Professional Documents
Culture Documents
Rakesh Report
Rakesh Report
Rakesh Report
HYDERABAD
This is to certify that Project report entitled HVAC for Multi-storeyedCommercial building
consisting of G+2Floors the bonafide work done by RAKESH KUMAR SHARMA in the partial
Mrs.D.T.S.Gayatri Mr.ChakradharMajety.
NOVELTY:-
This Project is about Air conditioning for G+2 levels with XXXX Zones. Each Zones consist two
Bedrooms i.e. Bedroom, Master Bedroom. Every floor need to be supplied with different Air condition
system provided as requested.
DESCRIPTION :-
➢ ∆U can be calculated based on specification for material used by the Architecture/Civil designer for the project.
➢ ∆T can be calculated based on specification for material and in direction to be used i.e. North, South, East, West,
North West, North East, South West, South East.
➢ Watts per square feet can be calculated based on Power load consumption data given by the electrical designers for
different usage Area i.e. Lighting, Appliances in an Area.
➢ Heat Load Calculation can be done in E20 form Sheets i.e. calculation of Solar heat gain, Transmission heat gain,
Transmission Heat gain except walls & roof, Room sensible heat,
Room latent heat, Effective room total heat, Infiltration, outside Air total heat, CFM Ventilation, Effective room
sensible heat factor (ESHRF).
➢ Selection of Equipment can be calculated based on type of refrigeration i.e Direct refrigeration based on maximum TR
for room required, Indirect Refrigeration based on CFM values of the area.
➢ Duct Sizing can be done using duct sizer McQuay Software. Static pressure calculation can be done By calculating St.
Pressure in Straight duct & Standard equipments used in Ducts i.e. reducer, elbow, VCD, FCD, SA etc. Values of
static pre
➢ ssure help in determine Blower size of AHU. BOQ can be calculated using details of width and height and length of
straight ducts.
➢ Piping Size Calculation for Chiller Units can be done by using Friction chart based on GPM and velocity of the water.
➢ Pump Calculation can be done for Chiller Units by calculating GPM, total suction head loss, total discharge head
loss, total dynamic head loss.
➢ Finally SLD & DLD details have been shown on AutoCAD Software with all details require for Installation on site.
TABLE OF CONTENT
1. ABSTRACT
2. INTRODUCTION
3. PROJECT CONSIDERATIONS
4. CIVIL PLANS
5. E – 20 FORMS
9. PIPING INTRODUCTION
15. CONCLUSION
INTRODUCTION
Introduction:
Heating, Ventilating and Air Conditioning, HVAC, is a huge field. HVAC systems include a range from the simplest
hand-stoked stove, used for comfort heating, to the extremely reliable total air-conditioning systems found in
submarines and space shuttles. Cooling equipment varies from the small domestic unit to refrigeration machines that
are 10,000 times the size, which are used in industrial processes. Depending on the complexity of the requirements,
the HVAC designer must consider many more issues than simply keeping temperatures comfortable. This chapter will
introduce you to the fundamental concepts that are used by designers to make decisions about system design,
operation, and maintenance.
For millennia, people have used fire for heating. Initially, the air required to keep the fire going ensured adequate
ventilation for the occupants. However, as central furnaces with piped steam or hot water became available for
heating, the need for separate ventilation became apparent. By the late 1880s, rules of thumb for ventilation design
were developed and used in many countries. In 1851 Dr. John Gorrie was granted U.S. patent 8080 for a refrigeration
machine. By the 1880s, refrigeration became available for industrial purposes. Initially, the two main uses were
freezing meat for transport and making ice. However, in the early 1900s there was a new initiative to keep buildings
cool for comfort. Cooling the New York Stock Exchange, in 1902, was one of the first comfort cooling systems.
Comfort cooling was called “air conditioning.” Our title, “HVAC,” thus captures the development of our industry. The
term “air conditioning” has gradually changed, from meaning just cooling, to the total control of:
Temperature
Moisture in the air (humidity)
Supply of outside air for ventilation
Filtration of airborne particles
Air movement in the occupied space
Throughout the rest of this text we will use the term “air conditioning” to include all of these issues and continue to
use “HVAC” where only some of the elements of full air conditioning are being controlled.
As mentioned earlier, the term “air conditioning,” when properly used, now means the total control of temperature,
moisture in the air (humidity), supply of outside air for ventilation, filtration of airborne particles, and air movement in
the occupied space. There are seven main processes required to achieve full air conditioning and they are listed and
explained below:
The processes are:
1. Heating—the process of adding thermal energy (heat) to the conditioned space for the purposes of raising or
maintaining the temperature of the space.
2. Cooling—the process of removing thermal energy (heat) from the conditioned space for the purposes of lowering
or maintaining the temperature of the space.
3. Humidifying—the process of adding water vapor (moisture) to the air in the conditioned space for the purposes of
raising or maintaining the moisture content of the air.
4. Dehumidifying—the process of removing water vapor (moisture) from the air in the conditioned space for the
purposes of lowering or maintaining the moisture content of the air.
5. Cleaning—the process of removing particulates, (dust etc.,) and biological contaminants, (insects, pollen etc.,)
from the air delivered to the conditioned space for the purposes of improving or maintaining the air quality.
Introduction to HVAC 3 4 Fundamentals of HVAC
6. Ventilating—the process of exchanging air between the outdoors and the conditioned space for the purposes of
diluting the gaseous contaminants in the air and improving or maintaining air quality, composition and freshness.
Ventilation can be achieved either through natural ventilation or mechanical ventilation. Natural ventilation is driven
by natural draft, like when you open a window. Mechanical ventilation can be achieved by using fans to draw air in
from outside or by fans that exhaust air from the space to outside.
7. Air Movement—the process of circulating and mixing air through conditioned spaces in the building for the
purposes of achieving the proper ventilation and facilitating the thermal energy transfer.
The requirements and importance of the seven processes varies. In a climate that stays warm all year, heating may not
be required at all. Conversely, in a cold climate the periods of heat in the summer may be so infrequent as to make
cooling unnecessary. In a dry desert climate, dehumidification may be redundant, and in a hot, humid climate
dehumidification may be the most important design aspect of the air-conditioning system.
