22-X 23.5 31.0
cording to your conductor size and 3 x 804PB/G-S-27-X 28.5 37.5
type. 3 x 804PB/G-S-32-X 34.0 42.5
Add a 'K' for use up to 24 kV, add 3 x 804PB/G-S-37-X 39.0 48.5
an 'M' for use up to 36 kV, add a 'P' 3 x 804PB/G-S-43-X 45.5 56.0
for use up to 42 kV. TABLE X

Aluminium and Copper


Conduc- Aluminium conductor
copper conductor conductor
EXAMPLE: tor sizes
The copper wire screened cable (mm2) DIN Deep DIN
Bolted
hexagonal indent hexagonal
is 36 kV, 240 mm2 stranded
aluminium with a diameter over 35 35BI2 35BI1 35CU2
16.95UN5

core insulation of 37.0 mm. 50 50BI2 50BI1 50CU2


Order 3 x M804PB/G-S-32- 70 70BI2 70BI1 70CU2
50.150UN5

240BI2 coupling connector kit. 95 95BI2 95BI1 95CU2


120 120BI2 120BI1 120CU2
95.240UN5

120.300UN5

150 150BI2 150BI1 150CU2


185 185BI2 185BI1 185CU2
185.400UN5

240 240BI2 240BI1 240CU2


300 300BI2 300BI1 300CU2
400 400BI2 400BI1 400CU2
400.630UN5

500 500BI2 500BI1 500CU2


630 – 630BI1 630CU2

For use with For use with copper For use with For applications Components can be For use in potentially
copper tape wire screened cables. other cable types. outdoors and in ordered individually. explosive atmospheres
screened cables. No earthing Please contact our humid climate. (for 12 kV max).
Order: Kit MT. device is representative. Order: +MWS. Add -/ATEX to part number.
necessary.
13
809PB COUPLING CONNECTOR FOR
480TB, 484TB and 489TB

APPLICATION TECHNICAL
Separable coupling connector CHARACTERISTICS
(bolted type) for dual cable • A thick conductive EPDM jacket
arrangement. It has been designed provides a total safe to touch
to be used with 480TB, 484TB and screen.
489TB separable tee connectors. • Each separable connector is tested
Can also be installed on any for AC withstand and partial
8-series coupling connector for a discharge prior to leaving the
multiple cable arrangement. factory.

DESIGN 300 mm

1. Interface designed to
fit 480TB, 484TB and
489TB connector.
2. Bus for 809PB. 6/10 (12) kV
2
3. Conductor connector 8 6.35/11 (12) kV
3
(hexagonal crimping, deep 9 8.7/15 (17.5) kV
4
indent crimping or bolted). 1
12/20 (24) kV
5
4. Conductive EPDM insert. 12.7/22 (24) kV
5. Conductive EPDM jacket. 6
18/30 (36) kV
480TB, 484TB or
6. Insulating EPDM layer 489TB connector 460 mm
19/33 (36) kV
moulded between the 20.8/36 (42) kV
insert and the jacket.
10
7. Cable reducer. Up to 42 kV
8. Conductive EPDM cap. 7
1250 A
9. Basic insulating plug (with
VD point).
10. Earth lead.
The screen break design 120 mm

enables cable outer sheath


testing without removing or
dismantling the connector.

SPECIFICATIONS AND
STANDARDS
The 809PB coupling connector
meets the requirements of
CENELEC HD 629.1.

Separable Voltage Current Conductor sizes (mm2)


connector Um Ir
type (kV) (A) min max
809PB/G 12 1250 630 1200
K809PB/G 24 1250 630 1200
M809PB/G 36 1250 630 1200
P809PB/G 42 1250 630 1200 05/2017

14
KIT CONTENTS
The complete (K)(M)(P)809PB/G The kit also comprises silicone grease, field
coupling connector kit comprises control mastic, gloves, roll adhesive tape,
installation instructions and crimp chart.
3x the following components:

Conductor
contact TMBC-X
3 x (K)(M)(P)809PB/G-S-W-X
coupling connector kit

Connector housing Contact rod Conductor Cable reducer


(K)(M)(P)809BP/G and stud contact TBC-X 911CA-W

ORDERING INSTRUCTIONS TABLE W


To order the coupling connector,
Ordering Dia. over core insulation (mm)
select the ordering part number
part number min max
which gives you the best centring
of your core insulation diameter 3 x 809PB/G-S-37-X 40 48
3 x 809PB/G-S-43-X 46 54
and substitute X using table X,
3 x 809PB/G-S-50-X 53 59
according to your conductor size 3 x 809PB/G-S-53-X 56 62
and type. 3 x 809PB/G-S-56-X 59 65
Add a 'K' for use up to 24 kV, add 3 x 809PB/G-S-59-X 62 68
an 'M' for use up to 36 kV, add a 'P'
for use up to 42 kV. TABLE X

