Saudi Aramco 2616-ENG (10/2002)

OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

HOLD SHEET
ENG’G CERT

AA

HOLD No DESCRIPTION SECTION

JPG
DESCRIPTION

34-01514-0001 ISSUED FOR BID (SYSTEM B)

JO/EWO

02-APR-15
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 2

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

TABLE OF CONTENTS
ENG’G CERT

AA

1. INTRODUCTION 4
JPG

1.1 Objectives 5
1.2 Definitions 5
1.3 Abbreviations 5
2. CODES, STANDARDS AND REFERENCES 7
DESCRIPTION

2.1 Industry Codes and Standards 7

34-01514-0001 ISSUED FOR BID (SYSTEM B)

2.2 Saudi Aramco Engineering Standards (SAES) 7

2.3 Referenced Project Documents 7
3. DESIGN PARAMETERS 8
3.1 Design Life 8
3.2 Design Factor 8
JO/EWO

3.3 Material Properties 8

3.4 Design Pressure and Temperature 9
02-APR-15

3.5 Corrosion Allowance 9

DATE

4. SUMMARY OF RESULTS 10
REV. NO.

5. RECOMMENDATION 11
A

DISCIPLINE
ENGINEER 6. APPENDIX 1: 6” FLOWLINES WALL THICKNESS (CLASS 1: 0.72 DF) 12
________________ 7. APPENDIX 2: 6” FLOWLINES WALL THICKNESS (CLASS 2: 0.6 DF) 17
DATE ___________
PROJECT 8. APPENDIX 3: 6” FLOWLINES WALL THICKNESS (CLASS 3: 0.5 DF) 22
ENGINEER

________________
9. APPENDIX 4: 16” TRUNKLINES WALL THICKNESS (CLASS 1: 0.72 DF) 27
DATE ___________
CERTIFIED
10. APPENDIX 5: 16” TRUNKLINES WALL THICKNESS (CLASS 2: 0.6 DF) 32
11. APPENDIX 6: 16” TRUNKLINES WALL THICKNESS (CLASS 3: 0.5 DF) 37
________________

DATE ___________ 12. APPENDIX 7: 30” PIPELINE WALL THICKNESS (CLASS 1: 0.72 DF) 42
CONSTRUCTION
AGENCY 13. APPENDIX 8: 30” PIPELINE WALL THICKNESS (CLASS 2: 0.6 DF) 47
________________
14. APPENDIX 9: 30” PIPELINE WALL THICKNESS (CLASS 3: 0.5 DF) 52
DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 3

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

1. INTRODUCTION
ENG’G CERT

UREPMD (Unconventional Resources Engineering & Project

AA

Management Department) is developing infrastructure for processing

JPG

shale formation gas (unconventional gas) from the Jalamid field in the Al-
Jouf and Northern Border Regions in the northwest part of Saudi Arabia.

The first phase of this project (by Others) will involve gathering gas from
the ST-53A area of these fields, routing it to an engineered surface facility
location, then transporting it approximately 78 km via pipeline to a
DESCRIPTION

customer.
34-01514-0001 ISSUED FOR BID (SYSTEM B)

The second phase of the development (System B - the scope of this

project) will involve gathering gas from the Jalameed vicinity, routing it to
five identical engineered surface facilities (50 MMSCFD each), then
transporting it about 61.3 km via pipeline to a customer.

A. A total flow of 192 MMSCFD to Saudi Electrical Company (SEC),

in Wa’ad Al-Shamal city, in 2018.
JO/EWO

B. With a possible additional 78 MMSCFD to Edison and Light

Industries in the future (not considered in current design) as shown
in Table 1.1.
02-APR-15
DATE

Table 1.1: Project Phase-wise Development

REV. NO.

Total
A

Light
DISCIPLINE Project SEC Ma'aden Edison on a 900
ENGINEER Year Industries
Phase MMSCFD MMSCFD MMSCFD BTU/SCF
MMSCFD
________________ basis
DATE ___________
First phase
PROJECT 2016 60 6 - - 66
ENGINEER (by others)
________________ Second
2018 192 36 18 - 246
DATE ___________ Phase
CERTIFIED
Second
2019 192 36 18 60 306
Phase
________________
Note: The above rates are on per calendar day basis. Stream day flow rates will be based
DATE ___________
on 95% availability of the system.
CONSTRUCTION
AGENCY

________________
Documentation will provide a functional design, purchase requisitions and
DATE ___________ bid packages for the following infrastructure:
OPERATIONS

1. The gas gathering systems.

________________

DATE ___________ 2. Surface facilities.

CONTROL NUMBER

DATE _____________

3. The pipelines to the Wa’ad Al Shamal industrial complex area.

BY: ______________
VERIFICATION
EDSD

The initial system’s design objective is to achieve the lowest capital cost
system that is safe to build and operate. The system will be optimized to
include processing unit operations only if these additions reduce the total
installed cost of the entire system. Any cost burdens due to lower gas
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

delivery pressure, higher moisture content, or higher CO2 content will be

REVISION CERTIFICATE

borne totally by the end user.

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 4

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

The individual well decline rates used as basis for the facilities design will
be described. The facilities will be designed so that each well feeding into
ENG’G CERT

AA

the facilities can continue to produce for a reasonable length of time and
after experiencing the flowing pressure decline predicted from
JPG

unconventional gas well experience.

The scope of work begins at the well head wing valve outlets, and ends at
the customer tie points. Processing equipment required will be specified
as modular skids that are standardized as much as possible, so they may
be reallocated as initial well areas decline and others are commissioned.
DESCRIPTION

The entire flow rates quoted within this document for design purpose are
34-01514-0001 ISSUED FOR BID (SYSTEM B)

evaluated on the basis of a heating value of 900 BTU/SCF.

1.1 Objectives
This report presents the flowlines, trunklines and pipeline wall thickness
calculations performed to confirm the design for the System B associated
with NW Unconventional Gas Development Project.
1.2 Definitions
JO/EWO

For the purpose of this document, the following definitions apply:

COMPANY Unconventional Resources Engineering and Project
02-APR-15
DATE

Management Department (Saudi Aramco’s)

PROJECT NW Unconventional Gas Development Project
REV. NO.

DISCIPLINE
Flowlines Lines from well head to Gathering Manifold Facilities
ENGINEER

Trunklines Lines from Gathering Manifold Facilities to Scraper

________________

DATE ___________
Trap Station
PROJECT
ENGINEER Pipeline Export Pipeline from Scraper Trap Station to
________________
Scraper Receiver Hub (WAS)
DATE ___________
CERTIFIED
1.3 Abbreviations
API American Petroleum Institute
________________

DATE ___________ ASME American Society of Mechanical Engineers

CONSTRUCTION
AGENCY
CA Corrosion Allowance
________________
DF Design Factor
DATE ___________
OPERATIONS
EPC Engineering, Procurement and Construction
________________ MMSCFD Million Metric Standard Cubic Feet per Day
DATE ___________
NW North West
CONTROL NUMBER

DATE _____________
BY: ______________

OD Outside Diameter
VERIFICATION
EDSD

SAES Saudi Aramco Engineering Standard

SAW Submerged-arc Welding
SEC Saudi Electrical Company
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

SMLS Seamless
SMYS Specific Minimum Yield Strength

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 5

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

UREPMD Unconventional Resources Engineering and Project

ENG’G CERT

Management Department (Saudi Aramco’s)

AA

UTS Ultimate tensile Strength

JPG

WAS Wa’ad Al Shamal

WT Wall Thickness
DESCRIPTION

34-01514-0001 ISSUED FOR BID (SYSTEM B)

JO/EWO

02-APR-15
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 6

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

2. CODES, STANDARDS AND REFERENCES

ENG’G CERT

AA

The following reference documents are used as the basis for flowlines,
trunklines and pipeline wall thickness calculations:
JPG

2.1 Industry Codes and Standards

This report is designed to the latest issue of the following codes and
standards:
1) API 5L Specification for Line Pipe
DESCRIPTION

2) ASME B36.10M Welded and Seamless Wrought Steel Pipe

34-01514-0001 ISSUED FOR BID (SYSTEM B)

3) ASME B31.8 Gas Transmission and Distribution Piping Systems

2.2 Saudi Aramco Engineering Standards (SAES)
4) SAES-B-064 Onshore and near shore Pipeline Safety
5) SAES-L-410 Design of Pipelines
2.3 Referenced Project Documents
JO/EWO

6) PP-E00044 Specification for Pipeline Materials

7) PP-E00058 Population Density and Location Classification
02-APR-15

Document
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 7

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

3. DESIGN PARAMETERS
ENG’G CERT

AA

Flowlines, trunklines and pipeline wall thickness calculations report, this

section provides the design data which are used in this wall thickness
JPG

calculation.
3.1 Design Life
The design life for the flowlines, trunklines and pipeline is 20 years.
3.2 Design Factor
DESCRIPTION

The Class Location along the flowlines, trunklines and pipelines routing
34-01514-0001 ISSUED FOR BID (SYSTEM B)

was specified in accordance with the Design Codes ASME B31.8 and the
requirements of the Saudi Aramco Engineering Standards SAES-B-064
paragraph 5.4.7 and SAES-L-410 Table 3.1.

Table 3.1: Class Location for the Routing as below

Flowlines, Trunklines & Pipeline Routing Class Location

JO/EWO

Normal Cross Country Routing (away from

Class 1
populated areas)
02-APR-15
DATE

Adjacent or Crossings with Primary or

Class 2
Secondary Highways & Railways
REV. NO.

DISCIPLINE Sectionalising Valve Stations (by pass only) Class 2

ENGINEER

________________ Scraper Trap Stations Class 3

DATE ___________
PROJECT
ENGINEER

________________
Following the above Table 3.1 and in accordance with the Engineering
DATE ___________
CERTIFIED
Standard No SAES-L-410 Design of Pipelines, the respective Design
Factors of the flowlines, rrunklines and pipeline are provided in the below
________________ Table 3.2.
DATE ___________
CONSTRUCTION
AGENCY
Table 3-2: Design Factor used for Class Location as below
________________

DATE ___________
OPERATIONS Flowlines, Trunklines & Pipeline Routing Class Location

________________ Class 1 0.72

DATE ___________

Class 2 0.6
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

Class 3 0.5
EDSD

3.3 Material Properties

The flowlines, trunklines and pipelines are of a material grade of API 5L
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

X60 for this Project as per referenced Specification for Pipeline Materials
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

PP-E00044. The material properties are summarised in Table 3-3 below.

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 8

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Table 3-3: Linepipe Material Properties for Crossing

ENG’G CERT

Parameter Values
AA
JPG

Steel Grade API 5L X60

SMYS 415 MPa

Ultimate Tensile Strength (UTS) 520 MPa

Young Modulus 207,000 MPa

DESCRIPTION

34-01514-0001 ISSUED FOR BID (SYSTEM B)

Poisson’s Ratio 0.3

-6 o
Coefficient of Thermal Expansion 11.7 x 10 1/ C
3
Steel Density 7850 kg/m

3.4 Design Pressure and Temperature

JO/EWO

Design pressures and temperature for the flowlines, trunklines and

pipelines are listed in Table 3-4 below.
Table 3-4: Design Pressure
02-APR-15
DATE

(*) Design (*) Design

Flowlines, Trunklines & Pipeline Pressure in Temperature
REV. NO.

o o
A

Barg (Psig) in C ( F)
DISCIPLINE
ENGINEER
6” Flowlines 47.57 (690) 121.1 (250)
________________

DATE ___________
16” Trunklines for Systems B1, B2, B3 & B4 41.37 (600) 85 (185)
PROJECT
ENGINEER

30” Pipeline from Scraper Trap Station to

________________
41.37 (600) 85 (185)
DATE ___________ Scraper Receiver Hub (WAS)
CERTIFIED
(*) Reference to Process Design Basis for System B.
________________

DATE ___________
CONSTRUCTION
3.5 Corrosion Allowance
AGENCY
As per referenced Specification for Pipeline Materials PP-E00044, the
________________
corrosion allowance for the flowlines, trunklines and pipelines are listed in
DATE ___________
OPERATIONS
Table 3-5 below.
Table 3-5: Corrosion Allowance
________________

DATE ___________ (*) Corrosion Allowance

Flowlines, Trunklines & Pipeline
CONTROL NUMBER

DATE _____________

mm Inch
BY: ______________
VERIFICATION
EDSD

6” Flowlines 1.6 0.063

16” Trunklines 1.6 0.063

THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

30” Pipeline from Scraper Trap Station to

REVISION CERTIFICATE

1.6 0.063
Scraper Receiver Hub (WAS)
(*) Reference to Specification for Pipeline Materials: PP-E00044.
WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 9

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4. SUMMARY OF RESULTS
ENG’G CERT

AA

For the proposed 6” flowlines, 16” trunklines and 30” pipeline as per the
attached calculation (in the following Appendix), with wall thickness
JPG

summary results are presented in the following Table 5-1.

Table 5-1: Summarised Wall Thickness Calculation Results

Class Selected WT
Pipeline OD CA Location Nominal WT as per ASME D/t Ratio Material
DESCRIPTION

Description (mm) & Design B36.10M Grade

Factor
34-01514-0001 ISSUED FOR BID (SYSTEM B)

mm Inch mm Inch mm Inch mm Inch

Class 1 Carbon
2.94 0.116 6.35 0.250 26.5 24 Steel,
(0.72)
API 5L
Class 2
6” Flowlines 168.3 1.6 0.063 3.21 0.126 6.35 0.250 26.5 24 Grade
(0.60)
X60,
Class 3 PSL 2
3.53 0.139 6.35 0.250 26.5 24
(0.50) SMLS
Class 1 Carbon
16” 4.41 0.174 6.35 0.250 64 64 Steel,
(0.72)
JO/EWO

Trunklines API 5L
Class 2
(System B1, 406.4 1.6 0.063 4.98 0.196 6.35 0.250 64 64 Grade
(0.60)
B2, B3 & X60,
B4) Class 3 PSL 2
5.65 0.222 6.35 0.250 64 64
(0.50) SAW
02-APR-15
DATE

Class 1 Carbon
6.88 0.271 7.92 0.312 96.21 96.15
(0.72) Steel,
Class 2 API 5L
REV. NO.

30” Pipeline 762 1.6 0.063 7.93 0.312 8.74 0.344 87.19 87.21 Grade
(0.60)
A

X60,
DISCIPLINE Class 3 PSL 2
ENGINEER 9.20 0.362 9.53 0.375 79.96 80
(0.50) SAW
________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 10

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

5. RECOMMENDATION
ENG’G CERT

We recommended to use the nearest standard ASME B36.10M wall

AA

thicknesses as it would be more cost effective to use Standard WT rather

JPG

than non-standard, considering the small differences between the

Nominal WT and the Selected ASME B36.10M and also the required
quantity with various wall thicknesses.
The calculations sheets indicate that the combined stress levels are
below the allowable based on the selected ASME B36.10M wall
thickness. The EPC CONTRACTOR needs to carry out a Stress Analysis
DESCRIPTION

to determine the stress level at bends, calculate forces and moments

34-01514-0001 ISSUED FOR BID (SYSTEM B)

acting on concrete anchors and determine loading forces on critical in line

equipment, such as isolating joints, tees junctions at Flowline connection,
etc. with appropriate soil stiffness parameters and it is these stress values
which will confirm that all points within the pipeline are running within
acceptable stress limits.
JO/EWO

02-APR-15
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 11

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

6. APPENDIX 1: 6” FLOWLINES WALL THICKNESS (CLASS 1: 0.72 DF)

ENG’G CERT

AA
JPG
DESCRIPTION

34-01514-0001 ISSUED FOR BID (SYSTEM B)

JO/EWO

02-APR-15
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 12

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 REVISION CERTIFICATE EDSD REV. NO. DATE JO/EWO DESCRIPTION ENG’G CERT PMT OPRNS
THIS INDICATES THAT REV. NO. ____________ VERIFICATION

OF THIS DRAWING IS COVERED, FOR ALL A 02-APR-15 34-01514-0001 ISSUED FOR BID (SYSTEM B) JPG AA
CONTROL NUMBER
APPROVAL/CERTIFICATION REQUIREMENTS,

AGENCY
PROJECT
ENGINEER
ENGINEER

CERTIFIED
DISCIPLINE
BY DRAWING COMPLETION CERTIFICATE BY: ______________

OPERATIONS
CONSTRUCTION

DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________

________________
________________
________________
________________
________________
(DCC)NO. _______________________________
DATE _____________
Saudi Aramco 2616-ENG (10/2002)

WA’AD AL-SHAMAL
WALL THICKNESS CALCULATION REPORT

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B)

NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT

DOC
DWG.TYPE

SAUDI ARABIA
N59
PLANT .NO

JO / EWO:
A
INDEX
SAUDI ARABIAN OIL COMPANY

34-01514-0001
DRAWING NO.

PP-E00111

56
13
OF

DSN: 2679
SHT. NO.

