qrc{rfrdr{.trurRfre {@ITl No.

: SCH-O3/253S/2O2O
COMMERCIAL TEST REPORT qTE/Month I September, 2O2O

THIS 1'I'ST REPOI.II' VALID UP TO : 3ofl' SDPTEMBER, 2027

i.$l
,>t

KARTAR, SCH 36
SELF PROPELLED SUGARCANE HARVESTER
xJ"r,\ .,
qq#
/:r.$$.

ga{l{
qT{:I
Government of India
lR ci Rrqrt F<rtT dTrcc
Ministry of Agriculture and Farmers Welfare
TC, s-{drft{r qni frqmrqrq Rqm
Department of Agriculture, Cooperation and Farmers Welfare
s-dfr *{ TR qcffi sfuT"r qi TfrsTqr rkcr{
Norther! Region Farm Machinery Training and Testing Institute
fer trn, R-wr n-s, Qvn, (eRqFO - 125 ool
Tractor Nagar, Sirsa Road, HISAR (Haryana)-125 OOf
IISO 9OO1:2015 CERTIFIEDI
Website: nLLp ,, 1' n rlm lti.sov.in E-mail: Imti nrfrd1ic. in Tele./FAX: O1662-276984

-. Page 1 of 75
 KARTAR, SCH 36,
scH- 03/2535/2020 Sf, LF PROPtrLLtrD SUGARCANE HARVESTER, (COMMERCIAL)

Applicant I Kadar Agro Industries Pvt. Ltd.

Amloh Road, Bhadson
District Patiala (Punjab)-147202

Manufacturer Kartar Agro Industries Pvt. Ltd.

Amloh Road, Bhadson
District l,atiala (Punjab)-l 47202

Report No. SCH.-03/2535/2020 Month : September Ye r :.2020

GOVERNMENT OF INDIA
NORTHERN REGION FARM MACHINERY TRAINING & TESTING INSTITUTE
TRACTOR NAGAR, SIRSA ROAD, HISAR_I25 OO1 (HARYANA)
IISO 9001r2015 CERTIFIEDI

NORTHDRN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, I{ISAR 2 of75
IS REPORTVALID UP TO : 30'h SEPTEMBER,
 KARTAR, SCH 36,
scH-03/2535/2020 SELFPROPELLEDSUGARCANf,TTARYESTf,R,(COMMERCIAL)

Type of test COMMERCIAL

Period of test l,'ebruary, 2020 to September, 2020

Test Repofi No scH. -03/2535/2020

Month & Year September, 2020

The results reported in this repoft ar€ observed values and no corrections have
been applied ior aLmo.pheric and site conditions

ii) The data given in this report pertain to the pafticular machine submitted by the
applicant lor test.

iiD The results presented in this report do not in any way attribute to durability of
the machine.

iv) The repbrt should no1 be rcproduced in part or full without prior
permission ofthe Dir€ctor, Northern Region Farm Machin€ry Training
& Testing Institute I{isar-125001

SELECTED CONVERSIONS
L E9rs9
I ksf 9.80665N
2.20462lbf
2. Power
1HP 1.01387 Metric HP (Ps)
745.7 \1,/
lPs 735.5 W

3. Pressure
I psi 6.895 kPa
I kgflsq.cm 98.067 kPa = 735.56 mm ofHg
I bar 100 kPa = l0 N/sq.cm.
I mm ofHg 1.3333 m-bar

@RAINING AND TEs'TING TNSTITUTE, HISAR

Rf,PORTVALID UP TO:30th
 KARTA& SCH 36,
scH- 03/2535/2020 SELF' PROPELLED SUGARCANtr HARVESTER, (COMMERCIAL)

Name ofMachine Sugarcane Harvester

Type Sell propelled, Chopper Type

Make Kartar
Model SCH ]6

Manufactured by Kartar Agro Industries Pvt. Ltd.