Aluminium and Copper


Conduc- Aluminium conductor
EXAMPLE: copper conductor conductor
tor sizes
The copper wire screened cable (mm2) Deep DIN
Bolted
is 36 kV, 1000 mm2 stranded indent hexagonal
aluminium with a diameter over 630 630BI1 400.630UN5 630CU2
core insulation of 52 mm. 800 800BI1 800CU2
800.1000UN5
Order 3 x M809PB/G-S-43- 1000 1000BI1 1000CU2
1000BI1 coupling connector kit. 1200 1200BI1 1200UN5 -

For use with For use in potentially For use with Alupe or For use with For applications Components can be
copper tape explosive atmospheres C 33-226 cables. other cable types. outdoors and in ordered individually.
screened cables. (for 12 kV max). Please contact our Please contact our humid climate.
Order: Kit MT. Add -/ATEX to part number. representative. representative. Order: +MWS.

15
450SR STRAIGHT CONNECTOR

APPLICATION TECHNICAL
Separable straight connector CHARACTERISTICS
designed to connect polymeric • The thick conductive EPDM jacket
insulated cable to equipment provides a total safe to touch
(transformers, switch gear, screen which ensures safety for
motors...). personnel.
• Each separable connector is tested
for AC withstand and partial
discharge prior to leaving the
factory.

DESIGN
Separable connector
comprising: 4 6/10 (12) kV
1. Conductive EPDM insert. 6.35/11 (12) kV
2. Conductive EPDM jacket. 8.7/15 (17.5) kV
3. Insulating EPDM layer 12/20 (24) kV
moulded between the insert 1 12.7/22 (24) kV
and the jacket.
4. Type C - 630 A interface 2
as described by CENELEC 5 380 mm Up to 24 kV
EN 50180 and 50181. 630 A
5. Conductor connector
assembly. 6
6. Retaining ring.
7. Cable reducer. 3
7

SPECIFICATIONS AND
STANDARDS
The separable connector 450SR
meets the requirements of
CENELEC HD 629.1 S1.

Dia.
78 mm

Separable Voltage Current Conductor size (mm2)


connector Um Ir
type (kV) (A) min. max.
450SR 12 630 50 300
K450SR 24 630 25 300

05/2017

16
KIT CONTENTS
The kit also comprises lubricant, wipers,
The complete (K)450SR straight
installation instructions and crimp chart.
connector kit comprises the
following components:

Type 1

+ + + or + + = (K)450SR-W-X+11TL
connector kit

Type 2

Connector Locking Retaining ring Contact Cable reducer Cable


housing disc + hex key assembly 450CA-W adaptor
(K)450SRH 450SRD 400RR-X 450SRC-X-Assy 11TL

ORDERING INSTRUCTIONS TABLE W


To order the straight connector,
Ordering Dia. over core insulation (mm)
select the ordering part number
which gives you the best centring part number min. max.
of your core insulation diameter 450SR-06-X+11TL 16.5 21.5
and substitute X using table X, 450SR-08-X+11TL 19.9 24.4
according to your conductor size 450SR-10-X+11TL 23.2 28.0
and type. 450SR-12-X+11TL 26.1 31.0
Add a 'K' for use up to 24 kV. 450SR-14-X+11TL 30.0 36.1

TABLE X

Conductor contact type (DIN standards only)


Conductor size
EXAMPLE: (mm2)
Type 1 Type 2
The copper wire screened cables Aluminium Copper Aluminium Copper
are 24 kV, 240 mm2 stranded 25 – 25KM-11-2 – –
aluminium with a diameter over 35 35KM-12-2 35KM-11-2 35KM-12-2-L 35KM-11-2-L
core insulation of 32.2 mm. 50 50KM-12-2 50KM-11-2 50KM-12-2-L 50KM-11-2-L
Order 3 x K450SR-14-240KM-12- 70 70KM-12-2 70KM-11-2 70KM-12-2-L 70KM-11-2-L
2+11TL straight connector kit. 95 95KM-12-2 95KM-11-2 95KM-12-2-L 95KM-11-2-L
120 120KM-12-2 120KM-11-2 120KM-12-2-L 120KM-11-2-L
150 150KM-12-2 150KM-11-2 – –
185 185KM-12-2 185KM-11-2 – –
240 240KM-12-2 240KM-11-2 – –
300 300KM-12-2 300KM-11-2 – –

For use with For use with Alupe or For use with fabric tape For use with For outdoor Components can be
copper tape C 33-226 cables. (graphite) screened cables. other cable types. applications. ordered individually.
screened cables. Please contact our Order additional Please contact our Order: +MWS.
Order: Kit MT. representative. semi-conductive tape representative.
(type TSC).
17
SURGE ARRESTER
800SA FOR 480TB, 484TB AND 489TB
CONNECTOR

APPLICATION TECHNICAL
Surge arrester designed to CHARACTERISTICS
protect 12, 24, 36 and 42 kV • This surge arrester is a metal
class components, including oxide varistor surge arrester in an
transformers, equipment, cable elbow configuration.
and accessories from high voltage • Each arrester is tested for AC
surges resulting from lightning or withstand, partial discharge and
switching. It has been designed critical voltage prior to leaving the
to be used with the 480TB, factory.
484TB and 489TB separable tee
connectors.

