3851/3852/3856 - 3/4 Diameter Panel Control: Features

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Features

n Single-turn (3851 and 3852)


n 3-3/4-turn (3856)
n Linear and audio tapers
n Wide resistance range
n Minimal depth package
n Good resolution

3851/3852/3856 – 3/4 ˝ Diameter Panel Control

Initial Electrical Characteristics1


3851 3852/3856
Conductive Plastic Element Cermet Element
Standard Resistance Range
Linear Tapers (A, B, E, and H).....................1 K to 1 megohm...............................................100 ohms to 1 megohm
Audio Tapers (C, D, F, and G)......................1 K to 1 megohm...............................................1 K ohms to 1 megohm
Total Resistance Tolerance................................±10 % or ±20 %.................................................±5 % or ±10 %
Independent Linearity........................................±10 %................................................................(A & H tapers) ±5 %
Absolute Minimum Resistance..........................2 ohms maximum.............................................. 2 ohms maximum
Effective Electrical Angle...................................(Linear tapers) 250 ° ±5 °..................................(Linear tapers) 250 ° ±5 °
(Audio tapers) 225 ° ±5 °...................................(Audio tapers) 225 ° ±5 °
Contact Resistance Variation............................±1 %..................................................................±3 % of total resistance or 3 ohms
(whichever is greater)
Dielectric Withstanding Voltage (MIL-STD-202, Method 301)
Sea Level.....................................................900 VAC minimum.............................................900 VAC minimum
70,000 Feet..................................................350 VAC minimum.............................................350 VAC minimum
Insulation Resistance (500 VDC)......................1,000 megohms minimum.................................1,000 megohms minimum
Power Rating (Voltage Limited By Power Dissipation or 350 VAC, Whichever Is Less)
+70 °C .........................................................(Linear tapers) 1 watt........................................(Linear tapers) 2 watts
(Audio tapers) 0.5 watt......................................(Audio tapers) 1 watt
+125 °C........................................................0 watt
+150 °C..................................................................................................................................0 watt
Theoretical Resolution.......................................Essentially infinite..............................................Essentially infinite

Environmental Characteristics1
Operating Temperature Range........................... -1 °C to +125 °C.................................................. -1 °C to +125 °C
Storage Temperature Range.............................. -65 °C to +125 °C................................................ -65 °C to +150 °C
Temperature Coefficient Over
Storage Temperature Range............................ ±1,000 ppm/°C.................................................... ±150 ppm/°C
Vibration.............................................................. 20 G..................................................................... 20 G
Total Resistance Shift.................................... ±2 % maximum................................................... ±2 % maximum
Voltage Ratio Shift......................................... ±5 % maximum................................................... ±6 % maximum
Shock.................................................................. 100 G................................................................... 100 G
Total Resistance Shift.................................... ±2 % maximum................................................... ±2 % maximum
Voltage Ratio Shift......................................... ±5 % maximum................................................... ±6 % maximum
Load Life............................................................. 1,000 hours......................................................... 1,000 hours
Total Resistance Shift.................................... ±10 % maximum................................................. ±3 % maximum
Rotational Life (No Load).................................... 100,000 cycles.................................................... 20,000 cycles
Total Resistance Shift.................................... ±15 % TRS maximum ........................................ ±5 % or 5 ohms TRS whichever is greater
Contact Resistance Variation........................ ±3 %.................................................................... ±3 %
Moisture Resistance (MIL-STD-202, Method 103, Condition B)
Total Resistance Shift.................................... ±10 % maximum ................................................ ±2 % maximum
IP Rating.............................................................. IP 40.................................................................... IP 40

1 Electrical specifications tested at 250 RPM, at room ambient: +25 °C nominal.

*RoHS Directive 2015/863, Mar 31, 2015 and Annex.


WARNING Specifications are subject to change without notice. Users should verify actual device performance in their specific
Cancer and Reproductive Harm applications. The products described herein and this document are subject to specific legal disclaimers as set forth on the
www.P65Warnings.ca.gov last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.
3851/3852/3856 – 3/4 ˝ Diameter Panel Control