A
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Longitudinal Stress due to Internal Pressure SL,P = ν.SH [Mpa] (6) Ref (1) Para 833.2 (a)

Thermal Expansion Stress: Case 1 ST1= Es.α.(∆TCase1) [Mpa] (7) Ref (1) Para 833.2 (c)
ENG’G CERT

AA

Thermal Expansion Stress: Case 2 ST2= Es.α.(∆TCase2) [Mpa] (8) Ref (1) Para 833.2 (c)

Longitudinal Stress due to Axial Loading Sx = Fx / A [Mpa] (9) Ref (1) Para 833.2 (f)
JPG

Bending Stress (Tension) SBT = iM / Z [Mpa] (10) Ref (1) Para 833.4 (d)

Bending Stress (Compression) SBC= -iM / Z [Mpa] (11) Ref (1) Para 833.4 (d)

Longitudinal Stress (Sustained Loads): Case 1 SL1=ST1 + SL,P + SBT + Sx [Mpa] (12) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 2 SL2=ST1 + SL,P + SBC + Sx [Mpa] (13) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 3 SL3=ST2 + SL,P + SBT + Sx [Mpa] (14) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 4 SL4=ST2 + SL,P + SBC + Sx [Mpa] (15) Ref. (1) Para 833.3

Equivalent Stress: Shear Stress SEQ(1) = Abs (SL - SH) [Mpa] (16) Ref. (1) Para. 833.4 (a)
DESCRIPTION

Equivalent Stress: Von Misses SEQ(2) = (SH2 + SL2 - SL x SH)0.5 [Mpa] (17) Ref. (1) Para. 833.4 (a)

Hoop Stress at Test Pressure SHT = (PhL.D) / 20ts [Mpa] (18)

34-01514-0001 ISSUED FOR BID (SYSTEM B)

3.1.3 Ratios
Ratio to SMYS SMYS % = SH / SY [%] (19)
Ratio of calculated to Allowable (Hoop) %H = SH / SH,ALL [%] (20)
Ratio of calculated to Allowable (Longitudinal) %L = SL / SL,ALL [%] (21)
Ratio of calculated to Allowable (Equivalent) %EQ = SEQ / SEQ,ALL [%] (22)
Ratio of calculated to Allowable (Hydrotest) %HT = SHT / SHT ,ALL [%] (23)

3.2 Wall Thickness

Calculated wall thickness (Note (4)) t =Pi.D / 20.SH,ALL [mm] (24) Ref. (1) Para 841.1.1
JO/EWO

Nominal wall thickness tn = t + Ca [mm] (25)

Selected wall thickness ts > tn [mm] (26) Ref. (2) Table 1

Minimum wall thickness tmin = ts - Ca [mm] (27)

02-APR-15
DATE

3.3 Pipeline Properties

Internal Diameter of the Pipe Din = D-2tmin [mm] (28)
REV. NO.

Pipe moment of Inertia I= π (D4- Din 4) /64 [m4] (29)

A

Pipe section modulus Z=2*I/D [cm3] (30)

DISCIPLINE Pipe Metal Cross Section Area A= π (D2 - Din2 ) / 4 [mm2 ] (31)
ENGINEER

________________ 3.4 Temperature Changes

DATE ___________ Temperature Difference: Case 1 ∆TCase1= T1 - T2,MAX [ºC] (32) Ref (1) Para 833.2 (c)
PROJECT Temperature Difference: Case 2 ∆TCase2= T1 - T2,MIN [ºC] (33) Ref (1) Para 833.2 (c)
ENGINEER

________________ 3.5 Bending Moment

DATE ___________ Bending Moment M=Es.I/R [N.m] (34)
CERTIFIED

3.6 Hydrotest Pressure

________________ Hydrotest Pressure Ph = 1.25 Pi [barg] (35) Ref. (1) Table 841.3.2-1

DATE ___________ Static Head pressure at Lowest Point PEL = (9.81m/s 2 ).(1000kg/m3 ).∆EL [barg] (36)
CONSTRUCTION Hydrotest Pressure at Lowest Point PhL=(Ph+ PEL ) [barg] (37)
AGENCY

________________ 3.7 Stress Intensification Factor

DATE ___________ Stress Intensification Factor i= 1 [-] (38) Note (5)
OPERATIONS

4.0 CALCULATIONS
________________
4.1 Maximum Allowable (due to Code)
DATE ___________
Maximum Allowable Hoop Stress SH,MAX = 298.80 MPa [Eq. (1)]
Max Allowable Longitudinal Stress SL,MAX= 373.50 MPa [Eq. (2)]
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

Max Allowable Equivalent Stress (See Note (2)) SEQ,MAX= 373.50 MPa [Eq. (3)]
EDSD

Max Allowable Hoop Stress at Hydrotest SHT,MAX= 373.50 MPa [Eq. (4)]

4.2 Wall Thickness

Calculated wall thickness (Note (4)) t= 1.34 mm [Eq. (24)]
Nominal wall thickness tn = 2.94 mm [Eq. (25)]
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

Selected wall thickness ts = 6.35 mm [Eq. (26)]

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

Minimum wall thickness tmin = 4.75 mm [Eq. (27)]

If tn<ts, selected wall thickness is accepable Check Acceptability: Accepted

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 14

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.2.1 D/t ratio for constructability and handing evaluation

ENG’G CERT

AA

D / ts = 26.50
JPG

If D/ts < 100, Selected Wall Thickness is accepted Check Acceptability: Accepted Note (6)

4.3 Pipeline Properties

Internal Diameter Din = 158.80 mm [Eq. (28)]
Pipe moment of Inertia I= 0.000008 m4 [Eq. (29)]
Pipe section modulus Z= 97.05 cm3 [Eq. (30)]
Pipe Metal Cross Section Area A= 2440.59 mm2 [Eq. (31)]
DESCRIPTION

4.4 Temperature Changes

Temperature Difference: Case 1 ∆TCase1= -100 ºC [Eq. (32)]
34-01514-0001 ISSUED FOR BID (SYSTEM B)

Temperature Difference: Case 2 ∆TCase2= 8 ºC [Eq. (33)]

4.5 Bending Moment

Bending Moment M= 1.04E+03 N.m [Eq. (34)]

4.6 Pipeline Stresses

4.6.1 Hoop Stress
Hoop Stress SH = 84.29 MPa [Eq. (5)]
Ratio to SMYS SMYS %= 20.31% % [Eq. (19)]
Ratio of calculated to Allowable (Hoop) %H = 28.21% % [Eq. (20)]
JO/EWO

If SH<SH,ALL, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 841.1.1

4.6.2 Longitudinal Stress

Thermal Expansion Stress: Case 1 ST1= -237.75 MPa [Eq. (7)]
02-APR-15
DATE

Thermal Expansion Stress: Case 2 ST2= 19.48 MPa [Eq. (8)]

Longitudinal Stress due to Internal Pressure SL,P = 25.29 MPa [Eq. (6)]
Bending Stress (Tension) SBT = 10.68 MPa [Eq. (10)]
REV. NO.

-10.68
A

Bending Stress (Compression) SBC= MPa [Eq. (11)]

DISCIPLINE
Longitudinal Stress due to Axial Loading Sx= 0.00 Mpa [Eq. (9)]
ENGINEER
(1) Four cases of evaluation
________________ Longitudinal Stress (Sustained Loads): Case 1 SL1= -201.8 Mpa [Eq. (12)]
DATE ___________ Ratio of calculated to Allowable (Longitudinal) %L1 = 54.03% % [Eq. (21)]
PROJECT
ENGINEER
Longitudinal Stress (Sustained Loads): Case 2 SL2= -223.1 Mpa [Eq. (13)]
________________ Ratio of calculated to Allowable (Longitudinal) %L2 = 59.74% % [Eq. (21)]
DATE ___________
CERTIFIED Longitudinal Stress (Sustained Loads): Case 3 SL3= 55.4 Mpa [Eq. (14)]
Ratio of calculated to Allowable (Longitudinal) %L3 = 14.84% % [Eq. (21)]

________________
Longitudinal Stress (Sustained Loads): Case 4 SL4= 34.1 Mpa [Eq. (15)]
DATE ___________
CONSTRUCTION Ratio of calculated to Allowable (Longitudinal) %L4 = 9.13% % [Eq. (21)]
AGENCY

If all ǀSLǀ<SL,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.3
________________

DATE ___________ 4.6.3 Equivalent Stress

OPERATIONS
(1) Shear Stress Theory SL1 SL2 SL3 SL4
Equivalent Stress: Shear Stress SEQ(1) = 286.08 MPa 307.43 MPa 28.85 MPa 50.20 MPa [Eq. (16)]
________________
Ratio of calculated to Allowable (Equivalent) %EQ(1) = 76.59% 82.31% 7.72% 13.44% [Eq. (22)]
DATE ___________

If SEQ(1)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

(2) Distortion Energy Theory SL1 SL2 SL3 SL4

EDSD

Equivalent Stress: Von Misses SEQ(2) = 254.62 MPa 275.14 MPa 74.20 MPa 73.44 MPa [Eq. (17)]
Ratio of calculated to Allowable (Equivalent) %EQ(2) = 68.17% 73.67% 19.87% 19.66% [Eq. (22)]

If SEQ(2)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

4.7 Hydrotest
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

Hydrotest is required if the system will be Check Hydrotest Requirements: Hydrotest Is Not Required Ref. (1) 841.3.2
operated at more than 30%SMYS

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 15

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.7.1 Hoop Stress at test pressure

ENG’G CERT

Hydrotest pressure Ph = 59.48 bar [Eq. (35)]

AA

Static Head pressure at Lowest Point PEL= 2.453 bar [Eq. (36)]
JPG

Hydrotest Pressure at Lowest Point PhL= 61.93 bar [Eq. (37)]

Hoop Stress at test pressure SHT = 82.07 MPa [Eq. (18)]
Ratio of calculated to Allowable (Hydrotest) %HT = 21.97% % [Eq. (23)]

If SHT<SHT,MAX, selected wall thickness is accepable Check Acceptability: Accepted Note (3)

5.0 RESULTS SUMMARY

DESCRIPTION

5.1 Results
34-01514-0001 ISSUED FOR BID (SYSTEM B)

5.1.1 Wall Thickness

Calculated Wall Thickness t= 1.34 mm

Selected Wall Thickness ts = 6.35 mm
D to t Ratio D/t= 26.50

5.1.2 Calculated Stress Values

Max Calculated Ratio of calculated

Stress Unit Check
JO/EWO

Allowable Value value to allowable

Hoop (SH ) Mpa 298.80 84.29 28.21% OK

Longitudinal (SL)
Mpa 373.50 -223.1 59.74% OK
02-APR-15

Worst Case Scenario

DATE

Equivalent: Shear Stress

Mpa 373.50 307.43 82.31% OK
(Seq(1))
Equivalent: Von Misses
REV. NO.

Mpa 373.50 275.14 73.67% OK

(Seq(2))
A

Hoop at Hydrotest
DISCIPLINE Mpa 373.50 82.07 21.97% OK
ENGINEER Pressure (SHT)

________________
OVERALL CHECK OF WALL THICKNESS ACCEPTED
DATE ___________
PROJECT
ENGINEER

________________ 5.1.3 Minimum Elastic Bending Radius

DATE ___________
Calculated
CERTIFIED Unit
Value
Maximum Allowed Bending Stress
Mpa 76.75
Seq - Maximum Shear Stress Theory
S hear S t res s

________________
(S eq(1 ))

DATE ___________
Minimum Elastic Bending Radius m 223
CONSTRUCTION
AGENCY
Minimum Elastic Bending Radius in terms of Pipe
- 1325D
Outer Diameter
________________
Maximum Allowed Bending Stress
DATE ___________ Mpa 109.03
Seq - Maximum Distortion Energy Theory
V on M is s es

OPERATIONS
(S eq(2))

Minimum Elastic Bending Radius m 157

________________ Minimum Elastic Bending Radius in terms of Pipe

- 933D
DATE ___________ Outer Diameter
CONTROL NUMBER

DATE _____________
BY: ______________

5.2 Notes
VERIFICATION
EDSD

(1) Other Axial load can include Forces due to the differential pressure on a buried valve, and frictional forces due to pipe movement through the soil.
(2) It is assumed loads of long duration, so the equivalent stresses shall not exceed 0.90.
(3) According to the type of test, pressure test could vary. Guidance is given in API 1110. In such cases in which the developed hoop stress is higher than
90%SMYS special care shall be used to prevent overstrain of the pipe.
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

(4) Use SI unitis equation

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

(5) Stress intensification factor equals 1 for straight pipe (See Ref. (1) Paragraph 832.3 (d))
(6) Pipe having a D/t ratio greater than 100 may require additional protective measures during construction and handling activities.
In this case, t = Selected ASME wall thickness, ts

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 16

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

7. APPENDIX 2: 6” FLOWLINES WALL THICKNESS (CLASS 2: 0.6 DF)

ENG’G CERT

AA
JPG
DESCRIPTION

34-01514-0001 ISSUED FOR BID (SYSTEM B)

JO/EWO

02-APR-15
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 17

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 REVISION CERTIFICATE EDSD REV. NO. DATE JO/EWO DESCRIPTION ENG’G CERT PMT OPRNS
THIS INDICATES THAT REV. NO. ____________ VERIFICATION

OF THIS DRAWING IS COVERED, FOR ALL A 02-APR-15 34-01514-0001 ISSUED FOR BID (SYSTEM B) JPG AA
CONTROL NUMBER
APPROVAL/CERTIFICATION REQUIREMENTS,

AGENCY
PROJECT
ENGINEER
ENGINEER

CERTIFIED
DISCIPLINE
BY DRAWING COMPLETION CERTIFICATE BY: ______________

OPERATIONS
CONSTRUCTION

DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________

________________
________________
________________
________________
________________
(DCC)NO. _______________________________
DATE _____________
Saudi Aramco 2616-ENG (10/2002)

WA’AD AL-SHAMAL
WALL THICKNESS CALCULATION REPORT

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B)

NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT

DOC
DWG.TYPE

SAUDI ARABIA
N59
PLANT .NO

JO / EWO:
A
INDEX
SAUDI ARABIAN OIL COMPANY

34-01514-0001
DRAWING NO.

PP-E00111

56
18
OF

DSN: 2679
SHT. NO.

A
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Longitudinal Stress due to Internal Pressure SL,P = ν.SH [Mpa] (6) Ref (1) Para 833.2 (a)

Thermal Expansion Stress: Case 1 ST1= Es.α.(∆TCase1) [Mpa] (7) Ref (1) Para 833.2 (c)
ENG’G CERT

AA

Thermal Expansion Stress: Case 2 ST2= Es.α.(∆TCase2) [Mpa] (8) Ref (1) Para 833.2 (c)

Longitudinal Stress due to Axial Loading Sx = Fx / A [Mpa] (9) Ref (1) Para 833.2 (f)
JPG

Bending Stress (Tension) SBT = iM / Z [Mpa] (10) Ref (1) Para 833.4 (d)

Bending Stress (Compression) SBC= -iM / Z [Mpa] (11) Ref (1) Para 833.4 (d)

Longitudinal Stress (Sustained Loads): Case 1 SL1=ST1 + SL,P + SBT + Sx [Mpa] (12) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 2 SL2=ST1 + SL,P + SBC + Sx [Mpa] (13) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 3 SL3=ST2 + SL,P + SBT + Sx [Mpa] (14) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 4 SL4=ST2 + SL,P + SBC + Sx [Mpa] (15) Ref. (1) Para 833.3

Equivalent Stress: Shear Stress SEQ(1) = Abs (SL - SH) [Mpa] (16) Ref. (1) Para. 833.4 (a)

SEQ(2) = (SH2 + SL2 - SL x SH)0.5

DESCRIPTION

Equivalent Stress: Von Misses [Mpa] (17) Ref. (1) Para. 833.4 (a)

Hoop Stress at Test Pressure SHT = (PhL.D) / 20ts [Mpa] (18)

34-01514-0001 ISSUED FOR BID (SYSTEM B)

3.1.3 Ratios
Ratio to SMYS SMYS % = SH / SY [%] (19)
Ratio of calculated to Allowable (Hoop) %H = SH / SH,ALL [%] (20)
Ratio of calculated to Allowable (Longitudinal) %L = SL / SL,ALL [%] (21)
Ratio of calculated to Allowable (Equivalent) %EQ = SEQ / SEQ,ALL [%] (22)
Ratio of calculated to Allowable (Hydrotest) %HT = SHT / SHT ,ALL [%] (23)

3.2 Wall Thickness

Calculated wall thickness (Note (4)) t =Pi.D / 20.SH,ALL [mm] (24) Ref. (1) Para 841.1.1
JO/EWO

Nominal wall thickness tn = t + Ca [mm] (25)

Selected wall thickness ts > tn [mm] (26) Ref. (2) Table 1

Minimum wall thickness tmin = ts - Ca [mm] (27)

02-APR-15
DATE

3.3 Pipeline Properties

Internal Diameter of the Pipe Din = D-2tmin [mm] (28)
I= π (D4- Din 4) /64 [m4]
REV. NO.

Pipe moment of Inertia (29)

A

Pipe section modulus Z=2*I/D [cm3] (30)

2 2
DISCIPLINE Pipe Metal Cross Section Area A= π (D - Din ) / 4 [mm2 ] (31)
ENGINEER

________________ 3.4 Temperature Changes

Temperature Difference: Case 1 ∆TCase1= T1 - T2,MAX [ºC] (32) Ref (1) Para 833.2 (c)
DATE ___________
PROJECT Temperature Difference: Case 2 ∆TCase2= T1 - T2,MIN [ºC] (33) Ref (1) Para 833.2 (c)
ENGINEER

________________ 3.5 Bending Moment

DATE ___________ Bending Moment M=Es.I/R [N.m] (34)

CERTIFIED

3.6 Hydrotest Pressure

________________ Hydrotest Pressure Ph = 1.25 Pi [barg] (35) Ref. (1) Table 841.3.2-1

DATE ___________ Static Head pressure at Lowest Point PEL = (9.81m/s 2 ).(1000kg/m3 ).∆EL [barg] (36)
CONSTRUCTION Hydrotest Pressure at Lowest Point PhL=(Ph+ PEL ) [barg] (37)
AGENCY

________________ 3.7 Stress Intensification Factor

Stress Intensification Factor i= 1 [-] (38) Note (5)
DATE ___________
OPERATIONS
4.0 CALCULATIONS

________________
4.1 Maximum Allowable (due to Code)
DATE ___________
Maximum Allowable Hoop Stress SH,MAX = 249.00 MPa [Eq. (1)]
Max Allowable Longitudinal Stress SL,MAX= 373.50 MPa [Eq. (2)]
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

Max Allowable Equivalent Stress (See Note (2)) SEQ,MAX= 373.50 MPa [Eq. (3)]
EDSD

Max Allowable Hoop Stress at Hydrotest SHT,MAX= 373.50 MPa [Eq. (4)]

4.2 Wall Thickness

Calculated wall thickness (Note (4)) t= 1.61 mm [Eq. (24)]
Nominal wall thickness tn = 3.21 mm [Eq. (25)]
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

Selected wall thickness ts = 6.35 mm [Eq. (26)]

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

Minimum wall thickness tmin = 4.75 mm [Eq. (27)]

If tn<ts, selected wall thickness is accepable Check Acceptability: Accepted

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 19

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.2.1 D/t ratio for constructability and handing evaluation

ENG’G CERT

AA

D / ts = 26.50
JPG

If D/ts < 100, Selected Wall Thickness is accepted Check Acceptability: Accepted Note (6)

4.3 Pipeline Properties

Internal Diameter Din = 158.80 mm [Eq. (28)]
Pipe moment of Inertia I= 0.000008 m4 [Eq. (29)]
Pipe section modulus Z= 97.05 cm3 [Eq. (30)]
Pipe Metal Cross Section Area A= 2440.59 mm2 [Eq. (31)]
DESCRIPTION

4.4 Temperature Changes

Temperature Difference: Case 1 ∆TCase1= -100 ºC [Eq. (32)]
34-01514-0001 ISSUED FOR BID (SYSTEM B)

Temperature Difference: Case 2 ∆TCase2= 8 ºC [Eq. (33)]

4.5 Bending Moment

Bending Moment M= 1.04E+03 N.m [Eq. (34)]

4.6 Pipeline Stresses

4.6.1 Hoop Stress
Hoop Stress SH = 84.29 MPa [Eq. (5)]
Ratio to SMYS SMYS %= 20.31% % [Eq. (19)]
Ratio of calculated to Allowable (Hoop) %H = 33.85% % [Eq. (20)]
JO/EWO

If SH<SH,ALL, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 841.1.1

4.6.2 Longitudinal Stress

Thermal Expansion Stress: Case 1 ST1= -237.75 MPa [Eq. (7)]
02-APR-15
DATE

Thermal Expansion Stress: Case 2 ST2= 19.48 MPa [Eq. (8)]

Longitudinal Stress due to Internal Pressure SL,P = 25.29 MPa [Eq. (6)]
Bending Stress (Tension) SBT = 10.68 MPa [Eq. (10)]
REV. NO.