DESIGN 170 mm
105 mm
Surge arrester comprising:
1. Interface designed 6/10 (12) kV
to fit the 484TB and 489TB Dia. 6.35/11 (12) kV
tee connector.
75 mm
8.7/15 (17.5) kV
2. Conductive EPDM insert. 1 12/20 (24) kV
3. Conductive EPDM jacket.
5
12.7/22 (24) kV
4. Insulating EPDM layer 18/30 (36) kV
moulded between the insert 2
19/33 (36) kV
and the jacket. L2 20.8/36 (42) kV
5. Receptacle for contact rod. L1
3
9
6. Metal oxide valve elements.
7. Steel cap.
4 Up to 42 kV
8. Earth connection. 6

9. Earth lead. Dia.


65 mm

SPECIFICATIONS AND 7

STANDARDS 8

The 800SA surge arresters meet


the test requirements of IEC
60099-4.

Nominal Max. continuous Dimensions


Surge Rated
discharge operating (mm)
arrester voltage
current voltage
type Ur (kV)
In (kA) Uc (kV) L1 L2
800SA-10-6N 10 6 4.8 270 310
800SA-10-9N 10 9 7.2 270 310
800SA-10-12N 10 12 9.6 270 310
800SA-10-15N 10 15 12.0 270 310
800SA-10-18N 10 18 14.4 270 310
800SA-10-22N 10 22 17.6 270 310
800SA-10-24N 10 24 19.2 370 410
800SA-10-30N 10 30 24.0 370 410
800SA-10-33N 10 33 26.4 370 410
800SA-10-36N 10 36 28.8 370 410
800SA-10-45N 10 45 36.0 470 510
800SA-10-51N 10 51 40.8 470 510 05/2017

18
TYPICAL APPLICATION AND ORDERING INSTRUCTIONS
DIMENSIONS To order the surge arrester,
specify the surge arrester type, as
described on previous page.
290 mm

180 mm 110 mm EXAMPLE:


For a maximum continuous
operating voltage (r.m.s.) of
24 kV and a nominal discharge
current of 10 kA.
Order a 800SA-10-30N surge
arrester.

Type 800SA
Type
surge arrester
484TB
tee
connector

NOTE: the surge arrester body


For use in potentially
needs to be positioned vertically explosive atmospheres
after installation. (for 12 kV max).
Add -/ATEX to part number.

TECHNICAL DATA

Steep current Lightning current Switching impulse High current


Surge residual voltage residual voltage
residual impulse
arrester [8/20 µs] (kV) [36/90 µs] (kV)
voltage @ 10 kA withstand
type
[1/20 µs] (kV) (kA)
@ 5 kA @ 10 kA @ 20 kA @ 125 A @ 500 A
800SA-10-6N 20.4 16.8 18.3 20.5 12.9 13.7 100
800SA-10-9N 28.5 23.5 25.6 28.7 18.0 19.2 100
800SA-10-12N 38.0 31.4 34.2 38.3 24.1 25.7 100
800SA-10-15N 48.1 39.7 43.2 48.4 30.5 32.5 100
800SA-10-18N 58.1 48.0 52.2 58.5 36.8 39.2 100
800SA-10-22N 70.1 57.9 63.0 70.6 44.4 47.3 100
800SA-10-24N 77.0 63.6 69.2 77.6 48.8 52.0 100
800SA-10-30N 97.0 80.1 87.2 97.7 61.5 65.5 100
800SA-10-33N 103.4 85.4 93.0 104.2 65.6 69.9 100
800SA-10-36N 115.9 95.7 104.2 116.8 73.5 78.3 100
800SA-10-45N 144.1 119.0 129.5 145.1 91.3 97.3 100
800SA-10-51N 166.0 137.1 149.2 167.2 105.2 112.1 100

19
430TB TEE CONNECTOR

APPLICATION TECHNICAL
Separable tee shape connector CHARACTERISTICS
(bolted type) designed to connect • A thick conductive EPDM jacket
polymeric insulated cable provides a total safe to touch
to equipment (transformers, screen.
switchgear, motors, ...). • Each separable connector is
Also connects cable to cable when tested for AC withstand and
using the appropriate mating partial discharge prior to leaving
parts. the factory.

