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Carabao Manure As Alternative Material For Sustainable Paperboard Production
Carabao Manure As Alternative Material For Sustainable Paperboard Production
PAPERBOARD PRODUCTION
SECTION: 12 – HOPKINS
NAME OF MEMBERS:
DOJO, EMILOREINE
2022
1
CHAPTER I
Scope and Limitation of the study, Definition of Terms, Theoretical Framework, and
Conceptual Framework.
Introduction
Cutting down trees made major impacts on the environmental status of the Earth
and is influenced by the amount of paper that is consumed on daily basis. Data were
were found the main cause of overconsumption. Environmental and economic impact of
the paper was estimated from the actual amount of paper consumed using standard
formulas from literature. The institutions have used 5,200 reams (13 tons) of 80gm A4
size paper in one year. The economic cost of the paper was 7,800 OMR (20,280 US$).
The environmental impact estimated are: cutting of 312 trees, 73,970 Ibs of CO2 gas
emission, 144,742 KWh of energy consumption, solid waste produced 29,614 lbs and
247975 gallons of water were wasted (Shah, I. A. et al., 2019). Due to this problem,
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global warming and other natural disasters are occurring. However, most plants contain
the same property of having cellulose which is the molecule needed to produce papers.
Cellulose (C6H10O5)n is one of the most ubiquitous organic polymers on the planet. It is a
significant structural component of the primary cell wall of green plants, various forms of
algae and oommycetes (Gupta, P.K., et al., 2019). Taking this fact into consideration, the
researchers are trying to find a way in which other sources of this material might have the
ability to avoid the process of cutting down trees which contributes highly on the
tensile and compressive strength, it has widespread use in various fields such as
industry, drug-delivery systems in treating cancer and other diseases (Gupta, P.K., et al.,
2019). The paper industry makes a great use of trees for using cellulose as material for
paper production, although other alternatives and more sustainable source this material
exist.
and cows. They are herbivore which means they eat grass or plants. Carabaos can eat this
source of cellulose because of its ruminant stomach. Grass is taken into Rumen where
plant materials are exposed to bacteria that can break down the cellulose. It will then
undergo the other parts of digestion until it becomes manure which is now a source of
cellulose. Analyses were conducted on 10 grass species from permanent grasslands in the
Note´c Leniwa and Note´c Bystra valley. Their chemical composition was assayed, and
their heat of combustion and heating value were determined. The cellulose content
ranged from 33.38% to 38.68%, while the content of lignin ranged from 15.42% to
3
2021). This study show that cellulose in grass ranged from 33% up to 38%. Comparing
these percentages with the common source of cellulose in trees, wood contains 40-50%
(Wayback Machine, 2018). Rationally, using grass fed on carabaos are better source of
cellulose and most importantly, the amount of energy to cut, grind, and produce paper is
to preserve nature.
is first converted into pulp, and then the pulp is converted into paper. The harvested
wood is first processed so that the fibres are separated from the unusable fraction of the
wood, the lignin. Pulp making can be done mechanically or chemically. The pulp is then
bleached and further processed, depending on the type and grade of paper that is to be
produced. In the paper factory, the pulp is dried and pressed to produce paper sheets.
Post-use, an increasing fraction of paper and paper products is recycled. Non recycled
paper is either landfilled or incinerated (Bajpai P., 2018.) This process is replicated by
the digesting process of carabaos (grinding), and the other manmade process that differs
based on the applied steps of a researcher. Since the researchers opt for the creation of a
product with much less equipment, the amount of energy that will be preserved is
Creating a way of having a sustainable source of cellulose, the researchers will find out
production.
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paperboard using carabao manure that contains cellulose. Cellulose can be found in trees,
however, using other sources like carabao manure are much sustainable source of this
fiber. This research will try to use the natural properties of its independent variable to
make an extensive background about how other sources of cellulose can be used for
products with significantly less materials and usage of equipment. This study will serve
related subjects.
