INTRODUCTION INTRODUCTION

C L Pile Sdn Bhd is a reputable manufacturer of QualityCReinforced

L Pile Sdn Precast
Bhd is aConcrete
reputableSquare
manufacturer
Piles. of Quality

The company was incorporated in Malaysia in 31st December

The company
1994 butwas incorporated
business in Malaysia
commenced sincein 31st Dece
1990 under different company name. We have more than1990
20 under
years different
of experience
company
in piles
name.
casting.
We have more tha

The piles are manufactured in various sizes ranging from

The
150mm
piles are
2
manufactured
to 400mm 2
of 4m,in6m,
various sizes&ranging from
8m, 10m
12m length - thus providing options to suit different working
12m length
loads- thus
and depth
providing
of penetration
options to suit
and different wo
hence with minimum resources wastage. hence with minimum resources wastage.

C L Piles have been used extensively in high-rise buildings,

C L Piles
factories,
have beenports,
usedairports,
extensively
reservoirs
in high-rise buil
and etc. C L Piles are also exported to Singapore and and
Indonesia
etc. C since
L Piles
2003.
are also exported to Singapore and In

STRUCTURAL DETAILS STRUCTURAL DETAILS

LONGITUDINAL SECTION OF PILE LONGITUDINAL SECTION O

LENGTH (L) LENGTH (L)

0.2L 0.2L 0.2L
LIFTING HOOK LIFTING HOOK LIFTING HOOK

FEMALE EXTENSION FEMALE EXTENSION MALE EXTENSION

JOINT PLATE JOINT PLATE JOINT PLATE

P1 P2 P1 P1 P2

EXTENSION PILE EXTENSION PILE

SCALE = N.T.S.

MILD STEEL PLATE DETAILS JOINT PLATE CHAMBER TYPICAL

MILDDETAIL
STEEL PLATE DETAILS TYPICAL JOINT PLATE CHAMBER
EDGE DETAILS OF SPIRAL STIRRUP CROSS SECTION A-AEDGE DETAILS
EXTENSION JOINT PLATE EXTENSION JOINT PLATE

SKIRTING SKIRTING

w w
ANCHORAGE ANCHORAGE
BAR BAR

SIDE VIEW IW SIDE VIEW

LIFTING HOOK

STEEL BAR FRONT VIEW

STEEL BAR
MAIN BAR

w EXTENSION JOINT w EXTENSION JOINT

DETAILS DETAILS
STIRRUP WIRE

SPACER
EXTENSION EXTENSION
w PILE w PILE
BUTT WELD BUTT WELD
TO TO
t PERIMETER
t PERIMETER
OF PLATE OF PLATE

MS PIPE MS PIPE
SEALED AT SEALED AT
ONE END SIDE VIEW ONE END

STARTER STARTER
PILE PILE

LEGEND : P1 - Transverse reinforcement (stirrup) at pile head or pile toe @ 50mm interval LEGEND : P1 - Transverse reinforcement (stirrup) at pile head or pile toe @ 50mm interval
P2 - Transverse reinforcement (stirrup) at pile body @ 75mm to 120mm interval P2 - Transverse reinforcement (stirrup) at pile body @ 75mm to 120mm interval

GENERAL INFORMATION GENERAL INFORMATION

Cement : Ordinary Portland Cement - SS EN 197-1 : 2014 Cement : Ordinary Portland Cement - SS EN 197-1 : 2
Fine Aggregate : Washing mining sand - SS EN 12620 : 2008 Fine Aggregate : Washing mining sand - SS EN 12620 : 2008
Coarse Aggregate : 20mm graded / single size aggregate - SS EN 12620 Coarse
: 2008Aggregate : 20mm graded / single size aggregate - SS E
Water : Free from harmful matters to concrete - BS EN 1008 Water
: 2002 : Free from harmful matters to concrete - BS E
Steel Reinforcement : High tensile steel reinforcing bars (H) with minimumSteel
yieldReinforcement : High
strength 500 N/mm 2
tensile
- SS steel reinforcing
EN 1992-1-1 : 2008 bars (H) with m
Spiral Stirrup : Finished wire coils (Ø) with minimum yield strengthSpiral Stirrup
500 N/mm 2
: Finished
- SS EN 1992-1-1 : 2008
wire coils (Ø) with minimum yield st
Mild Steel End Plate : Mild steel plate grade S275JR - BS EN 10025 : 2004 Mild Steel End Plate : Mild steel plate grade S275JR - BS EN 1002
Admixture : Concrete admixture - SS EN 934-2 : 2015 Admixture : Concrete admixture - SS EN 934-2 : 2015
ARE PILE
CLPSPECIFICATION
PRECAST R.C. SQUARE PILE SPECIFICATION

