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Design and Analysis of Single-Inductor Power Converter For Both Battery Balancing and Voltage Regulation
Design and Analysis of Single-Inductor Power Converter For Both Battery Balancing and Voltage Regulation
Design and Analysis of Single-Inductor Power Converter For Both Battery Balancing and Voltage Regulation
3, MARCH 2022
Abstract—In this article, a highly efficient battery- IS , IT Strong cell, target cell current.
balancing circuit with output voltage regulation for mo- VS , VT Strong cell, target cell voltage.
bile applications is proposed and analyzed. The proposed iBAL,pk , iBAL,avg Peak value, the average value of balanc-
circuit performs a cell-balancing operation for series-
connected multiple-battery cells and voltage regulation op- ing current.
eration simultaneously without additional power conver- tC1 , tL1 , tP 1 Time for high-side ON, low-side ON, and
sion stages. Therefore, it can be integrated into a bat- a sum of both in Mode 1.
tery pack with maximized power density and efficiency. tC2 , tL2 , tP 2 Time for high-side ON, low-side ON, and
These features are essential for recent low-power applica- a sum of both in Mode 2.
tions with multiple batteries, such as wireless/smart speak-
ers, drones, and electronic point-of-sale, that require high DM 1 , DM 2 Time duration of Modes 1 and 2.
power density. The operational principle, electrical model- SOCS , ΔSOCS Source cell SOC and its variance during
ing, and tradeoff relationship between the system power balancing operation.
losses and balancing characteristics are derived, and the SOCT , ΔSOCT Target cell SOC and its variance during
optimal design candidates of the proposed topology are balancing operation.
discussed in terms of Pareto optimization. The effective-
ness of the proposed system is verified with a proto- SOCi Intermediate cell SOC.
type board using GaN switches, and 96.05% efficiency is PL , PT , PS Load power, target cell power, and source
achieved with a 1.8 V, 0.5 A load. cell power.
Index Terms—Battery-balancing circuits, battery man-
M Conversion ratio between the source cell
agement systems (BMSs), output voltage regulation, power VS and the output voltage VO .
conversion circuits. RBAT , RSW Internal resistance of the single battery
cell, ON-resistance of the switch.
PBAT,1 , PCOND,1 Conduction loss due to battery internal
NOMENCLATURE
resistance, switch resistance in Mode 1.
SS1,T − SS3,T Top switch for each cell selection. POV,1 , PSW,1 Overlap loss, switching loss in Mode 1.
SS1,B − SS3,B Bidirectional bottom switch for each cell PBAT,2 , PCOND,2 Conduction loss due to battery internal
selection. resistance, switch resistance in Mode 2.
SP 1 − SP 3 High-side switch for each cell. POV,2 , PSW,2 Overlap loss, switching loss in Mode 2.
SL Low-side switch.
VP Pole voltage with respect to battery I. INTRODUCTION
ground.
ITH the rapid development of mobile, wearable devices,
VO
iL1 , iL
Output differential voltage.
Output inductor, load current. W and other commercial battery-powered applications, de-
mand for secondary batteries is on the rise. In particular, a
Manuscript received November 23, 2020; revised February 16, 2021; battery-balancing circuit is essential for systems with multiple
accepted March 2, 2021. Date of publication March 17, 2021; date of batteries connected in series since it contributes to maximizing
current version December 6, 2021. This work was supported in part by the utilization capacity of the battery energy. Typically, battery
Seoul National University Electric Power Research Institute, in part by
Brain Korea 21 Plus Project, and in part by the Institute of Engineering balancing is performed using either passive balancing or active
Research at Seoul National University. (Corresponding author: Jung-Ik balancing [1]–[4]. For passive balancing, excess energy is dis-
Ha.) sipated to the heat with a pair of shunt-connected switches and
The authors are with the Department of Electrical and Computer
Engineering, Seoul National University, Seoul 08826, South resistors. In order to reduce loss during a balancing operation,
Korea (e-mail: gwangyol.noh@gmail.com; leejun1672@snu.ac.kr; an active balancing method is proposed [2], [3], [5]–[7]. It
jungikha@snu.ac.kr). transfers energy between the cells using switches and passive
Color versions of one or more figures in this article are available at
https://doi.org/10.1109/TIE.2021.3065606. components, such as capacitors, inductors, and transformers.