Purpose Statement
source in making paper specifically, paperboard. Carabao feces holds the same properties
a wood contain such as having cellulose and fiber which is the essential part of making
pulp that undergoes mechanical or chemical process to become a paper. This study will
highlight the benefits of using carabao manure as another source of material for making
Theoretical Framework
Mixture Theory
assumption is that, at any instant of time, all phases are present at every material point,
and momentum and mass balance equations are postulated (Bowen et al., 1976;
The mixture theory can be applied within the state of the molecule cellulose
which will turn into paper after undergoing the process of papermaking. The principle of
continuum can be observe in how the fiber coming from the plants which are eaten and
digested by the carabao does not change and at all phases it is present all throughout the
papermaking process. This theory is also supported by how the historical standpoint of
papermaking uses the same principle of using the same source of molecule which is then
Paper as we know it today was first made in Lei-Yang, China by Ts'ai Lun, a
Chinese court official. In all likelihood, Ts'ai mixed mulberry bark, hemp and rags with
water, mashed it into pulp, pressed out the liquid, and hung the thin mat to dry in the sun
development in the modern era and used all over other researches.
and cooks them in hot water until the fibers are soft but not dissolved. The hot water also
contains a base chemical such as lye, which softens the fibers as they are cooking. Then,
pass a screen-like material through the mixture, let the water drip off and/or evaporate,
and then squeeze or blot out additional water. A layer of paper is left behind. Essential to
the process are the fibers, which are never totally destroyed, and, when mixed and
softened, form an interlaced pattern within the paper itself. Modern papermaking
methods, although significantly more complicated than the older ways, are developmental
improvements rather than entirely new methods of making paper (Paper, madehow.com
vol. 2). Following the consolidated process of making a paper through related literature,
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the researchers will replicate the procedures with small alterations needed to match the
constant and dependent variables of the experiment and doing small changes to the
papermaking process limited in the independent variable which is the carabao manure.
Conceptual Framework
that a problem exists, and the application of processes, procedures, functional approach,
models, or theory may be used for problem resolution (Zackoff et al., 2019).
Using the concepts and with comprehensive background of the related studies on
hand, the conceptual framework for the research is shown in the next page:
Figure1.
1.1. 100%;
1.2. 75%;
1.4. 25%?
2.1. 100%;
2.2. 75%;
2.4. 25%?
Null Hypothesis
An assumption is an unexamined belief: what we think without realizing we think it. Our
inferences (also called conclusions) are often based on assumptions that we haven't
thought about critically (Ekstrom, 2021). The assumptions of the researchers for this
A3 The data collected from this experiment can be a good indication of how much
potential this alternative source of fiber and how sustainable it is in making paper.
source of cellulose and its capability to be a paperboard with limited equipment and
material. The study will approach the usage of surroundings specifically the location
around farmlands near the researchers area and use resources available within that
variable as other factors in the process of making is exclusive to the procedural choice of
the researchers.
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although limited and not exceeding the Sto. Tomas City, Batangas area.
No intervention will be done with the control variable which is the type of product
we are testing that is paperboard. Comparisons between the experimental and commercial
products are the extent of research and no further experimentation will be conducted if
not requested.
The result of this study will be a great benefit for the following.
To farmers, as they can use the knowledge and process of making paper or
To the paper industry, as they can use the knowledge of using other resources
such as carabao manure to have a sustainable source of cellulose and help in preserving
the environment.
further preserve our natural resources. Without them, there is no substantial change that
will occur.
To future researchers, as they can use this knowledge for other purposes and by
Definition of Terms
For a better understanding of the study, the following terms are defined in the context of
this research.
Philippines.
carbon, hydrogen and oxygen atoms. It is the main substance in the walls of plant cells,
Hemp - is a variety of the Cannabis sativa plant species that is grown specifically for
industrial use.
Lignin - is a class of complex organic polymers that form key structural materials in the
20 m tall.
Plant fiber - are generally composed of cellulose, often in combination with other
Pulp - is made from breaking down the fibrous part of plants, primarily trees, and refers
Rags - a piece of old cloth, especially one torn from a larger piece, used typically for
cleaning things.
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CHAPTER II
The review of related literature includes the literatures that have distinct
similarities with the study carabao manure as alternative material for sustainable
paperboard production.
Reports
convert straw and stover in their rumen and the excreted waste from their body
like dung and urine are subsidiary. Proper management, processing and
valorisation of cow dung and cow urine into energy, manure, medicines, organic
opportunities in rural areas. The main purpose of this review is to explore the
possibilities and find out the potential and suitability of ruminant animal dung
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fiber material as an alternative non wood source for various application, like
boards, Fillers for Nano structural composite etc. (Fasake V.& Dashora K., 2021).
