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Paralleling of IGBT Modules - 5SYA 2098 - 25082013
Paralleling of IGBT Modules - 5SYA 2098 - 25082013
Page
1 Introduction 3
5 References 9
Probability
0.5
2 Static current sharing
The static current sharing is influenced mainly by the difference of 0.1
the connection resistance and the on-state characteristics of the
parallel connected modules. 0.01
0.001
0 0.05 0.1 0.15 0.2 0.25 0.3
delta_VCEsat
Eqn. 1
0.999
+3s
0.99
+2s
0.9
+1s
Probability
median
0.5
-1s
0.1
-2s
0.01
-3s
0.001
0.0001
4.9 4.95 5 5.05 5.1 5.15 5.2 5.25 5.3 5.35 5.4 5.45 5.5 5.55 5.6 5.65 5.7 5.75 5.8 5.85
VCEsat @ 600A, 125 °C
0.999
0.99
0.9
Probability
0.5
0.1
1200
800
400
0
8.9E-05 9.1E-05 9.3E-05 9.5E-05 9.7E-05 9.9E-05
t [s]
40
30
20 VGE(1)
VGE(2)
10
VLE(1)
V [V]
0
VLE(2)
-10
-20
-30
-40
8.9E-05 9.1E-05 9.3E-05 9.5E-05 9.7E-05 9.9E-05
t [s]
shown in Figure 7. In the example the gate voltage for the left
1200
IGBT with lower emitter inductance will be lifted and the gate
voltages for the right IGBT will be damped. Thus the left IGBT 800
takes most of the initial current and thus also produces signifi- 400
cantly higher turn-on losses. Figure 8 shows a simulated turn-on
0
behaviour with two 3300 V / 1200 A IGBTs and unequal connec- 6.9E-05 7.1E-05 7.3E-05 7.5E-05 7.7E-05
-5
translated into a proper de-rating if the design of the power circuit VLE(2)
-10
can not be improved. -15
-20
-25
-30
6.9E-05 7.1E-05 7.3E-05 7.5E-05 7.7E-05
t [s]
V [V]
0 Vcm
-5
-10
-15
-20
8.9E-05 9.1E-05 9.3E-05 9.5E-05 9.7E-05 9.9E-05
t [s]
20
Eqn. 4
15
10
VGE(2)
5
VGE(1)
V [V]
-5
2400 -10
VCE -15
2000 IC(2)
-20
IC(1) 8.9E-05 9.1E-05 9.3E-05 9.5E-05 9.7E-05 9.9E-05
1600
VCE [V] / IC [A]
t [s]
1200
Figure 12: Turn-on with 100 ns timing mismatch
800
400
0
8.9E-05 9.1E-05 9.3E-05 9.5E-05 9.7E-05 9.9E-05
t [s]
800 800
400 400
0 0
6.9E-05 7.1E-05 7.3E-05 7.5E-05 7.7E-05 6.9E-05 7.1E-05 7.3E-05 7.5E-05 7.7E-05
t [s] t [s]
20 20
15 15
10 10
VGE(1) VGE(1)
5 5
VGE(2) VGE(2)
V [V]
V [V]
0 0
-5 -5
-10 -10
-15 -15
-20 -20
6.9E-05 7.1E-05 7.3E-05 7.5E-05 7.7E-05 6.9E-05 7.1E-05 7.3E-05 7.5E-05 7.7E-05
t [s] t [s]
Figure 13: Turn-off with 100 ns timing mismatch Figure 15: Turn-off with 0.5 V VGE mismatch
In Figure 14 and Figure 15 the turn-on respective the turn-off 3.4 Stray Inductance and Clamping
switching with 0.5 V difference in VGE are shown. Even if VGE For reliable device operation it is crucial, that the peak voltage
seems to have less influence in dynamic current sharing it needs even during switching always stays below the maximum rated
to be considered, especially for the turn-on losses (Eon), where the device voltage. Especially if high current modules are parallel con-
mis-match of this example is still 5 .. 10 %. nected, this can become a challenge for the power electronics
engineer. The equation below shows the relation of the peak volt-
2400 age and the switching speed (di/dt) and the stray inductane (L ):
VCE
2000
IC(1)
Eqn. 5
1600 IC(2)
VCE [V] / IC [A]
400
Eqn. 6
0
8.9E-05 9.1E-05 9.3E-05 9.5E-05 9.7E-05 9.9E-05
t [s]
Thus in order to keep VGEm of the paralleled modules at a similar
level of a single module, the stray inductance must be signifi-
20 cantly reduced, since diC/dt for the IGBT turn-off can practically
15 not be influenced by the RGoff. Especially for high-current modules
10 it is a huge effort to design a power circuit with the required low
VGE(1)
5 stray inductance. In this case active clamping can be the solution
VGE(2)
of choice:
V [V]
kA kV
6
3.5
5 3.0
4 2.5
2.0
3
1.5
2
1.0
1
0.5
V J
15 9
8
10
7
Figure 17: De-coupling with phase inductors 5 6
0 5
This solution though has the disadvantage that the converter 4
-5
needs to supply the additional reactive power consumed by the 3
-10
inductors. 2
-15
An even better alternative to the single phase inductors is to 1
magnetic couple the phase currents with chokes that can be built
3 4 5 6 7 8 9
with ferrite cores (Figure 18). In this case the inductance has only
µs
an effect on the current difference between the paralleled phase- Figure 19: SOA turn-off IGBT1 @ 105 °C / IGBT2 @ 125 °C
legs.
