EUROPEAN STANDARD EN 1074-2 NORME EUROPEENNE EUROPAISCHE NORM ‘agra 2000 ICS 23,060.01 English version Valves for water supply - Fitness for purpose requirements and appropriate verification tests - Part 2: Isolating valves obinenere pour ramentaton en eau - Prescriptions ‘Armaturen fr che Wasserversorung - Anforderungen an dapttuse a Templo et veicatons sy rapport - Pare 2: (de Gebrauchstugichkert und deren Pung = Tel 2: Fobnevere de secionement ‘Absperrarmaturen ‘Ts European Stanaard was approved by CEN on 25 November $999, CEN members are bound 1o comply with the CEN/CENELEC intemal Reguiatione whicn stipulate we constons fr hing this European ‘Standard the status ofa national standard witout any alteraton. Upo-date fet ang bipfopraphcal elerences concemg auch rational ‘Sandaras may be obtained on applcaton toe Cental Secretariat or any CEN member “This European Standard exits in three offial versions (Engksh, French, German). A version in any oer language mage by waneition under the responsiuy of @ CEN member io is own language and noted to the Cental Secretariat has the same stalus a the ofa CEN memer are ne naional standards boss of Austria, Belgium, Czech Repub, Denmark, Finan, Fane, Germany, Greece, ‘eeland, ela, tly Lixembourg, Netnefends. Noneay, Portugal. Span, Sweden, Switzetand and United Kingdom. —__ [EUROPEAN COMMITTEE FOR STANDARDIZATION COMITE EUROPEEN DE NORMALISATION EUROPAISCHES KOMITEE FUR NORMUNG Central Secretariat: rue de Stassart,36 6.1050 Brussels (© 2000.CEN Ax rghts of expbitation in ay form an by any means reserved Ae No. EN 107422000 € ‘worewide for GEN national MemberPage 2 EN 1074-2:2000 1 Scope 2 Normative references 3 Pefinitions... 4 Design requirements. 5 _ Performance requirements. 5.1 Mechanical strength... 5.1.1 Resistance to internal pressure of the shell and of all pressure containing components. 5.1.2 Rlesistance of the obturator to differential preSSUre venennenn 5.1.2 Resistance of the valve to bending... 5.1.4 Rlesistance of valves to operating loads 52 — Leak-tightness. 52.1 Leak-tightness of the shell and of all pressure containing components. 5.22 Seat tightnes: : 52.3 Maximum operating torque (MOT) for operation and leakctighiness.. 5.2.4 Leak-tightness of gearboxes to extemal pressure..... 5.3 Hydraulic characteristics... 7 54 Resistance to disinfection products... B.S ENGUTAM CE. ennrnmnen Contormity assessment... 61 62 83 ‘Annex A (normative) Test method for the resistance of valves to operating loads (see 5.1.4) Annex B (normative) Torque requirements for gate valves tobe operated by ring Key and bar (soe 5.2.3 and annex A) noun : Annex € (normative) Test method for the operation of valves (see 5.2.3). ‘Annex D (normative) Test method for the endurance of valves (see 5.5).— Pages EN 1074-2:2000 Foreword This European Standard has been prepared by Technical Committee CEN/TC 69 “Industrial valves’, the secretariat of which is held by AFNOR, ‘hie European Standard shall be given the status of a national standard, either by publication of an identical text of by endorsement, atthe latest by October 2000, and conflicting national standards shall be withdrawn at the latest by October 2000. consists of six parts: Part 1: General requirements Pant 2: isolating valves Part 3: Check valves Part 4: Air valves Patt 5: Control valves Part 6: Hydrants. Par 1, in conjunction with the subsequent parts, lays down the general requirements and test procedures to be carried out in production and during the assessment of conformity of these valves (type tests), The detailed requirements, which depend on the types of valves, are defined in parts 2 to 6 of this standard. The annexes A, 8, C and D of this European standard are normative. ‘According to the CEN/CENELEC intemal Regulations, the national standards organizations of the tollowing ‘countries are bound to implement this European Standard: Austria, Belgium, Czech Republic, Denmark, Finland, France, Germany, Greece, loeland, (reland, ttaly, Luxembourg, Netherlands, Norway, Portugal, Spain, Sweder Swizeriand and the United Kingdom.Page 4 EN 1074-2:2000 Introduction {In respect of potential adverse effects on the quality of water intended for human consumption caused by the Product covered by this standard : 1) this standard provides no information as to whether the product may be used without restriction in any of the Member States of the EU or EFTA; 2) it should be noted that, while awaiting the adoption of verifiable European crteria, existing national regulations concerning the use and/or the characteristics of this product remain in force. 