DESIGN 185 mm
Separable connector
comprising:
1. Conductive EPDM insert.
2. Conductive EPDM jacket.
3. Insulating EPDM layer
6/10 (12) kV
moulded between the insert 6.35/11 (12) kV
and the jacket.
4 9
8 8.7/15 (17.5) kV
4. Type C interface as 5 12/20 (24) kV
described by CENELEC 6
12.7/22 (24) kV
EN 50180 and 50181. 1
18/30 (36) kV
5. Conductor connector. 290 mm 2 19/33 (36) kV
6. Basic insulating plug (with
VD point). 3
7. Cable reducer. Up to 36 kV
8. Conductive rubber cap.
10
630 A -1250 A
9. Clamping screw.
10. Earthing lead.
The screen break design 7
enables cable outer sheath
testing without removing or
dismantling the connector.

SPECIFICATIONS AND
STANDARDS
The 430TB separable connector
meets the requirements of
CENELEC HD 629.1.

Separable Voltage Current Current Ir (A)


When using a copper (-11-2) or Conductor sizes (mm2)
connector Um Ir a bolted (14-5) conductor
type (kV) (A) contact
min max
430TB/G 12 630 1250 35 300
K430TB/G 24 630 1250 35 300
M430TB/G 36 630 1250 50 300

05/2017

20
KIT CONTENTS
The complete (K)(M)430TB/G tee The kit also comprises silicone grease, field
control mastic, installation rod, installation
connector kit comprises 3x the instructions and crimp chart.
following components:

Conductor
contact TMBC-X
3 x (K)(M)430TB/G-W-X
connector kit

Basic insulating Cable reducer


Clamping plug 430CA-W
Connector housing screw Conductor (K)(M)300BIPA +
(K)(M)430BT/G 430TCS contact TBC-X rubber cap

ORDERING INSTRUCTIONS TABLE W


To order the tee connector, select
the ordering part number which Ordering
Dia. over core insulation (mm)
gives you the best centring of your part number
core insulation diameter and sub- min max
stitute X using table X, according 3 x 430TB/G-11-X 12.0 17.5
to your conductor size and type. 3 x 430TB/G-16-X 17.0 23.5
3 x 430TB/G-18-X 19.0 28.0
Add a 'K' for use up to 24 kV, add 3 x 430TB/G-22-X 23.5 32.0
an 'M' for use up to 36 kV. 3 x 430TB/G-27-X 28.5 37.5
3 x 430TB/G-30-X* 36.0 40.5
* will include an adapted installation instruction
EXAMPLE:
The cable is 24 kV, 150 mm2 TABLE X
compact stranded copper with a
diameter over core insulation of Aluminium and Copper
Aluminium conductor
Conductor copper conductor conductor
27.5 mm.
sizes (mm2) DIN Deep DIN
Order 3 x hexagonal indent
Bolted
hexagonal
K430TB/G-18-95.240-14-5 tee 35 35(K)M-10-2 35KM-10-1 35(K)M-11-2
16.95-14-5

connector kit. 50 50(K)M-10-2 50(K)M-10-1 50(K)M-11-2


50.150-14-5

70 70(K)M-10-2 70(K)M-10-1 70(K)M-11-2


95 95(K)M-10-2 95(K)M-10-1 95(K)M-11-2
95.240-14-5

120 120(K)M-10-2 120(K)M-10-1 120(K)M-11-2


120.300-14-5

150 150(K)M-10-2 150(K)M-10-1 150(K)M-11-2


185 185(K)M-10-2 185(K)M-10-1 185(K)M-11-2
240 240(K)M-10-2 240(K)M-10-1 240(K)M-11-2
300 300(K)M-10-2 – 300(K)M-11-2

For use with For use in potentially Up to 24 kV this product For use with For applications This product can also
copper tape explosive atmospheres can also be installed using other cable types. outdoors and in be installed using a
screened cables. (for 12 kV max). a 300BIPR (without VD Please contact our humid climate. 411 CA.
Order: Kit MT. Add -/ATEX to part number. point) Order: BIPR. representative. Order: +MWS. Please contact our
representative.
21
COUPLING CONNECTOR FOR
300PBM 430TB

APPLICATION TECHNICAL
Separable coupling connector CHARACTERISTICS
(bolted type) for dual cable • A thick conductive EPDM jacket
arrangement. It has been designed provides a total safe to touch
to be used with 430TB separable screen.
tee connector. • Each separable connector is tested
for AC withstand and partial
discharge prior to leaving the
factory.