The actual use of the words “air conditioning” varies considerably, so it is always advisable to check what is really
meant. Consider, for example, “window air conditioners.” The vast majority provide cooling, some dehumidification,
some filtering, and some ventilation when the outside temperature is well above freezing. They have no ability to heat
or to humidify the conditioned space and do not cool if it is cold outside. In colder climates, heating is often provided
by a separate, perimeter heating system that is located within the outside walls. The other functions: cooling,
humidification, dehumidification, cleaning, ventilating and air movement, are all provided by a separate air system,
often referred to as the “air-conditioning system.” It is important to remember that both the heating and the air system
together form the “air-conditioning” system for the space.
Location and Thermal Conditions
Building Location : lakhnow
Orientation : Equal Share of Wall on All Sides
Application : Commercial building
Longitude : 26.52
Latitude : 26.52
Elevation : 111Mtr
Sp.Humidity
Condition DBT(°F) WBT(°F) RH (%) Daily Range(°F)
(Gr/Lb)
Ambient/Surroundings 109 79 26 102 30 F
Room Thermal
75 62 50 66 Correction Value -18
Conditions
Difference( ∆ ) 34 17 24 36
WINDOW MATERIALS:
DOOR MATERIALS:
Solid brick- Common only- 8" Thick wall - 80lb/sft weight- 1" Insulating Board plain on furring
Hollow Gypsum tile-4"thick (13lb/sft weight) Both sides finished- 1" insulating board plain on furring (4lb/sft)
Concrete (sand and gravel agg)-8" Thick-93lb/sft-suspended acou tile(2lb/sft) 3" insulation on top of deck
Concrete (sand and gravel agg)-8" Thick-93lb/sft- acou tile of furring (2lb/sft) 3/4" insulation on top of deck
TRANSMISSION COEFFICIENT ∆U
Transmission coefficient value changes for each type of material used for the civil building.
So, as per ISHRAE /ASHRAE standards, see below data table of ∆U for different material used for our project.
Coefficient
∆U
Factor
∆U Glass .65
∆U Masonry Wall 0.43
∆U Roof 0.28
∆U Partition Wall 0.31
∆U Floor 0.57
CHANGE IN TEMPERATURE ∆T
Similarly for different building materials temperature change will vary. See below calculation data table for our project load
calculation based on different direction consideration i.e. North, South, East, and West etc.
∆T Change in Temperature in °F
∆T
Direction ∆T Wall Direction ∆T Glass Condition Roof
North 12 F North 14F
South 26 F South 12 F Exposed
46
East 10 F East 12 F to Sun
West 26 F West 164 F
CORRECTION FACTOR FOR WALLS & PARTION WALLS:
This correction factor is used for walls and partition walls when exposed to sun. so the change in temperature will be sum of
correction factor and temperature average at 8AM to 4PM of any direction.
So, for the basis of Load calculation for project, refer below table:
Summary
Total Duct Area(M 2)
Gage 24 = 196.786 M2
Gage 22 = 10.308 M2
Gage 20 = 0.000 M2
Gage 18 = 0.000 M2
Checked = 207.094 M2
Total Insulation Area(M 2)
Area = 242.777 M2
Price = 35.000 Rupees Per M2
Total Price For
Insulation= 8497 Rupees
Total Price For Fabrication And Erection (*Amounts may be varies) Note:-1
Rupees Per M 2
Qty (M2) Amount Rs/- The waste can be Taken as 15%
Gage 24 = 120.000 196.786 23614.316 Note:-2
Gage 22 = 140.000 10.308 1443.178 Sizes of Duct (W or H) Gauge GI.Sheet Thickness
Gage 20 = 180.000 0.000 0.000 0 MM To 750 MM Gage 24 0.63 MM
Gage 18 = 300.000 0.000 0.000 751 MM To 1500 MM Gage 22 0.8 to 0.85 MM
Total Price 25057.495 1501 MM To 2250 MM Gage 20 1.0 MM
Total Weight of GI Sheets (KG) 2251 MM & Above Gage 18 1.2 MM
Gage 24 = 973.205 KG's
Gage 22 = 68.783 KG's Note:-3
Gage 20 = 0.000 KG's GI Sheet Gauge Thickness taken from internet.