Bending Stress (Compression) SBC= -10.68 MPa [Eq. (11)]

A

Longitudinal Stress due to Axial Loading Sx= 0.00 Mpa [Eq. (9)]
DISCIPLINE
ENGINEER
(1) Four cases of evaluation
________________ Longitudinal Stress (Sustained Loads): Case 1 SL1= -201.8 Mpa [Eq. (12)]
DATE ___________ Ratio of calculated to Allowable (Longitudinal) %L1 = 54.03% % [Eq. (21)]
PROJECT
ENGINEER
Longitudinal Stress (Sustained Loads): Case 2 SL2= -223.1 Mpa [Eq. (13)]
________________ Ratio of calculated to Allowable (Longitudinal) %L2 = 59.74% % [Eq. (21)]
DATE ___________
CERTIFIED Longitudinal Stress (Sustained Loads): Case 3 SL3= 55.4 Mpa [Eq. (14)]
Ratio of calculated to Allowable (Longitudinal) %L3 = 14.84% % [Eq. (21)]

________________
Longitudinal Stress (Sustained Loads): Case 4 SL4= 34.1 Mpa [Eq. (15)]
DATE ___________
CONSTRUCTION
Ratio of calculated to Allowable (Longitudinal) %L4 = 9.13% % [Eq. (21)]
AGENCY

If all ǀSLǀ<SL,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.3
________________

DATE ___________ 4.6.3 Equivalent Stress

OPERATIONS
(1) Shear Stress Theory SL1 SL2 SL3 SL4
Equivalent Stress: Shear Stress SEQ(1) = 286.08 MPa 307.43 MPa 28.85 MPa 50.20 MPa [Eq. (16)]
________________
Ratio of calculated to Allowable (Equivalent) %EQ(1) = 76.59% 82.31% 7.72% 13.44% [Eq. (22)]
DATE ___________

If SEQ(1)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

(2) Distortion Energy Theory SL1 SL2 SL3 SL4

EDSD

Equivalent Stress: Von Misses SEQ(2) = 254.62 MPa 275.14 MPa 74.20 MPa 73.44 MPa [Eq. (17)]
Ratio of calculated to Allowable (Equivalent) %EQ(2) = 68.17% 73.67% 19.87% 19.66% [Eq. (22)]

If SEQ(2)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

4.7 Hydrotest
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

Hydrotest is required if the system will be Check Hydrotest Requirements: Hydrotest Is Not Required Ref. (1) 841.3.2
operated at more than 30%SMYS

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 20

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.7.1 Hoop Stress at test pressure

ENG’G CERT

Hydrotest pressure Ph = 59.48 bar [Eq. (35)]

AA

Static Head pressure at Lowest Point PEL= 2.453 bar [Eq. (36)]
JPG

Hydrotest Pressure at Lowest Point PhL= 61.93 bar [Eq. (37)]

Hoop Stress at test pressure SHT = 82.07 MPa [Eq. (18)]
Ratio of calculated to Allowable (Hydrotest) %HT = 21.97% % [Eq. (23)]

If SHT<SHT,MAX, selected wall thickness is accepable Check Acceptability: Accepted Note (3)

5.0 RESULTS SUMMARY

DESCRIPTION

5.1 Results
34-01514-0001 ISSUED FOR BID (SYSTEM B)

5.1.1 Wall Thickness

Calculated Wall Thickness t= 1.61 mm

Selected Wall Thickness ts = 6.35 mm
D to t Ratio D/t= 26.50

5.1.2 Calculated Stress Values

Max Calculated Ratio of calculated

Stress Unit Check
JO/EWO

Allowable Value value to allowable

Hoop (SH ) Mpa 249.00 84.29 33.85% OK

Longitudinal (SL)
Mpa 373.50 -223.1 59.74% OK
02-APR-15

Worst Case Scenario

DATE

Equivalent: Shear Stress

Mpa 373.50 307.43 82.31% OK
(Seq(1))
Equivalent: Von Misses
REV. NO.

Mpa 373.50 275.14 73.67% OK

(Seq(2))
A

Hoop at Hydrotest
DISCIPLINE Mpa 373.50 82.07 21.97% OK
Pressure (SHT)
ENGINEER

________________ OVERALL CHECK OF WALL THICKNESS ACCEPTED

DATE ___________
PROJECT
ENGINEER

________________ 5.1.3 Minimum Elastic Bending Radius

DATE ___________ Calculated
Unit
CERTIFIED Value
Maximum Allowed Bending Stress
Mpa 76.75
Seq - Maximum Shear Stress Theory
S hear S tres s

________________
(S eq(1))

DATE ___________ Minimum Elastic Bending Radius m 223

CONSTRUCTION
AGENCY Minimum Elastic Bending Radius in terms of Pipe
- 1325D
Outer Diameter
________________ Maximum Allowed Bending Stress
Mpa 109.03
Seq - Maximum Distortion Energy Theory
V on M is s es

DATE ___________
(S eq(2))

OPERATIONS
Minimum Elastic Bending Radius m 157

Minimum Elastic Bending Radius in terms of Pipe

________________ - 933D
Outer Diameter
DATE ___________

5.2 Notes
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD

(1) Other Axial load can include Forces due to the differential pressure on a buried valve, and frictional forces due to pipe movement through the soil.
(2) It is assumed loads of long duration, so the equivalent stresses shall not exceed 0.90.
(3) According to the type of test, pressure test could vary. Guidance is given in API 1110. In such cases in which the developed hoop stress is higher than
90%SMYS special care shall be used to prevent overstrain of the pipe.
(4) Use SI unitis equation
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

(5) Stress intensification factor equals 1 for straight pipe (See Ref. (1) Paragraph 832.3 (d))
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

(6) Pipe having a D/t ratio greater than 100 may require additional protective measures during construction and handling activities.
In this case, t = Selected ASME wall thickness, ts

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 21

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

8. APPENDIX 3: 6” FLOWLINES WALL THICKNESS (CLASS 3: 0.5 DF)

ENG’G CERT

AA
JPG
DESCRIPTION

34-01514-0001 ISSUED FOR BID (SYSTEM B)

JO/EWO

02-APR-15
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 22

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 REVISION CERTIFICATE EDSD REV. NO. DATE JO/EWO DESCRIPTION ENG’G CERT PMT OPRNS
THIS INDICATES THAT REV. NO. ____________ VERIFICATION

OF THIS DRAWING IS COVERED, FOR ALL A 02-APR-15 34-01514-0001 ISSUED FOR BID (SYSTEM B) JPG AA
CONTROL NUMBER
APPROVAL/CERTIFICATION REQUIREMENTS,

AGENCY
PROJECT
ENGINEER
ENGINEER

CERTIFIED
DISCIPLINE
BY DRAWING COMPLETION CERTIFICATE BY: ______________

OPERATIONS
CONSTRUCTION

DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________

________________
________________
________________
________________
________________
(DCC)NO. _______________________________
DATE _____________
Saudi Aramco 2616-ENG (10/2002)

WA’AD AL-SHAMAL
WALL THICKNESS CALCULATION REPORT

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B)

NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT

DOC
DWG.TYPE

SAUDI ARABIA
N59
PLANT .NO

JO / EWO:
A
INDEX
SAUDI ARABIAN OIL COMPANY

34-01514-0001
DRAWING NO.

PP-E00111

56
23
OF

DSN: 2679
SHT. NO.

A
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Longitudinal Stress due to Internal Pressure SL,P = ν.SH [Mpa] (6) Ref (1) Para 833.2 (a)

Thermal Expansion Stress: Case 1 ST1= Es.α.(∆TCase1) [Mpa] (7) Ref (1) Para 833.2 (c)
ENG’G CERT

AA

Thermal Expansion Stress: Case 2 ST2= Es.α.(∆TCase2) [Mpa] (8) Ref (1) Para 833.2 (c)

Longitudinal Stress due to Axial Loading Sx = Fx / A [Mpa] (9) Ref (1) Para 833.2 (f)
JPG

Bending Stress (Tension) SBT = iM / Z [Mpa] (10) Ref (1) Para 833.4 (d)

Bending Stress (Compression) SBC= -iM / Z [Mpa] (11) Ref (1) Para 833.4 (d)

Longitudinal Stress (Sustained Loads): Case 1 SL1=ST1 + SL,P + SBT + Sx [Mpa] (12) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 2 SL2=ST1 + SL,P + SBC + Sx [Mpa] (13) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 3 SL3=ST2 + SL,P + SBT + Sx [Mpa] (14) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 4 SL4=ST2 + SL,P + SBC + Sx [Mpa] (15) Ref. (1) Para 833.3

Equivalent Stress: Shear Stress SEQ(1) = Abs (SL - SH) [Mpa] (16) Ref. (1) Para. 833.4 (a)
DESCRIPTION

Equivalent Stress: Von Misses SEQ(2) = (SH2 + SL2 - SL x SH)0.5 [Mpa] (17) Ref. (1) Para. 833.4 (a)

Hoop Stress at Test Pressure SHT = (PhL.D) / 20ts [Mpa] (18)

34-01514-0001 ISSUED FOR BID (SYSTEM B)

3.1.3 Ratios
Ratio to SMYS SMYS % = SH / SY [%] (19)
Ratio of calculated to Allowable (Hoop) %H = SH / SH,ALL [%] (20)
Ratio of calculated to Allowable (Longitudinal) %L = SL / SL,ALL [%] (21)
Ratio of calculated to Allowable (Equivalent) %EQ = SEQ / SEQ,ALL [%] (22)
Ratio of calculated to Allowable (Hydrotest) %HT = SHT / SHT ,ALL [%] (23)

3.2 Wall Thickness

Calculated wall thickness (Note (4)) t =Pi.D / 20.SH,ALL [mm] (24) Ref. (1) Para 841.1.1
JO/EWO

Nominal wall thickness tn = t + Ca [mm] (25)

Selected wall thickness ts > tn [mm] (26) Ref. (2) Table 1

Minimum wall thickness tmin = ts - Ca [mm] (27)

02-APR-15
DATE

3.3 Pipeline Properties

Internal Diameter of the Pipe Din = D-2tmin [mm] (28)
I= π (D4- Din 4) /64
REV. NO.

Pipe moment of Inertia [m4] (29)

A

Pipe section modulus Z=2*I/D [cm3] (30)

DISCIPLINE Pipe Metal Cross Section Area A= π (D2 - Din2 ) / 4 [mm2 ] (31)
ENGINEER

________________ 3.4 Temperature Changes

DATE ___________ Temperature Difference: Case 1 ∆TCase1= T1 - T2,MAX [ºC] (32) Ref (1) Para 833.2 (c)
PROJECT Temperature Difference: Case 2 ∆TCase2= T1 - T2,MIN [ºC] (33) Ref (1) Para 833.2 (c)
ENGINEER

________________ 3.5 Bending Moment

DATE ___________ Bending Moment M=Es.I/R [N.m] (34)
CERTIFIED

3.6 Hydrotest Pressure

________________ Hydrotest Pressure Ph = 1.50 Pi [barg] (35) Ref. (1) Table 841.3.2-1

DATE ___________ Static Head pressure at Lowest Point PEL = (9.81m/s 2 ).(1000kg/m3 ).∆EL [barg] (36)
CONSTRUCTION Hydrotest Pressure at Lowest Point PhL=(Ph+ PEL ) [barg] (37)
AGENCY

________________ 3.7 Stress Intensification Factor

DATE ___________ Stress Intensification Factor i= 1 [-] (38) Note (5)
OPERATIONS

4.0 CALCULATIONS
________________
4.1 Maximum Allowable (due to Code)
DATE ___________
Maximum Allowable Hoop Stress SH,MAX = 207.50 MPa [Eq. (1)]
Max Allowable Longitudinal Stress SL,MAX= 373.50 MPa [Eq. (2)]
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

Max Allowable Equivalent Stress (See Note (2)) SEQ,MAX= 373.50 MPa [Eq. (3)]
EDSD

Max Allowable Hoop Stress at Hydrotest SHT,MAX= 373.50 MPa [Eq. (4)]

4.2 Wall Thickness

Calculated wall thickness (Note (4)) t= 1.93 mm [Eq. (24)]
Nominal wall thickness tn = 3.53 mm [Eq. (25)]
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

Selected wall thickness ts = 6.35 mm [Eq. (26)]

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

Minimum wall thickness tmin = 4.75 mm [Eq. (27)]

If tn<ts, selected wall thickness is accepable Check Acceptability: Accepted

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 24

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.2.1 D/t ratio for constructability and handing evaluation

ENG’G CERT

AA

D / ts = 26.50
JPG

If D/ts < 100, Selected Wall Thickness is accepted Check Acceptability: Accepted Note (6)

4.3 Pipeline Properties

Internal Diameter Din = 158.80 mm [Eq. (28)]
Pipe moment of Inertia I= 0.000008 m4 [Eq. (29)]
Pipe section modulus Z= 97.05 cm3 [Eq. (30)]
Pipe Metal Cross Section Area A= 2440.59 mm2 [Eq. (31)]
DESCRIPTION

4.4 Temperature Changes

Temperature Difference: Case 1 ∆TCase1= -100 ºC [Eq. (32)]
34-01514-0001 ISSUED FOR BID (SYSTEM B)

Temperature Difference: Case 2 ∆TCase2= 8 ºC [Eq. (33)]

4.5 Bending Moment

Bending Moment M= 1.04E+03 N.m [Eq. (34)]

4.6 Pipeline Stresses

4.6.1 Hoop Stress
Hoop Stress SH = 84.29 MPa [Eq. (5)]
Ratio to SMYS SMYS %= 20.31% % [Eq. (19)]
Ratio of calculated to Allowable (Hoop) %H = 40.62% % [Eq. (20)]
JO/EWO

If SH<SH,ALL, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 841.1.1

4.6.2 Longitudinal Stress

Thermal Expansion Stress: Case 1 ST1= -237.75 MPa [Eq. (7)]
02-APR-15
DATE

Thermal Expansion Stress: Case 2 ST2= 19.48 MPa [Eq. (8)]

Longitudinal Stress due to Internal Pressure SL,P = 25.29 MPa [Eq. (6)]
Bending Stress (Tension) SBT = 10.68 MPa [Eq. (10)]
REV. NO.

Bending Stress (Compression) SBC= -10.68 MPa [Eq. (11)]

A

Longitudinal Stress due to Axial Loading Sx= 0.00 Mpa [Eq. (9)]
DISCIPLINE
ENGINEER
(1) Four cases of evaluation
________________ Longitudinal Stress (Sustained Loads): Case 1 SL1= -201.8 Mpa [Eq. (12)]
DATE ___________ Ratio of calculated to Allowable (Longitudinal) %L1 = 54.03% % [Eq. (21)]
PROJECT
ENGINEER
Longitudinal Stress (Sustained Loads): Case 2 SL2= -223.1 Mpa [Eq. (13)]
________________ Ratio of calculated to Allowable (Longitudinal) %L2 = 59.74% % [Eq. (21)]
DATE ___________
CERTIFIED Longitudinal Stress (Sustained Loads): Case 3 SL3= 55.4 Mpa [Eq. (14)]
Ratio of calculated to Allowable (Longitudinal) %L3 = 14.84% % [Eq. (21)]

________________
Longitudinal Stress (Sustained Loads): Case 4 SL4= 34.1 Mpa [Eq. (15)]
DATE ___________
Ratio of calculated to Allowable (Longitudinal) %L4 = 9.13% % [Eq. (21)]
CONSTRUCTION
AGENCY
If all ǀSLǀ<SL,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.3
________________

DATE ___________ 4.6.3 Equivalent Stress

OPERATIONS
(1) Shear Stress Theory SL1 SL2 SL3 SL4
Equivalent Stress: Shear Stress SEQ(1) = 286.08 MPa 307.43 MPa 28.85 MPa 50.20 MPa [Eq. (16)]
________________
Ratio of calculated to Allowable (Equivalent) %EQ(1) = 76.59% 82.31% 7.72% 13.44% [Eq. (22)]
DATE ___________

If SEQ(1)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

(2) Distortion Energy Theory SL1 SL2 SL3 SL4

EDSD

Equivalent Stress: Von Misses SEQ(2) = 254.62 MPa 275.14 MPa 74.20 MPa 73.44 MPa [Eq. (17)]
Ratio of calculated to Allowable (Equivalent) %EQ(2) = 68.17% 73.67% 19.87% 19.66% [Eq. (22)]

If SEQ(2)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

4.7 Hydrotest
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

Hydrotest is required if the system will be Check Hydrotest Requirements: Hydrotest Is Not Required Ref. (1) 841.3.2
operated at more than 30%SMYS

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 25

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.7.1 Hoop Stress at test pressure

ENG’G CERT

Hydrotest pressure Ph = 71.37 bar [Eq. (35)]

AA

Static Head pressure at Lowest Point PEL= 2.453 bar [Eq. (36)]
JPG

Hydrotest Pressure at Lowest Point PhL= 73.82 bar [Eq. (37)]

Hoop Stress at test pressure SHT = 97.83 MPa [Eq. (18)]
Ratio of calculated to Allowable (Hydrotest) %HT = 26.19% % [Eq. (23)]

If SHT<SHT,MAX, selected wall thickness is accepable Check Acceptability: Accepted Note (3)

5.0 RESULTS SUMMARY

DESCRIPTION

5.1 Results
34-01514-0001 ISSUED FOR BID (SYSTEM B)

5.1.1 Wall Thickness

Calculated Wall Thickness t= 1.93 mm

Selected Wall Thickness ts = 6.35 mm
D to t Ratio D/t= 26.50

5.1.2 Calculated Stress Values

Max Calculated Ratio of calculated

Stress Unit Check
JO/EWO

Allowable Value value to allowable

Hoop (SH ) Mpa 207.50 84.29 40.62% OK

Longitudinal (SL)
Mpa 373.50 -223.1 59.74% OK
02-APR-15

Worst Case Scenario

DATE

Equivalent: Shear Stress

Mpa 373.50 307.43 82.31% OK
(Seq(1))
Equivalent: Von Misses
REV. NO.

