EPSON WF-6090, WF-6530, WF-6590 Series Service Manual Page 61-80

EPSON WF-6090/WF-6530/WF-6590 Series Revision C
4. Remove the two screws (S5). 2.3.3.7 Paper Support
ADF/ Scanner
Unit
For the screw types, see "2.1.2 Screw types used in the printer (p40)".
S5 1. Remove the Paper Support Support. (P.62)
Figure 2-25. Removing the Right ADF Hinge Cover (2) 2. Remove the Left ADF Hinge Cover. (P.63)
5. Remove the Right ADF Hinge Cover in the direction of the arrow while lifting the 3. Remove the Paper Support.
ADF/ Scanner Unit.
ADF/ Scanner Unit
Figure 2-26. Removing the Right ADF Hinge Cover (3)
DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 65

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2.3.3.8 Panel Assy 3. Remove the four screws (S5).

4. Slide the Panel Assy in the direction of the arrow, and disengage the five hooks.
1. Open the ADF/ Scanner Unit.
2. Remove the four Screw Cover.
Screw Cover
Hook S5
Figure 2-28. Removing the Panel Assy (2)

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5. Disconnect the Panel FFC, grounding wire and Speaker Cable from the Panel 2.3.3.9 Speaker
Board, and remove the Panel Assy.
Speaker Cable Panel Board
Panel FFC
1. Remove the Panel Assy. (P.66)
Grounding wire
2. Remove the two screws (S5), and remove the Speaker Holder.
Carry out the adjustments referring to "3.1 Required Adjustments"

(p224) when the Panel Assy is replaced. Speaker Holder S5
Figure 2-30. Removing the Speaker (1)

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3. Release the Speaker Cable from three hooks and a lib, and remove the Speaker. 2.3.3.10 Panel Lower Front Cover
Lib
Hook 1. Remove the Panel Assy. (P.66)

2. Remove the Paper Support Support. (P.62)
Figure 2-31. Removing the Speaker (2)
3. Remove the Left ADF Hinge Cover. (P.63)
4. Remove the Right ADF Hinge Cover. (P.64)
5. Remove the ADF/ Scanner Unit. (P.181)
6. Release the grounding wire from hook of the Panel Lower Front Cover.
7. Remove the Ferrite Core.
8. Remove the eleven screws (S5), and remove the Panel Lower Front Cover.
Grounding wire
Hook
Ferrite Core
S5
Figure 2-32. Removing the Panel Lower Front Cover

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2.3.3.11 Right Upper Front Cover 2.3.3.12 Front Cover Microswitch
6. Remove the Panel Lower Front Cover. (P.68)
7. Remove the Right Upper Front Cover.(P.69)
8. Release the cable from hook of the Front Housing, and disconnect the cable from
5. Remove the ADF/ Scanner Unit. (P.181) the connector.
6. Remove the Panel Lower Front Cover. (P.68) 9. Disengage the two hooks, and remove the Front Cover Microswitch.
7. Open the Front Cover Assy.
Connector
8. Remove the Right Upper Front Cover to up-
ward.
Hook
Cable
Hook
Figure 2-33. Removing the Front Cover Microswitch

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2.3.3.13 Panel FFC 2.3.3.14 Front Housing
6. Disconnect the Panel FFC from the connector of the Main Board.
7. Remove the three Ferrite Core from the Middle Housing.
8. Remove the three Ferrite Core from the Panel FFC.
Connector 7. Remove the Right Upper Front Cover. (P.69)
Ferrite Core
8. Remove the Front Cover Assy. (P.61)
Ferrite Core
9. Remove the Stacker Assy. (P.62)
10. Remove the Cassette Assy. (P.203)
11. Remove the Front Cover Microswitch. (P.69)
Ferrite Core
Figure 2-34. Removing the Panel FFC

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12. Remove the two screws (S16). 14. On the lower left, pull the Front Housing toward you while inserting the flat-head
screwdriver into the hole on the Lower Housing in the direction of the arrow and
release the hook.
Front Housing
Hook
Hole
S16 Lower Housing

Figure 2-35. Removing the Front Housing (1)
13. Release the two tabs on the upper part in the order from the left to the right. Use a Figure 2-37. Removing the Front Housing (3)
flat-head screwdriver to release the tab on the right because it is stiff. 15. On the lower right, pull the Front Housing toward you while inserting the flat-head
screwdriver into the hole on the Lower Housing in the direction of the arrow and
release the hook.
Tab (left upper)
Front Housing
Tab (right upper)
Hook
Hole
Lower Housing
Figure 2-36. Removing the Front Housing (2) Figure 2-38. Removing the Front Housing (4)

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16. By the holding the point shown below, Pull the Front Housing toward you, and
When installing the Front Housing, be careful of the following.
remove the Front Housing. Insert the two hooks on the lower part straight into the holes on
the Lower Housing.
Make sure to align the guides on the Front Housing and
the Lower Housing correctly.
Left
Guide Hook
Lower Housing
Right
Hook
Insert the rib on the Front Housing into the hole on the Lower
Housing.
Rib and hole Guide
Guide
Lower Housing
Lower Housing

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2.3.3.15 Middle Housing 12. Open the Rear Cover Assy.