DESIGN 290 mm

1. Interface designed to fit


430TB connector. 6/10 (12) kV
2. Bus for 300PBM. 6.35/11 (12) kV
3. Conductive EPDM insert. 8.7/15 (17.5) kV
4. Insulating EPDM layer 2
12/20 (24) kV
moulded between the 6
12.7/22 (24) kV
insert and the jacket. 1
8 7
18/30 (36) kV
5. Conductive EPDM jacket. 3
19/33 (36) kV
6. Conductive EPDM cap.
7. Basic insulating plug (with
290 mm Up to 36 kV
4
VD point).
300PBM 800 A
8. Conductor connector 430TB
5 coupling
connector
(hexagonal crimping, deep connector

indent crimping or bolted).


10
9. Cable reducer.
9
10. Earthing lead.
The screen break design
enables cable outer sheath
testing without removing or 105 mm

dismantling the connector.

SPECIFICATIONS AND
STANDARDS
The 300PBM coupling connector
meets the requirements of
CENELEC HD 629.1.

Separable Voltage Current Conductor sizes (mm2)


connector Um Ir
type (kV) (A) min max
300PBM/G 12 800 35 300
K300PBM/G 24 800 35 300
M300PBM/G 36 800 50 240
05/2017

22
KIT CONTENTS
The complete (K)(M)300PBM/G The kit also comprises silicone grease, field
control mastic, installation rod, installation
coupling connector kit comprises instructions and crimp chart.
3x the following components:

Conductor
contact TMBC-X
3 x (K)(M)300PBM/G-W-X
coupling connector kit

Cable reducer
430CA-W
Connector housing Contact rod Conductor
(K)(M)300BP/G 300PB-CR contact TBC-X

ORDERING INSTRUCTIONS TABLE W


To order the coupling connector,
select the ordering part number Dia. over core insulation (mm)
Ordering
which gives you the best centring part number
min max
of your core insulation diameter
and substitute X using table X, 3 x 300PBM/G-11-X 12.0 17.5
according to your conductor size 3 x 300PBM/G-16-X 17.0 23.5
3 x 300PBM/G-18-X 19.0 28.0
and type. 3 x 300PBM/G-22-X 23.5 32.0
Add a 'K' for use up to 24 kV, add 3 x 300PBM/G-27-X 28.5 37.5
an 'M' for use up to 36 kV. 3 x 300PBM/G-30-X* 36.0 40.5
* will include an adapted installation instruction

EXAMPLE: TABLE X
The cable is 24 kV, 150 mm2
Aluminium and Copper
compact stranded copper with a Aluminium conductor
Conductor copper conductor conductor
diameter over core insulation of sizes (mm2) DIN Deep DIN
Bolted
27.5 mm. hexagonal indent hexagonal
Order 3 x 35 35(K)M-10-2 35KM-10-1 35(K)M-11-2
16.95-14-5

K300PBM/G-18-95.240-14-5 50 50(K)M-10-2 50(K)M-10-1 50(K)M-11-2


50.150-14-5

coupling connector kit. 70 70(K)M-10-2 70(K)M-10-1 70(K)M-11-2


95 95(K)M-10-2 95(K)M-10-1 95(K)M-11-2
95.240-14-5

120 120(K)M-10-2 120(K)M-10-1 120(K)M-11-2


120.300-14-5

150 150(K)M-10-2 150(K)M-10-1 150(K)M-11-2


185 185(K)M-10-2 185(K)M-10-1 185(K)M-11-2
240 240(K)M-10-2 240(K)M-10-1 240(K)M-11-2
300 300(K)M-10-2 – 300(K)M-11-2

For use with For use in potentially For use with copper For use with For outdoor This product can also
copper tape explosive atmospheres wire screened cables. other cable types. applications. be installed using a
screened cables. (for 12 kV max). No earthing Please contact our Order: +MWS. 411 CA.
Order: Kit MT. Add -/ATEX to part number. device is representative. Please contact our
necessary. representative.

23
SURGE ARRESTER
300SA FOR 430TB CONNECTOR

APPLICATION TECHNICAL
Surge arrester designed to CHARACTERISTICS
protect 12, 24 and 36 kV • This surge arrester is a metal
class components, including oxide varistor surge arrester in an
transformers, equipment, cable elbow configuration.
and accessories from high voltage • Each arrester is tested for AC
surges resulting from lightning or withstand, partial discharge and
switching. critical voltage prior to leaving the
It has been designed to be used factory.
with the 430TB separable tee
connector.