Mpa 373.50 275.14 73.67% OK

(Seq(2))
A

Hoop at Hydrotest
DISCIPLINE Mpa 373.50 97.83 26.19% OK
Pressure (SHT)
ENGINEER

________________
OVERALL CHECK OF WALL THICKNESS ACCEPTED
DATE ___________
PROJECT
ENGINEER

________________ 5.1.3 Minimum Elastic Bending Radius

DATE ___________ Calculated
Unit
CERTIFIED Value
Maximum Allowed Bending Stress
Mpa 76.75
Seq - Maximum Shear Stress Theory
S hear S tres s

________________
(S eq(1))

DATE ___________ Minimum Elastic Bending Radius m 223

CONSTRUCTION
AGENCY Minimum Elastic Bending Radius in terms of Pipe
- 1325D
Outer Diameter
________________
Maximum Allowed Bending Stress
Mpa 109.03
DATE ___________ Seq - Maximum Distortion Energy Theory
V on M is s es
(S eq(2))

OPERATIONS
Minimum Elastic Bending Radius m 157

________________ Minimum Elastic Bending Radius in terms of Pipe

- 933D
Outer Diameter
DATE ___________

5.2 Notes
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD

(1) Other Axial load can include Forces due to the differential pressure on a buried valve, and frictional forces due to pipe movement through the soil.
(2) It is assumed loads of long duration, so the equivalent stresses shall not exceed 0.90.
(3) According to the type of test, pressure test could vary. Guidance is given in API 1110. In such cases in which the developed hoop stress is higher than
90%SMYS special care shall be used to prevent overstrain of the pipe.
(4) Use SI unitis equation
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(5) Stress intensification factor equals 1 for straight pipe (See Ref. (1) Paragraph 832.3 (d))
REVISION CERTIFICATE

(6) Pipe having a D/t ratio greater than 100 may require additional protective measures during construction and handling activities.
In this case, t = Selected ASME wall thickness, ts

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 26

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

9. APPENDIX 4: 16” TRUNKLINES WALL THICKNESS (CLASS 1: 0.72

DF)
ENG’G CERT

AA
JPG
DESCRIPTION

34-01514-0001 ISSUED FOR BID (SYSTEM B)

JO/EWO

02-APR-15
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 27

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 REVISION CERTIFICATE EDSD REV. NO. DATE JO/EWO DESCRIPTION ENG’G CERT PMT OPRNS
THIS INDICATES THAT REV. NO. ____________ VERIFICATION

OF THIS DRAWING IS COVERED, FOR ALL A 02-APR-15 34-01514-0001 ISSUED FOR BID (SYSTEM B) JPG AA
CONTROL NUMBER
APPROVAL/CERTIFICATION REQUIREMENTS,

AGENCY
PROJECT
ENGINEER
ENGINEER

CERTIFIED
DISCIPLINE
BY DRAWING COMPLETION CERTIFICATE BY: ______________

OPERATIONS
CONSTRUCTION

DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________

________________
________________
________________
________________
________________
(DCC)NO. _______________________________
DATE _____________
Saudi Aramco 2616-ENG (10/2002)

WA’AD AL-SHAMAL
WALL THICKNESS CALCULATION REPORT

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B)

NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT

DOC
DWG.TYPE

SAUDI ARABIA
N59
PLANT .NO

JO / EWO:
A
INDEX
SAUDI ARABIAN OIL COMPANY

34-01514-0001
DRAWING NO.

PP-E00111

56
28
OF

DSN: 2679
SHT. NO.

A
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Longitudinal Stress due to Internal Pressure SL,P = ν.SH [Mpa] (6) Ref (1) Para 833.2 (a)

Thermal Expansion Stress: Case 1 ST1= Es.α.(∆TCase1) [Mpa] (7) Ref (1) Para 833.2 (c)
ENG’G CERT

AA

Thermal Expansion Stress: Case 2 ST2= Es.α.(∆TCase2) [Mpa] (8) Ref (1) Para 833.2 (c)

Longitudinal Stress due to Axial Loading Sx = Fx / A [Mpa] (9) Ref (1) Para 833.2 (f)
JPG

Bending Stress (Tension) SBT = iM / Z [Mpa] (10) Ref (1) Para 833.4 (d)

Bending Stress (Compression) SBC= -iM / Z [Mpa] (11) Ref (1) Para 833.4 (d)

Longitudinal Stress (Sustained Loads): Case 1 SL1=ST1 + SL,P + SBT + Sx [Mpa] (12) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 2 SL2=ST1 + SL,P + SBC + Sx [Mpa] (13) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 3 SL3=ST2 + SL,P + SBT + Sx [Mpa] (14) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 4 SL4=ST2 + SL,P + SBC + Sx [Mpa] (15) Ref. (1) Para 833.3

Equivalent Stress: Shear Stress SEQ(1) = Abs (SL - SH) [Mpa] (16) Ref. (1) Para. 833.4 (a)
DESCRIPTION

Equivalent Stress: Von Misses SEQ(2) = (SH2 + SL2 - SL x SH)0.5 [Mpa] (17) Ref. (1) Para. 833.4 (a)

Hoop Stress at Test Pressure SHT = (PhL.D) / 20ts [Mpa] (18)

34-01514-0001 ISSUED FOR BID (SYSTEM B)

3.1.3 Ratios
Ratio to SMYS SMYS % = SH / SY [%] (19)
Ratio of calculated to Allowable (Hoop) %H = SH / SH,ALL [%] (20)
Ratio of calculated to Allowable (Longitudinal) %L = SL / SL,ALL [%] (21)
Ratio of calculated to Allowable (Equivalent) %EQ = SEQ / SEQ,ALL [%] (22)
Ratio of calculated to Allowable (Hydrotest) %HT = SHT / SHT ,ALL [%] (23)

3.2 Wall Thickness

Calculated wall thickness (Note (4)) t =Pi.D / 20.SH,ALL [mm] (24) Ref. (1) Para 841.1.1
JO/EWO

Nominal wall thickness tn = t + Ca [mm] (25)

Selected wall thickness ts > tn [mm] (26) Ref. (2) Table 1

Minimum wall thickness tmin = ts - Ca [mm] (27)

02-APR-15
DATE

3.3 Pipeline Properties

Internal Diameter of the Pipe Din = D-2tmin [mm] (28)
REV. NO.

Pipe moment of Inertia I= π (D4- Din 4) /64 [m4] (29)

A

Pipe section modulus Z=2*I/D [cm3] (30)

DISCIPLINE Pipe Metal Cross Section Area A= π (D2 - Din2 ) / 4 [mm2 ] (31)
ENGINEER

________________ 3.4 Temperature Changes

DATE ___________ Temperature Difference: Case 1 ∆TCase1= T1 - T2,MAX [ºC] (32) Ref (1) Para 833.2 (c)
PROJECT Temperature Difference: Case 2 ∆TCase2= T1 - T2,MIN [ºC] (33) Ref (1) Para 833.2 (c)
ENGINEER

________________ 3.5 Bending Moment

DATE ___________ Bending Moment M=Es.I/R [N.m] (34)
CERTIFIED

3.6 Hydrotest Pressure

________________ Hydrotest Pressure Ph = 1.25 Pi [barg] (35) Ref. (1) Table 841.3.2-1

DATE ___________ Static Head pressure at Lowest Point PEL = (9.81m/s 2 ).(1000kg/m3 ).∆EL [barg] (36)
CONSTRUCTION Hydrotest Pressure at Lowest Point PhL=(Ph+ PEL ) [barg] (37)
AGENCY

________________ 3.7 Stress Intensification Factor

DATE ___________ Stress Intensification Factor i= 1 [-] (38) Note (5)
OPERATIONS

4.0 CALCULATIONS
________________
4.1 Maximum Allowable (due to Code)
DATE ___________
Maximum Allowable Hoop Stress SH,MAX = 298.80 MPa [Eq. (1)]
Max Allowable Longitudinal Stress SL,MAX= 373.50 MPa [Eq. (2)]
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

Max Allowable Equivalent Stress (See Note (2)) SEQ,MAX= 373.50 MPa [Eq. (3)]
EDSD

Max Allowable Hoop Stress at Hydrotest SHT,MAX= 373.50 MPa [Eq. (4)]

4.2 Wall Thickness

Calculated wall thickness (Note (4)) t= 2.81 mm [Eq. (24)]
Nominal wall thickness tn = 4.41 mm [Eq. (25)]
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

Selected wall thickness ts = 6.35 mm [Eq. (26)]

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

Minimum wall thickness tmin = 4.75 mm [Eq. (27)]

If tn<ts, selected wall thickness is accepable Check Acceptability: Accepted

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 29

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.2.1 D/t ratio for constructability and handing evaluation

ENG’G CERT

AA

D / ts = 64.00
JPG

If D/ts < 100, Selected Wall Thickness is accepted Check Acceptability: Accepted Note (6)

4.3 Pipeline Properties

Internal Diameter Din = 396.90 mm [Eq. (28)]
4
Pipe moment of Inertia I= 0.000121 m [Eq. (29)]
Pipe section modulus Z= 594.89 cm3 [Eq. (30)]
Pipe Metal Cross Section Area A= 5993.65 mm2 [Eq. (31)]
DESCRIPTION

4.4 Temperature Changes

Temperature Difference: Case 1 ∆TCase1= -64 ºC [Eq. (32)]
34-01514-0001 ISSUED FOR BID (SYSTEM B)

Temperature Difference: Case 2 ∆TCase2= 8 ºC [Eq. (33)]

4.5 Bending Moment

Bending Moment M= 1.53E+04 N.m [Eq. (34)]

4.6 Pipeline Stresses

4.6.1 Hoop Stress
Hoop Stress SH = 176.98 MPa [Eq. (5)]
Ratio to SMYS SMYS %= 42.64% % [Eq. (19)]
Ratio of calculated to Allowable (Hoop) %H = 59.23% % [Eq. (20)]
JO/EWO

If SH<SH,ALL, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 841.1.1

4.6.2 Longitudinal Stress

Thermal Expansion Stress: Case 1 ST1= -152.01 MPa [Eq. (7)]
02-APR-15
DATE

Thermal Expansion Stress: Case 2 ST2= 19.48 MPa [Eq. (8)]

Longitudinal Stress due to Internal Pressure SL,P = 53.09 MPa [Eq. (6)]
Bending Stress (Tension) SBT = 25.78 MPa [Eq. (10)]
REV. NO.

Bending Stress (Compression) SBC= -25.78 MPa [Eq. (11)]

A

Longitudinal Stress due to Axial Loading Sx= 0.00 Mpa [Eq. (9)]
DISCIPLINE
ENGINEER
(1) Four cases of evaluation
________________ Longitudinal Stress (Sustained Loads): Case 1 SL1= -73.1 Mpa [Eq. (12)]
DATE ___________ Ratio of calculated to Allowable (Longitudinal) %L1 = 19.58% % [Eq. (21)]
PROJECT
ENGINEER
Longitudinal Stress (Sustained Loads): Case 2 SL2= -124.7 Mpa [Eq. (13)]
________________ Ratio of calculated to Allowable (Longitudinal) %L2 = 33.39% % [Eq. (21)]
DATE ___________
CERTIFIED Longitudinal Stress (Sustained Loads): Case 3 SL3= 98.3 Mpa [Eq. (14)]
Ratio of calculated to Allowable (Longitudinal) %L3 = 26.33% % [Eq. (21)]

________________
Longitudinal Stress (Sustained Loads): Case 4 SL4= 46.8 Mpa [Eq. (15)]
DATE ___________
CONSTRUCTION
Ratio of calculated to Allowable (Longitudinal) %L4 = 12.53% % [Eq. (21)]
AGENCY

If all ǀSLǀ<SL,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.3
________________

DATE ___________ 4.6.3 Equivalent Stress

OPERATIONS
(1) Shear Stress Theory SL1 SL2 SL3 SL4
Equivalent Stress: Shear Stress SEQ(1) = 250.11 MPa 301.67 MPa 78.63 MPa 130.19 MPa [Eq. (16)]
________________
Ratio of calculated to Allowable (Equivalent) %EQ(1) = 66.96% 80.77% 21.05% 34.86% [Eq. (22)]
DATE ___________

If SEQ(1)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

(2) Distortion Energy Theory SL1 SL2 SL3 SL4

EDSD

Equivalent Stress: Von Misses SEQ(2) = 222.74 MPa 262.56 MPa 153.58 MPa 158.84 MPa [Eq. (17)]
Ratio of calculated to Allowable (Equivalent) %EQ(2) = 59.64% 70.30% 41.12% 42.53% [Eq. (22)]

If SEQ(2)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

4.7 Hydrotest
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

Hydrotest is required if the system will be Check Hydrotest Requirements: Hydrotest Is Required Ref. (1) 841.3.2
operated at more than 30%SMYS

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 30

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.7.1 Hoop Stress at test pressure

ENG’G CERT

Hydrotest pressure Ph = 51.71 bar [Eq. (35)]

AA

Static Head pressure at Lowest Point PEL= 2.453 bar [Eq. (36)]
JPG

Hydrotest Pressure at Lowest Point PhL= 54.17 bar [Eq. (37)]

Hoop Stress at test pressure SHT = 173.33 MPa [Eq. (18)]
Ratio of calculated to Allowable (Hydrotest) %HT = 46.41% % [Eq. (23)]

If SHT<SHT,MAX, selected wall thickness is accepable Check Acceptability: Accepted Note (3)

5.0 RESULTS SUMMARY

DESCRIPTION

5.1 Results
34-01514-0001 ISSUED FOR BID (SYSTEM B)

5.1.1 Wall Thickness

Calculated Wall Thickness t= 2.81 mm

Selected Wall Thickness ts = 6.35 mm
D to t Ratio D/t= 64.00

5.1.2 Calculated Stress Values

Max Calculated Ratio of calculated

Stress Unit Check
JO/EWO

Allowable Value value to allowable

Hoop (SH ) Mpa 298.80 176.98 59.23% OK

Longitudinal (SL)
Mpa 373.50 -124.7 33.39% OK
02-APR-15

Worst Case Scenario

DATE

Equivalent: Shear Stress

Mpa 373.50 301.67 80.77% OK
(Seq(1))
Equivalent: Von Misses
REV. NO.

Mpa 373.50 262.56 70.30% OK

(Seq(2))
A

Hoop at Hydrotest
DISCIPLINE Mpa 373.50 173.33 46.41% OK
Pressure (SHT)
ENGINEER

________________
OVERALL CHECK OF WALL THICKNESS ACCEPTED
DATE ___________
PROJECT
ENGINEER

________________ 5.1.3 Minimum Elastic Bending Radius

DATE ___________ Calculated
CERTIFIED
Unit
Value
Maximum Allowed Bending Stress
Mpa 97.61
Seq - Maximum Shear Stress Theory
S hear S tres s

________________
(S eq(1))

DATE ___________ Minimum Elastic Bending Radius m 423

CONSTRUCTION
AGENCY Minimum Elastic Bending Radius in terms of Pipe
- 1041D
Outer Diameter
________________
Maximum Allowed Bending Stress
Mpa 136.72
DATE ___________ Seq - Maximum Distortion Energy Theory
V on M is s es
(S eq(2))

OPERATIONS
Minimum Elastic Bending Radius m 302

________________ Minimum Elastic Bending Radius in terms of Pipe

- 743D
Outer Diameter
DATE ___________
CONTROL NUMBER

5.2 Notes
DATE _____________
BY: ______________
VERIFICATION
EDSD

(1) Other Axial load can include Forces due to the differential pressure on a buried valve, and frictional forces due to pipe movement through the soil.
(2) It is assumed loads of long duration, so the equivalent stresses shall not exceed 0.90.
(3) According to the type of test, pressure test could vary. Guidance is given in API 1110. In such cases in which the developed hoop stress is higher than
90%SMYS special care shall be used to prevent overstrain of the pipe.
(4) Use SI unitis equation
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(5) Stress intensification factor equals 1 for straight pipe (See Ref. (1) Paragraph 832.3 (d))
REVISION CERTIFICATE

(6) Pipe having a D/t ratio greater than 100 may require additional protective measures during construction and handling activities.
In this case, t = Selected ASME wall thickness, ts

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 31

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

10. APPENDIX 5: 16” TRUNKLINES WALL THICKNESS (CLASS 2: 0.6

DF)
ENG’G CERT

AA
JPG
DESCRIPTION

34-01514-0001 ISSUED FOR BID (SYSTEM B)

JO/EWO

02-APR-15
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 32

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 REVISION CERTIFICATE EDSD REV. NO. DATE JO/EWO DESCRIPTION ENG’G CERT PMT OPRNS
THIS INDICATES THAT REV. NO. ____________ VERIFICATION

OF THIS DRAWING IS COVERED, FOR ALL A 02-APR-15 34-01514-0001 ISSUED FOR BID (SYSTEM B) JPG AA
CONTROL NUMBER
APPROVAL/CERTIFICATION REQUIREMENTS,

AGENCY
PROJECT
ENGINEER
ENGINEER

CERTIFIED
DISCIPLINE
BY DRAWING COMPLETION CERTIFICATE BY: ______________

OPERATIONS
CONSTRUCTION

DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________

________________
________________
________________
________________
________________
(DCC)NO. _______________________________
DATE _____________
Saudi Aramco 2616-ENG (10/2002)

WA’AD AL-SHAMAL
WALL THICKNESS CALCULATION REPORT

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B)

NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT

DOC
DWG.TYPE

SAUDI ARABIA
N59
PLANT .NO

JO / EWO:
A
INDEX
SAUDI ARABIAN OIL COMPANY

34-01514-0001
DRAWING NO.

