ENGINE ASSEMBLY REMOVAL AND INSTALLATION

REMOVAL 1. Relieve fuel pressure according to Fuel Pressure Relief Procedure 2. Disconnect negative and positive and negative cable of battery 3. Remove reservoir tank from battery tray 4. Disconnect ECM connector 5. Remove battery and tray 6. Remove engine hood after disconnecting windshield water hose 7. Drain engine oil 8. Drain transaxle oil 9. Drain coolant 10. Disconnect IAT sensor connector 11. Remove air cleaner case and resonator 12. Remove right and left side engine under covers 13. Remove A/C compressor belt 14. With hose connected , detach A/C compressor 15. Remove throttle body 16. Disconnect vacuum hose and then remove fuel pressure regulator from fuel delivery pipe 17. Disconnect the following electric wires *ECT sensor *EGR valve *CMP sensor * Purge valve * Ignition coil assembly *Injectors *Heated oxygen sensor *Engine oil pressure switch *CKP sensor *VSS * Back up light switch * Generator * Starting motor *Ground terminal from cylinder block *Battery ground cable from transaxle * Magnet clutch switch of A/C compressor (if equipped) *Each wire harness clamps

18. Disconnect the following cables

*Accelerator cable *Clutch cable *Gear select control cable * Gear shift control cable 19. Disconnect the following hoses * Brake booster hose from intake manifold * Radiator inlet and outlet hoses from each pipe * Heater inlet and outlet hoses from each pipe * Fuel feed hose from fuel feed pipe * Purge hose from purge valve 20. Disconnect right and left drive shaft joints from differential gear 21. Remove exhaust pipes 22. Install lifting device 23. Remove steering gear case assembly 24. Support engine and transaxle with jack 25. Remove engine left mounting bracket nuts and engine left mounting bolt 26. Before removing engine, recheck to make sure all hoses, electric wires and cables etc. disconnected from engine transaxle 27. Lower engine with transaxle from engine compartment 28. Disconnect transaxle from engine 29. Remove clutch cover and clutch disc CAUTION: Before lowering engine, to avoid damage to A/C compressor and clutch operating cylinder, make clearance by rising them. INSTALLATION 1. Install clutch cover and clutch disc 2. Connect transaxle to engine

3. Lift engine and transaxle into engine compartment with jack 4. Tighten engine left mounting bracket nuts and engine right mounting nuts to specified torque(55 Nm) 5. Install lifting device 6. Install steering gear case assembly 7. Remove lifting device 8. Install exhaust No. 1 , No. 2 and center pipes 9. Connect drive shaft joints 10. Connect disconnected hoses, cables, and electric wires noting the following Tighten nuts to specified torque (staring motor terminal nut: 11Nm Generator terminal nut: 6Nm) 11. Install fuel pressure regulator to fuel delivery pipe and then connect vacuum hoses 12. Install throttle body 13. Install air cleaner case and resonator 14. Install A/C compressor to its bracket 15. Adjust A/C compressor belt tension 16. Adjust accelerator cable play 17. For M/T model, adjust clutch cable play 18. Install battery and tray 19. Connect ECM connector. 20. Install reservoir tank to battery tray. 21. Check to ensure that all removed parts are back in place. 22. Refill cooling system with coolant 23. Refill engine with engine oil 24. Refill transaxle with transaxle oil 25. Connect positive and negative cable at battery 26. Verify that there is no fuel leakage, coolant leakage, oil leakage and exhaust gas leakage at each connection