1 Scope Tis European Standard detnes the minimum ftness for pupose requirements for folatng valves to be used in of connected to, water supply pipe systems, above or below ground (see EN 805), carrying water intended tor humar consumption This standard specifies the design requirements, the performance requirements, and the conformity assessment ‘method for isolating valves, whatever their type and materials. This standard apples in priority to any other product or test stancard: the requirements from other standards anply ‘only when this standatd refers to them. “This paft of the standard deals with the requirements applicable to isolating valves up to ON 2000 and PFA 6 bar to PFA 25 bar. 2. Normative references This European Standard incorporates, by dated or undated relerences, provisions from other publications. These normative references are cited at the appropriate places in the text and the publications are listed hereafter. For dated references, subsequent amendments to or revisions of any of these publications apply to this European Standard only when incorporated in it by amendment or revision. For undated references the latest ecition of the Publication referred to applies. EN796-1, Valves - Terminology - Part 1: Definition ofthe pes of valves. EN 736-3, Valves - Terminology - Part 3: Defation of terms. EN 1074-1, Valves for water supply - Fitness for purpose requirements and agpropriate vertication tests ~ Part t: General requirements. EN 1267, Valves - Test of flow resistance using water 85 test Nid EN 805, Water supply - Requirements for systems and components outside buittings. prEN 12570:1999, industria) Valves - Permissible manual forces for operation of valves, f° heres EF. pen teeroe 3 Definitions For the purpose of this standard, the definitions of EN 1074-1 apply, together with the following dafintions: 3.1 flow coetficient K,: Coefficient equal to the flow rate, in cubic metres per hour, of water at a temperature between 5*C and 40°C, passing through the valve and causing @ loss of static head ot 1 bar (EN 736-3). 3.2. isolating valve: Valve intended for use only in the closed or fully open position (EN 736-1).Page 5 EN 1074-2:2000 9.3 full bore valve: Vaive with a seat diameter not less than 90% of the intemal nomi ‘end port (EN 736-3}, | diameter of the body 34 clear way valve: Valve designed to have an unobstructed flow way which allows the passage of a theoretical sphere with a diameter which is not less than the nominal inside diameter of the body end port (EN 736-3), 4 Design requirements ‘solating valves shall be designed in accordance with the requirements given in clause 4 of EN 1074-1, 5 Performance requirements 5.1 Mechanical strength 5.1.1 Resistance to internal pressure of the shell and of all pressure containing components Requirement and test shal be in accordance with §.1.1 of EN 1074-1. 5.12 Resistance of the obturator to differential pressure Requirement and test shall be in accoréance with 5.1.2 of EN 1074-1 Except for valves to be used for a single flow direction, the test shall be performed successively in each tow direction. 6.1.3 Resistance of the vaive to bending Requirement and test shall be in accordance with 5.1.3 of EN 1074-1, for sizes DN 50 up to and including DN 500. ‘The bending moments ito be applied during the test are given in table 7 as a function of DN. Table 1 - Bending moments Nm 1050 1400 1500 2200 3.200 4800 7200 4.000 15.000 13.000 24.000 28.000 33.000Page 6 EN 1074-2:2000 5.14 Resistance of valves to operating toads Requirement shall be in accordance with 5.1.4 of EN 1074-1. When, in order to verity this requirement, a valve it its delivery state has been subjected to a test in accordance with annex A, with the application of a closing torque and an opening torque equal to mST, it shall pass the ‘operating tests in accordance with 5.2.3 and the seat tightness tests in accordance with §.22.tand 5.2.22. ‘The minimum strength torque mST shall be equal to twice the maximum operating torque (MOT) given in 6.2.3. in the case of gate valves in accordance with 5.2.3 c), the torque mST to be applied in the test in accordance with annex A shall be equal 105 times MOT. in the case of vaives in accordance with 5.2.3 d), the testis only applicable when there is an additional manual operating element. 5.2 Leak-tightness 5.2.1 Leak-tightness of the shell and of all pressure containing components 52.1.1 Leak-tightness to internal pressure Requirement and test shall be in accordance with 5.2.1.1 of EN 1074-1 521.2 Leakctightness to external pressure Requirement and test shall be in accordance with 5.2.1.2 of EN 1074-1 52.2 Seattightness 3224 Seat tightness at high differential pressure ‘Requirement and test stall be in accordance with 5.2.2.1 of EN 1074-1. ‘After dosing the valve by application of MOT (see 5.2.3), the leakage rate shall be rate A for resilient seated valves and shall not exceed rate B for metalic seated valves. For a type test, the test duration shall be not less than 10min. Evcept for valves to be used in @ single flow direction, the test shall be performed successively in each flow direction. 5.222 Seat tightness at low differential pressure Requirement and test shall be in accordance wih %2.2.2 of EN 1074-1, with the torque, the leakage rate and the test duration given in 8.2.2.1 Except for valves to be used in a single flow direction, the test shall be performed successively in each flow direction. 