Gage 18 = 0.000 KG's The values may changes from manufacturer to manufacturer
1041.988 KG's
Total Tone= 1.042 Tonnes
PROJECT BILL OF MATERIALS FOR DUCTING
Project Name: iiit bulding Prepared By: aquib Fields has to Enter
Project No: 123456 Insulation Thickness = 50.000 MM 0.033
DATE 30-Mar-22 TIME 10.03.15 AM
Total Area Gauge Wise in SQMT Total
MAIN DUCT
1 reducers1 812 559 812 559 0.812 0.559 0.29 1250.000 0.058
2 reducers2 711 508 711 508 0.711 0.508 0.25 0.058
3 reducers3 305 254 305 254 0.305 0.254 0.25 0.058
4 reducers4 406 305 406 305 0.406 0.305 0.29 0.058
5 reducers5 254 254 254 254 0.254 0.254 0.30 0.058
6 reducers6 254 203 254 203 0.254 0.203 0.29 0.058
7 reducers7 457 356 457 356 0.457 0.356 0.25 0.058
8 reducers8 254 254 254 254 0.254 0.254 0.29 0.058
9 reducers9 305 305 305 305 0.305 0.305 0.25 0.058
10 reducers10 305 254 305 254 0.305 0.254 0.29 0.058
11 reducers11 356 305 356 305 0.356 0.305 0.30 0.058
12 reducers12 660 305 660 305 0.660 0.305 0.25 0.058
13 reducers13 254 254 254 254 0.254 0.254 0.25 0.058
14 reducers14 254 203 254 203 0.254 0.203 0.25 0.058
15 reducers15 356 356 356 356 0.356 0.356 0.29 0.058
16 reducers16 254 254 254 254 0.254 0.254 0.25 0.058
17 reducers17 610 305 610 305 0.610 0.305 0.30 0.058
18 reducers18 254 254 254 254 0.254 0.254 0.25 0.058
19 reducers19 559 457 559 457 0.559 0.457 0.30 0.058
20 reducers20 508 406 508 406 0.508 0.406 0.29 0.058
21 reducers21 457 355 457 355 0.457 0.355 0.29 0.058
22 reducers22 355 355 355 355 0.355 0.355 0.30 0.058
23 reducers23 254 305 254 305 0.254 0.305 0.29 0.058
24 reducers24 610 355 610 355 0.610 0.355 0.30 0.058
25 tee 1 431 305 431 305 0.431 0.305 0.19 0.058
26 tee 2 381 254 381 254 0.381 0.254 0.21 0.058
27 tee 3 685 356 685 356 0.685 0.356 0.21 0.058
28 tee 4 330 355 330 355 0.330 0.355 0.25 0.058
29 tee 5 330 254 330 254 0.330 0.254 0.19 0.058
30 tee 6 330 254 330 254 0.330 0.254 0.19 0.058
31 tee 7 432 305 432 305 0.432 0.305 0.25 0.058
32 tee 8 330 254 330 254 0.330 0.254 0.19 0.058
33 tee 9 330 254 330 254 0.330 0.254 0.19 0.058
34 tee 10 431 305 431 305 0.431 0.305 0.30 0.058
35 tee 11 330 203 330 203 0.330 0.203 0.19 0.058
36 tee 12 381 305 381 305 0.381 0.305 0.24 0.058
37 tee 13 381 305 381 305 0.381 0.305 0.24 0.058
38 tee 14 381 203 381 203 0.381 0.203 0.31 0.058
39 tee 15 584 457 584 457 0.584 0.457 0.34 0.058
40 tee 16 330 355 330 355 0.330 0.355 0.25 0.058
41 tee 17 330 355 330 355 0.330 0.355 0.25 0.058
42 tee 18 330 203 330 203 0.330 0.203 0.31 0.058
43 tee 19 431 305 431 305 0.431 0.305 0.34 0.058
44 tee 20 330 254 330 254 0.330 0.254 0.21 0.058
45 tee 21 381 254 381 254 0.381 0.254 0.21 0.058
46 tee 22 381 254 381 254 0.381 0.254 0.21 0.058
47 elbows 1 813 559 813 559 0.813 0.559 1.09 0.058
48 elbows 2 355 559 355 559 0.355 0.559 0.54 0.058
49 elbows 3 305 305 305 305 0.305 0.305 0.58 0.058
50 elbows 4 305 254 305 254 0.305 0.254 0.47 0.058
51 elbows 5 610 357 610 357 0.610 0.357 1.14 0.058
52 elbows 6 254 254 254 254 0.254 0.254 0.78 0.058
53 elbows 7 254 254 254 254 0.254 0.254 0.78 0.058
54 elbows 8 254 254 254 254 0.254 0.254 0.78 0.058
55 elbows 9 254 254 254 254 0.254 0.254 0.78 0.058
56 elbows 10 254 254 254 254 0.254 0.254 0.78 0.058
57 elbows 11 355 305 355 305 0.355 0.305 0.54 0.058
58 elbows 12 457 356 457 357 0.457 0.357 0.54 0.058
59 elbows 13 711 711 711 711 0.711 0.711 1.37 0.058
60 elbows 14 711 711 711 711 0.711 0.711 1.99 0.058
61 elbows 15 711 711 711 711 0.711 0.711 1.99 0.058
62 elbows 16 711 711 711 711 0.711 0.711 1.99 0.058
63 elbows 17 254 254 254 254 0.254 0.254 0.78 0.058
64 elbows 18 660 711 660 711 0.660 0.711 1.27 0.058
65 elbows 19 610 559 610 559 0.610 0.559 1.07 0.058
66 elbows 20 610 457 610 457 0.610 0.457 0.98 0.058
67 elbows 21 254 303 254 303 0.254 0.303 0.49 0.058
68 elbows 22 254 254 254 254 0.254 0.254 0.48 0.058
69 elbows 23 254 254 254 254 0.254 0.254 0.48 0.058
70 elbows 24 254 203 254 203 0.254 0.203 0.50 0.058
71 elbows 25 356 356 356 356 0.356 0.356 0.36 0.058
72 elbows 26 305 254 305 254 0.305 0.254 0.42 0.058
Project Name: iiit bulding Prepared By: aquib Fields has to Enter
Project No: 123456 Insulation Thickness = 50.000 MM
DATE 30-Mar-22 TIME 10.03.15 AM
Total Area Gauge Wise in SQMT
Width Height Length in Perimeter Sheet TotalNo. of Sheets Total Duct Area Velocity Friction Value Static Pressure
Sr.No Duct Type Width-1(MM) Hight-1(MM) Width-2 (MM) Hight-2(MM) 24 Gauge 22 Gauge 20 Gauge 18 Gauge
(Meters) (Meters) (Meters) (Meters) Gauge
MAIN DUCT
1 Damper 1 813 559 813 559 0.813 0.559 0.00 1250.000 0.058
2 Damper 2 356 305 356 305 0.356 0.305 0.00 0.058
3 Damper 3 610 356 610 356 0.610 0.356 0.00 0.058
4 Damper 4 356 303 356 303 0.356 0.303 0.00 0.058
5 Damper 5 356 303 356 303 0.356 0.303 0.00 0.058
6 Damper 6 711 711 711 711 0.711 0.711 0.00 0.058
7 Damper 7 303 303 303 303 0.303 0.303 0.00 0.058
8 Damper 8 508 457 508 457 0.508 0.457 0.00 0.058
9 Damper 9 457 406 457 406 0.457 0.406 0.00 0.058
10 Damper 10 303 254 303 254 0.303 0.254 0.00 0.058
11 Damper 11 356 457 357 457 0.357 0.457 0.00 0.058
12 Damper 12 457 355 457 355 0.457 0.355 0.00 0.058
13 Damper 13 559 457 559 457 0.559 0.457 0.00 0.058
14 Damper 14 303 355 303 355 0.303 0.355 0.00 0.058
15 ALL FDS 0.15 0.058
16 FC 813 559 813 559 0.813 0.559 1.10 0.058
Summary
Total Duct Area(M2)
Gage 24 = 162.086 M2
Gage 22 = 12.096 M2
Gage 20 = 0.000 M2
Gage 18 = 0.000 M2
Checked = 174.182 M2
Total Insulation Area(M2)
Area = 174.182 M2
Price = 35.000 Rupees Per M2
Total Price For
Insulation= 6096 Rupees
Total Price For Fabrication And Erection (*Amounts may be varies) Note:-1
Rupees Per M2 Qty (M2) Amount Rs/- The waste can be Taken as 15%
Gage 24 = 120.000 162.086 19450.263 Note:-2
Gage 22 = 140.000 12.096 1693.474 Sizes of Duct (W or H) Gauge GI.Sheet Thickness
Gage 20 = 180.000 0.000 0.000 0 MM To 750 MM Gage 24 0.63 MM
Gage 18 = 300.000 0.000 0.000 751 MM To 1500 MM Gage 22 0.8 to 0.85 MM
Total Price 21143.737 1501 MM To 2250 MM Gage 20 1.0 MM
Total Weight of GI Sheets (KG) 2251 MM & Above Gage 18 1.2 MM
Gage 24 = 801.594 KG's
Gage 22 = 80.712 KG's Note:-3
Gage 20 = 0.000 KG's GI Sheet Gauge Thickness taken from internet.
