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Unit IG2: Risk Assessment: You Should Aim To Complete This Section in 150 - 200 Words
Unit IG2: Risk Assessment: You Should Aim To Complete This Section in 150 - 200 Words
Declaration: By submitting this assessment (Parts 1 – 4) for marking I declare that it is entirely my own work. I understand that falsely claiming that
the work is my own is malpractice and can lead to NEBOSH imposing severe penalties (see the NEBOSH Malpractice Policy for further information).
Important note: You must refer to the document ‘Unit IG2: risk assessment – Guidance and information for learners and Learning Partners’ while
completing all parts of this assessment. Your Learning Partner should provide you with a copy, but it can also be downloaded from the relevant
resources section for this qualification on the NEBOSH website.
Part 1: Background
You should aim to complete this section in 150 - 200 words.
Topic Comments
Name of organisation* Olympia Chemicals Limited
Site location* Lahore, Pakistan
Number of workers 300
Olympia Chemicals Limited uses the Solvay technique to manufacture sodium carbonate.
The company meets around half of the region's total demand for this commodity. Light
ash, thick ash, and processed sodium bicarbonate are the three unique products of the
company. As the corporation is fully aware of the need of maintaining a licence to operate,
the company has a "Health, Safety, Environment, and Security" (HSE & S) department
for its safety and security standards. Plant has heavy machinery including a powder
packaging machine, a prepared ash processing machine, a hydraulic briquette machine,
General description of the organisation
a pressure machine and a charcoal powder ball pressing machine. Typically, activities
were undertaken including heating process furnaces, vehicle travel, manual handling and
maintenance work.
Workers work in two shifts. The first shift is from 08:00 am to 04:00 pm and the second
shift is from 04:00 pm to 12:00 am. In each shift 150 workers work there. There are mainly
young age workers work including 10 women for office work.
Description of the area to be included in the The risk assessment will cover the Brine basins, multi effect evaporators section, utility
risk assessment section, admin office and maintenance workshop.
HSE manager and his HSE Team and Plant manager is responsible for health and safety
Any other relevant information
related issues at the workplace.
Hazard Who might be harmed What are you already doing? What further controls/actions are Timescales for
category and and how? required? further actions Responsible
hazard to be person’s job
completed title
(within …)
Hazardous Workers and 1. Safety signs were 1. Barricade the area of spillage 1 day Plant
substance supervisor might be installed. and place signs of alert. Supervisor
harmed. (action 1,2,3)
Spilled 2. Using spill absorbent mats to 1 day
sulphate slurry The calcium chloride pit clean the spill and place spill kits to Safety officer
coated the discharge line was prevent spillage on the field. (action 4)
floor. damaged, resulting in
sulphate slurry spilling 3. Take the permit and repair the 4 days HSE Manager
over the concrete, and pipeline damage. (actions 5
employees were able
to move about freely 4. Conduct checks and replace 3 Weeks
without fear of new ones with damaged pipelines
hazardous spillage. that are too damaged.
Because sulphate
slurry is corrosive and 5. Developing and implementing a 2 Months
irritating, it causes regular pipeline inspection and
irritation to the eyes, maintenance system.
skin, and lungs, as well
as skin burn.
Hazardous Workers and 1. Safety warning signs 1. Barricade the area of spillage 1 week Plant
Substance management staff were placed at the and place safety signs to limit supervisor
might be harmed. workplace. employees (actions 1)
The
hydrochloric Exposure to large 2.Implement software for spill 2 weeks Plant
acid was levels of hydrochloric control Manager
delivered from acid vapours is (actions 2,3,4)
the storage extremely corrosive; it 3.Apply and replace the acid 4 days
tank to the can cause respiratory transfer hose
setting pit problems, and direct HSE Manager
through an contact can result in 4. Redesigning the procedure and 3 Weeks (actions 5)
acid transfer skin burn injuries. building a permanent acid transfer
hose with pipeline.
various
leakage sites, 5.Develop system to check and 1 Month
resulting in maintain process temporary and
severe acid permanent lines or connections
spillage on the
surface where
workers
worked without
taking
protective
steps.
Manual Workers doing work 1. Personal protective 1. Eliminate long hours of work 3 Days HSE Manager
Handling might be harmed. equipment PPE provided to and replace them with sufficient
workers. short breaks during everyday
large pet Manually lifting things tasks.
cages carrying over a prolonged length 2. Last time storage area
1 Week Area
up and down of time may result in inspected 2 months age. 2. Convert big pets or crates of Supervisor
physically for a back pain, stress, drinks to medium or small sizes.
long amount of nausea, migraines,
time, filling and hypertension, and 3. Provide workers with FLT, FML, 3 Week Finance
emptying them muscular discomfort or pallet trucks, lifting towers, and Manager
in the storage dysfunction, referred to bridge tables.
area. as WRULDs.
4. Provide workers with planning 1 Week
and guidance on a weekly basis. HSE Executive
Olympia Chemicals Limited has legal requirement to protects its workers under the ILO’s
safety and Health Convention (C155)
Financial
Financial impacts could be broken into these categories, the cost of fixing damaged
machinery, the cost of replacing damaged machinery, the cost of replacing damaged
machinery, and the cost of replacing damaged machinery are some of the financial
implications. Costs associated with the injured worker's rehabilitation and return to work, as
well as the cost of hiring and preparing temporary or replacement labour, workers'
compensation lawsuits, and sick pay leaves. Costs accrued as a result of civil litigation
Costs associated with enforcement authority can harm a company's image, affect future
contracts, and boost customer costs.