Amloh Road, Bhadson
District Patiala (Puniab)-147 202

Iest Reouested bv rAnnlicantl The manufacturer

Test Conducted 6y Govemment Oflndia,

Northern Region Farm Machinery
Training & Testing Institute
Tractor Nagar
Hisar-125001 (Haryana)
India

NORTIIERN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR 4 of75
HIS REPORT VALID UP TO:30s SEPT
 KARTAR, SCII36,
scH- 03/2535/2020 SELF PROPELLED SUGARCANE IIARVESTER, (COMMERCIAL)

CONTENTS
Scope of test 6

2. Method ofselection 7

3. Specification 7

4. Running -ln 36

5. Fueland Lubricants 36

6. Engine Pcrformance test 36

7. Hydraulic Test 44

8. Turning space and tuming circle 46

9. Location of Cenlre of gra! ity 46

10. Visibility test 47

ll Rrake Performance 48

t2. Air cleaner oil pull over test 48

t3. Mechanical Vibration Test 48

t4. Noise Measurement 50

15. Determination of Steering Effort 5l

16. Field Test 5l

t7. Defects, adjustment, breakdowns & repairs 53

18. Component Assembly Inspection and assessment ofwear 54

19. Summary of Observations 59

20. Selected performance chamcterislics 61

21 Comm€nts and Reconmendations 65

22. Applicant's Commenls 66

Ann€xur€ I to VII 6',7 -73

XONTTTNM NTCION FARM MACHINf,RY TRAINING AND TESTING INSTITUTE' HISAR

IS REPORT VALID uP TO : 30s SEPTEMBER,
 I'{RTAR, SCH J6,
scH- 03/2535/2020 SELF PROPELLED SUCARCANE HARVESTf,R, (COMMERCIAL)

0.0 Test Codes/ Procedure

There is no lest code as such published by the BIS ibr the testing of Sugercane l{arvester.
However guidelines have been taken fiom the followings:

Test code/Procedure : i. IS:4905-1968 Melhods ofrandom sampling

ii. IS: 8122 (Paft - I)-1994 - Test code for Combine Harvester-
Tbresher Terminology
iii. IS: 8122 (Patt - 2)-2000 - Test code for Combine Harvester-
Thresher Performance Test
iv. lS:6024-1983 - Cuards for Harvesting Machines
v. lS: 6025- 1982 - Specification for Knile Section for Harvesting
Machines
vi. IS: 10378-l 982 - Specification for Knife back for Harvesting
Machines
" vii I S: I 5806-20 I 8-Combine Harvester- Recommendarions on

Selected Performance and Other Characteristics

viii lS:2 -1960 Rules for rounding offnumerical values.

1,
SCOPE OF TEST
In the agreement with the applicant, scope of test was limited to cheqk and assess the
lollorvings:

1.1 Lab Tests

I. I I. Verification of sp€c ifi cation and other data furn ished by the app I icant
1.1.2 Engine perlornance Test
1.1.3 Base cutter, topper and crop/line divider, lifting test. (Hydraulic test)
l.1.4 Btake performance test
l. i.5 Mechanical Vibration at various assemblies /sub-assemblies
1.1.6 Noise level measurement at bystander position & at operator's ear level
1.1.7 Turning ability tesl
1.1.8 Location ofcentre ofgravity
Ll.9 Operator's field ofvision
l.l.l0 Determinationofsteeringeffort
l.l.l l Hardness and chemical composition ofa criticalcomponent like cutting blades etc.
|.2 Field lesls
1.2.1 Field performance to ascertain the :

i) Quality ofwork
ii) Rate ofwork
iii) Fuel consumption
!.2..2 Ease ofadjustment and handl;ng:

I 2.i Openlor's comfod and safety & safety provisions on machine.

l.l breakdo\ n. and repairs
),4 ' Wear ofvarious critical components.

NORTHERN REGION FARM MACHINtrRY TRAINING AND TESTINC INSTITUTE, H ISAR I 6 of 75

HIS REPORTVALID UP TO:30'h SEPTEMBER,2O2
 KARTAR, SCH 36,
scH- 03/253s/2020 SELF PROPELLED SUGARCANE HARVtrSTER, (COMMf, RCIAL)

2 METHOD OF SELECTION
As per the recommendation ofthe ministry made on 20.08.2019, sanple size for random selection
of Sugarcane Harvester is "ONE' . Applicant has offered only one sample and that was deemed as
seleoted .

