Leisuwash Leibao 360 Installation Manual

Content
For User
1. Land Requirement
2. Installation standard
3. Machine commissioning standard
Leisuwash Leibao 360 3D Drawing

Frame installation part

 Frame installation size
 Frame three-dimensional drawing（LS360KJ1001）............................................................................1
 Rail fixing bracket mounting......... .........................................................................................................2
 Top frame supporting bracket mounting................................................................................................3
 Rail mounting.........................................................................................................................................4

杭 州 镭 速 清 洗 设 备 有 限 公 司
HANGZHOU LEISU CLEANING EQUIPMENT CO.,LTD
 vertical towline fix plate mounting.......................................................................................................5
 belt components mounting..................................................................................................................6
 limit detection sheet mounting............................................................................................................7
 column strengthening support mounting.............................................................................................8
 left photoelectric mounting..................................................................................................................9
 right photoelectric mounting...............................................................................................................10
 main machine mounting......................................................................................................................11
 Powerbox mounting.............................................................................................................................12
 machine and water pump pipe mounting............................................................................................13
 machine and liquid mixing pipe mounting...........................................................................................14
 machine panel mounting.....................................................................................................................15

杭 州 镭 速 清 洗 设 备 有 限 公 司
HANGZHOU LEISU CLEANING EQUIPMENT CO.,LTD
Machine wire connecting part
 machine cabinets diagrams................................................................................................................16

 Overhead crane wiring.......................................................................................................................17

main control box diagrams................................................................................................................18

 Length Detection Ultrasound.............................................................................................................19

 Stainless steel LED wiring diagram.....................................................................................................20

 photoelectric diagrams......................................................................................................................21

 photoelectric diagrams......................................................................................................................22

 touch screen diagrams.......................................................................................................................23

 power box diagrams............................................................................................................................24

For User:
Read the installation manual carefully before machine installation
杭 州 镭 速 清 洗 设 备 有 限 公 司
HANGZHOU LEISU CLEANING EQUIPMENT CO.,LTD
 Land requirements
 Total power cord line adopt three-phase five-wire system. Voltage above 350V into line GB
copper cable specifications selection shall not be less than 10 ㎡, the voltage 350V below line
GB copper cable specifications selection shall not be less than 16 ㎡. National standard
aluminum line with specification not less than 25 ㎡.
 The distance between machine and devices room less than 15 meters.
 Recommend water tank capacity more than 2 ton, the distance between water pump and water
tank less than 3 meters, water tank location should above water pump or in same level.
 The devices room should be kept dry, the main control box and touch screen box can not be
placed in a humid environment.
 Air compressor parameters (cylinder capacity> 85L, nominal volume flow> 0.36m³/ min)
 The floor where install the six columns must have concrete embedded, length and width not less
than 40cmX40CM, height not less than 30cm

杭 州 镭 速 清 洗 设 备 有 限 公 司
HANGZHOU LEISU CLEANING EQUIPMENT CO.,LTD
 Floor level difference should not exceed 10cm.
Installation standard
A. Frame section standard:
1. Adjust the height of the column according to site floor, ensure columns at the same level.
2. Ensure columns vertically during frames mounting, The column tilt up and down not more than
10mm.
3. Do frame diagonal measurement during installation,comparative data is not more than 10mm.
4. After frame installation completed, make sure the two rails are in same level and In parallel,
distance between two rails is 3305mm.
B. Waterway, circuit part standard:
1. Take reference to frames when mounting the high pressure water hose, make sure high
pressure hose freely bended and not in force.
2. Insert rubber cushion between waterway galvanized tube with frame and ground for damping

杭 州 镭 速 清 洗 设 备 有 限 公 司
HANGZHOU LEISU CLEANING EQUIPMENT CO.,LTD
 device.
3. Make sure ultrasonic sensorfor length detection perpendicular to the ground.

Machine commissioning standard:

1. Check wiring system and make sure it’s correct before starting the car wash system.
2. Check the main power line voltage supply, check the line phase sequence in main control box.
3. Remove impurities and air inside the chassis and rotate arm pipes, before start the pump, firstly
uninstall nozzles 2pcs each from chassis wash and rotating arm, and install them after
completed impurities and air removing work.
4. Check all photoelectric signal and ultrasonic signal data are correct or not before start car wash.