Cow Manure and Elephant Dung Could Be Used to Make the Paper of the
Future
University of Vienna, all that dung represents an untapped resource that has the
potential to change the way we make paper. The team of scientists presented their
from cows and elephants, they say, is rich in the same cellulose that's required to
make paper products. What's more, the cellulose in manure has been broken down
acid in their stomach, and then produce manure (Bismarck A., n.d.). Depending
accessible (Bismarck A., n.d). Today most paper is made by grinding down raw
wood into nanocellulose, a process that takes a lot of power. The cellulose in dung
has already been chewed and worn down by acid and enzymes in the animal's
digestive system, cutting out the need for all that grinding. Thanks to cattle farms
and elephant parks around the world, this material is an abundant sustainable
resource. The dung they collect is treated with a sodium hydroxide solution to
remove lignin, the glue that holds cellulose fibers together. From there, they filter
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out other impurities like proteins and dead cells and bleach whatever's left with
sodium hypochlorite to create a pure, white pulp that's ready to be made into
advertisements. Over 40% of the world’s cut timber is used for paper production,
and it requires millions of trees to be cut down and uses a lot of water. A research
group from the University of Vienna has created a more environmental friendly
way to produce paper — from animal poop. Grazing animals eat a lot of grass and
other plants. This means that their waste also contains a lot of cellulose. In areas
with lots of farm animals or elephants, reusing their waste is a good way to get rid
friendly way. Because the animals already process the cellulose originally, less
energy and chemicals are needed to turn this partially digested cellulose into
cellulose nanofibers than for raw wood. Many types of dung are suitable;
Bismarck and his lab group have worked with goat, horse, cow, and elephant
dung. Let’s just say that there is no shortage of material either. Parks in Africa
where hundreds of elephants live and cattle farms around the world produce tons
of manure. To go from dung to a finished paper product, the manure needs to first
be treated with sodium hydroxide. This treatment removes lignin, which can be
reused as fertilizer or fuel, and other impurities. The material is bleached with
sodium hypochlorite to remove the rest of the lignin and to make white pulp for
paper. This cellulose then needs minimal grinding to break it down into the
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from trees, much more processing and grinding is necessary. The cellulose from
animal dung could likely be processed in the same factories where tree pulp is
Making Paper from Poop Offers a Solution to the World’s Manure Problem
Paper is typically made from cellulose fibers derived from wood, and
wood isn't plentiful in places where there aren't many trees. In the near future,
making paper from cow and even elephant manure. The resulting pulp is
subsequently bleached with sodium hypochlorite to remove the rest of the lignin,
and to give the pulp a white color. It is then used to make paper which can be
filtering wastewater before it's released into the environment. Not only does the
process make use of a waste product, but it also requires less energy and fewer
chemicals than wood-based paper production, as the animals have already ground
up and partially digested the raw material. A team of scientists from the
University of Vienna, however, thinks that poop can be turned into paper. Their
process, which involves extracting grass and hay fibers, called cellulose, from
manure is simple, inexpensive, and uses less energy and fewer chemicals than the
top-down method of grinding wood into pulp. After collecting a fresh sample of
manure, the researchers heated it in an oven for two hours at 120 degrees Celsius
(248 degrees Fahrenheit) to kill any pathogens. Next, they mixed the sterilized
manure with a solution of water and sodium hydroxide to remove animal matter,
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such as dead cells and tissue. They then purified it using common bleach and
remove any excess water. The result was a gel-like substance of pure cellulose.
After spreading the substance flat onto a mold, they pressed it with a weight and
high quality paper. An adult elephant produces 50 kg of dung per day, which is
potentially 115 sheets of paper. Did you know it’s possible to make paper from
kg of food a day, mostly in the form of plants and fruit. It produces 50 kg of dung,
which once treated, will in its turn produce 115 sheets of paper. The process is
very simple. These pachyderms don’t digest the cellulose in the plants they ingest.
hours, dried and then treated in the same way as conventional wood pulp. The end
(LivingCircular, 2016).