PP-E00111

56
33
OF

DSN: 2679
SHT. NO.

A
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Longitudinal Stress due to Internal Pressure SL,P = ν.SH [Mpa] (6) Ref (1) Para 833.2 (a)

Thermal Expansion Stress: Case 1 ST1= Es.α.(∆TCase1) [Mpa] (7) Ref (1) Para 833.2 (c)
ENG’G CERT

AA

Thermal Expansion Stress: Case 2 ST2= Es.α.(∆TCase2) [Mpa] (8) Ref (1) Para 833.2 (c)

Longitudinal Stress due to Axial Loading Sx = Fx / A [Mpa] (9) Ref (1) Para 833.2 (f)
JPG

Bending Stress (Tension) SBT = iM / Z [Mpa] (10) Ref (1) Para 833.4 (d)

Bending Stress (Compression) SBC= -iM / Z [Mpa] (11) Ref (1) Para 833.4 (d)

Longitudinal Stress (Sustained Loads): Case 1 SL1=ST1 + SL,P + SBT + Sx [Mpa] (12) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 2 SL2=ST1 + SL,P + SBC + Sx [Mpa] (13) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 3 SL3=ST2 + SL,P + SBT + Sx [Mpa] (14) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 4 SL4=ST2 + SL,P + SBC + Sx [Mpa] (15) Ref. (1) Para 833.3

Equivalent Stress: Shear Stress SEQ(1) = Abs (SL - SH) [Mpa] (16) Ref. (1) Para. 833.4 (a)
DESCRIPTION

Equivalent Stress: Von Misses SEQ(2) = (SH2 + SL2 - SL x SH)0.5 [Mpa] (17) Ref. (1) Para. 833.4 (a)

Hoop Stress at Test Pressure SHT = (PhL.D) / 20ts [Mpa] (18)

34-01514-0001 ISSUED FOR BID (SYSTEM B)

3.1.3 Ratios
Ratio to SMYS SMYS % = SH / SY [%] (19)
Ratio of calculated to Allowable (Hoop) %H = SH / SH,ALL [%] (20)
Ratio of calculated to Allowable (Longitudinal) %L = SL / SL,ALL [%] (21)
Ratio of calculated to Allowable (Equivalent) %EQ = SEQ / SEQ,ALL [%] (22)
Ratio of calculated to Allowable (Hydrotest) %HT = SHT / SHT ,ALL [%] (23)

3.2 Wall Thickness

Calculated wall thickness (Note (4)) t =Pi.D / 20.SH,ALL [mm] (24) Ref. (1) Para 841.1.1
JO/EWO

Nominal wall thickness tn = t + Ca [mm] (25)

Selected wall thickness ts > tn [mm] (26) Ref. (2) Table 1

Minimum wall thickness tmin = ts - Ca [mm] (27)

02-APR-15
DATE

3.3 Pipeline Properties

Internal Diameter of the Pipe Din = D-2tmin [mm] (28)
REV. NO.

Pipe moment of Inertia I= π (D4- Din 4) /64 [m4] (29)

A

Pipe section modulus Z=2*I/D [cm3] (30)

DISCIPLINE Pipe Metal Cross Section Area A= π (D2 - Din2 ) / 4 [mm2 ] (31)
ENGINEER

________________ 3.4 Temperature Changes

DATE ___________ Temperature Difference: Case 1 ∆TCase1= T1 - T2,MAX [ºC] (32) Ref (1) Para 833.2 (c)
PROJECT Temperature Difference: Case 2 ∆TCase2= T1 - T2,MIN [ºC] (33) Ref (1) Para 833.2 (c)
ENGINEER

________________ 3.5 Bending Moment

DATE ___________ Bending Moment M=Es.I/R [N.m] (34)
CERTIFIED

3.6 Hydrotest Pressure

________________ Hydrotest Pressure Ph = 1.25 Pi [barg] (35) Ref. (1) Table 841.3.2-1

DATE ___________ Static Head pressure at Lowest Point PEL = (9.81m/s 2 ).(1000kg/m3 ).∆EL [barg] (36)
CONSTRUCTION Hydrotest Pressure at Lowest Point PhL=(Ph+ PEL ) [barg] (37)
AGENCY

________________ 3.7 Stress Intensification Factor

DATE ___________ Stress Intensification Factor i= 1 [-] (38) Note (5)
OPERATIONS

4.0 CALCULATIONS
________________
4.1 Maximum Allowable (due to Code)
DATE ___________
Maximum Allowable Hoop Stress SH,MAX = 249.00 MPa [Eq. (1)]
Max Allowable Longitudinal Stress SL,MAX= 373.50 MPa [Eq. (2)]
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

Max Allowable Equivalent Stress (See Note (2)) SEQ,MAX= 373.50 MPa [Eq. (3)]
EDSD

Max Allowable Hoop Stress at Hydrotest SHT,MAX= 373.50 MPa [Eq. (4)]

4.2 Wall Thickness

Calculated wall thickness (Note (4)) t= 3.38 mm [Eq. (24)]
Nominal wall thickness tn = 4.98 mm [Eq. (25)]
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

Selected wall thickness ts = 6.35 mm [Eq. (26)]

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

Minimum wall thickness tmin = 4.75 mm [Eq. (27)]

If tn<ts, selected wall thickness is accepable Check Acceptability: Accepted

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 34

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.2.1 D/t ratio for constructability and handing evaluation

ENG’G CERT

AA

D / ts = 64.00
JPG

If D/ts < 100, Selected Wall Thickness is accepted Check Acceptability: Accepted Note (6)

4.3 Pipeline Properties

Internal Diameter Din = 396.90 mm [Eq. (28)]
4
Pipe moment of Inertia I= 0.000121 m [Eq. (29)]
Pipe section modulus Z= 594.89 cm3 [Eq. (30)]
Pipe Metal Cross Section Area A= 5993.65 mm2 [Eq. (31)]
DESCRIPTION

4.4 Temperature Changes

Temperature Difference: Case 1 ∆TCase1= -64 ºC [Eq. (32)]
34-01514-0001 ISSUED FOR BID (SYSTEM B)

Temperature Difference: Case 2 ∆TCase2= 8 ºC [Eq. (33)]

4.5 Bending Moment

Bending Moment M= 1.53E+04 N.m [Eq. (34)]

4.6 Pipeline Stresses

4.6.1 Hoop Stress
Hoop Stress SH = 176.98 MPa [Eq. (5)]
Ratio to SMYS SMYS %= 42.64% % [Eq. (19)]
Ratio of calculated to Allowable (Hoop) %H = 71.07% % [Eq. (20)]
JO/EWO

If SH<SH,ALL, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 841.1.1

4.6.2 Longitudinal Stress

02-APR-15

Thermal Expansion Stress: Case 1 ST1= -152.01 MPa [Eq. (7)]

DATE

Thermal Expansion Stress: Case 2 ST2= 19.48 MPa [Eq. (8)]

Longitudinal Stress due to Internal Pressure SL,P = 53.09 MPa [Eq. (6)]
REV. NO.

Bending Stress (Tension) SBT = 25.78 MPa [Eq. (10)]

A

Bending Stress (Compression) SBC= -25.78 MPa [Eq. (11)]

DISCIPLINE Longitudinal Stress due to Axial Loading Sx= 0.00 Mpa [Eq. (9)]
ENGINEER

(1) Four cases of evaluation

________________
Longitudinal Stress (Sustained Loads): Case 1 SL1= -73.1 Mpa [Eq. (12)]
DATE ___________
Ratio of calculated to Allowable (Longitudinal) %L1 = 19.58% % [Eq. (21)]
PROJECT
ENGINEER
Longitudinal Stress (Sustained Loads): Case 2 SL2= -124.7 Mpa [Eq. (13)]
________________ Ratio of calculated to Allowable (Longitudinal) %L2 = 33.39% % [Eq. (21)]
DATE ___________
CERTIFIED Longitudinal Stress (Sustained Loads): Case 3 SL3= 98.3 Mpa [Eq. (14)]
Ratio of calculated to Allowable (Longitudinal) %L3 = 26.33% % [Eq. (21)]
________________

DATE ___________ Longitudinal Stress (Sustained Loads): Case 4 SL4= 46.8 Mpa [Eq. (15)]
CONSTRUCTION Ratio of calculated to Allowable (Longitudinal) %L4 = 12.53% % [Eq. (21)]
AGENCY

If all ǀSLǀ<SL,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.3
________________

DATE ___________
4.6.3 Equivalent Stress
OPERATIONS

(1) Shear Stress Theory SL1 SL2 SL3 SL4

________________ Equivalent Stress: Shear Stress SEQ(1) = 250.11 MPa 301.67 MPa 78.63 MPa 130.19 MPa [Eq. (16)]
DATE ___________ Ratio of calculated to Allowable (Equivalent) %EQ(1) = 66.96% 80.77% 21.05% 34.86% [Eq. (22)]

If SEQ(1)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

(2) Distortion Energy Theory SL1 SL2 SL3 SL4

EDSD

Equivalent Stress: Von Misses SEQ(2) = 222.74 MPa 262.56 MPa 153.58 MPa 158.84 MPa [Eq. (17)]
Ratio of calculated to Allowable (Equivalent) %EQ(2) = 59.64% 70.30% 41.12% 42.53% [Eq. (22)]

If SEQ(2)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

4.7 Hydrotest
REVISION CERTIFICATE

Hydrotest is required if the system will be Check Hydrotest Requirements: Hydrotest Is Required Ref. (1) 841.3.2
operated at more than 30%SMYS

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 35

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.7.1 Hoop Stress at test pressure

ENG’G CERT

Hydrotest pressure Ph = 51.71 bar [Eq. (35)]

AA

Static Head pressure at Lowest Point PEL= 2.453 bar [Eq. (36)]
JPG

Hydrotest Pressure at Lowest Point PhL= 54.17 bar [Eq. (37)]

Hoop Stress at test pressure SHT = 173.33 MPa [Eq. (18)]
Ratio of calculated to Allowable (Hydrotest) %HT = 46.41% % [Eq. (23)]

If SHT<SHT,MAX, selected wall thickness is accepable Check Acceptability: Accepted Note (3)

5.0 RESULTS SUMMARY

DESCRIPTION

5.1 Results
34-01514-0001 ISSUED FOR BID (SYSTEM B)

5.1.1 Wall Thickness

Calculated Wall Thickness t= 3.38 mm

Selected Wall Thickness ts = 6.35 mm
D to t Ratio D/t= 64.00

5.1.2 Calculated Stress Values

Max Calculated Ratio of calculated

Stress Unit Check
JO/EWO

Allowable Value value to allowable

Hoop (SH ) Mpa 249.00 176.98 71.07% OK

Longitudinal (SL)
Mpa 373.50 -124.7 33.39% OK
02-APR-15

Worst Case Scenario

DATE

Equivalent: Shear Stress

Mpa 373.50 301.67 80.77% OK
(Seq(1))
Equivalent: Von Misses
REV. NO.

Mpa 373.50 262.56 70.30% OK

(Seq(2))
A

Hoop at Hydrotest
DISCIPLINE Mpa 373.50 173.33 46.41% OK
ENGINEER
Pressure (SHT)

________________
OVERALL CHECK OF WALL THICKNESS ACCEPTED
DATE ___________
PROJECT
ENGINEER

________________ 5.1.3 Minimum Elastic Bending Radius

DATE ___________ Calculated
CERTIFIED
Unit
Value
Maximum Allowed Bending Stress
Mpa 97.61
Seq - Maximum Shear Stress Theory
S hear S tres s

________________
(S eq(1))

DATE ___________ Minimum Elastic Bending Radius m 423

CONSTRUCTION
AGENCY Minimum Elastic Bending Radius in terms of Pipe
- 1041D
Outer Diameter
________________
Maximum Allowed Bending Stress
Mpa 136.72
DATE ___________ Seq - Maximum Distortion Energy Theory
V on M is s es
(S eq(2))

OPERATIONS
Minimum Elastic Bending Radius m 302

________________ Minimum Elastic Bending Radius in terms of Pipe

- 743D
Outer Diameter
DATE ___________
CONTROL NUMBER

DATE _____________

5.2 Notes
BY: ______________
VERIFICATION
EDSD

(1) Other Axial load can include Forces due to the differential pressure on a buried valve, and frictional forces due to pipe movement through the soil.
(2) It is assumed loads of long duration, so the equivalent stresses shall not exceed 0.90.
(3) According to the type of test, pressure test could vary. Guidance is given in API 1110. In such cases in which the developed hoop stress is higher than
90%SMYS special care shall be used to prevent overstrain of the pipe.
THIS INDICATES THAT REV. NO. ____________

(4) Use SI unitis equation

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(5) Stress intensification factor equals 1 for straight pipe (See Ref. (1) Paragraph 832.3 (d))
REVISION CERTIFICATE

(6) Pipe having a D/t ratio greater than 100 may require additional protective measures during construction and handling activities.
In this case, t = Selected ASME wall thickness, ts

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 36

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

11. APPENDIX 6: 16” TRUNKLINES WALL THICKNESS (CLASS 3: 0.5

DF)
ENG’G CERT

AA
JPG
DESCRIPTION

34-01514-0001 ISSUED FOR BID (SYSTEM B)

JO/EWO

02-APR-15
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 37

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 REVISION CERTIFICATE EDSD REV. NO. DATE JO/EWO DESCRIPTION ENG’G CERT PMT OPRNS
THIS INDICATES THAT REV. NO. ____________ VERIFICATION

OF THIS DRAWING IS COVERED, FOR ALL A 02-APR-15 34-01514-0001 ISSUED FOR BID (SYSTEM B) JPG AA
CONTROL NUMBER
APPROVAL/CERTIFICATION REQUIREMENTS,

AGENCY
PROJECT
ENGINEER
ENGINEER

CERTIFIED
DISCIPLINE
BY DRAWING COMPLETION CERTIFICATE BY: ______________

OPERATIONS
CONSTRUCTION

DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________

________________
________________
________________
________________
________________
(DCC)NO. _______________________________
DATE _____________
Saudi Aramco 2616-ENG (10/2002)

WA’AD AL-SHAMAL
WALL THICKNESS CALCULATION REPORT

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B)

NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT

DOC
DWG.TYPE

SAUDI ARABIA
N59
PLANT .NO

JO / EWO:
A
INDEX
SAUDI ARABIAN OIL COMPANY

34-01514-0001
DRAWING NO.

PP-E00111

56
38
OF

DSN: 2679
SHT. NO.

A
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Longitudinal Stress due to Internal Pressure SL,P = ν.SH [Mpa] (6) Ref (1) Para 833.2 (a)

Thermal Expansion Stress: Case 1 ST1= Es.α.(∆TCase1) [Mpa] (7) Ref (1) Para 833.2 (c)
ENG’G CERT

AA

Thermal Expansion Stress: Case 2 ST2= Es.α.(∆TCase2) [Mpa] (8) Ref (1) Para 833.2 (c)

Longitudinal Stress due to Axial Loading Sx = Fx / A [Mpa] (9) Ref (1) Para 833.2 (f)
JPG

Bending Stress (Tension) SBT = iM / Z [Mpa] (10) Ref (1) Para 833.4 (d)

Bending Stress (Compression) SBC= -iM / Z [Mpa] (11) Ref (1) Para 833.4 (d)

Longitudinal Stress (Sustained Loads): Case 1 SL1=ST1 + SL,P + SBT + Sx [Mpa] (12) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 2 SL2=ST1 + SL,P + SBC + Sx [Mpa] (13) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 3 SL3=ST2 + SL,P + SBT + Sx [Mpa] (14) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 4 SL4=ST2 + SL,P + SBC + Sx [Mpa] (15) Ref. (1) Para 833.3

Equivalent Stress: Shear Stress SEQ(1) = Abs (SL - SH) [Mpa] (16) Ref. (1) Para. 833.4 (a)

SEQ(2) = (SH2 + SL2 - SL x SH)0.5

DESCRIPTION

Equivalent Stress: Von Misses [Mpa] (17) Ref. (1) Para. 833.4 (a)

Hoop Stress at Test Pressure SHT = (PhL.D) / 20ts [Mpa] (18)

34-01514-0001 ISSUED FOR BID (SYSTEM B)

3.1.3 Ratios
Ratio to SMYS SMYS % = SH / SY [%] (19)
Ratio of calculated to Allowable (Hoop) %H = SH / SH,ALL [%] (20)
Ratio of calculated to Allowable (Longitudinal) %L = SL / SL,ALL [%] (21)
Ratio of calculated to Allowable (Equivalent) %EQ = SEQ / SEQ,ALL [%] (22)
Ratio of calculated to Allowable (Hydrotest) %HT = SHT / SHT ,ALL [%] (23)

3.2 Wall Thickness

Calculated wall thickness (Note (4)) t =Pi.D / 20.SH,ALL [mm] (24) Ref. (1) Para 841.1.1
JO/EWO

Nominal wall thickness tn = t + Ca [mm] (25)

Selected wall thickness ts > tn [mm] (26) Ref. (2) Table 1

Minimum wall thickness tmin = ts - Ca [mm] (27)

02-APR-15
DATE

3.3 Pipeline Properties

Internal Diameter of the Pipe Din = D-2tmin [mm] (28)
I= π (D4- Din 4) /64 [m4]
REV. NO.