Mechanical Characteristics1
Stop Strength
3851 & 3852������������������������������������������������������������������������������������������������������������������������������������������������������������������56.5 N-cm (5 lb.-in.)
3856������������������������������������������������������������������������������������������������������������������������������������������������������������������������������������� Continuous turn
Mechanical Angle�������������������������������������������������������������������������������������������������������������������������������������������� 280 ° ±5 ° / 3856 – 1350 ° ±50 °
Torque (Starting and Running)������������������������������������������������������������������������������������� A & B bushings 0.35 to 4.23 N-cm (0.05 to 6.0 oz.-in.)
. C & E bushings 0.21 to 4.23 N-cm (0.3 to 6.0 oz.-in.)
. 3856 – 0.11 to 2.12 N-cm (0.15 to 3.0 oz.-in.)
Mounting (Torque on Bushing)����������������������������������������������������������������������������������������������������������� 1.7-2.0 N-m (15-18 lb.-in.) maximum
Weight (Single Section)������������������������������������������������������������������������������������������������������������������������������������������������������30 grams maximum
Terminals������������������������������������������������������������������������������������������������������������������������������������������������ Printed circuit terminals or solder lugs
Soldering Condition��������������������������������������������Recommended hand soldering using Sn95/Ag5 no clean solder, 0.025 ˝ wire diameter.
. Maximum temperature 399 °C (750 °F) for 3 seconds. No wash process to be used with no clean flux.
. Part can be wave soldered at 260 °C (500 °F) for 5 seconds, no wash process with no clean flux.
Marking��������������������������������������������������������������������������Manufacturer’s trademark, wiring diagram, resistance, date code, and part number
Ganging (Multiple Section Potentiometers)������������������������������������������������������������������������������������������������������������������������������1 cup maximum
Hardware������������������������������������������������������������������������������������ One lockwasher and one mounting nut is shipped with each potentiometer;
locking bushing versions are shipped with one additional locking nut
(Bushing A&H: H-37-2 & H-38-2; Bushing B: H-37-2, H-38-2 & H-38-4; Bushing C: H-37-1 & H-38-1;
Bushing E: H-37-1, H-38-1 & H-38-3)

1 Electrical specifications tested at 250 RPM, at room ambient: +25 °C nominal.

Specifications are subject to change without notice.


Users should verify actual device performance in their specific applications.
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.
3851/3852/3856 – 3/4 ˝ Diameter Panel Control

Product Dimensions

15.88
12.7, 22.23 12.7 STD.
9.53 STD. (5/8) SOLDER LUG TERMINAL
(1/2, 7/8) (.50)
(.38) 6.35 ± .76 6.35
6.35 ± .76 3/8-32 UNEF TYP. 2.79
3/8-32 UNEF (.25)
(.25 ± .03) .38 .25 (.110)
(.25 ± .03) .38 .25 45 ° X
45 ° X (.015) (.010) 3 PLCS.
(.015) (.010)
CHAMFER CHAMFER 12.7
(.50) EACH TERMINAL LUG
19.05 2
19.05 6.35+.03/-.05 2 PLCS. 1 3
WILL ACCOMMODATE
(.75) 6.35+.03/-.05 (.75) DIA.
DIA. (.250+.001/-.002) .72
DIA. (.250+.001/-.002) DIA. THREE (.028) DIAMETER
14.02 ± .25
SHAFT SLOT (.552 ± .010) (.724 DIA. AWG
SHAFT SLOT 1.19 WIDE X STRANDED) WIRES.
12.19 1.19 12.19
DIA. (.047)
DIA. .047 WIDE X (.48)
(.480) 1.60+.38/-.00 STANDARD
1.60+.38/.00
(.063+.015/-.000)
DEEP (.063+.015/-.000)DEEP PRINTED CIRCUIT TERMINAL
5.49 16.00 6.35 1.02
OPTIONAL FLAT TYP. TYP.
(.216) (.63) (.25) (.040)
1.52 28.58
LONG OR FRONT BUSHING FOR SHAFTS UNDER
(.06) (1-1/8)
15.88 ± .38
(.625 ± .015) 6.35
1 2 3 (.25)