Action Control-based tripping devices should be installed on the conveyer belt system. (Hazard
category-work equipment and machinery)
Specific legal arguments The International labour organization (ILO) has also set the recommendations to develop the
safe working environment at workplace.
ILO C119 - Guarding of Machinery Convention, 1963 (No. 119) article 6 required that The
use of machinery, any dangerous part of which, including the point of operation, is not
protected by appropriate guards, shall be prohibited by national laws or regulations or
prevented by other equally effective measures; provided, however, that where this prohibition
cannot fully apply without preventing the use of the machinery, it shall apply to the extent
that the use of the machinery permits.
Consideration of likelihood AND severity The likelihood of serious injury is high because Workers wore loose clothing while manually
handling bags at the end of the conveyer belt system to deposit bags in the storage area,
and there was a high risk of workers becoming entangled with dangerous moving machinery
parts. They were not taking the appropriate precautions when working near the machinery.
Workers who become entangled in the conveyer belt system may experience injuries such
as cuts, fractures, dislocations, and even death and the current control measures are
ineffective to prevent injury.
This action with other control measures will fully control the risk associated with this hazard
by installing control base tripping devices on conveyer belt system.
Action Apply LOTO and replace the damage wires with double insulated wires. (Hazard category:
Electrical)
Specific legal arguments ILO`s C167 - Safety and Health in Construction Convention, 1988 (No. 167) article 13
required that electrical devices and appliances be designed by a qualified engineer and often
maintained by competent maintenance workers to eliminate any hazards from the workplace.
Please see justification 1 for severity category. The severity of this hazard is set as a
Major and it is probably in case of electric shock that injury of the worker will require
hospital treatment.
How effective the action is likely to be in It will have a significant effect on the organization by applying LOTO and replacing the
controlling the risk. This should include: damaged wires with double insulated wires. The probability and magnitude will be decreased
• the intended impact of the action; after the implementation of this recommendation. This will decrease the risk of electric shock
• justification for the timescale that you and burn injuries, and there will be no electric shock risks for workers. Cost associated with
indicated in your risk assessment; the implementation of the action will be less than the cost of injuries to workers.
and
• whether you think the action will fully I have given a time scale of 3 weeks for this to be completed. I gave this time because
control the risk. replacement of the wire will take time for replacement and budget to take action.
The action will maximum control the risk of serious electric shock as replacement of damaged
wire with double insulated wires.
Action Separate the pathways for vehicles and pedestrians to avoid any unwanted events. (Hazard
Category - Movement of people and vehicle in the workplace)
Specific legal arguments ILO C167 - Safety and Health in Construction Convention, 1988 (No. 167) article 16 required
that Every wage-earning driver shall be entitled to a break after continuous period of five
Please see justification 1 for severity category The severity rating for this hazard is set as
Major and fatal because workers may require a proper medical treatment after getting
collided with the vehicles because they can get broken bones, fractures, cuts and even death
also in case of high speed.
How effective the action is likely to be in This hazard can be reduced by creating a segregation system for both pedestrians and
controlling the risk. This should include: vehicles. There will be less risks connected with work place mobility and vehicle movement
• the intended impact of the action; if people and vehicles move apart. This action will allow to movement of vehicle and
• justification for the timescale that you pedestrians safely. This action will have decreased the likelihood of serious personal injury.
indicated in your risk assessment;
and I suggested 1-month time period for the implementation of this control measure and I hope
• whether you think the action will fully so the finance manager and project manager will fully cooperate to provide all the facilities
control the risk. and accommodation to implement this control action.
Planned review date/period with Olympia Chemicals Limited's policy is to evaluate risk assessments every 12 months,
reasoning however given the company's high risk of accidents, I proposed a 6-month review period.
As a result, I've extended the deadline for the analysis. The risk assessment will be
reviewed on November 29, 2022.
How the risk assessment findings will be I will schedule a meeting with the Plant Manager and his HSE team, as well as the finance
communicated AND who you need to tell director, to go through and agree on the measures needed in the risk assessment I
recommended, and then all officials will be given a summary of findings and actions for risk
areas (this meeting will emailed initially with follow up if required). The results of the risk
assessment will also be shared with employees via line managers. The results of the risk
assessment will be mentioned in the next tool box talk, which will be held periodically
before to the job shift, and I will also advise employees on what actions to take. In order for
all staff to have access to it, a review of the risk evaluation and steps to be taken will also
be posted on the business intranet. To encourage staff to read and understand, the results
of the risk assessment will be posted on the Health and Safety Notice Board.
How you will follow up on the risk I'll put up a little board in my office to attach the written form of risk assessment to, as well
assessment to check that the actions as the date and time frame for action. I will mark the date and action and set a special ring
have been carried out on my phone that remains active for one month before the due date of that activity. I will
call the appropriate individual on the due date to check on the status of the completion. If it
is not demonstrated that the desired activity was accomplished by the due date, I shall
Learner number: 00361336 Learner name: AhmadZeb Page 16
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explain why. If it may build an obstacle to the implementation of new controls because of
financial resources or the actions of employees. To implement the necessary controls, I will
schedule a meeting with the financial manager to provide some funding. I will also arrange
a meeting to deal with poor employee behaviour with an activity manger to try to find out
the best agreed actions. I would speak to the managing director to see what additional
outlets are available if any activities look like they should not be completed on time.