Cellulose nanofibers won from elephant and cow manure for sustainably
making paper
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without access to large forest areas, an alternative to wood as raw material for
sustainable, widely available and cheap raw material, elephant manure was
the mechanical, acidic and enzymatic pre-treatment during ingestion and digestion
initiates break down of the fibres. This makes this animal waste a suitable
candidate for the use as precursor for the production of micro- or even
requiring a lot of energy and chemicals during the fibrillation process. Therefore,
utilizing the elephant as the first-stage bioreactor for the defibrillation of cellulose
Paper
Paper is made from cellulose fiber from woods. As our demands of paper
are getting bigger, many trees will be cut down. Approximately 80,000 to 160,000
trees are cut down daily worldwide. This estimate is based on the Global Forest
Earth lost around 60,000 square kilometers of trees globally in one year (Global
paper use in one of the colleges in Metro Manila is an example. For one of its
departments alone, initial estimates show that for examinations alone use 1.8
million sheets of paper (more than 3,500 reams) annually. The end-term
paper. Almost 2.5 million sheets of paper (5,000 reams) annually for one
department alone (The Manila Times, 2018). To think of it, multiply it by the
consumptions from trees. Filipinos are very fond of raising carabaos, cows, goats,
and other farm animals. They are easy to raise because the owner just let them eat
grass in their properties. However, with 94 million head of cattle and carabao,
farmers face a staggering 2 billion tons of manure a year. Methane and ammonia
gases pollute the air, and phosphorous and nitrogen runoff contaminates rivers,
lakes, and oceans (Tracy Steadter, 2018). It’s also damaging for our environment
and can cause harm to people. That’s why this study is intended to find the use of
carabao manure and utilizing it as an alternative source for paper instead of trees.
As carabaos are herbivores, they only eat grass which basically means that they
eat cellulose fibers too. Cellulose fibers are one of the main components in
making papers. So if the animal is healthy and its digestion system is good, its
manure will not contain any cellulose fiber and it is the cellulose fiber which
Cow and elephant dung can be turned into paper, study shows
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reliance on wood. Researchers have developed a way to turn cow and elephant
dung into paper. Traditional paper production methods involve the chemical
and mechanical breakdown of raw wood into pulp that can be turned into
Chemical Society in New Orleans, animals can save the paper industry energy
The same goes for cattle ranches in Europe and North America. A sodium
dead cells, from the cellulose. The separated cellulose is then bleached with
celluloses before its entry into traditional paper production methods. The
digestion process inside the guts of cows and elephants works to grind the
particularly for producing pulp by using cow dung, cow Urine, turmeric, waste
cotton hosiery and Seeds of Indian organic plants, flower, fruits and vegetable.
The cow dung pulp suitable for the production of paper, but also created a new
use for the development and utilization of farming waste dung, cow dung to solve
Wastes from pulp and paper mills - a review of generation and recycling
alternatives
The production of pulp and paper is increasing worldwide, and wastes are
in pulp and paper mills, such as ash, dregs, grits, lime mud and pulp mill sludge.
Over the years, these wastes have typically been sent to landfills or incinerated.
and recycling alternatives are addressed. The state of the art indicates that dregs
are useful in agriculture as soil amendments, while lime mud can be used in
Grits are commonly employed in construction, and pulp mill sludge shows
review shows several successful cases of recycling wastes from pulp and paper
Pulp and paper industry in the world have been growing fast. As a result,
there has been a massive request for pulp and paper raw materials. The raw
materials used in papermaking can be classified into three groups: wood, non-
wood, and recycled wastepaper. The Non-wood raw material is an important fiber
resource in the regions where forest resources are limited. The current usage of
non-wood plant fibers, as rice straws, corn stalks, cotton stalks, and bagasse
would play a chief role in increasing papermaking raw materials. Using of non-
wood plant fibers in the paper industry associated with some problems, including
chemical recovery, supply of raw material and the properties of finished paper.
Recently, a high-tech innovation in all the fields of papermaking has made non-
wood more reasonable with wood as a raw material for papermaking. Although
till now, use of non-wood fibers for pulp and paper manufacture was focused in
countries with limited wood supply, it is now showing a growing effort even in
manure
solutions, also the raw material of the NFC needs to be considered. In this regard,
precursor for the preparation of NFC, for elephants digest only about 35 % of
cellulosic material, whereby the ingestion and digestion already initiates fibre
from which papers were produced that had better mechanical properties than most
common unmodified NFC nanopapers thus being ideal candidates for the
paper waste
reduce nitrogen loss. In this study, paper waste is co-composted with pig manure
as well as wood chips as the bulking agents. These raw materials were mixed at
three different ratios of paper: pig manure: wood chips = 1:1:0 (pile 1), 3:2:1 (pile
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2) and 3:1:1(pile 3), respectively. Each composting pile was about 11 m 3 in size
equipped with negative-pressure forced aeration. The temperature of all the three
piles ranged between 43 and 76°C and therefore produced pathogen-free compost.