Gage 18 = 0.000 KG's The values may changes from manufacturer to manufacturer
882.306 KG's
Total Tone= 0.882 Tonnes
First Floor
PROJECT BILL OF MATERIALS FOR DUCTING
Project Name: iiit bulding Prepared By: aquib Fields has to Enter
Project No: 123456 Insulation Thickness = 50.000 MM 0.033
DATE 30-Mar-22 TIME 10.03.15 AM
Total Area Gauge Wise in SQMT Total
MAIN DUCT
1 1std 1 254 254 254 254 0.254 0.254 0.50 1.016 24 0.510 0.000 0.000 0.000 0.177 0.510 1250.000 0.058 0.001 0.610
2 sad2 254 254 254 254 0.254 0.254 2.32 1.016 24 2.357 0.000 0.000 0.000 0.818 2.357 0.058 0.004 2.821
3 sad3 254 254 254 254 0.254 0.254 1.18 1.016 24 1.199 0.000 0.000 0.000 0.416 1.199 0.058 0.002 1.435
4 sad4 254 254 254 254 0.254 0.254 0.30 1.016 24 0.305 0.000 0.000 0.000 0.106 0.305 0.058 0.001 0.365
5 sad5 254 254 254 254 0.254 0.254 2.45 1.016 24 2.489 0.000 0.000 0.000 0.864 2.489 0.058 0.005 2.979
6 sad6 254 254 254 254 0.254 0.254 1.26 1.016 24 1.280 0.000 0.000 0.000 0.445 1.280 0.058 0.002 1.532
7 sad7 254 254 254 254 0.254 0.254 3.07 1.016 24 3.119 0.000 0.000 0.000 1.083 3.119 0.058 0.006 3.733
8 sad8 254 254 254 254 0.254 0.254 2.18 1.016 24 2.211 0.000 0.000 0.000 0.768 2.211 0.058 0.004 2.646
9 sad9 254 254 254 254 0.254 0.254 4.43 1.016 24 4.501 0.000 0.000 0.000 1.563 4.501 0.058 0.008 5.387
10 sad10 254 254 254 254 0.254 0.254 0.89 1.016 24 0.065 0.000 0.000 0.000 0.022 0.065 0.058 0.002 1.082
11 sad11 254 254 254 254 0.254 0.254 2.77 1.016 24 2.814 0.000 0.000 0.000 0.977 2.814 0.058 0.005 3.368
12 sad12 254 254 254 254 0.254 0.254 1.80 1.016 24 1.826 0.000 0.000 0.000 0.634 1.826 0.058 0.003 2.185
13 sad13 254 254 254 254 0.254 0.254 2.10 1.016 24 2.130 0.000 0.000 0.000 0.739 2.130 0.058 0.004 2.549
14 sad14 254 254 254 254 0.254 0.254 1.96 1.016 24 1.991 0.000 0.000 0.000 0.691 1.991 0.058 0.004 2.383
15 sad15 254 254 254 254 0.254 0.254 1.07 1.016 24 1.087 0.000 0.000 0.000 0.377 1.087 0.058 0.002 1.301
16 sad16 254 254 254 254 0.254 0.254 1.12 1.016 24 1.138 0.000 0.000 0.000 0.395 1.138 0.058 0.002 1.362
17 sad17 254 254 254 254 0.254 0.254 1.36 1.016 24 0.065 0.000 0.000 0.000 0.022 0.065 0.058 0.003 1.654
18 sad18 254 254 254 254 0.254 0.254 1.11 1.016 24 1.128 0.000 0.000 0.000 0.392 1.128 0.058 0.002 1.350
19 sad19 254 254 254 254 0.254 0.254 1.73 1.016 24 1.755 0.000 0.000 0.000 0.609 1.755 0.058 0.003 2.100
20 sad20 254 254 254 254 0.254 0.254 0.62 1.016 24 0.628 0.000 0.000 0.000 0.218 0.628 0.058 0.001 0.751
21 sad21 254 254 254 254 0.254 0.254 2.25 1.016 24 2.284 0.000 0.000 0.000 0.793 2.284 0.058 0.004 2.734
22 sad22 254 254 254 254 0.254 0.254 0.55 1.016 24 0.556 0.000 0.000 0.000 0.193 0.556 0.058 0.001 0.665
23 sad23 305 305 305 305 0.305 0.305 1.40 1.220 24 1.708 0.000 0.000 0.000 0.593 1.708 0.058 0.003 1.988
24 sad24 305 305 305 305 0.305 0.305 1.13 1.220 24 0.093 0.000 0.000 0.000 0.032 0.093 0.058 0.002 1.598
25 sad25 305 305 305 305 0.305 0.305 0.76 1.220 24 0.926 0.000 0.000 0.000 0.322 0.926 0.058 0.001 1.078
26 sad26 305 305 305 305 0.305 0.305 2.36 1.220 24 2.879 0.000 0.000 0.000 1.000 2.879 0.058 0.004 3.351
27 sad27 305 305 305 305 0.305 0.305 0.81 1.220 24 0.988 0.000 0.000 0.000 0.343 0.988 0.058 0.002 1.150
