sealing spray

4 101
m3/hr m3/hr

cy p v cy p v
pulp from odl-2 11.5 6 52 8.5 6 71
Pulp to Cl 2 washer 4 6 150
Launder dilution & Vat dilution(2.0%) 150 CL 2 WASHER
Back shower 60
Dilution in ODL 2 tower to make cy 4% from 11.5% 98

Total water 360

m3/hr m3/hr
Total water circulating 308 394 87 87 87

Total Final
baromatric Drain to
discharge etp
 sealing spray
0 96
m3/hr m3/hr

cy p v cy p v
pulp from CL 2 W 8.5 6 71 9 6 67
Pulp to eop washer 3 6 200
dilution in Vat(1.8%) 133 EOP W
Back shower 60
Dilution in eop tower to make cy 3% from 8.5% 129

Total water 393

m3/hr m3/hr
Total water circulating 322 422 100 100 100

Total Final
baromatric Drain to
discharge etp
 sealing spray
0 91
m3/hr m3/hr

cy p v cy p v
pulp from eop washer 9 6 67 10.5 6 57
Pulp to HW 1 st 3 6 200
dilution in Vat(1.5%) 200 H W 1st
Back shower 60
Dilution in eop tower to make cy 3% from 8.5% 133

Total water 460

m3/hr m3/hr
Total water circulating 393 494 101 101 101

Total Final
baromatric Drain to
discharge etp
 sealing spray
4 90
m3/hr m3/hr

cy p v cy p v
pulp from HW 1st 10.5 6 57 10 6 60
Pulp to HW 2nd 3 6 200
dilution in Vat(1.8%) 133 H W 2nd
Back shower 60
Dilution in eop tower to make cy 3% from 8.5% 143

Total water 393

m3/hr m3/hr
Total water circulating 336 427 91 91 91

Total Final
baromatric Drain to
discharge etp
 sealing spray
3 100
m3/hr m3/hr

cy p v cy p v
pulp from odl-2 11.5 6 52 8.5 6 71
Pulp to Cl 2 washer 4 6 150
Launder dilution & Vat dilution(2.0%) 150 CL 2 WASHER
Back shower 60
Dilution in ODL 2 tower to make cy 4% from 11.5% 98

m3/hr m3/hr
Total water circulating 308 392 85 85 85

Total Final
baromatric Drain to
discharge etp
 sealing spray
0 90
m3/hr m3/hr

cy p v cy p v
pulp from CL 2 W 8.5 6 71 9 6 67
Pulp to eop washer 3 6 200
dilution in Vat(1.8%) 133 EOP Washer (A & B )
Back shower 60
Dilution in eop tower to make cy 3% from 8.5% 129

m3/hr m3/hr
Total water circulating 322 416 94 94 94

Total Final
baromatric Drain to
discharge etp
 sealing spray
0 90
m3/hr m3/hr

cy p v cy p v
pulp from eop washer 9 6 67 10.5 6 57
Pulp to HW 1 st 3 6 200
dilution in Vat(1.5%) 200 H W 1st Washer ( A & B )
Back shower 60
Dilution in eop tower to make cy 3% from 8.5% 133

m3/hr m3/hr
Total water circulating 393 493 100 100 100

Total Go to
baromatric Cl2/W
discharge spray
 sealing spray
3 90
m3/hr m3/hr

cy p v cy p v
pulp from HW 1st 10.5 6 57 10 6 60
Pulp to HW 2nd 3 6 200
dilution in Vat(1.8%) 133 H W 2nd Washer
Back shower 60
Dilution in hypo tower 1st to make cy 3% from 8.5% 143

m3/hr m3/hr
Total water circulating 336 426 90 90 90

Total Go to
baromatric HW1/W
discharge Spray
 4- Hypo Washer -2nd

Filtrate from H.W.2nd to Seal Tank

H.W.2 Inlet Cy.-1.8 % = 55.5 M3

H.W.2 Outlet Cy-10 % = 10 M3

Difference = 45.5 M3 X 6.0 MT (Processing Rate )

= 273.0 M3 / Hr

Washing Showers Water (30 X 3 ) = 90 M3 / Hr (M/C back water use )

Cover Shower Water = 30 M3 /Hr

Washer Sealing Water = 3 M3 / Hr

Total Filtrate from H.W. 2nd to seal tank = 396 M3 / Hr

Water Circulation from Seal Tank

Pulp Cy.-1.8 % from 10.5 % in HT2 = 276 M3 / Hr

Cover Shower = 30 M3 / Hr

Total = 306 M3 / Hr

Difference = 396 - 306 = 90 M3 / Hr

( Which is used on Hypo Washer-1st ( A & B ) Washing Showers )