The overall total carbon reduction of 39%, 36% and 36% were achieved from pile
activity. However, all three piles showed significant variations in soluble at
and mineralization. The results revealed that the co-composting of pig manure,
paper along with wood chips was optimum under the mixing ratio of 3:2:1 (pile 2)
convert straw and stover in their rumen and the excreted waste from their body
like dung and urine are subsidiary. Proper management, processing and
valorisation of cow dung and cow urine into energy, manure, medicines, organic
opportunities in rural areas. The main purpose of this review is to explore the
possibilities and find out the potential and suitability of ruminant animal dung
fiber material as an alternative non wood source for various application, like
boards, Fillers for Nano structural composite etc. (Vinayak F. and Dashora K.,
2021)
core sector. Though there are several uses of paper for currency, packaging,
education, information, communication, trade and hygiene, the flip side of this
industry is the impact on the forest resources and other ecosystems which leads to
increasing pollution in water and air, influencing several local communities. In the
present paper, the authors have tried to explore potential and alternate source of
industrial pulp through ruminant animal dung, which is widely available as a rural
resource in India. Three types of undigested animal dung fibers from Indigenous
cow (IDF), Jersey cow (JDF), and Buffalo (BDF) were taken. Wheat straw (WS)
was the main diet of all animals. The cellulose, hemicellulose and lignin content
for all animal dung samples were found in a range of (29–31.50%), (21–23.50%),
and (11–13%), respectively. The abundant holocellulose and low lignin contents
are suitable for handmade pulp and paper. Surface characteristics of fodder (WS)
and all dung fibers have been investigated using Fourier Transform Infrared
such as dung fiber, which have the huge potential to produce pulp and paper,
Synthesis
The related works of literature above show the relationship between using
other sources of cellulose and its beneficial effects on the environment and on the
producer of such products. Other sources such as elephant dung and cow dung are
highlighted since they are the majority of a domestic animal that is available to
foreign countries. Recent studies also imply the different benefits of using
manures in different aspects of life and how they can contribute to the industrial
development of nations because of their many uses. With all these ideas, the
usage of this material also contributes to the industries that might be concerned
CHAPTER III
Research Methodology
This chapter will tackle the capability of using Bubalus bubalis carabenesis feces
Methods and Procedure, Proper Disposal and handling of specimen, Safety Precautions
and Procedure, Statistical Tool, and Interpretation of Data are under this chapter.
Research Design
Experimental research design. The true experimental research design relies on statistical
design and may be carried out with or without a pretest on at least 2 randomly assigned
dependent subjects. The true experimental research design must contain a control group,
a variable that can be manipulated by the researcher, and the distribution must be random
This research design is used to apply the independent variable carabao manure
and test the capability of its properties as material for papermaking and to produce a
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the random experimentation of using carabao feces as another source of material used for
papermaking.
Sources of Data
Primary data is an original and unique data, which is directly collected by the
researcher from a source such as observations, surveys, questionnaires, case studies and
accessible but are not pure as they have undergone through many statistical treatments.
Sources of secondary data are government publications, websites, books, journal articles,
internal records (Ajayi V.O., 2017). The sources of data in this study include books,
related literature, blogs, news, and published studies downloaded from the internet.
Carabao manure will be used in the study and data gathered from the procedure will be
Research Locale
research is conducted (Davis B., 2021). The carabao manure will be used as an
alternative material for cellulose source and will undergo experimentation for the
Research Process
Figure 2.
process.
Fiber extraction
adjustments; result.
You need a source of cow manure, you need to have pie’s that are not having a lot
of straw or bedding, that is has had time to dry out some (Just another day on the farm,
2011)
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Put your tidied up, dried cow patties into a big pot, filling it no more than half full
and then top it up to mostly full with water, bring to a boil, and stir to break them up as
they heat up and start cooking. Boil that for at least 20 min (Just another day on the farm,
2011).