CLP RC PILE STRUCTURAL DETAILS

Cover Pile
Lifting Ultimate Axial
Main Bar Stirrup Internal
Ultimate Structural Concrete Cover
Recommended Lifting Ultimate Axial Ultimate Structural Recommended
Links Size
Position Working Load Width (IW)
Capacity Grade Links
Working Load Position Working Load Capacity Working Load
mm mm2
2 points Tonx Ø
Nos mm
Ton N/mm2 Ton mm 2 points Ton Ton Ton

30 0.2L150 64
4H10 90 91 C40/50 30 30 0.2L 64 91 30
30 0.2L175 82
4H10 115119 C40/50 40 30 0.2L 82 119 40
40 0.2L200 109
4H12 120157 C40/50 52 40 0.2L 109 157 52
40 0.2L230 109
4H12 150201 C40/50 67 40 0.2L 139 201 67
40 0.2L250 175
4H16 170250 C40/50 83 40 0.2L 175 250 83
40 0.2L300 256
4H20 220365 C40/50 122 40 0.2L 256 365 122
40 0.2L350 330
4H20 270475 C40/50 158 40 0.2L 330 475 158
40 0.2L380 390 /
*4H22 300562 C40/50 187 40 0.2L 390 562 187
4H20+4H10
40 0.2L400 *4H22
426 / 320615 C40/50 205 40 0.2L 426 615 205
4H20+4H10

* Subject to availability

JOINT PLATE DETAILS (All measurement in mm)

Dowel Bar Pile Size MS Pipe Anchorage Bar

Mild Steel Plate Dowel Bar MS Pipe Anchorage Bar
Nos x Ø Ø t Nos
w xØ Nos x Ø Ø Nos x Ø

1H12 150 25 6 145

4H10 1H12 25 4H10
1H12 175 25 6 170
4H10 1H12 25 4H10
1H12 200 25 6 195
4H12 1H12 25 4H12
1H12 230 25 6 225
4H12 1H12 25 4H12
1H16 250 25 8 245
4H16 1H16 25 4H16
1H16 300 30 9 4H20
295 1H16 30 4H20
1H20 350 30 9 4H20
345 1H20 30 4H20
1H20 380 30 9 375
4H20 1H20 30 4H20
1H20 400 30 9 395
4H20 1H20 30 4H20

NOTE : Customised design piles are available upon request.

n 1/3 of ultimate pile structural capacity and for

The recommended guidelines
safe only. Actual
working loads working
as shown capacity
are based on shall
1/3 of ultimate pile structural capacity and for guidelines only. Actual working capacity shall
eering considerations. be based on the site geotechnical conditions and other engineering considerations.

nd their designs. Information

It is in
ourthis catalog
policy is therefore review
to continuously subjectand
to change
improvewithout prior
products notice.
and their designs. Information in this catalog is therefore subject to change without prior notice.

CITY
SPECIFICATIONS
OF PILES CAPACITY OF PILES
pileSS EN 1992-1-1
structural : 2008
capacity : γc (0.567 fck Ac) + γs (0.87fyk As) Ultimate pile structural capacity : γc (0.567 fck Ac) + γs (0.87fyk As)
endDesign
safe working
of concrete
load structures
: Ultimate pile structural capacity / FOS Recommend safe working load : Ultimate pile structural capacity / FOS
= Partial factor for concrete (1.5) Where, γc = Partial factor for concrete (1.5)
BS EN 13369
= Partial : 2013
factor for reinforcing steel (1.15) γs = Partial factor for reinforcing steel (1.15)
Common rules
= Concrete for precast concrete
characteristic products
cube strength (50 N/mm2) fcu = Concrete characteristic cube strength (50 N/mm2)
= Concrete characteristic cylinder strength = 0.8 x fcu (40 N/mm2) fck = Concrete characteristic cylinder strength = 0.8 x fcu (40 N/mm2)
= Steel reinforcement characteristic yield strength (500 N/mm ) 2
fyk = Steel reinforcement characteristic yield strength (500 N/mm2)
c = Cross section area of pile exclude area of reinforcing steel in mm2 Ac = Cross section area of pile exclude area of reinforcing steel in mm2
s = Cross section area of steel reinforcement in mm2 As = Cross section area of steel reinforcement in mm2
OS = Factor of safety (3.0) FOS = Factor of safety (3.0)