5.2.3 Maximum operating torque (MOT) tot operation and leak-tightness Requirement shall be in accordance with 5.2.3 of EN 1074-1. When, in order to verity this requirement, an isolating valve in its delivery state is subjected to a test according to annex C, the measured torque shall not exceed the maximum operating torque MOT as defined below: a) for valves delivered with their operating element: + MOT = 0,5 x Fx Din newton metres, in the case of a handwheel, where: Fis the maximum operating manual force (F for operating the valve, Fnas for seating and unseating the vaive, see prEN 12570:1939), in newtons; Dis the diamater of the wancwheel, in metres.= Basen : €N'1074-2:2000 = MOT = Fx in newton metres, in the case of a lever, where: F is the eiaximum operating manual force (F for operating the valve, Fx for seating and Lnseating the valve, see prEN 12570:1998), in newtons; L isthe length of the lever, in metres. 'p} for valves delivered without an operating element and intended to be operated by a T shaped key: for butterfly valves: MOT = 125 Nm; - for gate valves: MOT =1 x DNNew, - for other types of valves : MOT = value given by the manufacturer. ©) for gate vaives delivered without an operating element and intended fo be operates by a ring key and bar see annex 8. 4) for valves to be operated electrically, hydraulically or pneumatically: = MOT = value given by the manufacturer. 5.2.4 Leaktightness of gearboxes to external pressure Requirement and test shall be in accordance with 5.2.4 of EN 1074-1, 5.3 Hydraulic characteristics Requirement shall be in accordance with 5.3 of EN 1074-1; the characteristic given by the manufacturer shall be the flow coefticient K. ‘When measured in accordance with the test method defined in EN 1267, the flow coetiiciem K, shall be greater than 0,9 times the value indicated by the manufacturer. Testing is not required for ful bore gate valves or clear way valves. 5.4 Resistance to disinfection products Requirement and test shall be in accordance with 5.4 of EN 1074-1, 5S Endurance ‘The endurance of isolating valves shall be evaluated as follows: - an isolating valve in its delivery state shall be subjected to an endurance test in accordance with annex D at a differential pressure equal to the PFA across the obturator; = it shall be tested in accordance with 8.2.1, 5.2.2 and §.2.3, with the application of a torque not exceeding either 1,2 times MOT (with the same leakage rate) or MOT (with leakage allowed to increase by one rate). ‘The number of opening/closing cycles to be applied during the endurance test shall be as follows: - manually operated valves: 250 cycles: - electrically, hydraulically or pneumatically operated valves: 2 500 cycles. ‘This test shail be applied to isolating valves of sizes DN 50 up to and including DN S00.Page 8 EN 1074-2:2000 6 Conformity assessment 6.1 General Requirement shall be in accordance with 6.1 of EN 1074-1, 6.2 Type tests Requirement shall be in accordance with 6.2 of EN 1074-1; the type tests to be performed shall be those given in table 2, 6.3. Control of produ in process and quality system Requirement shall be in accordance with 6.3 of EN 1074-1; the production control tests in table 2 7 Marking Requirement shall be in accordance with clause 7 of EN 1074-1 8 Packaging Requirement shall be in accordance with clause 8 of EN 1074-1‘Table 2 Requirements and tests Page @ EN 1074-2:2000 tkke_of Ktov- ‘Sub * . T T 7 Re Type t : ae lequirement ype tests Production tests (informative). 41__| Materials ‘See drawings and part lists 5 42] ON. see drawings 5 43 | Pressures ‘See technical documentation = 44 | Temperatures: See materials 5 ‘see test report 45 | Design of the shell and obturator Pecaavaicn oer 48 | Endiypes and interchangeably | see Grawings and marking : 47 | Operating direction see drawings E 48 ___| Maximum water velocity see clause 4 Ei 49 | Alimaterials, including lubricants, ‘See test reports in : in contact with water intended for | accordance with national hyman consumption regulations 10] intemal corrosion and ageing ‘ee Grawings, part lists and | visual Inspection of resistance ‘technical dacumentation ‘coatings “411 | Extemal corrosion and ageing ee drawings, part lists and_| — visual inspection of resistance technical documentation coatings 5.1.1 | Resistance to intemal pressure of see 5.1.41 05.1.1 the shell and of all pressure containing components 5.1.2 | Resistance of the obturator to 5005.12 > diferent pressure ‘5.1.3 _| Resistance of valves to bending 520 5.1.3 5.1.4 | Resistance of valves to operating soe 5.1.4 5 loads 5.2.1.1 | Leakctighiness to internal pressure see 52.14 see 521.1 5.2.1.2 | Leakctightness to external see 52.1.2 - pressure ‘S221 | Seat ightess at high Gitereniial see5.22.1 andd29 Bee 5221 anda pressure S2R2 | Seat tighiness atiow aifferential wee S2a2ands2a pressure 523 | Maximum operating torque (MOT) | see 5221,5.222and