5- Other Effluient

1-Un Bleached Centricleaner = 7.0 M3 / Hr

2-Total Sealing Water Drain in M.S.B.P. = 11.0 M3 / Hr

pumps, Agitators, Eop M.C.Pump & mixer

Total Effluient to E.T.P. = 82.0 + 94.0 + 7.0 + 11.0 = 194.0 M3 / Hr

Note :-Wet Washing under flow to Bio-gas plant = 125.0 M3 / Hr

 3-Hypo Washer -1st (A & B )

Filtrate from H.W.1st to Seal Tank

H.W.-1 Inlet Cy.-1.5 % = 66.5 M3

H.W.-1 Outlet Cy-10.5 % = 9.5 M3

Difference = 57.0 M3 X 6.0 MT (Processing Rate )

= 342 M3 / Hr

Washing Showers Water(A&B) = 90 M3 / Hr (H.W.2nd back water use )

Cover Showers Water ( A & B ) = 40 M3 / Hr

Total Filtrate from H.W. 1st to seal tank = 472 M3 / Hr

Water Circulation from Seal Tank

Pulp Cy.-1.5 % from 9.0 % in HT1 = 333 M3 / Hr

Cover Showers ( A & B ) = 40 M3 / Hr

Total = 373 M3 / Hr

Difference = 472 - 373 = 99.0 M3/ Hr

( Which is used on Chlorine Washer Washing Showers )

 2- EOP Washer - (A & B )

Filtrate from Eop.Washer to Seal Tank

Eop.W. Inlet Cy.-1.8 % = 55.5 M3

Eop.W. Outlet Cy-9.0 % = 11 M3

Difference = 44.5 M3 X 6.0 MT (Processing Rate )

= 267 M3 / Hr

Washing Showers Water ( A&B) = 90 M3 /Hr ( M/C Back Water Used )

Cover Showers Water ( A& B ) = 40 M3 /Hr

Total Filtrate from Eop.Washer to seal tan = 397 M3 / Hr

Water Circulation from Seal Tank

Pulp Cy.-1.8 % from 8.5 % in Eop tower = 263 M3 / Hr

Cover ShowerS ( A& B ) = 40 M3 / Hr

Total = 303 M3 / Hr

Effluient to Drain From Eop.Washer ( A & B ) = 397 - 303 = 94.0 M3/ Hr ( Drain to ETP )

(Note:- Paper M/C Back water is being taken in alkali washers ( A & B ) washing showers)
 Effluient to E.T.P through Main Drain

1- Chlorine Washer

Filtrate from Cl2 .Washer to Seal Tank

Cl2.Washer Inlet Cy.-2.0 % = 50 M3

Cl2.Washer Outlet Cy-8.5 % = 12 M3

Difference = 38.0 M3 X 6.0 MT (Processing Rate )

= 228.0 M3 / Hr

Washing Showers Water(33x3) = 99 M3 (H.W.1st back water use )

Cover Shower Water = 30 M3

Washer Sealing Water = 3 M3

Total Filtrate from Cl2.Washer to seal tan = 360 M3 / Hr

Water Circulation from Seal Tank

Pulp Cy.-2.0 % from 11.5 % in Un Bld HDT2 = 248 M3 / Hr

Cover Shower = 30 M3 / Hr

Total = 278 M3 / Hr

Effluient to Drain From Cl2.W. = 360 - 278 = 82 M3/ Hr ( Drain to ETP )

 Clear M/C Back Water Use in Pulp Mill

Sr.No. Clear M/C Back Water Use Point Quantity

M3/Hr
1 Hypo washer -2 Spray Shower 90

2 Hypo Washer -2 Repulper Dilution 10

3 Eop Washer ( A & B ) Spray Shower 90

4 O.D.L. Washer Spray Shower ( One ) 25

Total 215

Total Clear M/C Back Water Use in Pulp Mill = 215 M3/ Hr

Make Up Fresh Water in Saveall = 80 M3/ Hr

Net Clear M/C Back Water Use in Pulp Mill = 135 M3/ Hr
 Fresh Water Consumption Assessment- Pulp Mill
Sr. No. Fresh Water Use Point Quantity
M3 / Hr
1 Make Up Water in Saveall 80
2 Sealing Water to M.S.B.P. 8
3 Sealing Water to Eop M.C. pump & mixer 3
4 Cl2 & HW-2 Washer Sealing Water 6
5 Sealing Water to O.D.L. M.C. pump & mixer 3
6 Caustic Prepration for M.S.B.P. 2
7 Make Up in Wet Washing (Digester) 30
8 Hypo Preperation 2
9 Cooling Water in A.C. ( Five ) 35
10 Decanter,Cooking Aid Dissolving 1
11
Total 170

