8.

2 One Time Only - C2000N5CD Maintenance Schedule C2000N5CD Maintenance Schedule

C1550P5CD, C1600N5CD, C1800N5CD, C2000N5CD 8 - Maintenance

8.1 C2000N5CD Maintenance Schedule - Daily Check

Perform daily, or every 8 hours

Task Daily Page
Check the cooling system level or pressure. X 334
Check the lubricating oil level. X 332
Check the air intake system plumbing for leaks. X 335
Check the exhaust system plumbing for leaks. X 336
Check for air filter restriction. X 335
Check hoses for signs of rubbing or damage. X 331
Check the fuel system for leaks. X 331
Check the harnesses and electrical
X 337
connections.
Check the operator panel for fault codes. X 248
Check the grease level in the automatic
X 338
regreaser.
Monitor the spark plug breakdown voltage. X 250
Check the wiring harnesses. X 337
Check the ignition system box air filter for
X
debris buildup.

8.2 C2000N5CD Maintenance Schedule - One Time Only

Task Hours Page

Replace the lubricating oil filters. 250
Measure the valve lash. 250
Sample the coolant. 250
Check the alternator drive end bearing
250
temperature.
Check the alternator non-drive end bearing
250
temperature.
Measure the supplemental coolant additive
250
concentration.
Replace the lubricating oil. 250
Check the alternator fan for damage. 250
Measure and record the baseline valve stem
250
height.

A059L026 (Issue 7) Page 303 © 2021 Cummins Inc.

C2000N5CD Maintenance Schedule 8.3 Routine Maintenance - C2000N5CD Maintenance
Schedule
8 - Maintenance C1550P5CD, C1600N5CD, C1800N5CD, C2000N5CD

8.3 C2000N5CD Maintenance Schedule - Routine Maintenance

Task Hours Month Years Page

Sample the lubricating oil. 250 1
Analyze the lubricating oil sample. 250 1
Replace the lubricating oil, refer to the
maintenance interval procedure for additional 1500 1
information.(As necessary)
Clean the ignition system box air filter.(As
1500 1
necessary)
Replace the lubricating oil filters, refer to the
maintenance interval procedure for additional 1500 1
information.(As necessary)
Measure the emissions. 3000 6
Replace the crankcase breather filter element
(closed crankcase ventilation), refer to the
3000 1
maintenance interval procedure for additional
information.(As necessary)
Test the local and remote emergency stops. 3000 6
Check the alternator fan for damage. 3000
Inspect the drive coupling rubber element. 3000 6
Clean the drive end bearing grease from the
3000
alternator adapter.
Replace the air filters, refer to the maintenance
interval procedure for additional information.(As 3000
necessary)
Check the lubricating oil circulating pump fan
3000 6
for debris buildup.
Check the starter batteries. 3000 6
Check the alternator non-drive end bearing
3000
temperature.
Check the alternator drive end bearing
3000
temperature.
Check the charging alternator drive belt for
3000
damage.
Measure the supplemental coolant additive
3000 6
concentration.
Measure the valve recession. 3000
Measure the spark plug gaps, refer to the
maintenance interval procedure for additional 3000
information.(As necessary)
Sample the coolant. 3000 6

© 2021 Cummins Inc. Page 304 A059L026 (Issue 7)

8.3 Routine Maintenance - C2000N5CD Maintenance C2000N5CD Maintenance Schedule
Schedule
C1550P5CD, C1600N5CD, C1800N5CD, C2000N5CD 8 - Maintenance

Task Hours Month Years Page

Clean the alternator non-drive end grease trap. 3000
Measure the valve lash. 3000
Replace the ignition system box air filter.(As
6000 6
necessary)
Replace the NOx sensors. 6000
Replace crankcase breather filter element
(open crankcase ventilation), refer to the
6000 1
maintenance interval procedure for additional
information.(As necessary)
Replace the exhaust gas oxygen sensors. 6000
Fill the automatic regreaser.(As necessary) 7500
Inspect the starter batteries. 7500 1
Check the lubricating oil heater operation.(If
7500 1
equipped)
Check the low temperature electric water
7500 1
pump motor fan for debris buildup.(If equipped)
Check the coolant heater assembly operation. 7500 1
Check the high temperature electric water
7500 1
pump motor fan for debris buildup.(If equipped)
Measure the charging alternator drive belt
7500 1
tension.
Replace the spark plugs, refer to the
maintenance interval procedure for additional 9000
information.
Check the exhaust system outlet connection
15000
bellows.
Replace the charging alternator drive belt. 15000
Clean the center chamber of the air filter
15000 2
housing.
Check the exhaust transfer connection
15000
bellows.
Service the turbochargers. 15000
Check the turbocharger wastegate bellows. 19500
Replace the coolant heater thermostat. 19500 3
Replace the coolant, refer to the maintenance
interval procedure for additional information.(As 19500 3
necessary)
Replace the wastegate valve assembly. 19500
Replace the lubricating oil circulating pump
19500
coupling.(If equipped)

A059L026 (Issue 7) Page 305 © 2021 Cummins Inc.

