ZX7200 (IGBT) Protel Schematic

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Bottom plate Upper plate

Medium plate
Startup resistor (lower starting current) RC absorption circuit +310V

+310V
R1 P1 Protection IGBT
Power switch 104/630V 10W150 C3 C4 C5 C6 R2 C
C1 103/1KV

S1 C1
VH7
1
P8 G
R53
G
C R52
3W22
-310V
R1

3W10 +

2
2 5 G1 G1 3W22 G2 G2 C3
D3 D92-02 472/3KV

VR1
AC220V 3 4 C34
J1 FGH40N60 FGH40N60

470U400V
4 3 C35 C36
1 3 C33 D2 D92-02

14D151
475/400V

470U400V
AC220V B1 5 2
E 471/2KV P7 T4

1W150K
471/2KV E

470U400V
470U400V
6 1
C2 24V30A 7 475/400V E1 E2 5
D1 D92-02 F1
200A75MV C4
104/630V 3510 +24V C38
4
3 18:4 472/3KV
-

4
VH5 C C C37
2
G 471/2KV G
471/2KV D4 D92-02
1
P3 G3 G4

2
1

2
1
P2 G3 R54 G4 D5 D92-02
3W22
XH2 XH2 E3
3W22
E4
FGH40N60
R51 VH5
FGH40N60 D6 D92-02
MG1 E P1
E
C2

4
3
2
1
+24V
T1 R2 VH4
+

-
A

3W10
103/1KV

DC24V0.28A

Auxiliary power supply Peak current feedback


XS1 3P

1
2
3
Start-up resistor Drive module
+310V E25 200:12:22:22 R29
U7 D14
D13 D12
78V R36 R37 D19 7915 C31 C3 C11 -15V D11
+15V
T2 2 3 Primary current feedback signal 4148 4148 1R C15 C14
22U35V

C21 R38 1W100K 1W100K C17 R39 IN OUT 220U 1U Increase the shutdown speed
4148

GND
4148 D4
104 C18 68K 103/2KV 3W100K FR104 C28 C26 C32 D1
R35 R2 R8
N3 104 470U35V 104
Working above 8.5V 104 104 A13 G1
G1 G4
G4
10U35V S

1
Less than 7.6V does not work N1 20R 5R1/0.5W
D15 Average current
IN5819 + 15V T3 IN5819 5R1/0.5W + 15V
BYV26E VT2
R34 G R1 E25 15:15 R7
compensate N4 T3
7

2
D17 9Z24
C19 152 U4 12V
D FR104 C1 C4
R42 VT5 10U35V 10 D 8.8V 20R/0.5W 20R/0.5W
cds C25 104 104 P-type MOS transistor

GND
51R
VCC

R40 1 6 0V G C27 C2 N2 103


- 15V
N4 103
- 15V

COMP OUT 2611 R48


104 1 3 104 +15V

5K1 S IN OUT D E1 E4
Z1 N1
KA3843 20V FR104 1000U35V 3W22 C30 C29 C12
-15V
E2
E2 E3
2 N2
D18 +15V +15 V
R33 VT4
Voltage feedback
VFB SENSE
3 U6 7815 A5
G N1 C2 C3
18.6V U5A Z24 N3 + 15V N5 + 15V
RT/CT

GND

0V R3
C23 R43 10 S R5
VREF

R45 1K R44 Z2 103 103


R47 N-type MOS transistor
U5B 1K 102 2R2 D16
+24V 20R/0.5W
Current negative feedback FR104 +15 V
E25 15:15 20R/0.5W
K 1K
8

- 15V - 15V
Pulse transformer D2 D3
5V Sampling voltage 24V R4 R6
R46 PC 817 0V

470 R41 Protection when greater than 1V +15 V G2


G2 G3
PC 817 5R1/0.5W 5R1/0.5W
The role of regulator 103 IN5819 IN5819
C20 9K1 C24 0V
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RC oscillation S
2
1

2
104 C22 1 P-type MOS transistor + 15V
332 P5 P6 VT1
XH2 XH2
+15 V R32 G 9Z24 G1-G4
Provide chip operating voltage A7
D R30
(single-ended flyback switching power supply) 0V
10 C16 200
- 15V

+ 15V

G2-G3
S 8.8V
225/63V
- 15V

R31 VT3 k{ILö ¾w » »j ÁIÀ ÂU ÂM Â] ÁA Sì ¾M ó¼Mo¶ ªºn kßw Z¼¶ ®§{
G Z24
10 D
Feedback current voltage (positive voltage) N-type MOS transistor
R3
3K
A24