Total Fresh Water Use in Pulp Mill = 170 M3 / Hr

Cooling Water in A.C. return to Reservoir = 35 M3 / Hr

Net Fresh Water Use in Pulp Mill = 135 M3 / Hr

 Effluent From Pulp Mill

Points Effluent Drain Point Quantity

M3 / Hr
1 Chlorine Seal Pit Drain 82
2 Eop Seal Pit (A & B ) Drain 94
3 Un Bleached Fourth Stage Centicleaner 7
4 Total Sealing Water ( F/W ) Drain in M.S.B.P. 11
Pumps,Agitators,Eop M.C.Pump & mixer

Total 194

Note:- Wet Washing under flow to Bio-gas plant = 125 M3 /Hr

 Fresh Water Consumption Assessment- Pulp Mill
Sr. No. Fresh Water Use Point Quantity
M3 / Hr
1 Make Up Water in Saveall 80
2 Sealing Water to M.S.B.P. 8
3 Sealing Water to Eop M.C. pump & mixer 5
4 Cl2 & HW-2 Washer Sealing Water 6
5 Sealing Water to O.D.L. M.C. pump & mixer 5
6 Caustic Prepration for M.S.B.P. 2
7 Make Up in Wet Washing (Digester) 30
8 Hypo Preperation 3
9 Cooling Water in A.C. ( Five ) 35
10 Decanter,Cooking Aid Dissolving 1
11
Total 175

Total Fresh Water Use in Pulp Mill = 175 M3 / Hr

Cooling Water in A.C. return to Reservoir = 35 M3 / Hr

Net Fresh Water Use in Pulp Mill = 140 M3 / Hr

 Effluent From Pulp Mill

Points Effluent Drain Point Quantity

M3 / Hr
1 Chlorine Seal Pit Drain 82
2 Eop Seal Pit (A & B ) Drain 94
3 Un Bleached Fourth Stage Centicleaner 7
4 Total Sealing Water ( F/W ) Drain in M.S.B.P. 13
Pumps,Agitators,Eop M.C.Pump & mixer

Total 196

Note:- Wet Washing under flow to Bio-gas plant = 125 M3 /Hr

 Chemical Consumption & Operating Prameter of Bleaching

Bleaching Sequence= C-Eop-H-H

Chemical Dose Unit Chlorination Alkali Extraction Hypo Stage-1 Hypo Stage-2
1 Chlorine Kg/MT 22 - 28* - 3.6 - 5.0* 0.4 - 0.5*
2 NaoH Kg/MT - 23.0 - 25.0 0.1 - 0.2 -
3 H2O2 Kg/MT - 9.0 - 10 - -
4 Oxygen Kg/MT - 4.3 - 4.6 - -

Parameter
1 Ph - 1.8 - 2.2 10.8 - 11.2 8.7 - 9.0 8.4 - 8.5
2 Free Cl2 Kg/Ton 1.00 - 2.50 - 1.50 - 2.00 0.7 - 1.00
(at Washer Inlet )
3 Temperature Deg C 40 - 45 72 - 75 42 - 45 34 - 36
4 Retention Time min 45 90 120 120
5 Consistency % 3.80 - 4.00 8.0 - 8.50 8.50 - 9.00 9.00 - 9.25
6 Reactor Pressure Bar - 3.2 - -
7 Brightness % ISO 58 - 62 78 - 81 85.0 - 86.0 86 - 87.5
8 Kappa No. 2.2 - 3.2 0.7 - 1.0 - -
9 Viscocity cp 49.1 40 22.9 15.8
10 Pulp Freeness Deg SR - - - 19 - 21

* Depending upon the % mix of bagasse and wheat straw. In case of 100% bagasse , the
total chlorine consumption is 26 Kg / Ton of pulp. Where as , in case of 50 % bagasse
and 50 % wheat straw , the total chlorine consumption is 33.5 Kg / Ton of pulp.