Digital Object Identifier 10.1109/TIE.2021.3065606 Active balancing methods are classified into several categories
0278-0046 © 2021 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See https://www.ieee.org/publications/rights/index.html for more information.
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NOH et al.: DESIGN AND ANALYSIS OF SINGLE-INDUCTOR POWER CONVERTER 2875
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2876 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 3, MARCH 2022
Fig. 4. Output voltage and current ripple according to the duty ratio
according to input type for different battery voltages. With the same
output voltage, same inductor, and same operating frequency, the cell
input is advantageous for high efficiency due to the smaller current
ripple. For pack input, three cells are assumed.
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NOH et al.: DESIGN AND ANALYSIS OF SINGLE-INDUCTOR POWER CONVERTER 2877
III. BALANCING CHARACTERISTICS Here, μB is the efficiency of the proposed circuit, which
In this section, the balancing characteristics of the proposed is μB = (PL + PT )/PS , where PL , PT , and PS are the load
topology according to the balancing current and load current power, target cell power, and source cell power, respectively.
are described. The balancing characteristics, including the final μB in (6), according to the battery voltage, is calculated by
SOC value and the balancing time of the proposed circuit, are (14)–(23). M is the conversion ratio between the source cell VS
considered; then, the power loss model is covered in Section IV. and the output voltage VO , M = VO /VS . α is the ratio between
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NOH et al.: DESIGN AND ANALYSIS OF SINGLE-INDUCTOR POWER CONVERTER 2879
Fig. 8. Plot of the total power loss versus the balancing current with Fig. 9. Plot of the total power loss versus various inductances.
4.7 µH of inductance; the switching losses are dominant as the balanc-
ing current decreases, and the conduction losses are dominant as the
balancing current increases.
is observed that the switching losses become dominant as the
balancing current decreases, and the conduction losses become
switching loss for Mode 1 are expressed as dominant as the balancing current increases. Thus, the balancing
current iBAL,pk directly determines the total power loss, which
0.5iBAL,pk VS
POV,1 = 2 Ttr (16) is an important factor in the overall design process.
tP 1
0.5COSS VS2 V. PARAMETER DESIGN AND SYSTEM OPTIMIZATION
PSW,1 = 2 (17)
tP 1 In this section, the effect of each design consideration on
where VS is the voltage of the source cell, Ttr is the ON/OFF tran- the overall performance is investigated, and the optimal design
sition time of each switch, and COSS is the output capacitance candidates are extracted via system optimization.
provided from the datasheet of the component.
Therefore, the total power loss for Mode 1 is expressed as A. Output Inductor and Capacitor Design
follows:
As shown in (1) and (2), the operating frequency of the
P1 = (PBAT,1 + PCOND,1 + POV,1 + PSW,1 ) DM 1 . (18) proposed circuit is directly affected by the output inductance
L1 . Specifically, the change in the inductance is closely related
In a similar manner, the power loss for Mode 2 is expressed to the switching loss. Since the proposed circuit is integrated into
as follows: the battery pack of the mobile and consumer devices, such as
2
tL2 wireless/smart speakers, drones, and EPOS, the output inductor
PBAT,2 = i2BAL,rms RBAT = iBAL,pk RBAT must be small in size with small low-frequency copper loss. In
3tP 2
this study, a set of commercial inductors with the same package
(19)
size is selected [25]. For a given package size, an increase in
2
tL2 inductance would result in a larger low-frequency copper loss
PCOND,2 = 4 iBAL,pk since only the number of coil turns increases. As shown in Fig. 9,
3tP 2
an increase in inductance L1 reduces the switching loss and
2 increases the conduction loss, as mentioned above. In this study,
tC2
+ iBAL,pk RSW (20) 4.7 μH of inductance was selected considering both the size and
3tP 2
power loss of the output inductor for the desired operation of the
0.5iBAL,pk VT proposed circuit.