杭 州 镭 速 清 洗 设 备 有 限 公 司
HANGZHOU LEISU CLEANING EQUIPMENT CO.,LTD
Leisuwash Frame Mounting Dimensions

2805

120 3700

3120
3130

2930
2730
2585

6980

802.5
3310
3430

695
3430

3460

3430 3430
3700

7090
Rail mounting bracket x6

Top frame support bracket x1 3430 3430

80*80*2.75

Right rail 7.1M x1

100*100*5
Left rail 7.1M x1
100*100*5

10
3310

3700

Top frame tie rod x2

80*80*2.75)-3700mm

Column welding x6
Column strengthening support x4
120*120*4-3000mm
80*80*2.75)-3424mm
Standard frames
Totally 21pcs

frames-3.7M
杭州镭速清洗设备有限公司
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.
leisuwash独立框架部件清单 page 1
leisuwash Frame Parts List 8
Applicable drawing number LS360KJ1001

3 2

8 拖链固定板 Towline fix plate 2

7 右导轨7.1米 Right rail 7.1M 7100mm 1

1 6 左导轨7.1米 Left rail 7.1M 7100mm 1

5 顶框支撑架3.7米 Top frame support bracket 3.7M 3700mm 1
4 轨道固定支架3.7米 Rail mounting bracket 3.7M 6
4 3 顶框横拉杆3.7米 Top frame tie rod 3.7M 3700mm 2
2 立柱加强支架-360 Column strengthening support-360 3424mm 4
1 立柱 Column 3000mm 4
数量
名称

序号
No. 名称 Name 规格 Spec Qty

杭州镭速清洗设备有限公司 LS360KJ1001
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.
 page 2
leisuwash导轨固定支架的安装图示
leisuwash rail mounting bracket mounting 6
Applicable drawing number LS360KJ1001 7
8
5

5 4 3
8
7

1
2
8 弹垫 Spring Lock Washer ∅12 8
7 平垫 Flat Washer ∅12 8
6 导轨固定支架3.8米 Rail mounting bracket 3.8M
5 螺母 Nut M12 9
4 全丝外六角螺丝 Full Thread Hex Bolt M12X120 1
3 外六角螺丝 Hex Bolt M12X150 8
2 顶框横拉杆-3.7米 Top frame tie rod 3.7M 3700mm
1 立柱 Column 3000mm
序号 数量
No. 名称 Name 规格 Spec Qty

杭州镭速清洗设备有限公司 Rail mounting bracket 3.7M

HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. 导轨固定支架-3.7米
 page 3
leisuwash顶框支撑架的安装图示
leisuwash Top Frame Support Bracket Mounting
Applicable drawing number LS360KJ1001 3

6
6 5
4

6 平垫 Flat Washer ∅10 10

5 弹簧 Spring Lock Washer ∅10 10
4 外六角螺丝 Hex Bolt M10X20 10
3 顶框支撑架-3.7米 Top frame support bracket 3.7M 3700mm
2 导轨固定支架-3.8米 Rail mounting bracket 3.8M

1 立柱 Column 3000mm
序号 数量
No. 名称 Name 规格 Spec Qty

杭州镭速清洗设备有限公司 Top frame support

HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. bracket 3.7M
leisuwash轨道的安装图示 page 4
6 7
Leisuwash Rail Mounting
Applicable drawing number LS360
5 3

★Rail distance 1
4

2705 mm

★2805mm
7 弹簧 Spring Lock Washer ∅10 4
2905mm
6 螺母 Nut M12 4
5 平垫 Flat Washer ∅10 4
4 外六角螺丝 Hex Bolt M12X35 4
3 导轨固定支架3.8米 Rail mounting bracket 3.8M

2 左导轨7.5M/右导轨7.5M Left rail 7.5M / Right rail 7.5M

1 立柱 Column 3000mm
序号 数量
No. 名称 Name 规格 Spec Qty

杭州镭速清洗设备有限公司 Rail-7.5m
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.
leisuwash纵向拖链固定板的安装图示 page 5

leisuwash vertical towline fix plate mounting

Applicable drawing number LS360KJ1001

7 1
8
3 11
6
9
5 12
4 2

11

9
10 12 外六角螺丝 Hex Bolt M10X20 4
11 弹垫 Spring Lock Washer ∅10 2

7 10 螺母 Nut M10 2

8 9 平垫 Flat Washer ∅10 2

8 平垫 Flat Washer ∅12 3
6 3 7 弹垫 Spring Lock Washer ∅12 3
6 螺母 Nut M12 3

5 5 外六角螺丝 Hex Bolt M10X30 6

4 滚筒固定板 Roller fixing plate 3
3 无动力滚筒 Non-power roller 3
4 2 Vertical towline fix plate 2
纵向拖链固定板