28 sad28 305 305 305 305 0.305 0.305 3.46 1.220 24 4.221 0.000 0.000 0.000 1.466 4.221 0.058 0.007 4.913
29 sad29 305 305 305 305 0.305 0.305 2.90 1.220 24 3.538 0.000 0.000 0.000 1.228 3.538 0.058 0.006 4.118
30 sad30 305 305 305 305 0.305 0.305 4.82 1.220 24 5.880 0.000 0.000 0.000 2.042 5.880 0.058 0.009 6.844
31 sad31 356 356 356 356 0.356 0.356 2.52 1.424 24 3.586 0.000 0.000 0.000 1.245 3.586 0.058 0.005 4.089
32 sad32 305 254 305 254 0.305 0.254 1.98 1.118 24 2.214 0.000 0.000 0.000 0.769 2.214 0.058 0.004 2.610
33 sad33 305 254 305 254 0.305 0.254 0.62 1.118 24 0.693 0.000 0.000 0.000 0.241 0.693 0.058 0.001 0.817
34 sad34 305 254 305 254 0.305 0.254 1.56 1.118 24 1.744 0.000 0.000 0.000 0.606 1.744 0.058 0.003 2.056
35 sad35 356 305 355 305 0.356 0.305 1.86 1.322 24 0.109 0.000 0.000 0.000 0.038 0.109 0.058 0.004 2.831
36 sad36 356 305 355 305 0.356 0.305 2.37 1.322 24 3.134 0.000 0.000 0.000 1.088 3.134 0.058 0.005 3.609
37 sad37 356 356 356 356 0.356 0.356 2.51 1.424 24 3.574 0.000 0.000 0.000 1.241 3.574 0.058 0.005 4.076
38 sad38 457 305 457 305 0.457 0.305 2.56 1.524 24 3.901 0.000 0.000 0.000 1.355 3.901 0.058 0.005 4.413
39 sad39 457 305 457 305 0.457 0.305 1.11 1.524 24 1.692 0.000 0.000 0.000 0.587 1.692 0.058 0.002 1.806
40 0.000 0.000 0.000 24 0.000 0.000 0.000 0.000 0.000 0.000 0.058 0.000 0.000
Summary
Total Duct Area(M 2)
Gage 24 = 76.317 M2
Gage 22 = 0.000 M2
Gage 20 = 0.000 M2
Gage 18 = 0.000 M2
Checked = 76.317 M2
Total Insulation Area(M 2)
Area = 101.266 M2
Price = 35.000 Rupees Per M2
Total Price For
Insulation= 3544 Rupees
Total Price For Fabrication And Erection (*Amounts may be varies) Note:-1
Rupees Per M2 Qty (M2) Amount Rs/- The waste can be Taken as 15%
Gage 24 = 120.000 76.317 9158.031 Note:-2
Gage 22 = 140.000 0.000 0.000 Sizes of Duct (W or H) Gauge GI.Sheet Thickness
Gage 20 = 180.000 0.000 0.000 0 MM To 750 MM Gage 24 0.63 MM
Gage 18 = 300.000 0.000 0.000 751 MM To 1500 MM Gage 22 0.8 to 0.85 MM
Total Price 9158.031 1501 MM To 2250 MM Gage 20 1.0 MM
Total Weight of GI Sheets (KG) 2251 MM & Above Gage 18 1.2 MM
Gage 24 = 377.425 KG's
Gage 22 = 0.000 KG's Note:-3
Gage 20 = 0.000 KG's GI Sheet Gauge Thickness taken from internet.
Gage 18 = 0.000 KG's The values may changes from manufacturer to manufacturer
377.425 KG's
Total Tone= 0.377 Tonnes
Summary
Total Duct Area(M 2)
Gage 24 = 137.758 M2
Gage 22 = 41.202 M2
Gage 20 = 0.000 M2
Gage 18 = 0.000 M2 c
Checked = 178.960 M2
Total Insulation Area(M 2)
2
Area = 223.687 M
Price = 35.000 Rupees Per M2
Total Price For
Insulation= 7829 Rupees
Total Price For Fabrication And Erection (*Amounts may be varies) Note:-1
Rupees Per M2 Qty (M2) Amount Rs/- The waste can be Taken as 15%
Gage 24 = 120.000 137.758 16530.924 Note:-2
Gage 22 = 140.000 41.202 5768.336 Sizes of Duct (W or H) Gauge GI.Sheet Thickness
Gage 20 = 180.000 0.000 0.000 0 MM To 750 MM Gage 24 0.63 MM
Gage 18 = 300.000 0.000 0.000 751 MM To 1500 MM Gage 22 0.8 to 0.85 MM
Total Price 22299.260 1501 MM To 2250 MM Gage 20 1.0 MM
Total Weight of GI Sheets (KG) 2251 MM & Above Gage 18 1.2 MM
Gage 24 = 681.281 KG's
Gage 22 = 274.923 KG's Note:-3
Gage 20 = 0.000 KG's GI Sheet Gauge Thickness taken from internet.