9.53, 22.23 12.7


STD. 9.53 STD.
6.35 (3/8, 7/8) (1/2)
(.25) (.38)
1/4-32 UNEF 6.35 ± .76 1/4-32 UNEF
6.35 ± .76 SUGGESTED BOARD LAYOUT
.25 (.25 ± .03) .38 .25 6.35 6.35
(.25 ± .03) .38 45 ° X (.010) 45 ° X (.010)
(.015) (.25) (.25)
(.015) CHAMFER CHAMFER
2.36
19.05 1.40
19.05 (.094) DIA.
(.75) (.055)
(.75)
DIA.
DIA.
3.18 ± 0.25 3.18 ± .025
DIA. DIA.
(.125 ± .001) (.125 ± .001) A, B & H BUSHINGS C & E BUSHINGS
12.19 12.19
DIA. SHAFT SLOT DIA. 9.53 9.53
(.480) (.480) SHAFT SLOT
.79 WIDE X .76 DEEP (.375) (.375)
.79 WIDE X .76 DEEP
(.031) (.03)
(.03) (.031)
.25
OPTIONAL FLAT LONG OR
(.010)
1.52 15.88
FRONT BUSHING FOR SHAFTS UNDER 3.18
(.06) (5/8) 9.91 3.18 6.73
DIA. DIA. DIA. (.125)DIA.
(.390) (.125) (.265)

SHAFT SLOT FLAT


12.7 12.7 ALIGNMENT ALIGNMENT
(.50) 9.53 (.50) AT CCW AT CCW
9.53 (.38)
(.38)
.38 6.35+.03/-.05 .38
DIA. 6.35+.03/-.05
6.35 ± .76 (.250+.001/-.002) 6.35 ± .76 (.015) DIA. 50 ° ± 10 ° 50 ° ± 10 °
(.015) (.250 ± .03)
(.25 ± .03) (.25 ± .03)
3/8-32 UNEF 3/8-32 UNEF.
.79
1.19
(.031) 2.67 ± .381
(.047)
19.05 19.05 (.105 ± .015)
(.75) (.75) ANTI-ROTATION LUG
DIA. DIA. PROJECTS 1/16 INCH
12.19 ABOVE MOUNTING FACE.
12.19 DIA. 3.18 ± .03
DIA. .25 (.480)
(.480) 45 ° X (.010) (.125 ± .003) TOLERANCES EXCEPT AS NOTED:
DIA. .127
CHAMFER .79 ± .25 DECIMALS: .XXX ± .XX ± .38
1.60+3.81/-.000 (.031 ± .010) .25 (.005), (.015)
(.063+.015/-.000) 45 ° X (.010) FRACTIONS: ± 1/64
22.23
DIA. STD. CHAMFER ANGLE: ± 3 %
(7/8)
22.23
STD.
1 3
(7/8) MM CCW
DIMENSIONS:
(INCHES)
2
POTENTIOMETER
Specifications are subject to change without notice.
Users should verify actual device performance in their specific applications.
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.
3851/3852/3856 – 3/4 ˝ Diameter Panel Control

Hardware
LOCKWASHER H-37-1 NUT H-38-1 LOCKNUT H-38-3
6.6 9.53 +0/-0.38 2.36 ± 0.25 4.57 ± 0.05
(.26) (.375 +0/-.015) (.093 ± .01) (.180 ± .002) 15 ° ± 1 °

1/4-32 UNEF
7.75 1/4-32
(.305) NEF-20
12.07 ± 0.25 0.64 ± 0.05 30 ° ± 5 °
(.475 ± .01) (.025 ± .002) 11 +0/-0.43 TYP. 0.64
7.92
(.433 +0/-.017) (.025)
(.312)
LOCKWASHER H-37-2 NUT H-38-2
9.58 ± 0.36 2.36 ± 0.25 1.02
(.377 ± .014) (.093 ± .01) 30 ° ± 5 ° (.040)

3/8-32 NEF-2B

3.96
(.156)
12.52 ± 0.36 0.56 ± 0.05 30 ° ± 5 °
(.493 ± .014) (.022 ± .002) 14.66 +0/-0.43
(.577 +0/-.017)

LOCKNUT H-38-4
MM
Date Code Description DIMENSIONS: 1.91
(INCHES) MIN.
8.51 ± 0.05 (.075)
YYWWM (.335 ± .002) 18 ° ± 2 °

M = COUNTRY OF MANUFACTURE 3/8-32


(MEXICO) NEF-2B
WW = WEEK NUMBER
YY = LAST TWO DIGITS OF YEAR 1.02
MANUFACTURED 12.7 (.040) 1.14 ± 0.38
(.5)
(.045 ± .015)

30 ° ± 5 ° TYP.

4.83
(.19)

Specifications are subject to change without notice.