DESIGN 170 mm
105 mm
Surge arrester comprising:
1. Interface designed to fit 6/10 (12) kV
the 430TB tee connector. Dia.
75 mm
6.35/11 (12) kV
2. Conductive EPDM insert. 8.7/15 (17.5) kV
3. Conductive EPDM jacket. 1 12/20 (24) kV
4. Insulating EPDM layer 5 12.7/22 (24) kV
moulded between the insert 2 18/30 (36) kV
and the jacket. 3 9
19/33 (36) kV
L2
5. Receptacle for contact rod.
L1
6. Metal oxide valve elements. 4

7. Steel cap. 6 Up to 36 kV
8. Earth connection.
9. Earth lead. Dia.
65 mm

7
8

SPECIFICATIONS AND
STANDARDS
The 300SA surge arresters meet
the test requirements of IEC
60099-4.

Nominal Max. continuous Dimensions


Surge Rated
discharge operating (mm)
arrester voltage
current voltage
type Ur (kV)
In (kA) Uc (kV) L1 L2
300SA-10-6N 10 6 4.8 270 310
300SA-10-9N 10 9 7.2 270 310
300SA-10-12N 10 12 9.6 270 310
300SA-10-15N 10 15 12.0 270 310
300SA-10-18N 10 18 14.4 270 310
300SA-10-22N 10 22 17.6 270 310
300SA-10-24N 10 24 19.2 370 410
300SA-10-30N 10 30 24.0 370 410
300SA-10-33N 10 33 26.4 370 410
300SA-10-36N 10 36 28.8 370 410
300SA-10-45N 10 45 36.0 470 510
300SA-10-51N 10 51 40.8 470 510
05/2017

24
TYPICAL APPLICATION AND DIMENSIONS ORDERING INSTRUCTIONS
To order the surge arrester,
specify the surge arrester type, as
290 mm
described on previous page.
180 mm 107 mm
EXAMPLE:
For a maximum continuous
operating voltage (r.m.s.) of
24 kV and a nominal discharge
current of 10 kA.
Order a 300SA-10-30N surge
arrester.

Type 300SA
surge arrester

Type 430TB
tee connector

NOTE: the surge arrester body


needs to be positioned vertically
after installation.

For use in potentially


explosive atmospheres
(for 12 kV max).
Add -/ATEX to part number.

TECHNICAL DATA

Steep current Lightning current Switching impulse High current


Surge residual voltage residual voltage
residual impulse
arrester [8/20 µs] (kV) [36/90 µs] (kV)
voltage @ 10 kA withstand
type
[1/20 µs] (kV) (kA)
@ 5 kA @ 10 kA @ 20 kA @ 125 A @ 500 A

300SA-10-6N 20.4 16.8 18.3 20.5 12.9 13.7 100


300SA-10-9N 28.5 23.5 25.6 28.7 18.0 19.2 100
300SA-10-12N 38.0 31.4 34.2 38.3 24.1 25.7 100
300SA-10-15N 48.1 39.7 43.2 48.4 30.5 32.5 100
300SA-10-18N 58.1 48.0 52.2 58.5 36.8 39.2 100
300SA-10-22N 70.1 57.9 63.0 70.6 44.4 47.3 100
300SA-10-24N 77.0 63.6 69.2 77.6 48.8 52.0 100
300SA-10-30N 97.0 80.1 87.2 97.7 61.5 65.5 100
300SA-10-33N 103.4 85.4 93.0 104.2 65.6 69.9 100
300SA-10-36N 115.9 95.7 104.2 116.8 73.5 78.3 100
300SA-10-45N 144.1 119.0 129.5 145.1 91.3 97.3 100
300SA-10-51N 166.0 137.1 149.2 167.2 105.2 112.1 100

25
400TR AND 800TR TEST RODS

APPLICATION TECHNICAL
• The test rod can be used for: CHARACTERISTICS
- cable fault location • The 400TR test rod can be used
- cable testing with 430TB connectors.
- phasing checks, etc. • The 800TR is for use with the
• Connections may be made with 480TB, 484TB and 489TB.
a cable lug, a 4 mm plug or
spring clips.

DESIGN 400TR 800TR


1. Insulating shroud.
2. Threaded rod for test
connection.
3. Two nuts M12.
4. Insulation.
5. Copper test rod stem.
1
1
An insulating shroud is M12 M12
provided to allow the 2
2
application of test voltages 40
3
when bushings are closely 3
spaced.
480
INSTALLATION 480

The test rod is mounted on


to the clamping screw in the type
C interface tee and coupling
321,5
connectors. The test cable is
4 288
connected to the threaded stem
and the insulating shroud moved 4
to its final position over the end of 5
the test rod. 5

ORDERING INSTRUCTIONS
Simply specify:
400TR or 800TR test rod.
In mm.