Limit output
+15V
U3B
U1B
P3 C1 R49 U3A D4
8

Control module
474 R1 10K 7 R6
2 Slope compensation
1 R4 LM358 A3
Current and 100R 1 5 6.8K
2 D1 D2 3 LM358 C4 PC 817 R14
Feedback current (positive) 4148 -15V
voltage feedback 3 C6 R2 4148 4148 U1A
Maximum 2.3V 820R
R5 104 Peak feedback current
4 510k A13 1K
474 R13
100R R12 C9
CON4 D3
Summing comparator
4

GND
A16

PC 817 15K 152 10


-15V 4148 +15V R9 3.53V R10 200
Feedback voltage (positive)
GND -15V 8
D8 A9 TL084
MMA 1K2 9
C6 510 R11 C10 471
4148 D5 R8 U1C
R28 4148 103 150
1K 0.65V
D9 +15V +15V
4K7 C10
R12 +15V TIG
51K 334 P4 Z1 Sink current feedback peak current frontier
2
1

R22 R27 CON2


OR When the voltage is greater than 1.2V, the output delay is turned off.
Z4 P2 4K7
U2C 39K
6
5
4
3
2
1

Feedback voltage R13 12V CON6 Sink current feedback peak current frontier
9 P 12V Peak feedback current slope compensation input
sampling 39K 8 R21 6 U2B +15V
R15 LM324 Temperature control switch R23 C16
6.5V
10
10K LM324
7 U=8-3.9Vi R3 C1
1.63V 5 Overcurrent protection: When the voltage is greater than 0.35V, the lock function is activated. C17
(1.5V) 10K 1/4W10R
R14
10K
Z2 C7
104
Voltage follower R25
30K Power Indicator
10K 153 U2 15
12V TIG MMA 104 10U50V
R16 R23 R24 Feedback current (positive voltage) +15V UC3846
10K 27K 3K3 1 R1 12V 4
ISEN+ VC 13

VIN
Overheat indication A24

4
C8 1 1K U1D 3
Current automatic O.C VCC ISEN-
2 13 10
force control +15V R2 14 R7 Given input 5.2V 5 SYNC
+15V 3 2 U1A R5 5.2V 6.1V
A3 A21 R4 TL084 EER+ 11
+15 V
104 SX2 4 10K 1 12 6
TL084 1K C5 EER- AOUT A7
Q1
A5
5 NC Given current (negative voltage) D2 3 3K 10K
7
COMP 0V
6 R6 C4 103
8050 D1 GND Voltage follower 6.1V +15 V
D7 U2D 13 C13 7 NC 10K Protection shutdown 16 14
103

11
R19 14 A7 4148 SHUTDN BOUT A5
8 0V
LM324 12 0.8V R17 9 NC 4148 12
30K +15V +15V GND 9 3.6V

REFOUT
4148 472 10 -15V
75K

LIM/SS
RT
C9 11 NC Current loop regulator

A16
R18 D10 12 D3 8 2V R21 R22
R20 1M 4K3 current force R26 CT
104 Output short circuit protection 4148
A13
13 NC 4148
14 Thermal Protection C13 1 3K3
200K 2
15 2.55V 5.1V
R9 20K NC
A16
16 Soft start Reference voltage C7 C8
+15V 17 475/16V 222 332
Given the current output (negative voltage) R20
+15V +15V 18 NC C11
Oscillation capacitor, resistor
Maximum current 19 NC R15 R16
NC 82
A21

R8
4

P1 regulation 203 -15V 20 10K 10K


1M VCC NC C14
VR1 21 +15V -15V +15V 10U50V

NC
NC
NC
NC
NC

NC
NC
NC
NC
Current reference 3 R7 U2A A21
2 22
adjustment 2 1 R10 R11 R50

A3
20K VR2 Minimum current 23 471
C12
1 LM324 203 regulation -15V Output 1.1V during protection

1
3 24

25
10K 10K 510K A24

10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
CON3 25

1
2
3
4
5
6
7
8
9
GND +15V 103
R18
25
11

R17

A21
A13

A19
A16

A24
U1B 3K9

A3

A5

A7

A9
-15V 未接 1K D4 5
C3 7
A19 TL084 R19
6
C2 +15V
103

104
4148 5.5V
Undervoltage protection 6K8

104
C15

ZX7-200 IGBT
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09168706795
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