Gage 18 = 0.000 KG's The values may changes from manufacturer to manufacturer
956.204 KG's
Total Tone= 0.956 Tonnes
Second Floor
Summary
Total Duct Area(M 2)
Gage 24 = 170.565 M2
Gage 22 = 160.600 M2
Gage 20 = 56.085 M2
Gage 18 = 0.000 M2
Checked = 387.250 M2
Total Insulation Area(M 2)
Area = 419.146 M2
Price = 35.000 Rupees Per M2
Total Price For
Insulation= 14670 Rupees
Total Price For Fabrication And Erection (*Amounts may be varies) Note:-1
Rupees Per M 2
Qty (M2) Amount Rs/- The waste can be Taken as 15%
Gage 24 = 120.000 170.565 20467.835 Note:-2
Gage 22 = 140.000 160.600 22483.983 Sizes of Duct (W or H) Gauge GI.Sheet Thickness
Gage 20 = 180.000 56.085 10095.322 0 MM To 750 MM Gage 24 0.63 MM
Gage 18 = 300.000 0.000 0.000 751 MM To 1500 MM Gage 22 0.8 to 0.85 MM
Total Price 53047.139 1501 MM To 2250 MM Gage 20 1.0 MM
Total Weight of GI Sheets (KG) 2251 MM & Above Gage 18 1.2 MM
Gage 24 = 843.531 KG's
Gage 22 = 1071.603 KG's Note:-3
Gage 20 = 440.268 KG's GI Sheet Gauge Thickness taken from internet.
Gage 18 = 0.000 KG's The values may changes from manufacturer to manufacturer
2355.402 KG's
Total Tone= 2.355 Tonnes
PROJECT BILL OF MATERIALS FOR DUCTING
Project Name: iiit bulding Prepared By: aquib Fields has to Enter
Project No: 123456 Insulation Thickness = 50.000 MM 0.033
DATE 30-Mar-22 TIME 10.03.15 AM
Total Area Gauge Wise in SQMT Total
MAIN DUCT
1 reducers1 864 762 854 762 0.859 0.762 0.30 0.058
2 reducers2 711 559 711 559 0.711 0.559 0.30 0.058
3 reducers3 356 365 356 356 0.356 0.361 0.35 0.058
4 reducers4 711 610 711 610 0.711 0.610 0.30 0.058
5 reducers5 559 457 559 457 0.559 0.457 0.30 0.058
6 reducers6 406 356 406 356 0.406 0.356 0.30 0.058
7 reducers7 559 457 559 457 0.559 0.457 0.30 0.058
8 reducers8 356 356 356 356 0.356 0.356 0.30 0.058
9 reducers9 356 356 356 356 0.356 0.356 0.29 0.058
10 reducers10 610 559 610 559 0.610 0.559 0.30 0.058
11 reducers11 508 457 508 457 0.508 0.457 0.30 0.058
12 reducers12 762 660 762 660 0.762 0.660 0.30 0.058
13 reducers13 457 356 457 356 0.457 0.356 0.30 0.058
14 reducers14 457 356 457 356 0.457 0.356 0.30 0.058
15 tee1 432 356 432 356 0.432 0.356 0.01 0.058
16 tee2 432 356 432 356 0.432 0.356 0.08 0.058
17 tee3 432 356 432 356 0.432 0.356 0.09 0.058
18 tee4 432 356 432 356 0.432 0.356 0.08 0.058
19 tee5 432 356 432 356 0.432 0.356 0.08 0.058
20 tee6 432 356 432 356 0.432 0.356 0.08 0.058
21 tee7 483 356 483 356 0.483 0.356 0.10 0.058
22 tee8 483 356 483 356 0.483 0.356 0.09 0.058
23 tee9 483 356 483 356 0.483 0.356 0.09 0.058
24 tee10 483 356 483 356 0.483 0.356 0.09 0.058
25 tee11 483 356 483 356 0.483 0.356 0.09 0.058
26 tee12 762 711 762 711 0.762 0.711 0.14 0.058
27 tee13 431 356 431 356 0.431 0.356 0.09 0.058
28 tee14 533 356 533 356 0.533 0.356 0.09 0.058
29 tee15 483 356 483 356 0.483 0.356 0.09 0.058
30 elbows 1 1066 1270 1066 1270 1.066 1.270 1.03 0.058
31 elbows 2 1117 965 1117 965 1.117 0.965 1.72 0.058
32 elbows 3 610 508 610 508 0.610 0.508 0.94 0.058
33 elbows 4 356 356 356 356 0.356 0.356 0.54 0.058
34 elbows 5 356 356 356 356 0.356 0.356 0.54 0.058
35 elbows 6 610 508 610 508 0.610 0.508 0.94 0.058
36 elbows 7 406 356 406 356 0.406 0.356 0.62 0.058
37 elbows 8 559 457 559 457 0.559 0.457 0.86 0.058
38 elbows 9 1016 762 1016 762 1.016 0.762 0.98 0.058
39 elbows 10 610 559 510 559 0.560 0.559 0.40 0.058
MAIN DUCT
1 Dampers1 1066 1270 1066 1270 1.066 1.270 0.00 0.000 1250.000 0.058
2 Dampers2 610 559 610 559 0.610 0.559 0.00 0.000 0.058
3 Dampers3 813 610 813 610 0.813 0.610 0.00 0.000 0.058
4 Dampers4 762 711 762 711 0.762 0.711 0.00 0.000 0.058
5 Dampers5 559 457 559 457 0.559 0.457 0.00 0.000 0.058
6 Dampers6 1016 762 1016 762 1.016 0.762 0.00 0.000 0.058
7 Dampers7 813 559 813 559 0.813 0.559 0.00 0.000 0.058
8 Dampers8 762 660 762 660 0.762 0.660 0.00 0.000 0.058
Summary
Total Duct Area(M 2)
Gage 24 = 151.154 M2
Gage 22 = 82.530 M2
Gage 20 = 42.308 M2
Gage 18 = 0.000 M2
Checked = 275.992 M2
Total Insulation Area(M 2)
Area = 275.992 M2
Price = 35.000 Rupees Per M2
Total Price For
Insulation= 9660 Rupees
Total Price For Fabrication And Erection (*Amounts may be varies) Note:-1
Rupees Per M2 Qty (M2) Amount Rs/- The waste can be Taken as 15%
Gage 24 = 120.000 151.154 18138.489 Note:-2
Gage 22 = 140.000 82.530 11554.159 Sizes of Duct (W or H) Gauge GI.Sheet Thickness
Gage 20 = 180.000 42.308 7615.417 0 MM To 750 MM Gage 24 0.63 MM
Gage 18 = 300.000 0.000 0.000 751 MM To 1500 MM Gage 22 0.8 to 0.85 MM
Total Price 37308.065 1501 MM To 2250 MM Gage 20 1.0 MM
Total Weight of GI Sheets (KG) 2251 MM & Above Gage 18 1.2 MM
Gage 24 = 747.532 KG's
Gage 22 = 550.679 KG's Note:-3
Gage 20 = 332.117 KG's GI Sheet Gauge Thickness taken from internet.