1 左导轨7.1米 Left rail 7.1M

序号 数量
No. 名称 Name 规格 Spec Qty

杭州镭速清洗设备有限公司 Vertical towline

HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. fix plate
纵向拖链固定板
 page 6
leisuwash同步带组件的安装图示 7
leisuwash belt components mounting 8 6
Applicable drawing number LS360KJ1001 4 3
5
2
9

10

11
5
1
8
6

11 外六角螺丝 Hex Bolt M10X20 4

10 外六角螺丝 Hex Bolt M10X30 2
9 纵向同步带 Vertical belt 7800mm 1
8 弹垫 Spring Lock Washer ∅10 6
7 螺母 Nut M10 2
6 平垫 Flat Washer ∅10 6
5 螺母 Nut M14 2
4 纵向同步带压片 Vertical belt tableting 2
3 纵向同步带调节杆 Vertical belt adjustment lever 1
2 纵向同步带焊接底座 Vertical belt welding base 1
1 右导轨7.5米 Right rail 7.5M

序号 数量
No. 名称 Name 规格 Spec Qty
杭州镭速清洗设备有限公司 belt components
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.
同步带组件
 leisuwash限位检测片安装图示 page 7

leisuwash limit detection sheet mounting A

Applicable drawing number LS360KJ1001 4

5
A 3
2
B
4

1
2
3

5 纵向车头检测片 Vertical vehicle head detection sheet M14 2

B
4 弹垫 Spring Lock Washer ∅10 4
3 螺母 Nut M10X20 4
2 平垫 Flat Washer ∅10 4
1 纵向车尾检测片 Vertical vehicle rear detection sheet 1
序号 数量
No. 名称 Name 规格 Spec Qty

杭州镭速清洗设备有限公司 detection sheet

HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.
限位检测片
leisuwash立柱加强支撑安装图示 page 8

leisuwash column strengthening support mounting

Applicable drawing number LS360KJ1001

3 2

4
2
5

1 6

6 螺母 Nut M12
5 弹垫 Spring Lock Washer ∅12
4 平垫 Flat Washer ∅12
3 全丝外六角螺丝 Full Thread Hex Bolt M12X150
2 立柱加强支撑-360 Column strengthening support -360 3424mm 4
1 立柱 Column 3000mm 4
序号 数量
No. 名称 Name 规格 Spec Qty

杭州镭速清洗设备有限公司 Column strengthening

HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.support
立柱加强支撑
leisuwash左边光电安装的安装图示 page 9

leisuwash left photoelectric mounting

Applicable drawing number LS360KJ1001

Rear Front

500mm 850mm

235mm

600mm
4
3 2 1
1
0 1 1
0 0
K0
K3

B B

4 底盘光电左 Chassis photoelectric left

A 3
2
车头限位后对射光电 Rear limit photoelectric left

接线盒 Junction Box

A 1
序号
车头限位前对射光电 Front limit Photoelectric left
数量
No. 名称 Name 规格 Spec Qty

杭州镭速清洗设备有限公司 left photoelectric

HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. 左边光电安装
 leisuwash右边光电安装的安装图示 page 10
leisuwash right photoelectric mounting
Applicable drawing number LS360KJ1001

Front Rear

850mm 500mm

235mm
2

1 3
1
4
1
0 0
K2

A
A
4 底盘光电右 Chassis photoelectric Right

3 车头限位后对射光电 Rear limit photoelectric Right

2 接线盒 Junction Box

B
1 车头限位前对射光电 Front limit photoelectric Right
B
杭州镭速清洗设备有限公司 right photoelectric
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.
右边光电安装
 page 11
leisuwash设备机架吊装的安装图示
leisuwash main machine hoisting

4 3
2

1 5

A 5

A
5 纵向滑轮 Vertical pulley 2
4 螺母 Nut M12 10
3 弹垫 Spring Lock Washer ∅12 10
2 平垫 Flat Washer ∅12 10
1 外六角螺丝 Hex Bolt M12X40 10
序号 数量
No. 名称 Name 规格 Spec Qty

杭州镭速清洗设备有限公司 main machine hoisting

HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.
设备机架吊装
 page 12
leisuwash动力箱安装图示
Leisuwash Powerbox mounting