Pipe moment of Inertia (29)

A

Pipe section modulus Z=2*I/D [cm3] (30)

2 2
DISCIPLINE Pipe Metal Cross Section Area A= π (D - Din ) / 4 [mm2 ] (31)
ENGINEER

________________ 3.4 Temperature Changes

DATE ___________ Temperature Difference: Case 1 ∆TCase1= T1 - T2,MAX [ºC] (32) Ref (1) Para 833.2 (c)

PROJECT Temperature Difference: Case 2 ∆TCase2= T1 - T2,MIN [ºC] (33) Ref (1) Para 833.2 (c)
ENGINEER

________________ 3.5 Bending Moment

DATE ___________ Bending Moment M=Es.I/R [N.m] (34)

CERTIFIED

3.6 Hydrotest Pressure

________________ Hydrotest Pressure Ph = 1.50 Pi [barg] (35) Ref. (1) Table 841.3.2-1

DATE ___________ Static Head pressure at Lowest Point PEL = (9.81m/s 2 ).(1000kg/m3 ).∆EL [barg] (36)
CONSTRUCTION Hydrotest Pressure at Lowest Point PhL=(Ph+ PEL ) [barg] (37)
AGENCY

________________ 3.7 Stress Intensification Factor

DATE ___________ Stress Intensification Factor i= 1 [-] (38) Note (5)

OPERATIONS
4.0 CALCULATIONS

________________
4.1 Maximum Allowable (due to Code)
DATE ___________
Maximum Allowable Hoop Stress SH,MAX = 207.50 MPa [Eq. (1)]
Max Allowable Longitudinal Stress SL,MAX= 373.50 MPa [Eq. (2)]
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

Max Allowable Equivalent Stress (See Note (2)) SEQ,MAX= 373.50 MPa [Eq. (3)]
EDSD

Max Allowable Hoop Stress at Hydrotest SHT,MAX= 373.50 MPa [Eq. (4)]

4.2 Wall Thickness

Calculated wall thickness (Note (4)) t= 4.05 mm [Eq. (24)]
Nominal wall thickness tn = 5.65 mm [Eq. (25)]
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

Selected wall thickness ts = 6.35 mm [Eq. (26)]

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

Minimum wall thickness tmin = 4.75 mm [Eq. (27)]

If tn<ts, selected wall thickness is accepable Check Acceptability: Accepted

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 39

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.2.1 D/t ratio for constructability and handing evaluation

ENG’G CERT

AA

D / ts = 64.00
JPG

If D/ts < 100, Selected Wall Thickness is accepted Check Acceptability: Accepted Note (6)

4.3 Pipeline Properties

Internal Diameter Din = 396.90 mm [Eq. (28)]
Pipe moment of Inertia I= 0.000121 m4 [Eq. (29)]
Pipe section modulus Z= 594.89 cm3 [Eq. (30)]
Pipe Metal Cross Section Area A= 5993.65 mm2 [Eq. (31)]
DESCRIPTION

4.4 Temperature Changes

Temperature Difference: Case 1 ∆TCase1= -64 ºC [Eq. (32)]
34-01514-0001 ISSUED FOR BID (SYSTEM B)

Temperature Difference: Case 2 ∆TCase2= 8 ºC [Eq. (33)]

4.5 Bending Moment

Bending Moment M= 1.53E+04 N.m [Eq. (34)]

4.6 Pipeline Stresses

4.6.1 Hoop Stress
Hoop Stress SH = 176.98 MPa [Eq. (5)]
Ratio to SMYS SMYS %= 42.64% % [Eq. (19)]
Ratio of calculated to Allowable (Hoop) %H = 85.29% % [Eq. (20)]
JO/EWO

If SH<SH,ALL, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 841.1.1

4.6.2 Longitudinal Stress

-152.01
02-APR-15

Thermal Expansion Stress: Case 1 ST1= MPa [Eq. (7)]

DATE

Thermal Expansion Stress: Case 2 ST2= 19.48 MPa [Eq. (8)]

Longitudinal Stress due to Internal Pressure SL,P = 53.09 MPa [Eq. (6)]
Bending Stress (Tension) SBT = 25.78 MPa [Eq. (10)]
REV. NO.

Bending Stress (Compression) SBC= -25.78 MPa [Eq. (11)]

DISCIPLINE Longitudinal Stress due to Axial Loading Sx= 0.00 Mpa [Eq. (9)]
ENGINEER

(1) Four cases of evaluation

________________ -73.1
Longitudinal Stress (Sustained Loads): Case 1 SL1= Mpa [Eq. (12)]
DATE ___________ Ratio of calculated to Allowable (Longitudinal) %L1 = 19.58% % [Eq. (21)]
PROJECT
ENGINEER
Longitudinal Stress (Sustained Loads): Case 2 SL2= -124.7 Mpa [Eq. (13)]
________________ Ratio of calculated to Allowable (Longitudinal) %L2 = 33.39% % [Eq. (21)]
DATE ___________
CERTIFIED Longitudinal Stress (Sustained Loads): Case 3 SL3= 98.3 Mpa [Eq. (14)]
Ratio of calculated to Allowable (Longitudinal) %L3 = 26.33% % [Eq. (21)]

________________
Longitudinal Stress (Sustained Loads): Case 4 SL4= 46.8 Mpa [Eq. (15)]
DATE ___________
CONSTRUCTION Ratio of calculated to Allowable (Longitudinal) %L4 = 12.53% % [Eq. (21)]
AGENCY

If all ǀSLǀ<SL,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.3
________________

DATE ___________ 4.6.3 Equivalent Stress

OPERATIONS
(1) Shear Stress Theory SL1 SL2 SL3 SL4
Equivalent Stress: Shear Stress SEQ(1) = 250.11 MPa 301.67 MPa 78.63 MPa 130.19 MPa [Eq. (16)]
________________
Ratio of calculated to Allowable (Equivalent) %EQ(1) = 66.96% 80.77% 21.05% 34.86% [Eq. (22)]
DATE ___________

If SEQ(1)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

(2) Distortion Energy Theory SL1 SL2 SL3 SL4

EDSD

Equivalent Stress: Von Misses SEQ(2) = 222.74 MPa 262.56 MPa 153.58 MPa 158.84 MPa [Eq. (17)]
Ratio of calculated to Allowable (Equivalent) %EQ(2) = 59.64% 70.30% 41.12% 42.53% [Eq. (22)]

If SEQ(2)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

4.7 Hydrotest
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

Hydrotest is required if the system will be Check Hydrotest Requirements: Hydrotest Is Required Ref. (1) 841.3.2
operated at more than 30%SMYS

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 40

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.7.1 Hoop Stress at test pressure

ENG’G CERT

Hydrotest pressure Ph = 62.06 bar [Eq. (35)]

AA

Static Head pressure at Lowest Point PEL= 2.453 bar [Eq. (36)]
JPG

Hydrotest Pressure at Lowest Point PhL= 64.51 bar [Eq. (37)]

Hoop Stress at test pressure SHT = 206.42 MPa [Eq. (18)]
Ratio of calculated to Allowable (Hydrotest) %HT = 55.27% % [Eq. (23)]

If SHT<SHT,MAX, selected wall thickness is accepable Check Acceptability: Accepted Note (3)

5.0 RESULTS SUMMARY

DESCRIPTION

5.1 Results
34-01514-0001 ISSUED FOR BID (SYSTEM B)

5.1.1 Wall Thickness

Calculated Wall Thickness t= 4.05 mm

Selected Wall Thickness ts = 6.35 mm
D to t Ratio D/t= 64.00

5.1.2 Calculated Stress Values

Max Calculated Ratio of calculated

Stress Unit Check
JO/EWO

Allowable Value value to allowable

Hoop (SH ) Mpa 207.50 176.98 85.29% OK

Longitudinal (SL)
Mpa 373.50 -124.7 33.39% OK
02-APR-15

Worst Case Scenario

DATE

Equivalent: Shear Stress

Mpa 373.50 301.67 80.77% OK
(Seq(1))
Equivalent: Von Misses
REV. NO.

Mpa 373.50 262.56 70.30% OK

(Seq(2))
A

Hoop at Hydrotest
DISCIPLINE Mpa 373.50 206.42 55.27% OK
Pressure (SHT)
ENGINEER

________________
OVERALL CHECK OF WALL THICKNESS ACCEPTED
DATE ___________
PROJECT
ENGINEER

________________ 5.1.3 Minimum Elastic Bending Radius

DATE ___________ Calculated
Unit
CERTIFIED Value
Maximum Allowed Bending Stress
Mpa 97.61
Seq - Maximum Shear Stress Theory
S hear S tres s

________________
(S eq(1))

DATE ___________ Minimum Elastic Bending Radius m 423

CONSTRUCTION
AGENCY Minimum Elastic Bending Radius in terms of Pipe
- 1041D
Outer Diameter
________________
Maximum Allowed Bending Stress
Mpa 136.72
DATE ___________ Seq - Maximum Distortion Energy Theory
V on M is s es
(S eq(2))

OPERATIONS
Minimum Elastic Bending Radius m 302

________________ Minimum Elastic Bending Radius in terms of Pipe

- 743D
Outer Diameter
DATE ___________

5.2 Notes
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD

(1) Other Axial load can include Forces due to the differential pressure on a buried valve, and frictional forces due to pipe movement through the soil.
(2) It is assumed loads of long duration, so the equivalent stresses shall not exceed 0.90.
(3) According to the type of test, pressure test could vary. Guidance is given in API 1110. In such cases in which the developed hoop stress is higher than
90%SMYS special care shall be used to prevent overstrain of the pipe.
(4) Use SI unitis equation
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(5) Stress intensification factor equals 1 for straight pipe (See Ref. (1) Paragraph 832.3 (d))
REVISION CERTIFICATE

(6) Pipe having a D/t ratio greater than 100 may require additional protective measures during construction and handling activities.
In this case, t = Selected ASME wall thickness, ts

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 41

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

12. APPENDIX 7: 30” PIPELINE WALL THICKNESS (CLASS 1: 0.72 DF)

ENG’G CERT

AA
JPG
DESCRIPTION

34-01514-0001 ISSUED FOR BID (SYSTEM B)

JO/EWO

02-APR-15
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 42

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 REVISION CERTIFICATE EDSD REV. NO. DATE JO/EWO DESCRIPTION ENG’G CERT PMT OPRNS
THIS INDICATES THAT REV. NO. ____________ VERIFICATION

OF THIS DRAWING IS COVERED, FOR ALL A 02-APR-15 34-01514-0001 ISSUED FOR BID (SYSTEM B) JPG AA
CONTROL NUMBER
APPROVAL/CERTIFICATION REQUIREMENTS,

AGENCY
PROJECT
ENGINEER
ENGINEER

CERTIFIED
DISCIPLINE
BY DRAWING COMPLETION CERTIFICATE BY: ______________

OPERATIONS
CONSTRUCTION

DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________

________________
________________
________________
________________
________________
(DCC)NO. _______________________________
DATE _____________
Saudi Aramco 2616-ENG (10/2002)

WA’AD AL-SHAMAL
WALL THICKNESS CALCULATION REPORT

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B)

NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT

DOC
DWG.TYPE

SAUDI ARABIA
N59
PLANT .NO

JO / EWO:
A
INDEX
SAUDI ARABIAN OIL COMPANY

34-01514-0001
DRAWING NO.

PP-E00111

56
43
OF

DSN: 2679
SHT. NO.

A
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Longitudinal Stress due to Internal Pressure SL,P = ν.SH [Mpa] (6) Ref (1) Para 833.2 (a)

Thermal Expansion Stress: Case 1 ST1= Es.α.(∆TCase1) [Mpa] (7) Ref (1) Para 833.2 (c)
ENG’G CERT

AA

Thermal Expansion Stress: Case 2 ST2= Es.α.(∆TCase2) [Mpa] (8) Ref (1) Para 833.2 (c)

Longitudinal Stress due to Axial Loading Sx = Fx / A [Mpa] (9) Ref (1) Para 833.2 (f)
JPG

Bending Stress (Tension) SBT = iM / Z [Mpa] (10) Ref (1) Para 833.4 (d)

Bending Stress (Compression) SBC= -iM / Z [Mpa] (11) Ref (1) Para 833.4 (d)

Longitudinal Stress (Sustained Loads): Case 1 SL1=ST1 + SL,P + SBT + Sx [Mpa] (12) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 2 SL2=ST1 + SL,P + SBC + Sx [Mpa] (13) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 3 SL3=ST2 + SL,P + SBT + Sx [Mpa] (14) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 4 SL4=ST2 + SL,P + SBC + Sx [Mpa] (15) Ref. (1) Para 833.3

Equivalent Stress: Shear Stress SEQ(1) = Abs (SL - SH) [Mpa] (16) Ref. (1) Para. 833.4 (a)
DESCRIPTION

Equivalent Stress: Von Misses SEQ(2) = (SH2 + SL2 - SL x SH)0.5 [Mpa] (17) Ref. (1) Para. 833.4 (a)

Hoop Stress at Test Pressure SHT = (PhL.D) / 20ts [Mpa] (18)

34-01514-0001 ISSUED FOR BID (SYSTEM B)

3.1.3 Ratios
Ratio to SMYS SMYS % = SH / SY [%] (19)
Ratio of calculated to Allowable (Hoop) %H = SH / SH,ALL [%] (20)
Ratio of calculated to Allowable (Longitudinal) %L = SL / SL,ALL [%] (21)
Ratio of calculated to Allowable (Equivalent) %EQ = SEQ / SEQ,ALL [%] (22)
Ratio of calculated to Allowable (Hydrotest) %HT = SHT / SHT ,ALL [%] (23)

3.2 Wall Thickness

Calculated wall thickness (Note (4)) t =Pi.D / 20.SH,ALL [mm] (24) Ref. (1) Para 841.1.1
JO/EWO

Nominal wall thickness tn = t + Ca [mm] (25)

Selected wall thickness ts > tn [mm] (26) Ref. (2) Table 1

Minimum wall thickness tmin = ts - Ca [mm] (27)

02-APR-15
DATE

3.3 Pipeline Properties

Internal Diameter of the Pipe Din = D-2tmin [mm] (28)
I= π (D4- Din 4) /64 [m4]
REV. NO.

Pipe moment of Inertia (29)

A

Pipe section modulus Z=2*I/D [cm3] (30)

DISCIPLINE Pipe Metal Cross Section Area A= π (D2 - Din2 ) / 4 [mm2 ] (31)
ENGINEER

________________ 3.4 Temperature Changes

DATE ___________ Temperature Difference: Case 1 ∆TCase1= T1 - T2,MAX [ºC] (32) Ref (1) Para 833.2 (c)
PROJECT Temperature Difference: Case 2 ∆TCase2= T1 - T2,MIN [ºC] (33) Ref (1) Para 833.2 (c)
ENGINEER

________________ 3.5 Bending Moment

DATE ___________ Bending Moment M=Es.I/R [N.m] (34)
CERTIFIED

3.6 Hydrotest Pressure

________________ Hydrotest Pressure Ph = 1.25 Pi [barg] (35) Ref. (1) Table 841.3.2-1

DATE ___________ Static Head pressure at Lowest Point PEL = (9.81m/s 2 ).(1000kg/m3 ).∆EL [barg] (36)
CONSTRUCTION Hydrotest Pressure at Lowest Point PhL=(Ph+ PEL ) [barg] (37)
AGENCY

________________ 3.7 Stress Intensification Factor

DATE ___________ Stress Intensification Factor i= 1 [-] (38) Note (5)
OPERATIONS

4.0 CALCULATIONS
________________
4.1 Maximum Allowable (due to Code)
DATE ___________
Maximum Allowable Hoop Stress SH,MAX = 298.80 MPa [Eq. (1)]
Max Allowable Longitudinal Stress SL,MAX= 373.50 MPa [Eq. (2)]
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

Max Allowable Equivalent Stress (See Note (2)) SEQ,MAX= 373.50 MPa [Eq. (3)]
EDSD

Max Allowable Hoop Stress at Hydrotest SHT,MAX= 373.50 MPa [Eq. (4)]

4.2 Wall Thickness

Calculated wall thickness (Note (4)) t= 5.28 mm [Eq. (24)]
Nominal wall thickness tn = 6.88 mm [Eq. (25)]
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

Selected wall thickness ts = 7.92 mm [Eq. (26)]

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

Minimum wall thickness tmin = 6.32 mm [Eq. (27)]

If tn<ts, selected wall thickness is accepable Check Acceptability: Accepted

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 44

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.2.1 D/t ratio for constructability and handing evaluation

ENG’G CERT

AA

D / ts = 96.21
JPG

If D/ts < 100, Selected Wall Thickness is accepted Check Acceptability: Accepted Note (6)

4.3 Pipeline Properties

Internal Diameter Din = 749.36 mm [Eq. (28)]
Pipe moment of Inertia I= 0.001071 m4 [Eq. (29)]
Pipe section modulus Z= 2811.23 cm3 [Eq. (30)]
Pipe Metal Cross Section Area A= 15003.92 mm2 [Eq. (31)]
DESCRIPTION

4.4 Temperature Changes

Temperature Difference: Case 1 ∆TCase1= -64 ºC [Eq. (32)]
34-01514-0001 ISSUED FOR BID (SYSTEM B)

Temperature Difference: Case 2 ∆TCase2= 8 ºC [Eq. (33)]

4.5 Bending Moment

Bending Moment M= 8.70E+04 N.m [Eq. (34)]

4.6 Pipeline Stresses

4.6.1 Hoop Stress
Hoop Stress SH = 249.40 MPa [Eq. (5)]
Ratio to SMYS SMYS %= 60.10% % [Eq. (19)]
Ratio of calculated to Allowable (Hoop) %H = 83.47% % [Eq. (20)]
JO/EWO

If SH<SH,ALL, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 841.1.1

4.6.2 Longitudinal Stress

02-APR-15

Thermal Expansion Stress: Case 1 ST1= -152.01 MPa [Eq. (7)]

DATE

Thermal Expansion Stress: Case 2 ST2= 19.48 MPa [Eq. (8)]

Longitudinal Stress due to Internal Pressure SL,P = 74.82 MPa [Eq. (6)]
Bending Stress (Tension) SBT = 30.94 MPa [Eq. (10)]
REV. NO.