Gage 18 = 0.000 KG's The values may changes from manufacturer to manufacturer
1630.329 KG's
Total Tone= 1.630 Tonnes
PIPING THEORY
Water piping system:
Once through & recirculating:
Water piping systems discussed are divided into once through and recirculating system. In once through
system, water passes through the equipment only once and is discharged. In a recirculating system water is not
discharged, but flows in repeating circuit from the heat exchanger to refrigeration equipment and back to the heat
exchanger.
Open & closed system:
Recirculating system can be classified as open or close system. an open system is the one in which the water
flows into the reservoir open to atmosphere; cooling towers, air washers and collecting tanks are examples of
reservoir open to atmosphere. A closed system is the one in which the flow of water is not exposed to atmosphere
at any point of flow. This system usually contains an expansion tank that is open to atmosphere but the water
area exposed is insignificant.
The quantity of water required is determined from the air-conditioning load and the water velocity by the pre-
determined recommendations. These two factors are used to determine pipe size and friction rate.
Types of pipes:
1. Mild steel pipes (ERW-Electro resistive welding pipes)
Code name: IS-1239 (Black color painted pipes)
Class A: Thickness up to 2.56mm, with a yellow color band.
Class B: Thickness up to 4.5mm, with a blue color band.
Class C: Thickness 4.5 to 12.56 mm, with a red color band.
Pipe Fittings:
Flanges.
Reducers.
Elbows.
Dead end/ Dummy flange/Blind flange.
T – Pipe fitting.
Nipples.
Valves used in piping:
Gate valve/Butterfly valve.
Globe valve.
Ball valve.
Non – return valve:
I. Swing check valve.
II. Lift check valve.
Motorized control valve:
I. 2 – Way Motorized control valve.
II. 3 – Way Motorized control valve.
Strainer:
I. Y – Strainer.
II. T – Strainer.
III. Pot type Strainer.
Balancing valve.
Dynamic motorized valve.
Btu meter.
Flexible bellow.
2. Gate Valves
A gate valve, also known as a sluice valve, is a valve that opens by lifting a
round or rectangular gate/wedge out of the path of the fluid. A gate valve,
also known as a sluice valve, is a valve that opens by lifting a round or
rectangular gate/wedge out of the path of the fluid. The distinct feature of
a gate valve is the sealing surfaces between the gate and seats are planar,
so gate valves are often used when a straight-line flow of fluid and
minimum restriction is desired. The gate faces can form a wedge shape or
they can be parallel. Gate valves are primarily used to permit or prevent
the flow of liquids, but typical gate valves shouldn't be used for regulating
flow, unless they are specifically designed for that purpose.
3. Globe Valves
A globe valve, different from ball valve, is a type of valve used for
regulating flow in a pipeline, consisting of a movable disk-type element
and a stationary ring seat in a generally spherical body. Globe valves are
named for their spherical body shape with the two halves of
the body being separated by an internal baffle. This has an opening that
forms a seat onto which a movable plug can be screwed in to close (or
shut) the valve. The plug is also called a disc or disk. In globe valves, the
plug is connected to a stem which is operated by screw action using a
hand wheel in manual valves. Typically, automated globe valves use
smooth stems rather than threaded and are opened and closed by
an actuator assembly.
4. Balancing Valves
A cooling or heating water distribution system is in balance when the flow in the whole system
(through the component terminal lines, distributing lines and main distributing lines)
corresponds to the flow rates that were specified for the design of the system. If the correct
balancing of the system is not established, this will result in unequal distribution of the flow so
that there will be a surplus effect in some of the terminals, whereas the effect will be inadequate
in others. The result of this will be that the wanted heating/chilling will not be ensured in all
parts of the installation. In practice it is not possible to make a correctly balanced system by
manipulation of the piping or alteration of the pipe dimensions only. Only a correct set
of balancing valves can ensure the correct distribution of the flow in the system.
5. 2-Way motorized Valve/3-Way Motorized Valve
Stay flow Y strainers mechanically remove solids from flowing steam, gases or liquid
piping systems with the use of a perforated or wire mesh straining screen, and are
used to protect equipment. They get their names from their configuration, which
includes a branch angled off the flow path. “Y” strainers are most often used for steam
and gases, but are occasionally used for liquids. They have less debris holding capacity
and higher pressure drops than basket strainers, but they can be used in
either horizontal or vertical pipe runs where flow is downwards. They can also be fitted
with a blow-off connection at the end of the branch end that includes a valve, which
allows for cleaning. The valve is opened without shutting off the flow or disassembling
the strainer, as the flow through the pipe will flush out the solids in the screen.
