of Eight ane

(
eiekt Lane Access-Controlled Ex
Access-Controlled
Expressway Carriageway from Ranni Village to Miyati
Village of
Construction
tCh.652+720 to 673+770; Design Ch.200+300 to 221+350) Section of Delhi Vadodara
-

ont (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Madhya Pradesh
(Package-24)

1. Purpose:
The Purpose of This Methodology for Shifting and Erection of Pre Cast
PSC (Pre-Tensioned Post-Iensioned) and R c -Girders for Major
Bridges and Minor Bridges as well, is to be provided in detailed
procedures to be adopted, materials to be used, resources to be deployed
and moreover, quality assurance and control system/ Procedures.

2. Scope Of Work:
The Scope of this Methodology tor shifting and erection of Pre-cast PSC
(Pre-Tensioned/Post-Tensioned) and RCC 1-Girders for Major Bridges
and Minor Bridges covers the following activities.

Nos of Girders for Erection

Plants and Machineries

Preparation of access and bed for cranes.

Loading and Transportation of Girders.
Location of Positioning for cranes.
Erection Of Girders.
Safety Measures.

3. Nos Of Girder For Erection:

PSC- pre-tension for 35mt. Span - 77.00MT- 601 Nos.
P S C - pre-tension for 33mt. Span - 74.00MT - 16 Nos.
126 Nos.
PSC- pre-tension for 25mt. Span 45.00MT
-

PSC-pre-tension for 16mt. Span - 19.00MT- 56 Nos

PSC- post-tension for 35mt. Span - 107.00MT- 48 Nos.

RCC- Girders for 20mt. Span 34.00MT 16 Nos.

RCC- Girder for 18mt. Span -

31.00MT -

71 Nos.

TotalNos 934 Nos.

Page 1|6
Construction of Eight Lane Access-Controlled Expressway Carriageway from Ranni Village to Miyati Village of
Jhabua District (Ch.652+720 to 673+770; Design Ch.200+300 to 221+350) Section of Delhi - Vadodara
oreentield Alignment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the State of Madhya Pradesh
(Package-24)

4. Plants and Machineries:

Crawler Cranes - 02 Nos. - 100MT capacity each & 02 Nos.

85-ton capacity each.

Hydraulic Axels Trailer -02Nos. for of 150-ton capacity Girder
Shifting.
Overhead Cranes (EOT) - 02 Nos - 50MT capacity each.
Soil Compactor - 01 Nos. -Bed
Backhoe loader -
Preparation.
01 Nos.
Hydra/Load all - 01 Nos
Excavator - 01 Nos.

5. Preparation Of Access & Bed for cranes & trailers:

The smooth access to the site needs to be prepared for properly plying of
cranes and trailers loaded with Girder. The Ground has to be levelled with
well compaction in such a way that position of cranes will be kept the
working radius as minimum as possible as well as positions of cranes will
be planned in such a manner in order to minimize the crane movement
with loading.

6. Loading & Transportation of Girders at Location: -

The Transportation of Precast PSC (Post-Tensioned/ Pre-Tensioned) I-
Girders Shall be in accordance with clause 1814 of section 1800 of
MOR&TH Specifications &CL no 4.9 of IRC SP71-2006.
TheI- Girders to be placed is loaded on Trailer from casting and staking
yards with the help of 2 Nos. Over-Head Gantry Cranes/ Bridge cranes
(EOT) having capacity 50MT each. Special care is to be taken to avoid
any kind of misappropriations of Girders while loading. The Girders are to
be lifted upright only at the provided lifting points as per design and
drawings and nowhere else. The Girders, after appropriately and
prudently locked form support, are then to be transported to the requirea
location with a speed which is not exceeding beyond 15 km/hr.
Page 2 |6
 Controlled Expressw
Expressway Carriagewayfrom Ranni Village to Miyati
of Eight
Lane
Access-Controlled

3+770; Design Ch.200+300 to 221+350) Section of Delhi -

illage of
Vadodara
Construction
(Ch.652+720
to 673+
District
Jhabua InIL.148N) on
on EPC
EPC Mode under Bharatmala Pariyojana in the State of Madhya Pradesh
Alignment
(NH-148N) adesh
Greenfield
(Package-24)

at site:
Erection of PSC girder
7. duly loaded with the PSC girder
du on
the Trailer
required
7.1 First, place
location.

cranes to
near the loaded trailer to lift the airder
72 Bring the two

from the trailer and let the trailer move off its Dosifion

73 Lift the girder

move the girder as near to thepier as possible whila

7 Aln the same positionnear to the ground. At no point workinn
keeping the lift as as poSSible
radius should not
be flouted.

cranes nearer to the girder and lift the girder on to the niar
7.5 Move the two
till the working radius permits.

radius falls within the final position of the girder then

working
7.6 In case the
PSC girder on temporary bearings with
complete the erection and place
ensuringcorrect line and level of the girder at its final location.

7.7 Secure the to the pier cap/temporary arrangements with

girder on help of
temporary supports from both ends properly

Same procedure from points no 7.1 to 7.7 To be repeat to erect all girders.

8. Safety Measures:
.The crane operator should be competent in the scope of work to be
undertaken.
and site
Crane Load chart shall be available with the Crane operator
condition.
engineer also ensure the cranes SLI should be in working
The area of erection shall be cordoned by safety barrier as safet
cone.
All personnel should be outside the drop zone when lifting/tiltingths
panel and rotating it from horizontal to the vertical.
A rigger, who is competent in the work execution that is to D
performed and additional.
Page 3|6
Constructionof Fight
of E Lane Access-Controlled Expressway Carriageway from Ranni
Village Miyati Village of
to
Dictrict (Ch.652+720 to 673+770; Design Ch.200+300 to 221+350) Section
Aliaoment (NH-148N) on EPC Mode under Bharatmala Pariyojana in the StateDelhi-Vadodara
of
Greenfiel of Madhya Pradesh
(Package-24)
Competent labours are required to assist with erection or placement
of element.
.Unauthorized persons & visitor shall not be allowed within the
working area.

At no time should any worker position themselves underneath a

precast segment or on the underside of a tilt-up panel during
erection.

.Under no circumstances should personal pass or stand beneath a

suspended segment.
.Proper planning and supervision ofthe activity shall be done during
and prior to be erection.
Proper training and instructions to all work force shall be given prior
to the execution.
Proper access/ ladders shall be provided as per site requirements.
Safety and security, PPE's like suitable pads on shoulder, Helmet,
Safety gloves and Safety shoes at the time of work shall be
ensured.
The workmen working at height shall use safety belts with proper
hooking of the belt.
Proper housekeeping shall be ensured at site throughout the
construction period.
Water shall be sprinkled over temporary access and diversion for
dust suppression as and when required.
9. Enclosures:-
a. Design and drawing for Launcher for temporary support.
b. Design and drawing for staging for temporary support submitted
vide letter ref. GRIL/EPC/Pkg-24/NHAI/765 dated 05.02.2021

10.References:
a. MOR&TH

Page 4 |6