Bending Stress (Compression) SBC= -30.94 MPa [Eq. (11)]

DISCIPLINE Longitudinal Stress due to Axial Loading Sx= 0.00 Mpa [Eq. (9)]
ENGINEER

(1) Four cases of evaluation

________________
Longitudinal Stress (Sustained Loads): Case 1 SL1= -46.2 Mpa [Eq. (12)]
DATE ___________ 12.38%
Ratio of calculated to Allowable (Longitudinal) %L1 = % [Eq. (21)]
PROJECT
ENGINEER
Longitudinal Stress (Sustained Loads): Case 2 SL2= -108.1 Mpa [Eq. (13)]
________________ Ratio of calculated to Allowable (Longitudinal) %L2 = 28.95% % [Eq. (21)]
DATE ___________
CERTIFIED Longitudinal Stress (Sustained Loads): Case 3 SL3= 125.2 Mpa [Eq. (14)]
Ratio of calculated to Allowable (Longitudinal) %L3 = 33.53% % [Eq. (21)]
________________

DATE ___________ Longitudinal Stress (Sustained Loads): Case 4 SL4= 63.4 Mpa [Eq. (15)]
CONSTRUCTION Ratio of calculated to Allowable (Longitudinal) %L4 = 16.96% % [Eq. (21)]
AGENCY

If all ǀSLǀ<SL,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.3
________________

DATE ___________ 4.6.3 Equivalent Stress

OPERATIONS

(1) Shear Stress Theory SL1 SL2 SL3 SL4

Equivalent Stress: Shear Stress SEQ(1) = 295.65 MPa 357.52 MPa 124.17 MPa 186.04 MPa [Eq. (16)]
________________
Ratio of calculated to Allowable (Equivalent) %EQ(1) = 79.16% 95.72% 33.24% 49.81% [Eq. (22)]
DATE ___________

If SEQ(1)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

(2) Distortion Energy Theory SL1 SL2 SL3 SL4

EDSD

Equivalent Stress: Von Misses SEQ(2) = 275.45 MPa 317.58 MPa 215.99 MPa 224.53 MPa [Eq. (17)]
Ratio of calculated to Allowable (Equivalent) %EQ(2) = 73.75% 85.03% 57.83% 60.11% [Eq. (22)]

If SEQ(2)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

4.7 Hydrotest
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

Hydrotest is required if the system will be Check Hydrotest Requirements: Hydrotest Is Required Ref. (1) 841.3.2
operated at more than 30%SMYS

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 45

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.7.1 Hoop Stress at test pressure

ENG’G CERT

Hydrotest pressure Ph = 51.71 bar [Eq. (35)]

AA

Static Head pressure at Lowest Point PEL= 4.905 bar [Eq. (36)]
JPG

Hydrotest Pressure at Lowest Point PhL= 56.62 bar [Eq. (37)]

Hoop Stress at test pressure SHT = 272.36 MPa [Eq. (18)]
Ratio of calculated to Allowable (Hydrotest) %HT = 72.92% % [Eq. (23)]

If SHT<SHT,MAX, selected wall thickness is accepable Check Acceptability: Accepted Note (3)

5.0 RESULTS SUMMARY

DESCRIPTION

5.1 Results
34-01514-0001 ISSUED FOR BID (SYSTEM B)

5.1.1 Wall Thickness

Calculated Wall Thickness t= 5.28 mm

Selected Wall Thickness ts = 7.92 mm
D to t Ratio D/t= 96.21

5.1.2 Calculated Stress Values

Max Calculated Ratio of calculated

Stress Unit Check
JO/EWO

Allowable Value value to allowable

Hoop (SH ) Mpa 298.80 249.40 83.47% OK

Longitudinal (SL)
Mpa 373.50 -108.1 28.95% OK
02-APR-15

Worst Case Scenario

DATE

Equivalent: Shear Stress

Mpa 373.50 357.52 95.72% OK
(Seq(1))
Equivalent: Von Misses
REV. NO.

Mpa 373.50 317.58 85.03% OK

(Seq(2))
A

Hoop at Hydrotest
DISCIPLINE Mpa 373.50 272.36 72.92% OK
ENGINEER Pressure (SHT)

________________
OVERALL CHECK OF WALL THICKNESS ACCEPTED
DATE ___________
PROJECT
ENGINEER

________________ 5.1.3 Minimum Elastic Bending Radius

DATE ___________
Calculated
CERTIFIED Unit
Value
Maximum Allowed Bending Stress
Mpa 46.91
Seq - Maximum Shear Stress Theory
S hear S tres s

________________
(S e q(1))

DATE ___________
Minimum Elastic Bending Radius m 1649
CONSTRUCTION
AGENCY
Minimum Elastic Bending Radius in terms of Pipe
- 2164D
Outer Diameter
________________
Maximum Allowed Bending Stress
DATE ___________ Mpa 86.86
Seq - Maximum Distortion Energy Theory
V on M is s es
(S eq(2))

OPERATIONS
Minimum Elastic Bending Radius m 890

________________ Minimum Elastic Bending Radius in terms of Pipe

- 1168D
DATE ___________
Outer Diameter
CONTROL NUMBER

DATE _____________
BY: ______________

5.2 Notes
VERIFICATION
EDSD

(1) Other Axial load can include Forces due to the differential pressure on a buried valve, and frictional forces due to pipe movement through the soil.
(2) It is assumed loads of long duration, so the equivalent stresses shall not exceed 0.90.
(3) According to the type of test, pressure test could vary. Guidance is given in API 1110. In such cases in which the developed hoop stress is higher than
90%SMYS special care shall be used to prevent overstrain of the pipe.
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

(4) Use SI unitis equation

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

(5) Stress intensification factor equals 1 for straight pipe (See Ref. (1) Paragraph 832.3 (d))
(6) Pipe having a D/t ratio greater than 100 may require additional protective measures during construction and handling activities.
In this case, t = Selected ASME wall thickness, ts

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 46

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

13. APPENDIX 8: 30” PIPELINE WALL THICKNESS (CLASS 2: 0.6 DF)

ENG’G CERT

AA
JPG
DESCRIPTION

34-01514-0001 ISSUED FOR BID (SYSTEM B)

JO/EWO

02-APR-15
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 47

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 REVISION CERTIFICATE EDSD REV. NO. DATE JO/EWO DESCRIPTION ENG’G CERT PMT OPRNS
THIS INDICATES THAT REV. NO. ____________ VERIFICATION

OF THIS DRAWING IS COVERED, FOR ALL A 02-APR-15 34-01514-0001 ISSUED FOR BID (SYSTEM B) JPG AA
CONTROL NUMBER
APPROVAL/CERTIFICATION REQUIREMENTS,

AGENCY
PROJECT
ENGINEER
ENGINEER

CERTIFIED
DISCIPLINE
BY DRAWING COMPLETION CERTIFICATE BY: ______________

OPERATIONS
CONSTRUCTION

DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________

________________
________________
________________
________________
________________
(DCC)NO. _______________________________
DATE _____________
Saudi Aramco 2616-ENG (10/2002)

WA’AD AL-SHAMAL
WALL THICKNESS CALCULATION REPORT

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B)

NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT

DOC
DWG.TYPE

SAUDI ARABIA
N59
PLANT .NO

JO / EWO:
A
INDEX
SAUDI ARABIAN OIL COMPANY

34-01514-0001
DRAWING NO.

PP-E00111

56
48
OF

DSN: 2679
SHT. NO.

A
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Longitudinal Stress due to Internal Pressure SL,P = ν.SH [Mpa] (6) Ref (1) Para 833.2 (a)

Thermal Expansion Stress: Case 1 ST1= Es.α.(∆TCase1) [Mpa] (7) Ref (1) Para 833.2 (c)
ENG’G CERT

AA

Thermal Expansion Stress: Case 2 ST2= Es.α.(∆TCase2) [Mpa] (8) Ref (1) Para 833.2 (c)

Longitudinal Stress due to Axial Loading Sx = Fx / A [Mpa] (9) Ref (1) Para 833.2 (f)
JPG

Bending Stress (Tension) SBT = iM / Z [Mpa] (10) Ref (1) Para 833.4 (d)

Bending Stress (Compression) SBC= -iM / Z [Mpa] (11) Ref (1) Para 833.4 (d)

Longitudinal Stress (Sustained Loads): Case 1 SL1=ST1 + SL,P + SBT + Sx [Mpa] (12) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 2 SL2=ST1 + SL,P + SBC + Sx [Mpa] (13) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 3 SL3=ST2 + SL,P + SBT + Sx [Mpa] (14) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 4 SL4=ST2 + SL,P + SBC + Sx [Mpa] (15) Ref. (1) Para 833.3

Equivalent Stress: Shear Stress SEQ(1) = Abs (SL - SH) [Mpa] (16) Ref. (1) Para. 833.4 (a)
2 2 0.5
DESCRIPTION

Equivalent Stress: Von Misses SEQ(2) = (SH + SL - SL x SH) [Mpa] (17) Ref. (1) Para. 833.4 (a)

Hoop Stress at Test Pressure SHT = (PhL.D) / 20ts [Mpa] (18)

34-01514-0001 ISSUED FOR BID (SYSTEM B)

3.1.3 Ratios
Ratio to SMYS SMYS % = SH / SY [%] (19)
Ratio of calculated to Allowable (Hoop) %H = SH / SH,ALL [%] (20)
Ratio of calculated to Allowable (Longitudinal) %L = SL / SL,ALL [%] (21)
Ratio of calculated to Allowable (Equivalent) %EQ = SEQ / SEQ,ALL [%] (22)
Ratio of calculated to Allowable (Hydrotest) %HT = SHT / SHT ,ALL [%] (23)

3.2 Wall Thickness

Calculated wall thickness (Note (4)) t =Pi.D / 20.SH,ALL [mm] (24) Ref. (1) Para 841.1.1
JO/EWO

Nominal wall thickness tn = t + Ca [mm] (25)

Selected wall thickness ts > tn [mm] (26) Ref. (2) Table 1

Minimum wall thickness tmin = ts - Ca [mm] (27)

02-APR-15
DATE

3.3 Pipeline Properties

Internal Diameter of the Pipe Din = D-2tmin [mm] (28)
4 4
Pipe moment of Inertia I= π (D - Din ) /64 [m4] (29)
REV. NO.

3
Pipe section modulus Z=2*I/D [cm ] (30)
A

2 2
Pipe Metal Cross Section Area A= π (D - Din ) / 4 [mm2 ] (31)
DISCIPLINE
ENGINEER

3.4 Temperature Changes

________________
Temperature Difference: Case 1 ∆TCase1= T1 - T2,MAX [ºC] (32) Ref (1) Para 833.2 (c)
DATE ___________
Temperature Difference: Case 2 ∆TCase2= T1 - T2,MIN [ºC] (33) Ref (1) Para 833.2 (c)
PROJECT
ENGINEER

3.5 Bending Moment

________________
Bending Moment M=Es.I/R [N.m] (34)
DATE ___________
CERTIFIED
3.6 Hydrotest Pressure
Hydrotest Pressure Ph = 1.25 Pi [barg] (35) Ref. (1) Table 841.3.2-1
________________ 2 3
Static Head pressure at Lowest Point PEL = (9.81m/s ).(1000kg/m ).∆EL [barg] (36)
DATE ___________
Hydrotest Pressure at Lowest Point PhL=(Ph+ PEL ) [barg] (37)
CONSTRUCTION
AGENCY

3.7 Stress Intensification Factor

________________
Stress Intensification Factor i= 1 [-] (38) Note (5)
DATE ___________
OPERATIONS
4.0 CALCULATIONS

________________ 4.1 Maximum Allowable (due to Code)

DATE ___________ Maximum Allowable Hoop Stress SH,MAX = 249.00 MPa [Eq. (1)]
Max Allowable Longitudinal Stress SL,MAX= 373.50 MPa [Eq. (2)]
CONTROL NUMBER

DATE _____________

Max Allowable Equivalent Stress (See Note (2)) SEQ,MAX= 373.50 MPa [Eq. (3)]
BY: ______________
VERIFICATION

Max Allowable Hoop Stress at Hydrotest SHT,MAX= 373.50 MPa [Eq. (4)]
EDSD

4.2 Wall Thickness

Calculated wall thickness (Note (4)) t= 6.33 mm [Eq. (24)]
Nominal wall thickness tn = 7.93 mm [Eq. (25)]
Selected wall thickness ts = 8.74 mm [Eq. (26)]
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

Minimum wall thickness tmin = 7.14 mm [Eq. (27)]

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

If tn<ts, selected wall thickness is accepable Check Acceptability: Accepted

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 49

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.2.1 D/t ratio for constructability and handing evaluation

ENG’G CERT

AA

D / ts = 87.19
JPG

If D/ts < 100, Selected Wall Thickness is accepted Check Acceptability: Accepted Note (6)

4.3 Pipeline Properties

Internal Diameter Din = 747.72 mm [Eq. (28)]
Pipe moment of Inertia I= 0.001206 m4 [Eq. (29)]
Pipe section modulus Z= 3165.71 cm3 [Eq. (30)]
Pipe Metal Cross Section Area A= 16932.24 mm2 [Eq. (31)]

4.4 Temperature Changes

DESCRIPTION

Temperature Difference: Case 1 ∆TCase1= -64 ºC [Eq. (32)]

34-01514-0001 ISSUED FOR BID (SYSTEM B)

Temperature Difference: Case 2 ∆TCase2= 8 ºC [Eq. (33)]

4.5 Bending Moment

Bending Moment M= 9.79E+04 N.m [Eq. (34)]

4.6 Pipeline Stresses

4.6.1 Hoop Stress
Hoop Stress SH = 220.76 MPa [Eq. (5)]
Ratio to SMYS SMYS %= 53.19% % [Eq. (19)]
Ratio of calculated to Allowable (Hoop) %H = 88.66% % [Eq. (20)]
JO/EWO

If SH<SH,ALL, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 841.1.1

4.6.2 Longitudinal Stress

Thermal Expansion Stress: Case 1 ST1= -152.01 MPa [Eq. (7)]
Thermal Expansion Stress: Case 2 ST2= 19.48 MPa [Eq. (8)]
02-APR-15
DATE

Longitudinal Stress due to Internal Pressure SL,P = 66.23 MPa [Eq. (6)]
Bending Stress (Tension) SBT = 30.94 MPa [Eq. (10)]
Bending Stress (Compression) SBC= -30.94 MPa [Eq. (11)]
REV. NO.

Longitudinal Stress due to Axial Loading Sx= 0.00 Mpa [Eq. (9)]
A

DISCIPLINE (1) Four cases of evaluation

ENGINEER
Longitudinal Stress (Sustained Loads): Case 1 SL1= -54.8 Mpa [Eq. (12)]
Ratio of calculated to Allowable (Longitudinal) %L1 = 14.68% % [Eq. (21)]
________________

DATE ___________
Longitudinal Stress (Sustained Loads): Case 2 SL2= -116.7 Mpa [Eq. (13)]
PROJECT
ENGINEER Ratio of calculated to Allowable (Longitudinal) %L2 = 31.25% % [Eq. (21)]

________________ Longitudinal Stress (Sustained Loads): Case 3 SL3= 116.6 Mpa [Eq. (14)]
DATE ___________ Ratio of calculated to Allowable (Longitudinal) %L3 = 31.23% % [Eq. (21)]
CERTIFIED
Longitudinal Stress (Sustained Loads): Case 4 SL4= 54.8 Mpa [Eq. (15)]
Ratio of calculated to Allowable (Longitudinal) %L4 = 14.66% % [Eq. (21)]
________________

DATE ___________
If all ǀSLǀ<SL,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.3
CONSTRUCTION
AGENCY
4.6.3 Equivalent Stress
________________
(1) Shear Stress Theory SL1 SL2 SL3 SL4
DATE ___________
Equivalent Stress: Shear Stress SEQ(1) = 275.60 MPa 337.47 MPa 104.12 MPa 165.99 MPa [Eq. (16)]
OPERATIONS
Ratio of calculated to Allowable (Equivalent) %EQ(1) = 73.79% 90.35% 27.88% 44.44% [Eq. (22)]

________________ If SEQ(1)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)

DATE ___________
(2) Distortion Energy Theory SL1 SL2 SL3 SL4
Equivalent Stress: Von Misses SEQ(2) = 252.68 MPa 296.85 MPa 191.28 MPa 199.10 MPa [Eq. (17)]
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

Ratio of calculated to Allowable (Equivalent) %EQ(2) = 67.65% 79.48% 51.21% 53.31% [Eq. (22)]
EDSD

If SEQ(2)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)

4.7 Hydrotest
Hydrotest is required if the system will be Check Hydrotest Requirements: Hydrotest Is Required Ref. (1) 841.3.2
operated at more than 30%SMYS
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 50

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.7.1 Hoop Stress at test pressure

ENG’G CERT

Hydrotest pressure Ph = 51.71 bar [Eq. (35)]

AA

Static Head pressure at Lowest Point PEL= 4.905 bar [Eq. (36)]
JPG

Hydrotest Pressure at Lowest Point PhL= 56.62 bar [Eq. (37)]

Hoop Stress at test pressure SHT = 246.81 MPa [Eq. (18)]
Ratio of calculated to Allowable (Hydrotest) %HT = 66.08% % [Eq. (23)]

If SHT<SHT,MAX, selected wall thickness is accepable Check Acceptability: Accepted Note (3)

5.0 RESULTS SUMMARY

DESCRIPTION

5.1 Results
34-01514-0001 ISSUED FOR BID (SYSTEM B)

5.1.1 Wall Thickness

Calculated Wall Thickness t= 6.33 mm

Selected Wall Thickness ts = 8.74 mm
D to t Ratio D/t= 87.19

5.1.2 Calculated Stress Values

Max Calculated Ratio of calculated

Stress Unit Check
JO/EWO

Allowable Value value to allowable

Hoop (SH ) Mpa 249.00 220.76 88.66% OK

Longitudinal (SL)
Mpa 373.50 -116.7 31.25% OK
02-APR-15

Worst Case Scenario

DATE

Equivalent: Shear Stress

Mpa 373.50 337.47 90.35% OK
(Seq(1))
Equivalent: Von Misses
REV. NO.

