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TBL - 31 - E - BV - EP40 - IP - 001 - Factory Acceptant Test Procedure (FAT)
TBL - 31 - E - BV - EP40 - IP - 001 - Factory Acceptant Test Procedure (FAT)
TBL - 31 - E - BV - EP40 - IP - 001 - Factory Acceptant Test Procedure (FAT)
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Revision History
Rev Revision Created Checked by Approved by Brief Description
Date by
A June 20, 19 Buppha Amrun. M First Information
0 July 25, 19 Buppha Ittichai Amrun. M For Construction
Owner
Project
TAMBAK LOROK COMBINED CYCLE
POWER PLANT BLOCK 3 PROJECT
WITH NET DEPENDABLE CAPACITY OF 600 – 850 MW.
SEMARANG – CENTRAL JAVA
Subject:
“Factory acceptant Test procedure (FAT)”
Issue Purpose: For Construction Responsible Dept:
Electrical
Originator:
TBL/31/E/BV----EP40/IP/001 Page
0 33
System Overview
Product : Tecned UPS Model ONV 230V, 35 kVA x 2 Unit
Configuration : Parallel redundant system ( N+1 )
Battery Autonomy time : 2 x 120 Min
Open Lead Acid Battery (Flood Type)
“Classlic” Model 8 OPZS 800 LA with Recombination Plug Rate 2V/900 AH
Bypass Cabinet with Automatic Voltage stabilizer
Battery Configuration
- 110 Cell/ String ( Connect in Series )
- 1 String / UPS ( Connect in Parallel )
- Total Number of String 2 String
- Total Number of Battery 220 Cell
- Battery for FAT will be used Seal lead acid 12V x 18(216 Cell) Block/String
Group of Critical Load
- WTP&WTTP
- Chlorination plant
Country of Origin
1.) Tecned UPS : The Netherland
2.) Classlic Battery : France
System Single line diagram
Item 3.1.1 and 4.1.1
UPS input Voltgae
Static
Bypass
Switch
MCCB F3
OPEN
Measure
Input Voltage
CB.
Battery
Battery Protection
110 Cell
“OPEN”
Item 3.1.2 and 4.1.2 (1)
Rectifier Output Voltgae
Static
Bypass
Switch
MCCB F3
OPEN
Measure
Rectifier Voltage
MCCB.
Battery
Battery Protection
110 Cell
“OPEN”
Item 3.1.2 and 4.1.2 (2)
Rectifier Output Voltgae
Static
Bypass
Switch
MCCB F3
Closed
Measure
Rectifier Voltage
MCCB.
Battery
Battery Protection
110 Cell
“OPEN”
Item 3.1.3 and 4.1.3
Battery supply Voltgae: Float and Boost charge
Static
Bypass
DC.Charge Volt Switch
Float:247.5 V/Boost 264V
Input
3 phase, 400 V Static
RECTIFIER INVERTER Inverter
Switch
MCCB F3
Closed
Measure
Battery Voltage
MCCB.
Battery Protection Battery
110 Cell
“Closed”
Item 3.2 and 4.2 (1)
UPS Performance/ On start Inverter unit
Test at No-Load
Display Rectifier Inverter STB
unit control control control
Input Bypass
Input Bypass
1 phase, 230V
1 phase, 230V
Manual No-
Bypass LOAD
Static
Bypass
Switch AC.output Volt
230 V
Static
Bypass
Switch AC.output Volt
230 V
Manual Full-
Bypass LOAD
Static
Battery Volt Bypass
216 V Switch AC.output Volt
230 V
Static
RECTIFIER INVERTER Inverter
Switch
Static
Bypass
Switch AC.output Volt
230 V
Static
Bypass
Switch AC.output Volt
230 V
Static
Bypass
Switch AC.output Volt
230 V
INVERTER INVERTER
Measure Measure
Battery Voltage Battery Voltage
BATTERY BATTERY
#A #B
Q9 Q9
Measure Measure
- Output Voltage - Output Voltage
- Output Current - Output Current
- Output Power - Output Power
Measure
- Output Voltage
- Output Current
Dummy Load
- Output Power
Item 5.2 Battery Operation
- UPS 1 & UPS 2 Active Share load 50:50 Percent
- Output Voltage of these 2 UPS are synchronize.
UPS-A UPS-0B
RECTIFIER RECTIFIER
Battery Protection Panel
216 V 216 V
MCCB MCCB
INVERTER INVERTER
Measure Measure
Battery Voltage Battery Voltage
BATTERY BATTERY
#A #B
Q9 Q9
Measure
Measure
- Output Voltage
- Output Voltage
- Output Current
- Output Current
- Output Power
- Output Power
Measure
- Output Voltage
- Output Current
UPS-DB.