3 2
4 8
5
9

10

12 1
11 7
6

12 弹垫、平垫、螺母 Spring Lock Washer, Flat Washer, Nut M6 2

11 外六角螺丝 Hex Bolt M6X25 2
10 弹垫、平垫、螺母 Spring Lock Washer, Flat Washer, Nut M10 2
9 自钻螺丝 Self Drilling Screw M5.5X75 3
8 外六角螺丝 Hex Bolt M10x20 2
7 镀锌管 Galvanized Pipe 1 1
6 抱箍 Hoop ∅32 1
5 动力箱 Power box 1
4 动力箱固定槽钢 Power box fix channel iron 1
3 等径弯头 Equal elbow 1 1
2 高压油管接头 High-pressure pipeline joints 1
1 立柱 Column
序号 数量
No. 名称 Name 规格 Spec Qty

杭州镭速清洗设备有限公司
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.
动力箱安装
Powerbox mounting
 page 13
leisuwash设备、泵站管路安装图示
leisuwash machine and water pump pipe mounting

A
1
B
4 C 5
3
2 1

A
2
B
4
6
4
C 5
6 底喷连接管路 Chassis spray connecting pipe 高压软管 1
high-pressure hose
5 Rotate arm connecting pipe 镀锌管 1
旋转手臂连接管路
Galvanized pipe
3 4 纵向拖链高压软管 Vertical towline high pressure hose 高压软管
high-pressure hose
1
3 旋转手臂连接管路 Rotate arm connecting pipe 镀锌管 1
Galvanized pipe
2 底喷-冲洗管路 Chassis spray - flushing pipe 高压软管 1
high-pressure hose
1 旋转手臂-冲洗管路 Rotate arm - flushing pipe 高压软管 1
high-pressure hose
序号 数量
No. 名称 Name 规格 Spec Qty
设备、泵站管路安装
杭州镭速清洗设备有限公司
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.
machine and water pump
pipe mounting
 page 14

leisuwash equipment, liquid mixing pipe mounting

I 2
3 1

I-A
A
A
电
磁
水
阀

1 2 3

1
2
3

3
I 2
1

3 魔彩 magic foam 1
2 水蜡 water wax 1
1 洗车液 pre-soak 1
No. Name Spec Qty

杭州镭速清洗设备有限公司 equipment, liquid mixing

HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. pipe mounting
 page 15
leisuwash设备面板安装图示
leisuwash equipment panel mounting

3 8
6 9

1
7
10
7
6
10

5
1

2 4

3 10 外六角螺丝、弹垫、平垫
hex cap screw, spring lock wash, flat washer
M10X30 28
9 定位销 dowel pins 8X45 4
8 后面板 rear panel 1
7 面板长支架2左 panel long support 2 left 2
6 面板长支架1左 panel long support 1 left 2
5 面板短支架2左 panel short support 2 left 2
4 面板短支架1左 panel short support 1 left 2
3 右面板 right panel 2
2 前面板 front panel 1
1 左面板 left panel 2
序号 数量
No. 名称 Name 规格 Spec Qty
equipment panel
杭州镭速清洗设备有限公司
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.
mounting
设备面板安装
 page 16
洗车设备接线柜图示
leisuwash equipment cabinets diagrams

主控箱 动力箱
main control box power box

保险盒
3P空开 2P空开 RT18-32A
相序保护器
PLC
RM4TG20 时间继电器
REXL2TMBD
KA1 KA2 KA3 KA4 KA5 KA6 KA7 KA8
PLC
SR20 模
块
EMAI04

接触器 接触器
LCIE1810M5N LCIE1810M5N
时间继
电器
REXL2TMBD KA1

接触器 互感器10015
LCIE40M6N

接触器 接触器 接触器 语音模块

LCIE1810M5N LCIE1810M5N LCIE1810M5N LMD507
热继 热继
电器 电器
LRE353N LRE353N

热继电器
LRE353N
电源开关
NES-100-24

N N L L T2 0 K6

K8 K9 K10 T2 K6 GND L N N L 21 50 51 0 0 0 0 0 1 1 1 1 1 K0 K1 K2 K3 0+ 1+ 2+ 76 78 60 R+ R- 61 62 63

天车接线盒 小配比柜
junction box liquid mixing box

杭州镭速清洗设备有限公司 接线柜图示
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. equipment cabinets
 page 17
天车接线图示
Overhead crane wiring

U3 U3
V3 V3
W3 W3
U4 U4
V4 V4
W4 W4

TRVVP 6X0.5

X2 X2
X4 X4
X6 X6
X7 X7
1 1
0 0

主控箱 天 车 接 线 盒
main control box junction box
TRVVP 6X0.5

64 64
68 68
V0/I0 V0/I0

TRVVP 6X0.5

杭州镭速清洗设备有限公司 天车接线盒
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. Crane junction box
 page 18
主控箱接线图示
leisuwash main control box diagrams

