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Diagrama de Flujo y Análisis de Peligros de Máquina SANITECH (INGLES)
Diagrama de Flujo y Análisis de Peligros de Máquina SANITECH (INGLES)
Beginning
yes
Is ignition 1
carried out?
NO
Turn off the switch for
30 sec, before turning
it on again
Does ignition
NO ¿Se lleva a cabo
take place after 3
el encendido
or 4 attempts?
después de 3 o
4 intentos?
Consult
Guide to face
problems SI
2 End
achine
Connect the garden hose to the water inlet located on the right side of the machine.
Connect the extension cord from the electrical E supply to the machine. This current extension cord
must be of high
capacity and shall not exceed 50 feet in length (15 Meters). The extension cord should have a capacity
of 20 Amps and a thickness of 14 or 12
Connect the Gas Regulator to the Propane Gas tank. Connect the regulator in the vertical position.
Make sure connections are secure and there are no gas leaks.
Open the fuel valve located on the top of the Propane Gas (LPG) tank.
Turn on the water supply, it should be less than 60 ° C.
Allow the water to flow into the machine until there is a free flow coming out of the gun nozzle. Free
flow means there is no air stagnation in the system and no restrictions. On the initial startup of any
new machine, it is best to remove the nozzle from the end of the gun and allow water to run for about
5 minutes. In order for water to flow through the machine, the gun trigger must be depressed.
Turn on the pump switch. This will bring operational pressure to the machine
Does the pump jerk when turned on?
If this happens it means that there is some stagnant air in the system. Turn off the pump switch and
turn the switch on and off in 30 second intervals.
If no agitation of the pump occurs or after turning the switch on and off at 30-second intervals. The
pump is no longer agitated, operate the ignition or ignition switch. The power switch is fully
automated. This operation will be indicated by a “CLICK” sound followed by the main ignition.
Is ignition or ignition carried out after 3-4 attempts to turn it off and on at 30 second intervals?
If the unit does not turn on after three or four attempts, refer to the "Troubleshooting Guide" section.
Then continue with step 28.
If the unit turns on, adjust the main tap on the gas regulator. Turn clockwise to increase and
counterclockwise to decrease gas flow. The machine should start at 2 PSI displayed on the fuel gauge.
To achieve temperatures of 120 ° C at the gun outlet, gradually increase the gas pressure and allow the
temperature to stabilize. Keep increasing and decreasing the fuel pressure until the desired
temperature is reached.
Proceed to cleaning and sanitizing the desired surface, moving the gun in different directions as
necessary. When the gun trigger is released, the control will automatically turn off the ignition, as will
the flow of water. When the trigger is pressed the machine will automatically restart. Remote on / off
control has been provided on the gun for operator convenience
When you finish cleaning and sanitizing, release the gun trigger. Turn off the ignition switch or ignition
switch
Press the gun trigger again to run cold water through the machine. Carry out this operation until the
water temperature drops to 35 ° C.
Turn off the pump switch, then close the gas regulator valve by moving it to the left.
Wrap the hose, as well as the electrical extension cord and store them
Store the gun nozzles in a place free from dirt
Keep the machine in a safe area and at room temperature
Finish the cleaning and sanitizing process with the SANITECH machine.
No step Potential dangers
Hazard Description Acceptable level
F. Unidentified NA _
1
Connect the water hose to the
drinking water inlet Q. Unidentified NA _
B. Unidentified NA _
F. Unidentified NA _
2
Connect the steam hose to the Q. Unidentified NA _
machine
B. Unidentified NA _
F. Unidentified NA _
Connect the electrical E
3 supply to the machine. Power Q. Unidentified NA _
input from the grid.
B. Unidentified NA _
F. Unidentified NA _
4
Connect the gas regulator to Q. Unidentified NA _
the propane tank
B. Unidentified NA _
F. Unidentified NA _
B. Unidentified NA _
F. Unidentified NA _
Open water supply (<60 ° C).