Maximum A.C. Maximum D.C. Impulse voltage


Test rod
test voltage test voltage (1.2 x 50 µs)
type
(50 Hz - 1 min) (8 x U0 - 30 min)
400TR 36 kV 96 kV 95 kV
800TR 36 kV 96 kV 95 kV 05/2017

26
INSTALLATION TOOL 400TK AND 400SW

APPLICATION
• The box spanner and box
spanner key are designed to
facilitate assembly of 400TE,
400TB and 440TB connectors.
• The 400TK box spanner is used
to install the 400TEF clamping 400SW
pin contact or 400TCS clamping
400TK
screw.
• The 400SW box spanner key fits
on the hex nut of the 400BIPA
basic insulating plug.

ORDERING INSTRUCTIONS
Simply specify:
- 400TK box spanner
- 400SW box spanner key.

27
05/2017

27
ACCESSORIES

APPLICATION TECHNICAL 6/10 (12) kV


For use with connectors and CHARACTERISTICS 6.35/11 (12) kV
bushings with an interface C as All these products, except the 8.7/15 (17.5) kV
described by CENELEC EN 50180 earthing plugs, are tested for 12/20 (24) kV
and 50181. AC withstand and partial 12.7/22 (24) kV
discharge prior to leaving 18/30 (36) kV
the factory. 19/33 (36) kV
20.8/36 (42) kV
Up to 42kV

400DR-B/G ORDERING INSTRUCTIONS


DEAD-END RECEPTACLE Order
Fits over a bushing with a type C 400DR-B/G for 12 kV,
interface to provide 'dead-end' K400DR-B/G for 24 kV or
facility. The dead-end receptacle is M400DR-B/G for 36 kV
supplied with an earth lead. applications.

400SOP-B ORDERING INSTRUCTIONS


STAND-OFF PLUG Order
Is designed to support and 'dead- 400SOP-B for 12 kV,
end' connectors with a type C K400SOP-B for 24 kV,
interface when removed from M400SOP-B for 36 kV or
equipment. P400SOP-B for 42 kV
applications.

400GP-B ORDERING INSTRUCTIONS


EARTHING PLUG Order
Is designed to support and earth 400GP-B for 12, 24, 36 or
connectors with a type C interface 42 kV applications.
when removed from equipment.

Order
400GP-SBT for a version with a
straight ball terminal bolt.

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28
800GP-B ORDERING INSTRUCTIONS
EARTHING PLUG Order
Is designed to earth the 484TB 800GP-B for 12, 24, 36 or
and 804PB connectors when it is 42 kV applications.
fixed-mounted to the equipment
(maintenance earthing). Order
800GP-SBT for a version with a
straight ball terminal bolt.

400BIPA ORDERING INSTRUCTIONS


BASIC INSULATING PLUG Order
Acts as a tightening nut for the 400BIPA for 12 kV,
400TB and 440TB tee connector K400BIPA for 24 kV
kits. M400BIPA for 36 kV or
The plug contains a voltage P400BIPA for 42 kV
detection point. applications.
The conductive rubber protection
cap is included.

KIT MT ORDERING INSTRUCTIONS


EARTHING KIT FOR COPPER Order
TAPE SCREENED CABLES Kit MT for 12 kV, 24 kV,
Contains a tinned copper braid 36 kV or 42 kV applications.
(25 mm² - L = 500 mm), a tinned
copper wire for cleating and some
water sealing mastic.

400BE/G ORDERING INSTRUCTIONS


BUSHING EXTENDER Order 400BE/G for 12 kV,
Provides an extension piece to K400BE/G for 24 kV,
allow cables to stand away from M400BE/G for 36 kV or
equipment. P400BE/G for 42 kV
Is used in conjunction with the applications.
400CP, 440CP or 440PB. The
bushing extender is supplied with
an earth lead.

480BE/G ORDERING INSTRUCTIONS


BUSHING EXTENDER Order 480BE/G for 12 kV,
Provides an extension piece to K480BE/G for 24 kV,
allow cables to stand away from M480BE/G for 36 kV or
equipment. P480BE/G for 42 kV
Is used in conjunction with the applications.
800PB, 804PB or 809PB. The
bushing extender is supplied with
an earth lead.

29
POSSIBLE ARRANGEMENTS

480TB 480TB-P2
Single cable arrangement. Dual cable arrangement.
Order 480TB for 12 kV, Order 480TB-P2 for 12 kV,
K480TB for 24 kV, M480TB K480TB-P2 for 24 kV, M480TB-P2
for 36 kV or P480TB for 42 kV for 36 kV or P480TB-P2 for 42 kV
applications. applications.

185

800BIPA 800BIPA
basic basic
insulating insulating
plug plug

480TB tee 800PBM


connector coupling
connector

480TB tee
connector

110

480TB-P3 480TB-L3
Triple cable arrangement. 3-way connection.
Order 480TB-P3 for 12 kV, Order 480TB-L3 for 12 kV,
K480TB-P3 for 24 kV, M480TB-P3 K480TBM-L3 for 24 kV,
for 36 kV or P480TB for 42 kV M480TBM-L3 for 36 kV or P480TB
applications. for 42 kV applications.