carries more current before the turn-off event is initiated (static IGBT Pinch--off VP ~500 mV 5 .. 10 Eon
current sharing). Though the hot module dissipates more turn-off un-selected ~5 ICon
energy since the current during turn-off commutates to the hot Table 1: Impact parameters on current-sharing
module (more charge). As a matter of fact the hot module will
be heated even more so from the turn-off point of view no In addition the module parameter spread can be reduced by a
stabilisation effect is to be expected. suitable device selection with the parameters VCEsat/VF and Vp.
Thus it is crucial to design homogenous heatsinks that cool both It though makes sense to verify if the selection of modules for
modules identical, even if this test demonstrates the excellent parallel connection makes sense from an economic point of view.
robustness of the SPT technology. The benefit of less de-rating due to device selection should be
3.7 Influence of the device parameters compared to the costs involved for the logistics of the device
In principle the main influence parameters that cause current selection and possible write-offs for unmatchable components.
imbalance between parallel connected modules are the switching
times, respective the IGBT turn-on and turn-off delay times and 4.1 De-rating
the transfer characteristics (pinch-off voltage). In practice the dis- The de-rating of modules in parallel connection should be done
tribution of the switching delay times are narrow and in the range based on two kinds of considerations:
of the measurement accuracy of production test equipment.
The main contribution for current imbalance can be attributed Safe-Operating-Area
to the difference in pinch-off voltage (Vp) between the paralleled The modules must always be operated within the safe operating
IGBTs. Different pinch-off voltages on the other hand are also the area (SOA). The main topic to look at, are the switching currents.
main contributor to the delay time variations between different Table 1 for instance shows a current imbalance of up to 50 %
IGBTs. Since the pinch-off voltage is a static parameter that can in the turn-off current in case of switching delays caused by the
be measured accurate it is usually the parameter which is used gate-unit. In such a case the maximum turn-off current must be
if a selection of modules for paralleling is desired. The impact of reduced by 50 % in order to stay inside the SOA.
different pinch-off voltages of paralleled devices can be simulated
by varying the gate-voltage (VGEon) of the gate-unit since this has Thermal de-rating
practically the same effect as different Vp. Figure 14 and Figure 15 Not homogenous current sharing causes higher losses in the
in the chapter 3.3 thus show expected effect of a 0.5 V mismatch module that takes more current. Consequently this needs to
in Vp (a 0.5 V higher VGE is similar than a 0.5 V lower Vp). Again be considered in case of parallel operation. For the on-state
the effect on turn-on is much more pronounced than in case of losses the current mismatch can be expressed by multiplying
turn-off. the on-state losses with the factor for the current imbalance
At last of course the turn-off respectively diode recovery losses of (e.g. D = 1.05 for 5 % current mismatch).
the individual switches still follow the classic technology curve (Eoff
vs. VCEsat – Erec vs. VF). As Eoff and Erec are indirect proportional to Eqn. 7
the conduction losses, the switching losses mismatch is compen-
sating the static losses mismatch to some extend. Still a narrow The same is true for the switching losses. If the losses mismatch
parameter spread in VCEsat and VF helps to improve both, static is known it has to be considered for the total switching losses
and dynamic current sharing.
25.08.2013
100 mV (corresponding to 2 % current static current imbalance)
Version Change Authors
and dynamic switching loss mismatch of 2.5 % (Eoff + Eon) are
as-sumed. For the randomly picked unselected modules a static
Note
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