- Output Power
UPS-A UPS-0B
Measure Measure
- Input Voltage - Input Voltage
- Input Current - Input Current
RECTIFIER RECTIFIER
Battery Protection Panel
243 V 247.5 V
MCCB MCCB
INVERTER INVERTER
Measure Measure
Battery Voltage Battery Voltage
BATTERY BATTERY
#A #B
Q9 Q9
Measure Measure
- Output Voltage - Output Voltage
- Output Current - Output Current
- Output Power - Output Power
Measure
- Output Voltage
- Output Current
UPS-DB.
- Output Power
UPS-A UPS-0B
Measure Measure
- Input Voltage - Input Voltage
- Input Current - Input Current
RECTIFIER RECTIFIER
Battery Protection Panel
243 V 243 V
MCCB MCCB
INVERTER INVERTER
Measure Measure
Battery Voltage Battery Voltage
BATTERY BATTERY
#A #B
Q9 Q9
Measure Measure
- Output Voltage - Output Voltage
- Output Current - Output Current
- Output Power - Output Power
Measure
- Output Voltage
- Output Current
UPS-DB.
- Output Power
Project Name :
Customer Name :
Main Contractor :
Owner :
UPS-01
Model :
Rated :
S/N :
UPS-02
Model :
Rated :
S/N :
Place :
Date of Testing :
7.) Note 11
UPS-serial number:
Power rating:
Power factor:
No. of phase
UPS-serial number:
Power rating:
Power factor:
No. of phase
2.2.1 UPS-01
Check cabinets and metal parts on damage
Mechanical structure and connectors
Modules and assemblies
Control and power voltage wiring and connectors
Check data type plate/production card/specifications
Check on layout drawing of assemblies
Transformer input , inverter & bypass
Earth connections of assemblies
2.2.2 UPS-02
Check cabinets and metal parts on damage
Mechanical structure and connectors
Modules and assemblies
Control and power voltage wiring and connectors
Check data type plate/production card/specifications
Check on layout drawing of assemblies
Transformer input , inverter & bypass
Earth connections of assemblies
Float voltage
Battery voltage Mode No. of cell Nominal Voltage Actual Remark
( 2.25 V/Cell)
UPS-01 Float 108 216 243 V +/-1 % 2.25V/Cell
UPS-01 Boost 108 216 259.2 V +/-1 % 2.4V/Cell
3.3.1 Battery Mode Test / Record grah from Power analyzer Meter
Simulate Main input Fail by "Open" Main input Circuit Braker supply to UPS/ Load will supply by Battery Load will not OFF
or UPS will change to battery Mode .
3.3.2 Main input Recovery Mode / Record grah from Power analyzer Meter
Simulate Main input return by "Closed" Main input Circuit Breaker supply to UPS/ Both Rectifier will automatic ON
3.3.3 UPS Automatic Bypass Mode ( Press Stop Inverter ) / Record grah from Power analyzer Meter
3.3.4 UPS transfer to Manual Bypass Mode/Record grah from Power analyzer Meter
Note.
Record grah of Output current & voltage from Power analyzer Meter for every step load
Float voltage
Battery voltage Mode No. of cell Nominal Voltage Actual Remark
( 2.25 V/Cell)
UPS-01 Float 108 216 243 V +/-1 % 2.25V/Cell
UPS-01 Boost 108 216 259.2 V +/-1 % 2.4V/Cell
4.3.1 Battery Mode Test / Record grah from Power analyzer Meter
Simulate Main input Fail by "Open" Main input Circuit Braker supply to UPS/ Load will supply by Battery Load will not OFF
or UPS will change to battery Mode .
4.3.2 Main input Recovery Mode / Record grah from Power analyzer Meter
Simulate Main input return by "Closed" Main input Circuit Breaker supply to UPS/ Both Rectifier will automatic ON
4.3.3 UPS Automatic Bypass Mode ( Press Stop Inverter ) / Record grah from Power analyzer Meter
4.3.4 UPS transfer to Manual Bypass Mode/Record grah from Power analyzer Meter
Note.
Record grah of Output current & voltage from Power analyzer Meter for every step load
Step 1. Connect UPS01 & 02 as Parallel Redundnat System ( Common output of each UPS )
Step 2. Connect Power Analizer to the UPS output
Step 3. Turn-on UPS 01 & 02 as Parallel function
Step 4. Apply load Full load as rated of single UPS at the output A
Photo.1 LCD Display of UPS. A Show Load Percentage Photo.2 LCD Display of UPS. A Show Load Percentage
- V1 Input AC.Voltage
- V1 Input AC.Current
7.Note :