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JMG SYSTEMS RANGE OF REMOTE CONTROLS

March 2008

1 INTRODUCTION

In order to meet the increasing demand for a remote control system to operate ancillary functions on
quarry equipment a new range of FM remote control systems has been developed. The system consists of
a hand held transmitter and a receiver unit which is fitted to the machine that is to be controlled. These
systems can be supplied with various options ranging from single function operation to 12-function
operation at present. The receivers are designed to operation directly from 12 or 24 volt dc power
supplies but can also be supplied for 110-240v ac operation.

2 RANGE

This system has an operating range of approximately 100 metres but longer or shorter distances will be
achieved depending on the location of the receiver in relation to the transmitter. The surroundings will
also have an impact on range. The units are designed to operate with internal aerials.

3 APPROVALS

The systems can be supplied for operation in various countries. At present there are 2 versions of the
systems. One is supplied with approval for operation in Europe and one system supplied for operation in
USA. The USA versions have FCC type approval. The European versions have CE marking. Other
versions can be supplied on request.

4 OPERATING FEATURES

This range of remote control systems can be supplied in various configurations. These include
Momentary or latching functions or a combination of each.
Sequencial timed output functions with an easy-set time adjustment feature.
Multi-relay function with single button operation.
Remote operation via the transmitter or manual operation of functions at the receiver. The remote and
manual operations can be interlinked for dual operation.
The transmitter can be supplied with an auto turn off feature in order to help prevent accidental operation
of the transmitter.

5 OPERATING THE SYSTEM

Only authorized personnel are permitted to operate this system.

Before operating any function by remote control the operator should have direct sight of the
function to be controlled and be fully aware of the consequences of operating the function.
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It is the responsibility of the operator to ensure that the remote transmitter is under his control
while the machine is running and is only operated when it is safe to do so.

The operator must be familiar with the operation of the machine and must observe all safety
procedures and warnings. Before starting the machine or operating any function the operator must
be sure that it is safe to do so.

The operator must be aware that if he goes out of range with the transmitter then the receiver
will not respond to the transmitter signal.

6. CARE AND MAINTENANCE

The receiver unit should be located where it is protected from falling debris and water spray. The receiver
unit does not require any maintenance.

The transmitter should be kept in a safe location and protected from falling debris and water
contamination. If the transmitter is being operated from a loader then it may be possible to clip or secure
the transmitter to the loader sun visor or some other suitable fixture using the belt clip located on the rear
of the transmitter housing. However it is stored the transmitter should be protected from vibration or
impact damage.
If any such damage occurs or the casing or buttons are visibly damaged or the transmitter has been
tampered with or malfunctions in any way the transmitter should be disabled by removing the battery
cover located at the rear of the unit and removing the batteries. The transmitter should be replaced or
returned for examination.

Transmitter batteries.

Transmitter battery life depends on the amount of use of the transmitter.

Low batteries are indicated by the led on the transmitter going dim when a button is operated and/or
functions not turning on or off. When this happens the batteries should be replaced.
Two 1.5-volt AAA alkaline batteries located in the rear of the transmitter casing power the transmitter.

Before replacing transmitter batteries turn off the receiver by disconnecting its power supply.

To replace the batteries: -

Undo the 3mm screw securing the battery compartment cover at the rear of the transmitter.
To remove raise the cover at the end adjacent to the belt clip on the transmitter, swing the cover out and
lift off.
Remove exhausted batteries.
Fit 2 new AAA size alkaline batteries taking special care to ensure that the battery polarity symbols align
with the corresponding symbols embossed on the base of the battery compartment. Incorrect polarity
may damage the transmitter. Do not mix old and new batteries.
Refit the cover by engaging the small catches at the bottom edge of the cover with the slots on the lower
edge of the battery compartment and then fold the cover towards the belt clip. Secure the cover with the
3mm screw.
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7. RECEIVER PROGRAMMING

Each transmitter has a unique operating code and if a transmitter or receiver is replaced the receiver has
to be programmed to recognize the transmitter.
If a transmitter is taken from one system and used to operate another system by reprogramming the
second system the original system should be disabled by removing the 2 amp fuse on the receiver circuit
board and labelling the receiver with instructions to reprogram the receiver before putting it into service.
Otherwise the situation could arise that one transmitter will operate 2 different systems.

To program a receiver to recognize a transmitter proceed as follows: -

Remove the cover from the receiver unit casing by unscrewing the 4 fixing screws.
Ensure that “LED1” is turned on. This led indicates that the receiver is supplied with power.
Locate the “Prog ID” switch, the “Program ID” push button, the “Prog led” and the “Valid Signal led”.
(See Figure 1)
Set the “prog ID” switch to programming position by moving the switch lever to the left position.
Press and release the “Program ID” push button. The “Prog led” will turn on.
If the transmitter is turned off press the “ON” button twice within 2 seconds to turn the transmitter on.
The transmitter led will flash to indicate that the transmitter is active. With the transmitter turned on
press any transmitter-operating button (Except the ON button). The “Prog led” will turn off and the
“Valid Signal led” will turn on while the transmitter button is being pressed. Release the transmitter
button.
Set the “Prog ID” switch to the operating position by moving the switch lever to the right position. The
programming is now complete.

LED 1

Pro ID

Pro LED
Switch (SWP) must
remain in this
position

Program ID

Valid Signal LED

FIGURE 1

Replace the lid on the control unit casing and secure with the 4 screws.

NOTE. When programming do not hold the transmitter to close to the receiver. The transmitter should be
held at least 500mm away from the receiver.