63 63 小水泵 Small pump

65 65 魔彩泵 Magic color pump

66 66 水蜡泵 Water wax pump

N N 零线 Zero line

RVV 4X0.5 62 62 Car wash liquid gas

洗车液气
64 64 魔彩阀 Magic color valve

67 67 水蜡阀 Wax valve

0 0 DC24-

RVV 4X0.5
U1 U1 小 配 比 箱
V1 V1 liquid mixing box
W1 W1
U2 U2
V2 V2
W2 W2

GND GND

BVR 6X10+1X1.5
60 60
0 0
主 控 箱
main control box RVV 2X0.5 泵 站
water pump

杭州镭速清洗设备有限公司 主控箱接线
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. main control box
 page 19

长度检测超声波
Length Detection Ultrasound

brown 棕 1
blue 蓝 0
black 黑 V0+/I0+

顶上超声波 天车接线盒
Top ultrasonic sensor  connection box 

杭州镭速清洗设备有限公司 长度检测超声波、灯带接线
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. ultrasonic sensor
 page 20
不锈钢LED接线图示
Stainless steel LED wiring diagram

12V+ 12V+
72 72
73 73
74 74
75 75
76 76
77 77
78 78
79 79

RVV 9X0.5
主控箱
Main control box

杭州镭速清洗设备有限公司 不锈钢LED接线
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.
Stainless steel LED wiring
 page 21

对射光电接线图示(M18)
leisuwash photoelectric diagrams

停止对射光电(M18)
blue 蓝 1 cease photoelectric
black 黑 brown 棕 1
brown 棕
0
blue 蓝 0
white 白 K0 主
主 控
控 箱
对射光电-接收 箱
对射光电-发射
photoelectric-reception photoelectric-launch main control box
main control box

车头前光电(M18)
blue 蓝 1
black 黑 brown 棕 1
0
brown 棕 blue 蓝 0
white 白 K0 主
主 控
控 箱
对射光电-接收 箱
对射光电-发射
photoelectric-reception
photoelectric-launch main control box
main control box

杭州镭速清洗设备有限公司
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. photoelectric
 page 22
对射光电接线图示(M30)
leisuwash photoelectric diagrams

底盘对射光电(M30)
chassis photoelectric
brown 棕 1 brown 棕 1
blue 蓝 0 blue 蓝 0
black 黑 X1 主
主 控
控 箱
对射光电-接收 箱
对射光电-发射
photoelectric-reception photoelectric-launch main control box
main control box

底盘对射光电(M18)
chassis photoelectric
brown 棕 1 brown 棕 1
blue 蓝 0 blue 蓝 0
black 黑 X1 主
主 控
控 箱
对射光电-接收 箱
对射光电-发射
photoelectric-reception photoelectric-launch main control box
main control box

杭州镭速清洗设备有限公司
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.
 page 23

触摸屏接线图示
leisuwash touch screen diagrams

L21 L21
50 50
51 51
0 0
1 1

RVV 6X0.5

1 2 3 4 5

6 7 8 9

主控箱
触摸屏 main control box
touch screen RS232 RS232

TRVVP 3X0.5 3
6
1
4
7
2

8
5

杭州镭速清洗设备有限公司 触摸屏接线
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. touch screen
 page 24

动力箱接线图示
leisuwash power box diagrams

T2/1 T2/1 动力箱

Y10/0 Y10/0 power box
0 0

RVV 4X0.5

TRVV 3X6
主控箱
main control box yellow 黄 L21 L21 黄 yellow
yellow 黄 黄 yellow
green 绿 L22 L22 绿 green
green 绿 绿 green
red 红 L23 L23 红 red red 红 红 red

BVR 3X10 or BVR 3X16

yellow 黄 黄 yellow
green 绿 绿 green
red 红 红 red

风 机
air fans

杭州镭速清洗设备有限公司 动力箱接线
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. power box
 page 25
长度检测超声波调试规程
Regulations for Length Testing
Ultrasonic Installation and
Debugging

杭州镭速清洗设备有限公司 超声波调试
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. Debugging of Ultrasound
 page 26
光电传感器安装调试规程
Regulations for Photoelectric Sensor
Installation and Debugging

杭州镭速清洗设备有限公司 传感器调试
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD.
Sensor debugging
 page 27
风机安装调试规程
Regulations for Fan Installation and
Debugging

杭州镭速清洗设备有限公司 风机调试
HANGZHOU LEISU CLEANING EQUIPMENT C0.,LTD. Fan commissioning