Kaizen Report(One Page Improvement/Problem Solving Report)

Kaizen Idea By-MR. PADULAV BEHURA Idea date: 20/07/2022

Kaizen Implemeted by(Team):ABHISHEK,MD RIZWAN,TAPAS,ARUP,RANJAYA,IMRAN Implementation Date:26/07/2022

Deaprtment & Problem Area: DRI-1 and Near Iron over size Circuit in RMP Kaizen No- SSPL/DRI-1/RMP-02

Problem Identification:over size materials was directly discharged on chute which leads to frequent damage of chutes
Step 01
Kaizen Theme:To reduce frequency of chute damaging and discharge the material directly on belt.
Step 02 Background & Current Situation Step 03- Root Cause Analysis & Validation Step-5.1 Solution Implementation
Before Photograph/Sketch We have found that when the material was directly After Photograph/Sketch
discharged on the chute it leads to frequent damage of
chutes and also when chutes gets damage there was
huge spillage of material.

Step 04 Solution Development & Selection

Shift the belt slightly back so that material directly get
Description of Problem discharged on belt center. Description of Action Taken
Frequent damage of chute and material spillage from Shifted the head pulley 500 mm back so that material
chute when it gets damaged. directly get discharged on belt center which will reduce
the chute damaging freqency.

Step-5.2 Result Verification Step-5.3 Tangible and Intangible Benefits

Successfully Done MS plate consumption reduced and material spillage also controlled.

Step-6 Standarisation & Sustenance Step 7 Review(CAPA,If any)

NONE

Kaizen Classification and Saving Productivity Quality Cost Delivery Safety Morale 5S Environment Net Saving- in INR

Prepared By-Padulav Behura Reviewed By- Anand Raj Approved By-Anup Kumar Sahoo
Date-26/07/2022 Date-27/07/2022 Date-27/07/22