13. Remove the Six screws (S5: 4 pcs, S16: 2 pcs).
S5 Rear Cover Assy
7. Remove the Right Upper Front Cover. (P.69)
S16
S5
10. Remove the Front Cover Microswitch. (P.69) Figure 2-40. Removing the Middle Housing (1)
11. Remove the Front Housing. (P.70)

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14. Disconnect the Panel FFC from the connector of the Main Board. 16. While releasing the Middle Housing from the USB/FAX Cover, remove the
Middle Housing upward.
Main Board
Remove the EXT Connector Cover if it is installed.
If it is difficult to release the cover, insert the flat-head
Panel FFC screwdriver to release fixing points on the Middle Housing.
EXT Connector Cover
Figure 2-41. Removing the Middle Housing (2)

15. Release the two tabs of the Middle Housing from the holes of the Lower Housing.
Flat-head screwdriver
Tab and hole
USB/FAX Cover
Lower Housing Tab and hole

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Take care not to catch the USB Cable and the cable of the When replacing the Middle Housing with a new one, remove
Front Cover Microswitch. the AC Inlet Cover and two Blocks from the old Middle
Housing and attach them onto the new one.
Cable of the Front Cover USB Cable

Inner
Microswitch Block
Block
Take care not to deform the grounding plate.
Back AC Inlet Cover
Grounding plate
Install the Middle Housing taking care not to let it interfere

with the Front Frame and Rear ASF Unit.

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2.3.4 Housing (WF-6590 Series) 4. Disengage the right side hook, and remove the Front Cover Assy.
For disassembly of the housings of WF-6090/WF-6530 Series, see Hook (Right)

"2.3.3 Housing (WF-6090/WF-6530 Series)" (Page 61).
2.3.4.1 Front Cover Assy
Figure 2-45. Removing the Front Cover Assy (2)
1. Open the Front Cover Assy.
2. Disengage the both of the Front Cover Assy.
3. Disengage the left side hook using the flatbed screw driver.
Both Hook (Left)
Figure 2-44. Removing the Front Cover Assy (1)

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2.3.4.2 Stacker Assy 2.3.4.3 ASF Cover
Paper Support Assy
For the screw types, see "2.1.2 Screw types used in the printer (p40)". For the screw types, see "2.1.2 Screw types used in the printer (p40)".
Upper Housing Assy
1. Remove the Stacker Assy. 1. Release the two tabs on the ASF Cover in the order given below, and remove the
ASF Cover.
The tabs may be broken if the ASF Cover is removed so many

times.
Tab
2 Tab
1
Figure 2-46. Removing the ASF Cover

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2.3.4.4 Upper Housing Assy/ Paper Support Assy 3. Remove the four screws (S5).
S5
Figure 2-48. Removing the Upper Housing Assy (1)
1. Open the AS F Cover.
4. Slide the Upper Housing Assy in the direction of the arrows, and disengage the
2. Remove the two screws (S5), and remove the two Paper Guide Support Holder. five hooks.
Paper Guide
Support Holder S5
Figure 2-47. Removing the Paper Guide Support Holder Figure 2-49. Removing the Upper Housing Assy (2)

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Take care not to damage the five hooks on the Upper Housing Assy. 2.3.4.5 Panel Housing Front
Back of the Upper

Housing Assy Hook
1. Remove the Upper Housing Assy. (P.78)

5. Remove the Left Paper Guide Support and Right Paper Guide Support. 2. Remove the Screw (S5).
When installing the Left Paper Guide Support and Right Paper
Guide Support, take care not to mistake one for the other or install
them on the wrong positions.
Left Paper
Guide Support
Right Paper
Guide Support
S5
Figure 2-50. Removing the Panel Housing Front (1)
6. Remove the Upper Housing Assy.
7. Remove the Paper Support Assy.

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3. Disengage the four hooks, four ribs and the Both, and remove the Panel Housing 2.3.4.6 Panel Assy
Front.
Hook Both
Rib 1. Remove the Upper Housing Assy. (P.78)

2. Remove the Panel Housing Front. (P.79)
3. Remove the four screws (S5).
Figure 2-51. Removing the Panel Housing Front (2)
S5

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4. Slide the Panel Assy in the direction of the arrow, and disengage the hook, 2.3.4.7 Panel Lower Front Cover
and remove the Panel Assy.
5. Disconnect the Panel FFC from the connector of the Panel Board.
4. Release the Panel FFC from the rib of the Panel Lower Front Cover.
Hook
5. Remove the nine screws (S7).
Panel Board
6. Release the hook and rib on the Panel Lower Front Cover by sliding it in the
direction of the arrow.
7. Remove the Panel Lower Front Cover.
Rib
Hook
Rib
Connector
Panel FFC