Users should verify actual device performance in their specific applications.
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.
3851/3852/3856 – 3/4 ˝ Diameter Panel Control

How To Order

3852 A - 28 2 - 103 A L

RESISTANCE RoHS IDENTIFIER


AVAILABLE ONLY IN CODE/VALUE
SHAFT TYPE L Compliant
(FMS) & DIAMETER MODELS BUSHINGS (IN OHMS)
12 3/8 ” (9.53 mm) L X 1/8 ” (3.18 mm) D 3851, 3852 C Model 3851
16 1/2 ” (12.7 mm) L x 1/4 ” (6.35 mm) D 3851, 3852 A (102) 1K
16 1/2 ” (12.7 mm) L x 1/8 ” (3.18 mm) D 3851, 3852 C, E (252) 2.5 K
(502) 5K
20 5/8 ” (15.88 mm) L X 1/4 ” (6.35 mm) D 3851, 3852 A, B (103) 10 K
3851, 3852 A, B (253) 25 K
28 7/8 ” (22.20 mm) L X 1/4 ” (6.35 mm) D
3856 A (503) 50 K
3851, 3852 C, E (104) 100 K
28 7/8 ” (22.20 mm) L X 1/8 ” (3.18 mm) D (254) 250 K
3856 H
(504) 500 K
(105) 1M
Consult factory for lengths not shown.
Models 3852/3856
(101) 100
(251) 250
BUSHING APPLICABLE MODELS (501) 500
A Plain 3/8 ” (9.53 mm) D x 3/8 ” (9.53 mm) L 3851, 3852, 3856 (102) 1K
(252) 2.5 K
B Locking 3/8 ” (9.53 mm) D x 1/2 ” (12.7 mm) L 3851, 3852 (502) 5K
C Plain 1/4 ” (6.35 mm) D x 1/4 ” (6.35 mm) L 3851, 3852 (103) 10 K
E Locking 1/4 ” (6.35 mm) D x 1/2 ” (12.7 mm) L 3851, 3852 (253) 25 K
(503) 50 K
H Plain 3/8 ” (9.53 mm) D x 3/8 ” (9.53 mm) L 3856 (3.18 mm D Shaft) (104) 100 K
(254) 250 K
(504) 500 K
(105) 1M
MODEL
3851 3/4 ” (19.05 mm) D Single-Turn C.P.
TERMINAL STYLE AND ELEMENT APPLICABLE
3852 3/4 ” (19.05 mm) D Single-Turn Cermet TAPER/TOLERANCE MODELS
3856 3/4 ” (19.05 mm) D 3-3/4-Turn Cermet SHAFT TYPE
A Linear ±10 % 3852, 3856
1 Solder Lugs, Plain End B Linear ±20 % 3851
2 Solder Lugs, Slotted End C Audio CW ±10 % 3852, 3856
Boldface features are Bourns standard options.
3 Solder Lugs, Flatted Shaft D Audio CW ±20 % 3851
All others are available with higher minimum order 5 PC Pins, Plain End E Linear ±10 % 3851
quantities. 6 PC Pins, Slotted End F Audio CCW ±10 % 3852, 3856
7 PC Pins, Flatted Shaft G Audio CCW ±20 % 3851
H Linear ±5 % 3852, 3856

Asia-Pacific: Tel: +886-2 2562-4117 • Email: asiacus@bourns.com


EMEA: Tel: +36 88 885 877 • Email: eurocus@bourns.com
The Americas: Tel: +1-951 781-5500 • Email: americus@bourns.com
www.bourns.com

REV. 10/20
Specifications are subject to change without notice.
Users should verify actual device performance in their specific applications.
The products described herein and this document are subject to specific legal disclaimers as set forth on the last page of this document, and at www.bourns.com/docs/legal/disclaimer.pdf.
Legal Disclaimer Notice
This legal disclaimer applies to purchasers and users of Bourns® products manufactured by or on behalf of Bourns, Inc. and
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and complete before placing orders for Bourns® products.

The characteristics and parameters of a Bourns® product set forth in its data sheet are based on laboratory conditions, and
statements regarding the suitability of products for certain types of applications are based on Bourns’ knowledge of typical
requirements in generic applications. The characteristics and parameters of a Bourns®WYVK\J[PUH\ZLYHWWSPJH[PVUTH`]HY`
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\ZLPUHPYJYHM[VYZWHJLHWWSPJH[PVUZ)V\YUZL_WYLZZS`PKLU[PÄLZ)V\YUZ® standard products that are suitable for use in aircraft
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the user’s sole risk.

;OL\ZLHUKSL]LSVM[LZ[PUNHWWSPJHISL[V)V\YUZ® custom products shall be negotiated on a case-by-case basis by Bourns


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