see5221 $23 524 | Leaktighiness of gearvoxes to sees2a 5 extemal pressure 53 | Hydraulic or airfiow characteristics 5005.5 : Resistance to disinfection products sess = TEneivrance, e055 7 * The sub- clauses afd requirements shown above, are those given in EN 1074-1Page 10 EN 1074-2:2000 Annex A (normative) Test method for the resistance of valves to operating loads (see 5.1.4) AA General ‘The test shall be performed at ambient temperature on a valve in its delivery state, ‘The test shall begin with the obturator fully or partially open. A2 Test procedure Place the valve on the testing equipment. Apply a torque at the entrance point ot the macharical energy (see EN 1074-1) in order to close the obturator. In the spectic case of valves to be operated by means of a ring Key and bar (see annex B), apply simultaneously the Torque and the bending moment. ‘Increase the closing torque unt it reaches mST. Maintain the torque mST for atleast 10 min. Open the obturator unti i reaches the tly open position. Increase the opening torque unt i reaches mST. ‘Maintain the torque mST for at least 10 min. ‘Check the operation ability n accordance with 5.2.3 and the seat tightness in accordance with 52.2.Page 11 : EN 1074-2:2000 Annex B (normative) Torque requirements for gate valves to be operated by ring key and bar (see 5.2.3 and annex A) Where gate valves are operated by means of a ting key and bar, they are therefore required to have higher minimum strength torques (mST); they shall comply with the torque requirements given in table B.1, ‘Table B.1 - Torque requirements. “Applied simultaneously with a bending moment ‘f+ 500 Amt an the operating mechanismPage 12 EN 1074-2:2000 Annex C (normative) f ‘Test method for the operation of valves (see 5.2.3) ved OM < “mp0 Diokk Mawr Pl Se see fr erat \ C.1 General ‘The test shall be performed at ambiert temperature on a valve in its delivery state. ‘The test shall begin with the abturator in the fully open position. C.2 Test procedure Close the obturator and apply & torque equal to MOT. Finboth sides with water, vent the air, raise the pressure unt it eaches PFA and maintain i for at least 1 min. Check the seat tightness. ‘Open the vatve. During the opening, the running torque should not exceed MOT. |tnecessary, top up with water in order to fl the test assembly. Close the vaive. During the closing, the running tarque should not exceed MOT. Note the maximum torque required during the test and check that it does not exceed MOT.De foo oh EN 1074-2:2000/pr:2003 (E} —_——. ‘ 7 ANNEX C Replace by. a C.2 Test procedure Fit a blanking plate containing @ vent valve to the outlet flange, and the inlet to a hydrostatic pressure source. Paiaily open the othorater and the vent valve Fully fil he body with water and vent all the ar from the valve. ‘Close the obturator and apply @ torque equal fo MOT. Raion the prassuve unl itceaches PFA and maintain i for atleast one minute ‘Check for seat tghtness. pen the valve. During opening the running torque should net exces MOT NOTE large volume of water wi bo evacuated from the vent ave Close the valve. During closing the runing torque should not exceed MOT. Note the maximum torque requited during the est and check that does not exceed MOT. Re-start the test on the other side.Page 13, EN 1074-2:2000 Annex D (normative) Test method for the endurance of valves (See 5.5) D.1 General ‘The test shall be carried out at ambient temperature on 2 vaive in its delivery state. ‘The test assembly should be designed to minimise water consumption and cycle time. D.2 Test procedure Fix the valve on a test rig, with the obturator fully open. Blank off onte end of the vaive and provide a means of: + venting air from the valve; + pressurising the closed end with water; = measuring the pressure, Bring the obturator to the fully closed position as follows: = for a valve with an actuator, close the obturator by means of the actuator using the source of energy at the maximum level specified by the manufacturer, = for @ manually operated vaive, close the obturator and apply a torque equal to MOT. Fl with water the space hetween the obturator and the blank flange, and vent the ar. Increase the water pressure until it reaches a minimum of PFA and maintain the pressure for atleast Ss. Open the obturator fully. Repeat the cycle closing/pressurizing/opening for the specified number of cycles. Check the leak-tightness of the shell and ofall he pressure containing components in accordance with 5.2.1. ‘Check the seat tightness in accordance with 5.2.2: apply a closing torque equal to MOT and check that the leakage rate does not exceed the value given in 5.2.2 increased by one rate : tit is exceeded, increase the applied torque to 1,2 times MOT and check that the leakage rate does not exceed the value given in 5.2.2, Check that the operating torque does not exceed MOT according to 5.2.3. Record the test conditions and test results, noting the calibration status of all measuring devices.