6 Inlet of drinking water from Q. Unidentified NA _
the system.
B. Unidentified NA _
F. Unidentified NA _
Make water flow until it
7 comes out of the other end Q. Unidentified NA _
(gun nozzle)
B. Unidentified NA _
F. Unidentified NA _
8 Turn on the machine pump Q. Unidentified NA _
8 Turn on the machine pump
B. Unidentified NA _
F. Unidentified NA _
9 Does the pump shake roughly? Q. Unidentified NA _
B. Unidentified NA _
F. Unidentified NA _
YES: Turn the pump switch off
10 Q. Unidentified NA _
and on at 30 second intervals
B. Unidentified NA _
F. Unidentified NA _
NO: Turn on the ignition
11
switch (on) of the machine Q. Unidentified NA _
B. Unidentified NA _
F. Unidentified NA _
12 Is ignition carried out? Q. Unidentified NA _
B. Unidentified NA _
F. Unidentified NA _
13 YES: Continue with step 17 Q. Unidentified NA _
B. Unidentified NA _
F. Unidentified NA _
NO: Turn off the switch for 30
14 seconds, before turning it on Q. Unidentified NA _
again.
B. Unidentified NA _
F. Unidentified NA _
Does ignition take place after 3
15 Q. Unidentified NA _
or 4 attempts?
B. Unidentified NA _
F. Unidentified NA _
NO: Consult Guide to face
16 problems. Q. Unidentified NA _
Continue with step 28.
B. Unidentified NA _
F. Unidentified NA _
YES: Adjust gas regulator to
17 start machine (2 psi on gas Q. Unidentified NA _
gauge)
B. Unidentified NA _
Q. Combustion of
19
Clean and sanitize the surface Propane Grade
by mobilizing the gun
Sulfur dioxide Absence
Q. Combustion of
Clean and sanitize the surface
19
by mobilizing the gun Propane Grade Carbon monoxide Absence
Commercial LP Gas
Nitrogen oxides Absence
Hydrocarbons Absence
B. Unidentified NA _
Hazard Assessment
Associate Prerequisite Program
Is it a significant ISO / TS 22002-1: 2009 -
hazard? Additional Prerequisite
Probability Consequence Programs FSSC 22000 V5.1
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ISO / TS 22002-1
6.4 Air quality and ventilation
Come down Come down No
ISO / TS 22002-1
Come down Come down No 6.4 Air quality and ventilation
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E SANITECH MODEL XXX
Justification / Danger
The data on the emission factors for the combustion of LP gas, from the Institute of Ecology and Climate Change
(Ministry of Environment and Natural Resources - Government of Mexico - 2007), in Annex D- Table D.3
Combustion with LP gas , indicate the values of pollutants emanating from the combustion gases that are
generated from commercial propane grade LP gas (which is used for the operation of the SANITECH machine,)
being very low values, hence it is classified by the same entity as a clean gas. These concentrations are easily
The data on the emission factors for the combustion of LP gas, from the Institute of Ecology and Climate Change
(Ministry of Environment and Natural Resources - Government of Mexico - 2007), in Annex D- Table D.3
Combustion with LP gas , indicate the values of pollutants emanating from the combustion gases that are
generated from commercial propane grade LP gas (which is used for the operation of the SANITECH machine,)
being very low values, hence it is classified by the same entity as a clean gas. These concentrations are easily
evacuated from the environment, considering compliance with Prerequisite Program 6.4 Air quality and
ventilation. Because the probability of being present and its consequences in the work atmosphere at the
beginning of the production process are low, hence the risk from the use of this gas in the cleaning and sanitizing
processes with the SANITECH machine is not significant.
MATRIZ PARA ANALISIS DE PELIGROS
Probability high 3 4 4
from Half 2 3 4
Idea Come down 1 2 3
Severity of Consequences Come down Half high