Mpa 373.50 296.85 79.48% OK

(Seq(2))
A

Hoop at Hydrotest
DISCIPLINE Mpa 373.50 246.81 66.08% OK
Pressure (SHT)
ENGINEER

________________
OVERALL CHECK OF WALL THICKNESS ACCEPTED
DATE ___________
PROJECT
ENGINEER

________________ 5.1.3 Minimum Elastic Bending Radius

DATE ___________ Calculated
CERTIFIED
Unit
Value
Maximum Allowed Bending Stress
Mpa 66.96
Seq - Maximum Shear Stress Theory
S hear S tres s

________________
(S eq(1))

DATE ___________ Minimum Elastic Bending Radius m 1155

CONSTRUCTION
AGENCY Minimum Elastic Bending Radius in terms of Pipe
- 1516D
Outer Diameter
________________
Maximum Allowed Bending Stress
Mpa 107.58
DATE ___________ Seq - Maximum Distortion Energy Theory
V on M is s es
(S eq(2))

OPERATIONS
Minimum Elastic Bending Radius m 719

________________ Minimum Elastic Bending Radius in terms of Pipe

- 944D
Outer Diameter
DATE ___________
CONTROL NUMBER

5.2 Notes
DATE _____________
BY: ______________
VERIFICATION
EDSD

(1) Other Axial load can include Forces due to the differential pressure on a buried valve, and frictional forces due to pipe movement through the soil.
(2) It is assumed loads of long duration, so the equivalent stresses shall not exceed 0.90.
(3) According to the type of test, pressure test could vary. Guidance is given in API 1110. In such cases in which the developed hoop stress is higher than
90%SMYS special care shall be used to prevent overstrain of the pipe.
(4) Use SI unitis equation
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

(5) Stress intensification factor equals 1 for straight pipe (See Ref. (1) Paragraph 832.3 (d))
REVISION CERTIFICATE

(6) Pipe having a D/t ratio greater than 100 may require additional protective measures during construction and handling activities.
In this case, t = Selected ASME wall thickness, ts

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 51

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

14. APPENDIX 9: 30” PIPELINE WALL THICKNESS (CLASS 3: 0.5 DF)

ENG’G CERT

AA
JPG
DESCRIPTION

34-01514-0001 ISSUED FOR BID (SYSTEM B)

JO/EWO

02-APR-15
DATE
REV. NO.

DISCIPLINE
ENGINEER

________________

DATE ___________
PROJECT
ENGINEER

________________

DATE ___________
CERTIFIED

________________

DATE ___________
CONSTRUCTION
AGENCY

________________

DATE ___________
OPERATIONS

________________

DATE ___________
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION
EDSD
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 52

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 REVISION CERTIFICATE EDSD REV. NO. DATE JO/EWO DESCRIPTION ENG’G CERT PMT OPRNS
THIS INDICATES THAT REV. NO. ____________ VERIFICATION

OF THIS DRAWING IS COVERED, FOR ALL A 02-APR-15 34-01514-0001 ISSUED FOR BID (SYSTEM B) JPG AA
CONTROL NUMBER
APPROVAL/CERTIFICATION REQUIREMENTS,

AGENCY
PROJECT
ENGINEER
ENGINEER

CERTIFIED
DISCIPLINE
BY DRAWING COMPLETION CERTIFICATE BY: ______________

OPERATIONS
CONSTRUCTION

DATE ___________
DATE ___________
DATE ___________
DATE ___________
DATE ___________

________________
________________
________________
________________
________________
(DCC)NO. _______________________________
DATE _____________
Saudi Aramco 2616-ENG (10/2002)

WA’AD AL-SHAMAL
WALL THICKNESS CALCULATION REPORT

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B)

NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT

DOC
DWG.TYPE

SAUDI ARABIA
N59
PLANT .NO

JO / EWO:
A
INDEX
SAUDI ARABIAN OIL COMPANY

34-01514-0001
DRAWING NO.

PP-E00111

56
53
OF

DSN: 2679
SHT. NO.

A
REV. NO.
THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

Longitudinal Stress due to Internal Pressure SL,P = ν.SH [Mpa] (6) Ref (1) Para 833.2 (a)

Thermal Expansion Stress: Case 1 ST1= Es.α.(∆TCase1) [Mpa] (7) Ref (1) Para 833.2 (c)
ENG’G CERT

AA

Thermal Expansion Stress: Case 2 ST2= Es.α.(∆TCase2) [Mpa] (8) Ref (1) Para 833.2 (c)

Longitudinal Stress due to Axial Loading Sx = Fx / A [Mpa] (9) Ref (1) Para 833.2 (f)
JPG

Bending Stress (Tension) SBT = iM / Z [Mpa] (10) Ref (1) Para 833.4 (d)

Bending Stress (Compression) SBC= -iM / Z [Mpa] (11) Ref (1) Para 833.4 (d)

Longitudinal Stress (Sustained Loads): Case 1 SL1=ST1 + SL,P + SBT + Sx [Mpa] (12) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 2 SL2=ST1 + SL,P + SBC + Sx [Mpa] (13) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 3 SL3=ST2 + SL,P + SBT + Sx [Mpa] (14) Ref. (1) Para 833.3

Longitudinal Stress (Sustained Loads): Case 4 SL4=ST2 + SL,P + SBC + Sx [Mpa] (15) Ref. (1) Para 833.3

Equivalent Stress: Shear Stress SEQ(1) = Abs (SL - SH) [Mpa] (16) Ref. (1) Para. 833.4 (a)
2 2 0.5
DESCRIPTION

Equivalent Stress: Von Misses SEQ(2) = (SH + SL - SL x SH) [Mpa] (17) Ref. (1) Para. 833.4 (a)

Hoop Stress at Test Pressure SHT = (PhL.D) / 20ts [Mpa] (18)

34-01514-0001 ISSUED FOR BID (SYSTEM B)

3.1.3 Ratios
Ratio to SMYS SMYS % = SH / SY [%] (19)
Ratio of calculated to Allowable (Hoop) %H = SH / SH,ALL [%] (20)
Ratio of calculated to Allowable (Longitudinal) %L = SL / SL,ALL [%] (21)
Ratio of calculated to Allowable (Equivalent) %EQ = SEQ / SEQ,ALL [%] (22)
Ratio of calculated to Allowable (Hydrotest) %HT = SHT / SHT ,ALL [%] (23)

3.2 Wall Thickness

Calculated wall thickness (Note (4)) t =Pi.D / 20.SH,ALL [mm] (24) Ref. (1) Para 841.1.1
JO/EWO

Nominal wall thickness tn = t + Ca [mm] (25)

Selected wall thickness ts > tn [mm] (26) Ref. (2) Table 1

Minimum wall thickness tmin = ts - Ca [mm] (27)

02-APR-15
DATE

3.3 Pipeline Properties

Internal Diameter of the Pipe Din = D-2tmin [mm] (28)
4 4
Pipe moment of Inertia I= π (D - Din ) /64 [m4] (29)
REV. NO.

3
Pipe section modulus Z=2*I/D [cm ] (30)
A

2 2
Pipe Metal Cross Section Area A= π (D - Din ) / 4 [mm2 ] (31)
DISCIPLINE
ENGINEER

3.4 Temperature Changes

________________
Temperature Difference: Case 1 ∆TCase1= T1 - T2,MAX [ºC] (32) Ref (1) Para 833.2 (c)
DATE ___________
Temperature Difference: Case 2 ∆TCase2= T1 - T2,MIN [ºC] (33) Ref (1) Para 833.2 (c)
PROJECT
ENGINEER

3.5 Bending Moment

________________
Bending Moment M=Es.I/R [N.m] (34)
DATE ___________
CERTIFIED
3.6 Hydrotest Pressure
Hydrotest Pressure Ph = 1.50 Pi [barg] (35) Ref. (1) Table 841.3.2-1
________________ 2 3
Static Head pressure at Lowest Point PEL = (9.81m/s ).(1000kg/m ).∆EL [barg] (36)
DATE ___________
Hydrotest Pressure at Lowest Point PhL=(Ph+ PEL ) [barg] (37)
CONSTRUCTION
AGENCY

3.7 Stress Intensification Factor

________________
Stress Intensification Factor i= 1 [-] (38) Note (5)
DATE ___________
OPERATIONS
4.0 CALCULATIONS

________________ 4.1 Maximum Allowable (due to Code)

DATE ___________ Maximum Allowable Hoop Stress SH,MAX = 207.50 MPa [Eq. (1)]
Max Allowable Longitudinal Stress SL,MAX= 373.50 MPa [Eq. (2)]
CONTROL NUMBER

DATE _____________

Max Allowable Equivalent Stress (See Note (2)) SEQ,MAX= 373.50 MPa [Eq. (3)]
BY: ______________
VERIFICATION

Max Allowable Hoop Stress at Hydrotest SHT,MAX= 373.50 MPa [Eq. (4)]
EDSD

4.2 Wall Thickness

Calculated wall thickness (Note (4)) t= 7.60 mm [Eq. (24)]
Nominal wall thickness tn = 9.20 mm [Eq. (25)]
Selected wall thickness ts = 9.53 mm [Eq. (26)]
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

Minimum wall thickness tmin = 7.93 mm [Eq. (27)]

OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

If tn<ts, selected wall thickness is accepable Check Acceptability: Accepted

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 54

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.2.1 D/t ratio for constructability and handing evaluation

ENG’G CERT

AA

D / ts = 79.96

If D/ts < 100, Selected Wall Thickness is accepted Check Acceptability: Accepted Note (6)
JPG

4.3 Pipeline Properties

Internal Diameter Din = 746.14 mm [Eq. (28)]
Pipe moment of Inertia I= 0.001335 m4 [Eq. (29)]
Pipe section modulus Z= 3505.02 cm3 [Eq. (30)]
Pipe Metal Cross Section Area A= 18786.02 mm2 [Eq. (31)]

4.4 Temperature Changes

DESCRIPTION

Temperature Difference: Case 1 ∆TCase1= -64 ºC [Eq. (32)]

Temperature Difference: Case 2 ∆TCase2= 8 ºC [Eq. (33)]
34-01514-0001 ISSUED FOR BID (SYSTEM B)

4.5 Bending Moment

Bending Moment M= 1.08E+05 N.m [Eq. (34)]

4.6 Pipeline Stresses

4.6.1 Hoop Stress
Hoop Stress SH = 198.76 MPa [Eq. (5)]
Ratio to SMYS SMYS %= 47.89% % [Eq. (19)]
Ratio of calculated to Allowable (Hoop) %H = 95.79% % [Eq. (20)]

If SH<SH,ALL, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 841.1.1
JO/EWO

4.6.2 Longitudinal Stress

Thermal Expansion Stress: Case 1 ST1= -152.01 MPa [Eq. (7)]
Thermal Expansion Stress: Case 2 ST2= 19.48 MPa [Eq. (8)]
Longitudinal Stress due to Internal Pressure SL,P = 59.63 MPa [Eq. (6)]
02-APR-15

30.94
DATE

Bending Stress (Tension) SBT = MPa [Eq. (10)]

Bending Stress (Compression) SBC= -30.94 MPa [Eq. (11)]
Longitudinal Stress due to Axial Loading Sx= 0.00 Mpa [Eq. (9)]
REV. NO.

(1) Four cases of evaluation

Longitudinal Stress (Sustained Loads): Case 1 SL1= -61.4 Mpa [Eq. (12)]
DISCIPLINE
ENGINEER Ratio of calculated to Allowable (Longitudinal) %L1 = 16.45% % [Eq. (21)]

________________ Longitudinal Stress (Sustained Loads): Case 2 SL2= -123.3 Mpa [Eq. (13)]
DATE ___________ Ratio of calculated to Allowable (Longitudinal) %L2 = 33.02% % [Eq. (21)]
PROJECT
ENGINEER 110.0
Longitudinal Stress (Sustained Loads): Case 3 SL3= Mpa [Eq. (14)]
Ratio of calculated to Allowable (Longitudinal) %L3 = 29.46% % [Eq. (21)]
________________

DATE ___________
Longitudinal Stress (Sustained Loads): Case 4 SL4= 48.2 Mpa [Eq. (15)]
CERTIFIED
Ratio of calculated to Allowable (Longitudinal) %L4 = 12.90% % [Eq. (21)]

________________ If all ǀSLǀ<SL,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.3

DATE ___________
4.6.3 Equivalent Stress
CONSTRUCTION
AGENCY
(1) Shear Stress Theory SL1 SL2 SL3 SL4
Equivalent Stress: Shear Stress SEQ(1) = 260.20 MPa 322.08 MPa 88.72 MPa 150.60 MPa [Eq. (16)]
________________
Ratio of calculated to Allowable (Equivalent) %EQ(1) = 69.67% 86.23% 23.75% 40.32% [Eq. (22)]
DATE ___________
OPERATIONS
If SEQ(1)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)

________________ (2) Distortion Energy Theory SL1 SL2 SL3 SL4

Equivalent Stress: Von Misses SEQ(2) = 235.57 MPa 281.47 MPa 172.46 MPa 179.59 MPa [Eq. (17)]
DATE ___________
Ratio of calculated to Allowable (Equivalent) %EQ(2) = 63.07% 75.36% 46.18% 48.08% [Eq. (22)]
CONTROL NUMBER

DATE _____________
BY: ______________

If SEQ(2)<SEQ,MAX, selected wall thickness is accepable Check Acceptability: Accepted Ref. (1) Para. 833.4 (b) Note (2)
VERIFICATION
EDSD

4.7 Hydrotest
Hydrotest is required if the system will be Check Hydrotest Requirements: Hydrotest Is Required Ref. (1) 841.3.2
operated at more than 30%SMYS
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 55

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679
 Saudi Aramco 2616-ENG (10/2002)
OPRNS

SAUDI ARABIAN OIL COMPANY

THIS DRAWING AND THE INFORMATION CONTAINED HEREIN ARE THE SOLE PROPERTY OF SAUDI ARAMCO. NO REPRODUCTION IN FULL OR IN PART SHALL BE OBTAINED FROM THIS DOCUMENT WITHOUT THE WRITTEN CONSENT OF ITS OWNER.
PMT

4.7.1 Hoop Stress at test pressure

ENG’G CERT

Hydrotest pressure Ph = 62.06 bar [Eq. (35)]

AA

Static Head pressure at Lowest Point PEL= 4.905 bar [Eq. (36)]
JPG

Hydrotest Pressure at Lowest Point PhL= 66.96 bar [Eq. (37)]

Hoop Stress at test pressure SHT = 267.70 MPa [Eq. (18)]
Ratio of calculated to Allowable (Hydrotest) %HT = 71.67% % [Eq. (23)]

If SHT<SHT,MAX, selected wall thickness is accepable Check Acceptability: Accepted Note (3)

5.0 RESULTS SUMMARY

DESCRIPTION

5.1 Results
34-01514-0001 ISSUED FOR BID (SYSTEM B)

5.1.1 Wall Thickness

Calculated Wall Thickness t= 7.60 mm

Selected Wall Thickness ts = 9.53 mm
D to t Ratio D/t= 79.96

5.1.2 Calculated Stress Values

Max Calculated Ratio of calculated

Stress Unit Check
JO/EWO

Allowable Value value to allowable

Hoop (SH ) Mpa 207.50 198.76 95.79% OK

Longitudinal (SL)
Mpa 373.50 -123.3 33.02% OK
Worst Case Scenario
02-APR-15
DATE

Equivalent: Shear Stress

Mpa 373.50 322.08 86.23% OK
(Seq(1))
Equivalent: Von Misses
Mpa 373.50 281.47 75.36% OK
REV. NO.

(Seq(2))
A

Hoop at Hydrotest
Mpa 373.50 267.70 71.67% OK
DISCIPLINE Pressure (SHT)
ENGINEER

________________ OVERALL CHECK OF WALL THICKNESS ACCEPTED

DATE ___________
PROJECT
ENGINEER

5.1.3 Minimum Elastic Bending Radius

________________

DATE ___________ Calculated

Unit
CERTIFIED
Value
Maximum Allowed Bending Stress
Mpa 82.36
Seq - Maximum Shear Stress Theory
S hear S tres s
(S eq(1))

________________
Minimum Elastic Bending Radius m 939
DATE ___________
CONSTRUCTION
Minimum Elastic Bending Radius in terms of Pipe
AGENCY - 1232D
Outer Diameter
________________ Maximum Allowed Bending Stress
Mpa 122.97
Seq - Maximum Distortion Energy Theory
V on M is s es

DATE ___________
(S eq(2))

OPERATIONS Minimum Elastic Bending Radius m 629

Minimum Elastic Bending Radius in terms of Pipe

________________ - 825D
Outer Diameter
DATE ___________

5.2 Notes
CONTROL NUMBER

DATE _____________
BY: ______________
VERIFICATION

(1) Other Axial load can include Forces due to the differential pressure on a buried valve, and frictional forces due to pipe movement through the soil.
EDSD

(2) It is assumed loads of long duration, so the equivalent stresses shall not exceed 0.90.
(3) According to the type of test, pressure test could vary. Guidance is given in API 1110. In such cases in which the developed hoop stress is higher than
90%SMYS special care shall be used to prevent overstrain of the pipe.
(4) Use SI unitis equation
THIS INDICATES THAT REV. NO. ____________

APPROVAL/CERTIFICATION REQUIREMENTS,

(DCC)NO. _______________________________

(5) Stress intensification factor equals 1 for straight pipe (See Ref. (1) Paragraph 832.3 (d))
OF THIS DRAWING IS COVERED, FOR ALL

BY DRAWING COMPLETION CERTIFICATE

REVISION CERTIFICATE

(6) Pipe having a D/t ratio greater than 100 may require additional protective measures during construction and handling activities.
In this case, t = Selected ASME wall thickness, ts

WALL THICKNESS CALCULATION REPORT DWG.TYPE PLANT .NO INDEX DRAWING NO. SHT. NO. REV. NO.

FLOWLINES, TRUNKLINES AND PIPELINES (SYSTEM B) DOC 56

N59 A PP-E00111
NORTH WEST UNCONVENTIONAL GAS DEVELOPMENT PROJECT OF A
WA’AD AL-SHAMAL SAUDI ARABIA JO / EWO: 34-01514-0001 56
DSN: 2679