GPM Calculations for 100TR WATER COOLED CHILLER
Calculation for Chilled Water Piping (Closed Piping System)
Primary Pump :
Section Flow Velocity Pipe size diameter Friction loss
Suction side TR x2.4 7fpm 4inch 4 inches of water
100 x2.4=240gpm 101.6mm gauge/100ft
Discharge side TR x2.4 6.5fpm 3.5 inch 10 inches of water
100 x2.4= 240gpm 88.9fpm gauge/100ft
Where,
GPM = 240
Total dynamic Head loss = Total Suction head loss + Total Discharge Head loss
= 9.91+8.61
= 18.53 Feet’s
_________________________________________________________
Primary Pump:
𝑮𝑷𝑴 𝑿 𝑻𝑫𝑯 𝑿 𝑺𝒑.𝒈𝒓𝒂𝒗𝒊𝒕𝒚
PrimaryPump Horse power =
𝟑𝟗𝟔𝟎 𝑿 𝜼
Where,
GPM = 240
Total dynamic Head loss = Total Suction head loss + Total Discharge Head loss
= 9.79+21.59
= 30.38 Feets
Cooling Towers
Supply, Installation, Testing and commissioning of FRP induced
draft Type cooling towers. Each cooling tower shall be complete
with casing, distribution system, filling louvers, ladder,propellar
fans,motors and shall be suitable for 415 V/mP/50HZ power Nos
supply, isolator panel with suitble MCB at each cooling
tower.There shall be 1No fan each one with 10HP motor. These
coling towers shall be complete as per the drawings and
specifications.
a 307 TR
Air Handling Units:
Supply, installation, testing and commissioning of sheer metal
sectionalised construction draw thrh type in Double skin
construction. Each Air Handling Units shall be with filter section
with filter section with prefilters, fhilled water cooling coil of copper
tube & AI.Fins construction, sgirrel cage induction motor,
5
centrifugal fan,spray type humidifier for RH balance pump. belt
drive and vibration isolators, coil size shall be selected for a
max.face velocity of 500FPM and static shall be 50mm. Motor
shall be suitable for 415V/50HZ AC supply,Air moving capacities
shall be as as follows as [er drawings and specifiacations.
a 2126 cfm with 4row cooling coil Nos 1
b 2085cfm with 4row cooling coil Nos 1
c 7750 cfm with 4row cooling coil Nos 1
d 5236 cfm with 4row cooling coil Nos 1
63 Amps TPN MCCB with 1No.7.5 HP Star Delta Starter for AHU
fanmotor and & 16 Amps. DP MCB with 1 # 1 HP DOL Starter for Sets
pmps.
63 Amps TPN MCCB with 1 No.12.5 HP Star Delta Starter for AHU
fan motor and & 16 Amps. DP MCB with 1 # 1 HP DOL Starter for Sets
Pump.
63 amps TPN MCCB with 1 NO. 15 Hp star Delta Starter for AHU
fan motor and & 16 Amps. DP MCB with 1 # 1 HP DOL Starter for Sets
Pump.
63 Amps TPN MCCB with 1 No. 20 Hp Star Delta Starter for AHU
fan motor and & 16 Amps. DP MCB with 1 # 1 HP DOL Starter for Sets
Pump.
Expansion Tank:
Supply, installation, testing and commissioning of 1000 Ltrs
capacity expansion tank fabricated from 3mm MS sheet and
having 19 mm thick nitrile rubber foam insulation covered with 28
20 No 1
Gas Aluminium sheet with man hole cover, drain, overflow, quick
fill, water supply connections, valves and complete in all respects
as per drawings and specification 1000mm X 1000mm X 1000mm
Drain Piping:
Supply, installation, testing and commissioning of "B" class GI
21 drain piping complete with fitting etc & nitrile foam insulation with
sealing tapes & 28 G Aluminium cladding complete as per
drawings & specifications of below sizes.
a) 100 mm dia Meters
b) 50 mm dia Meters
c) 40 mm dia Meters
d) 32 mm dia Meters
e) 25 mm dia Meters
Supply, installation, testing and commissioning of Air Vents 15
22 Meters
mm dia
Rectangular Ductwork:
Supply, installation, testing commissioning of rectangular sheet
metal ductwork complete with supports,
24 dampers/splitters/vanes/fasteners/nuts/washers and all
ancilliary items as per specification and drawings of the following
guages / thickness: (To be fabricated manually and installed at
site)
a) 24 Gauge Sqmt 895
b) 22 Guage Sqmt 305
c) 20 Guage Sqmt 101
d) 18 Guage Sqmt -
underdeck Insulation:
Supply, installation, testing and commissioning of 25 mm thick &
27 48 kg/m3 density fiberglass insulation boards fixed on GI frame
Sqmt NR
for underdeck insulation with all accessories and complete as per
drawings and specifications.
Grilles/Diffusers/Louvers/VCDs/FDs :
Supply, installation, testing and commissioning of Supply air
28 grilles with dampers in extruded Aluminium construction and Sqft 13
powder coated finish as per specifications and drawings.6 x 6
Expansion Tank:
Supply, installation, testing and commissioning of 1000 Ltrs
capacity expansion tank fabricated from 3mm MS sheet and
having 19 mm thick nitrile rubber foam insulation covered with 28
20 No 1
Gas Aluminium sheet with man hole cover, drain, overflow, quick
fill, water supply connections, valves and complete in all respects
as per drawings and specification 1000mm X 1000mm X 1000mm
Drain Piping:
Supply, installation, testing and commissioning of "B" class GI
21 drain piping complete with fitting etc & nitrile foam insulation with
sealing tapes & 28 G Aluminium cladding complete as per
drawings & specifications of below sizes.
a) 100 mm dia Meters
b) 50 mm dia Meters
c) 40 mm dia Meters
d) 32 mm dia Meters
e) 25 mm dia Meters
Supply, installation, testing and commissioning of Air Vents 15
22 Meters
mm dia
Rectangular Ductwork:
Supply, installation, testing commissioning of rectangular sheet
metal ductwork complete with supports,
24 dampers/splitters/vanes/fasteners/nuts/washers and all
ancilliary items as per specification and drawings of the following
guages / thickness: (To be fabricated manually and installed at
site)
a) 24 Gauge Sqmt 895
b) 22 Guage Sqmt 305
c) 20 Guage Sqmt 101
d) 18 Guage Sqmt -
underdeck Insulation:
Supply, installation, testing and commissioning of 25 mm thick &
27 48 kg/m3 density fiberglass insulation boards fixed on GI frame
Sqmt NR
for underdeck insulation with all accessories and complete as per
drawings and specifications.
Grilles/Diffusers/Louvers/VCDs/FDs :
Supply, installation, testing and commissioning of Supply air
28 grilles with dampers in extruded Aluminium construction and Sqft 13
powder coated finish as per specifications and drawings.6 x 6