POV,2 = 2 Ttr (21) For the output capacitor C1 , it is required to transfer the energy
tP 2
to the target cell from the load side. Thus, the output capacitor
0.5COSS VT2 C1 is designed to satisfy the following condition:
PSW,2 = 2 (22)
tP 2
C1 > L1 i2BAL,pk /ΔV 2 . (24)
P2 = (PBAT,2 + PCOND,2 + POV,2 + PSW,2 ) DM 2 .
(23) Here, the ripple of the voltage ΔV and the capacitor have a
tradeoff relationship. As the size of the capacitor C1 increases,
The total loss P1 + P2 versus the balancing current is illus-
the ripple of the voltage is reduced. Thus, ΔV and C1 are
trated in Fig. 8. The conduction loss represents the sum of PBAT
required by the given specification of a system.
and PCOND , and the switching loss represents the sum of POV
and PSW . As in (1) and (2), the operating frequency and duty
B. Effect of Balancing Current
ratio are closely related to iBAL,pk . In other words, the trend of
power loss, as shown in Fig. 8, includes the tendency of not only Based on the modeling analyzed in Section IV, the current-
conduction loss but also switching loss according to iBAL,pk . It dependent loss and the balancing time are shown in Fig. 10.
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2880 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 3, MARCH 2022
Fig. 10. Plot of the tradeoff region between the power loss and bal- Fig. 11. Pareto front of the proposed circuit and three selected design
ancing time for the various balancing currents and load currents (4.7 µH candidates.
of inductance). The initial SOC values are the same as the values of the
experiment (see Fig. 17).
TABLE I
PARAMETER VALUES SUMMARY
Fig. 12. Photograph of the prototype board of the proposed circuit with
a three series-connected battery string.
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2882 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 3, MARCH 2022
TABLE II
COMPARISON WITH PREVIOUS WORKS
Fig. 17. Measured efficiency and balancing time versus various load
currents, IL = 0.05, 0.2, and 0.5 A. The initial distribution of SOCs is as
follows: SOC1 = 50%, SOC1 = 65%, and SOC1 = 100%. According
to these experimental results, the selection of candidates based on the
analysis is well validated.
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Sep. 2019. cal engineering from Sogang University, Seoul,
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2884 IEEE TRANSACTIONS ON INDUSTRIAL ELECTRONICS, VOL. 69, NO. 3, MARCH 2022
Jun Lee (Student Member, IEEE) was born in Jung-Ik Ha (Fellow, IEEE) received the B.S.,
Seoul, South Korea, in 1993. He received the M.S., and Ph.D. degrees in electrical engineer-
B.S. degree in electrical engineering in 2015 ing from Seoul National University, Seoul, South
from Seoul National University, Seoul, South Ko- Korea, in 1995, 1997, and 2001, respectively.
rea, where he is currently working toward the From 2001 to 2002, he was a Researcher
Ph.D. degree in electrical engineering. with Yaskawa Electric Co., Kitakyushu, Japan;
His current research interests include elec- from 2003 to 2008, he was a Senior and Prin-
tric energy conversion, electric machine control, cipal Engineer with Samsung Electronics Co.,
and magnetic manipulation systems. South Korea; and from 2009 to 2010, he was
a Chief Technology Officer with LS Mecapion
Co., South Korea. Since 2010, he has been a
Professor with the Department of Electrical and Computer Engineering,
Seoul National University, Seoul. He is also working with Seoul National
University Electric Power Research Institute. From 2016 to 2017, he
was a Visiting Scholar with the Massachusetts Institute of Technology,
Cambridge, MA, USA. He has authored more than 150 papers pub-
lished in international journals and conference proceedings in the area
of power electronics and motor drives. His current research interests
include circuits and control in high efficiency and integrated electric
energy conversions for various industrial fields.
Dr. Ha is an Associate Editor for the IEEE Journal of Emerging and
Selected Topics in Power Electronics, and the Editor-in-Chief for the
Journal of Power Electronics.
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