C2000N5CD Maintenance Schedule 8.4 Mid-Life Schedule - C2000N5CD Maintenance Schedule
8 - Maintenance C1550P5CD, C1600N5CD, C1800N5CD, C2000N5CD

8.4 C2000N5CD Maintenance Schedule - Mid-Life Schedule

Task Hours Page

Perform the insulation resistance test. 40000
Replace the exhaust manifold insulation.(As
40000
necessary)
Inspect the Control Batteries. 40000
Replace the connecting rod capscrews. 40000
Inspect the connecting rod. 40000
Replace the DC converter fan. 40000
Replace the ignition coils. 40000
Check the exhaust manifold transfer
40000
connection.
Check the turbocharger wastegate transfer
40000
connection.
Check the turbocharger turbine intake transfer
40000
connection.
Check the turbocharger wastegate transfer
40000
connections bellows.
Check the exhaust manifold bellows. 40000
Check the valve proving system filter for debris
40000
buildup.
Replace the exhaust transfer connection
40000
insulation.(As necessary)
Replace the wastegate valve assembly
40000
insulation.(As necessary)
Replace the ignition system box fan. 40000
Replace the prechamber insert. 40000
Replace the engine mount slip joint washers. 40000
Replace the mechanical water pump.(If
40000
equipped)
Replace the rear crankshaft seal. 40000
Replace the front crankshaft seal. 40000
Replace the cylinder liner. 40000
Replace the connecting rod bearings. 40000
Check the aftercooler assembly. 40000
Replace the drive coupling rubber element. 40000
Replace the anti-condensation heater. 40000
Replace the varistors. 40000

© 2021 Cummins Inc. Page 306 A059L026 (Issue 7)

8.5 Overhaul Schedule - C2000N5CD Maintenance Schedule C2000N5CD Maintenance Schedule
C1550P5CD, C1600N5CD, C1800N5CD, C2000N5CD 8 - Maintenance

Task Hours Page

Replace the diodes. 40000
Replace the alternator drive end bearing
40000
assembly.
Replace the alternator non-drive end bearing
40000
assembly.
Replace the cylinder heads. 40000
Check the exhaust manifolds. 40000

8.5 C2000N5CD Maintenance Schedule - Overhaul Schedule

Task Hours Page

Perform the insulation resistance test. 40000
Check the turbocharger wastegate transfer
40000
connection.
Replace the cylinder heads. 40000
Replace the wastegate valve assembly
40000
insulation.(As necessary)
Replace the exhaust transfer connection
40000
insulation.(As necessary)
Check the valve proving system filter for debris
40000
buildup.
Check the exhaust manifold bellows. 40000
Check the turbocharger wastegate transfer
40000
connections bellows.
Check the turbocharger turbine intake transfer
40000
connection.
Check the exhaust manifold transfer
40000
connection.
Replace the engine mount slip joint washers. 40000
Replace the ignition coils. 40000
Replace the DC converter fan. 40000
Inspect the connecting rod. 40000
Replace the connecting rod capscrews. 40000
Inspect the Control Batteries. 40000
Check the exhaust manifolds. 40000
Inspect the piston pin. 40000
Inspect the pistons. 40000
Replace the ignition system box fan. 40000

A059L026 (Issue 7) Page 307 © 2021 Cummins Inc.

C2000N5CD Maintenance Schedule 8.5 Overhaul Schedule - C2000N5CD Maintenance Schedule
8 - Maintenance C1550P5CD, C1600N5CD, C1800N5CD, C2000N5CD

Task Hours Page

Replace the exhaust manifold insulation.(As
40000
necessary)
Replace the varistors. 40000
Replace the connecting rod bearings. 40000
Replace the mechanical water pump.(If
40000
equipped)
Replace the rear crankshaft seal. 40000
Replace the front crankshaft seal. 40000
Replace the alternator non-drive end bearing
40000
assembly.
Replace the alternator drive end bearing
40000
assembly.
Replace the diodes. 40000
Replace the cylinder liner. 40000
Replace the anti-condensation heater. 40000
Replace the drive coupling rubber element. 40000
Replace flexible hoses.(As necessary) 80000
Inspect the crankshaft. 80000
Replace the camshaft bushings. 80000
Replace the pistons. 80000
Replace the piston pins. 80000
Inspect the engine lubricating oil pump idler
80000
gear thrust bearing.
Inspect the camshaft compound idler gear
80000
thrust bearing.
Inspect the crankshaft. 80000
Replace the camshaft thrust bearing. 80000
Inspect the push rods. 80000
Measure gear train backlash. 80000
Replace the rocker lever assembly. 80000
Replace the cam follower assemblies. 80000
Replace the viscous vibration damper. 80000
Replace the piston cooling nozzles. 80000
Replace the crankshaft thrust bearings. 80000
Replace the main bearings. 80000
Replace the lubricating oil pump assembly. 80000
Replace the gas fuel line seals. 80000

© 2021 Cummins Inc. Page 308 A059L026 (Issue 7)

8.6 Daily Check - C1800N5CD Maintenance Schedule C1800N5CD Maintenance Schedule
C1550P5CD, C1600N5CD, C1800N5CD, C2000N5CD 8 - Maintenance

Task Hours Page

Inspect the camshaft compound idler gear. 80000
Inspect the cylinder block. 80000
Replace the oil circulating pump. 80000
Inspect the camshaft. 80000
Replace the aftercooler core. 80000
Check the front camshaft gear. 80000
Inspect the water pump idler gear. 80000
Inspect the engine lubricating oil pump idler
80000
gear.
Inspect the water pump idler gear thrust
80000
bearing.

8.6 C1800N5CD Maintenance Schedule - Daily Check

Perform daily, or every 8 hours

Task Daily Page
Check the cooling system level or pressure. X 334
Check the lubricating oil level. X 332
Check the air intake system plumbing for leaks. X 335
Check the exhaust system plumbing for leaks. X 336
Check for air filter restriction. X 335
Check hoses for signs of rubbing or damage. X 331
Check the fuel system for leaks. X 331
Check the harnesses and electrical
X 337
connections.
Check the operator panel for fault codes. X 248
Check the grease level in the automatic
X 338
regreaser.
Monitor the spark plug breakdown voltage. X 250
Check the wiring harnesses. X 337
Check the ignition system box air filter for
X
debris buildup.

A059L026 (Issue 7) Page 309 © 2021 Cummins Inc.