395 425

800BIPA 800BIPA
basic basic
insulating insulating
plug plug
800PBM 400BIPA
800PBM
coupling basic
coupling
connector insulating
connector
plug
480TB tee 480TB tee
connector connector

In mm.

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30
484TB 484TB-P2
Single cable arrangement. Dual cable arrangement.
Order 484TB for 12 kV, Order 484TB-P2 for 12 kV,
K484TB for 24 kV, M484TB K484TB-P2 for 24 kV or
for 36 kV or P484TB for 42 kV M484TB-P2 for 36 kV or
applications. P484TB-P2 for 42kV applications.

185 290

800BIPA 800BIPA
basic basic
insulating insulating
plug plug

484TB tee
804PB
connector
coupling
connector

484TB tee
connector
110 110 110

484TB-P2+800SA 400BE+480TB
Dual cable arrangement with Order 400BE+480TB for 12
surge arrester. kV, K400BE+480TB for 24 kV
Order 484TB-P2+800SA for 12 or M400BE+480TB for 36 kV
kV, K484TB-P2+800SA for 24 kV, applications.
M484TB-P2+800SA for 36 kV
or P484TB-P2+800SA for 42 kV
applications.

400 435
800BIPA
basic 800BIPA
insulating basic
plug insulating
plug
440CP
800SA 400BE bushing 480TB tee
surge extender connector
arrester

804PB
coupling
connector

110 110 484TB tee


connector
In mm.

31
489TB 489TB-P2
Single cable arrangement. Dual cable arrangement.
Order 489TB for 12 kV, Order 489TB-P2 for 12 kV,
K489TB for 24 kV, M489TB K489TB-P2 for 24 kV or
for 36 kV or P484TB for 42 kV M489TB-P2 for 36 kV or
applications. P489TB-P2 for 42kV applications.

185 300

800BIPA 800BIPA
basic basic
insulating insulating
plug plug

489TB tee
809PB
connector
coupling
connector

489TB tee
connector
110 110 120

480BE+800PB
Single cable arrangement.
Order 480BE+800PB for 12
kV, K480BE+800PB for 24 kV,
M480BE+800PB for 36 kV
or P480BE+800PB for 42 kV
applications.

300

800PB
480BE coupling
bushing connector
extender

In mm.
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32
EARTHING PLUG ON
CONNECTOR
Order 800GP-B for 12 kV,
24 kV and 36 kV applications.

800GP-B
earthing plug

484TB tee
connector

CABLE AND EQUIPMENT TESTING

800TR insulating
test rod shroud

484TB tee
connector

110
In mm.

33
T-HSBK THREE CORE HEAT-SHRINK
BREAKOUT KIT

APPLICATION TECHNICAL
For sealing of three core polymeric CHARACTERISTICS
insulated cable crutches and The installed breakout fullfills
earthing of the metallic screens the requirements of IP54. The
and armour. armouring and screen connection
For use with Euromold separable systems have short circuit rating
connectors with ground lead (/G) (Isc) of up to 5,1 kA/1s.
or with terminations.

DESIGN
The three core heat-shrink
breakout kit consists of (depending For tail lengths
on cable type): up to 700 mm
a heat-shrinkable breakout,
3 sleeves of 500 mm, earth
braid and roll springs, hose
clamp, water sealing mastic and
installation instructions.

ORDERING INSTRUCTIONS
To order the 3-core kit, select the
part number, which gives you the
best centering over the cable core
insulation diameter and substitute
X using table X, according to your
cable type.

Ordering part Typical use Diameter over Diameter


number Conductor sizes (mm²) core isolation over armour
12, 17 & 24 kV 36 kV (mm) (mm)
T-HSBK-20-X 16-95 - 12-23 50-70
T-HSBK-30-X 95-240 16-95 19-31 60-80
T-HSBK-40-X 185-400 95-240 24-35 70-90
T-HSBK-50-X - 185-400 32-40 80-100

Table X

X depending on cable type X

Unarmoured, individual copper tape screen DR1K


Unarmoured, individual copper wire screen DR2K
Unarmoured, common copper wire screen DR3K
Armoured, individual copper tape or wire screen DR1F/DR2F
Armoured, common copper wire screen DR3F 05/2017

34
NOTES
36

05/2017
Nexans Network Solutions N.V. - Div. Euromold
Zuid III, Industrielaan 12, B-9320 Erembodegem
Tel.: +32(0)53 85 02 11 • sales.euromold@nexans.com • www.euromold.be

Catalogue also available on Website and Mobile Apps

Find out more about Nexans Power Accessories.


05/2017

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