Panel FFC S7
Figure 2-54. Removing the Panel Lower Front Cover

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2.3.4.8 Right Upper Front Cover 2.3.4.9 Front Cover Microswitch
For the screw types, see "2.1.2 Screw types used in the printer (p40)". 1. Remove the Upper Housing Assy. (P.78)
1. Remove the Upper Housing Assy. (P.78) 2. Remove the Panel Housing Front. (P.79)
2. Remove the Panel Housing Front. (P.79) 3. Remove the Panel Assy. (P.80)
3. Remove the Panel Assy. (P.80) 4. Remove the Panel Lower Front Cover. (P.81)
4. Remove the Panel Lower Front Cover. (P.81) 5. Remove the Right Upper Front Cover. (P.82)
5. Open the Front Cover Assy. (P.76) 6. Release the Cable from the hook of the Front Housing, and disconnect the cable
6. Remove the two screws (S7). from the connector of the Front Cover Microswitch.
7. Remove the Right Upper Front Cover upward. 7. Disengage the two hooks, and remove the Front Cover Microswitch.
Hook Connector
Cable
Hook
S7
Figure 2-55. Removing the Right Upper Front Cover Figure 2-56. Removing the Front Cover Microswitch

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2.3.4.10 Panel FFC 6. Remove the Panel FFC from the Ferrite Core.
Connector
Ferrite Core
Middle Housing
1. Remove the Upper Housing Assy. (P.78) Figure 2-57. Removing the Panel FFC
4. Disconnect the Panel FFC from the connector of the Main Board.
5. Remove the Ferrite Core from the Middle Housing.
Secure the Ferrite Core on the position shown below with double-
sided tape.
Ferrite Core

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2.3.4.11 Front Housing 10. Remove the two screws (S16).
S16
11. Release the two tabs on the upper part in the order from the left to the right. Use a
flat-head screwdriver to release the tab on the right because it is stiff.
Tab (left upper)
3. Remove the Panel Assy. (P.80) Tab (right upper)
5. Remove the Right Upper Front Cover. (P.82)
6. Remove the Front Cover Assy. (P.76)
9. Remove the Front Cover Microswitch. (P.82)

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EPSON WF-6090, WF-6530, WF-6590 Series Service Manual Page 61-80

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EPSON WF-6090, WF-6530, WF-6590 Series Service Manual Page 61-80

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EPSON WF-6090/WF-6530/WF-6590 Series Revision C

4. Remove the two screws (S5). 2.3.3.7 Paper Support

ADF/ Scanner Unit

Figure 2-26. Removing the Right ADF Hinge Cover (3)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 65

2.3.3.8 Panel Assy 3. Remove the four screws (S5).

Figure 2-27. Removing the Panel Assy (1)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 66

Speaker Cable Panel Board

Figure 2-29. Removing the Panel Assy (3)

Carry out the adjustments referring to "3.1 Required Adjustments"

Figure 2-30. Removing the Speaker (1)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 67

Hook 1. Remove the Panel Assy. (P.66)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 68

2.3.3.11 Right Upper Front Cover 2.3.3.12 Front Cover Microswitch

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 69

2.3.3.13 Panel FFC 2.3.3.14 Front Housing

Figure 2-34. Removing the Panel FFC

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 70

S16 Lower Housing

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 71

Rib and hole Guide

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 72

2.3.3.15 Middle Housing 12. Open the Rear Cover Assy.

S5 Rear Cover Assy

11. Remove the Front Housing. (P.70)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 73

EXT Connector Cover

Figure 2-41. Removing the Middle Housing (2)

Lower Housing Tab and hole

Figure 2-42. Removing the Middle Housing (3)

Figure 2-43. Removing the Middle Housing (4)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 74

Cable of the Front Cover USB Cable

 Take care not to deform the grounding plate.

Back AC Inlet Cover

 Install the Middle Housing taking care not to let it interfere

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 75

For disassembly of the housings of WF-6090/WF-6530 Series, see Hook (Right)

2.3.4.1 Front Cover Assy

Figure 2-45. Removing the Front Cover Assy (2)

Both Hook (Left)

Figure 2-44. Removing the Front Cover Assy (1)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 76

2.3.4.2 Stacker Assy 2.3.4.3 ASF Cover

Paper Support Assy

The tabs may be broken if the ASF Cover is removed so many

Figure 2-46. Removing the ASF Cover

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 77

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 78

Back of the Upper

1. Remove the Upper Housing Assy. (P.78)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 79

Rib 1. Remove the Upper Housing Assy. (P.78)

Figure 2-51. Removing the Panel Housing Front (2)

Figure 2-52. Removing the Panel Assy (1)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 80

Figure 2-53. Removing the Panel Assy (2)

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 81

2.3.4.8 Right Upper Front Cover 2.3.4.9 Front Cover Microswitch

DISASSEMBLY/REASSEMBLY Disassembly and Assembly Procedure 82

Take care not to deform the grounding plate.

Install the Middle Housing taking care not to let it interfere