Fiber extraction
Use a cheese cloth, and you start running cold water in, then you lift the different
sides until it is a ball and you just keep running that cool water in and pushing it out, till
the water runs mostly clear, the key is to run that water till there is NO smell left and all
the extras are washed off, you will be left with the clean wet plant fiber. Put this back into
the cleaned pot and boil it again, you can if you want, at this point, you will have a whole
bowl of fresh cleaned fiber (Just another day on the farm, 2011).
Put it back into fresh clean water and hit it with the blender stick, you can use a
blender if you perfer, I find the first much easier to clean. It will cut the fibers into much
finer peices and leave you with a smoother looking paper (Just another day on the farm,
2011).
Using the senses of the researchers, the texture, color, and odor of the carabao
feces paperboard will be examined; the ability of the paperboard to be written on will
30
undergo a test using ballpoint pen, and marker. The data from the experiment will be
recorded and further adjustments are up to the satisfaction of the researchers with the
product. Results will be collected and interpreted after getting the best output of using
To do this experiment, the researchers will use the steps provided in the internet
The first step is to get carabao manure. You need to have a pie that does
not have a lot of straw and bedding. Put the pies you have gathered into a big pot
and fill it not more than half of the pot. Fill it up with almost full of water. It is
better to do it outside the house or clean all the after doing the experiment. Crush
the piles of dung until it almost feels like liquid. Let it soak for about 10-15
minutes. Next, is to strain the carabao manure using a cotton cloth then repeat the
procedure. This time, the filtered water will be putted into a huge cooking pot and
boil for 20 minutes. The purpose of boiling it is to remove the lignin and get the
fibers. Fibers will be pulps by that time so put it in a blender. After that mold it
using silk screen then let it dry under the heat of the sun (Just another day on the
farm, 2011).
Science, 2021). This means that all of plants contain this molecule and every herbivore
eats this part of the plant. Excretes from an animal that ate a plant may have undergone
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the process of grinding this property and can be manipulated for the production of
products that use cellulose However, feces contain other substances that need to be
eliminated so that the cellulose fiber is extracted and secluded for production purposes.
This is the reason why the production of Bubalus bubalis carabenesis (carabao) feces
undergoes the process of boiling the cellulose source. Proper disposal and handling of
this specimen includes the time spent in watching over while mixing the pan full of the
feces, and safely pouring the hot feces over the straining material during the fiber-
extraction process.
Bacteria are present in carabao manure and may have bad effects on our health.
The first thing the researchers will do before starting the procedure is to cut their nails to
reduce the instances of having manure stuck inside their nails. Anti-bacterial and
antifungal soap will be used before and after the experiment. Risking the factor of
contaminating the materials that can be found inside the kitchen is very much prevented
so the researchers prefer to do the experiment outdoors. The researcher will make sure to
clean the parts of their body that make contact with the manure. On the boiling
procedure, the boiled fiber and the pan are extremely hot and it is advisable to use a
potholder and have at least two people carry the large pan. After the experimentation, all
of the material that will be used on the experiment will undergo sanitization especially
the utensils that can be used for cooking purposes and the area where the experiment is
conducted.
32
Statistical Tool
The statistical tool that suits the SOP1 is the mean and frequency table. Frequency
distributions can show either the actual number of observations falling in each range or
the percentage of observations. In the latter instance, the distribution is called a relative
frequency distribution (StatisticsCanada, 2021). By tallying the score of the mean, the
researchers have an easier basis of rating score of each properties of carabao feces
paperboard in comparison with the mean of the rating of each properties of commercial
paper board. The frequency table will serve as visual reference of all the rating of each
To find out the significance of the means, the tool that will be used to analyse the
process or treatment actually has an effect on the population of interest, or whether two
groups are different from one another (Bevans R., 2020). The T-test will compare the
rating of the properties of carabao manure paperboard and its significant difference with
Interpretation of Data
To interpret the data collected from the carabao manure paperboard in comparison
with the commercial paperboard, a summary of scores represented by the average score
of each property will be interpreted. This data will be shown as means of either the
commercial and carabao feces paperboard. The mean is a numerical average for a set of
33
data and is calculated by dividing the sum of the values by the number of values in a
dataset. It is used to get an estimate of a large population from the dataset obtained from a
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