3 SPEClFICATION
3.1 General
3.1 Name & Address ofmanufacturer Kartar Agro Industries Pvt. Ltd.
Amloh Road, Bhadson
District Patiala (Punjab)- 147202

Make Kartar
Model SCH 36
.., Tvpe Self propelled, Chopper Type
Year ofmanufacture 2018
Serial Number / Chassis No. scH A r8 0007
3-2 Prime movcr :
Make Ashok Leyland
Model H6ETICRC3R325
Type Four stroke. Direct injection, Turbo
. charged, intercooled, diesel engine
SerialNurnber HEEZ4O96O'
Compliance with emission norms BS-III
Engine speed (rpm) (Manufacturer's recommended setting ):
Maximum speed at no load 2'150 + 50
Engine max power, kW 135 kw
Rated speed 2500 r.50
No load Engine speed recommended lor 2200
Field operation
Low idle speed 600 + 50
Engine speed at max torque 1700-1900
Maximum torque, Nm (Observed) 730. t

3.2.1 Cylinder:
Numb€r 6
Disposition Veftical Inline
Bore/Stroke, mm r04/r r 3
Capacity, cml 5760
Compression ratio (apa) 17.5 + 0.5:l
Arrangement ofvalves Overhead
Type ofcylinder liners Dry
Type of head Monoblock
Type of combustion chambet Open caviry on piston crown.

Nonr-tmnN
nnclox nlntr IacHINERY TRAINING AND TESTING INSTITUTE,ITISAR 1 of 75
S REPORT VALTD UP TO | 30d SEPTEMBER,202
 KARTAR, SCH 36,
scH- 03/2535/2020 SELF PROT'ELLED SUGARCANE HARVESTER, (COMMtrRCIAL)

No. ofvalve 12
Valve clearance in cold, mm
I nlet 0.30
Exhaust 0.45
3.2,2 Fuel System:
Type offuel system Force feed, Electronically controlled
common rail.
3.2.2.1 Fuel Tank
Capaciry(l) 230
Location At rear ofharvester
Material of construction M.S. Sheet
Provision fbr draining ofsediment / water Provided

3.2,2.2 Fuel Strainer

Make Fleetguard
Model & Part No. F F 9/4080'720
-54'7
Location '- In fuel line before waler sepamtor
3.2.2.3 waterSeparator:
Make Not specified
Model/Part No FHJ00700
Type Spin on paper cartridge with water drain
arrangement at bottom,
Number One
Location Below cabin on RHS
Capacity, I 0.35
3.2.2.4 Fuel Filter:
Number(s) 3. Two on RHS ofharvester and one on
LHS ofengine
Make (apa) Not specified for two filters . Third one
is of fleetguard make.
Type Replaceable cloth element, and spin on
paper element.
Model Croup Combination Not specified
Capacity offinal stage filter (lt-) 0.60

3.2.2.5 Fuel Priming Pump

Make Not specified
Type Diaphragm

' Provision ofsediment bowl No

.. Method ofdrive None

NORTHERN REGION FARM MACHINERY TRAINTNG ANDTESTINC INSTITUTE, HISAR I 8of?5

REPORTVAI-ID UP TO:30d SE
 KARTAR, SCH 36,
SCH-03/2535/2020 SELFpROpELLIDSUCAIICANEHARVESTER,(COMMERCIAL)

3.2.2,6 Fucl lnjection Pump:

Make BOSCH (Made in China)
Model/Croup combination No.. C828,
Type Common Rail Direct Injection System
Method ofdrive Through timing gear
3.2.2.7 Fuellnjectors:
Make Bosch India
Model/Croup combination No. Not specified
Type Multi-hole.
Injection opening pressure. MPa, Not specified
Injection timing, Not specilied
Firing order I -4-2-6-3-5

3.2.3 '' Air Intake system

3.2.3.1 Pre-clcancr:
Make Not specilied
TYPe Cyclone with transparentiust collector
Number One
Location On the top ofair cleaner intake tube
3.2.3.2 Air Cleaner:
-Make Fle€tguard
Type Dry (dual cartridge)
Number One
Location On the RHS ofharvester
Details ofPrimarv filter element

- Size,OD/lD. (lnm) 260/\ 60

- Length.onm) 510
- Type Cellulose fibre paper
Details ofSecondary filter elcment
Shape lapercd
Outside Dia., mm 145 at bigger 100 at smaller end
end
Inside Dia. , mm 120 at bigger 85 at smaller end
end
Length , mm 490
Range ofsuction prcssure at max. Powet, 2.7 to3.l
kPa (observed)
Maintenance Indicatot Not Provided

Service/ maintenance schedule clean primary element after 300 hoUrs

of operation and replace after 900 , -
hours.
NONTTTT'NII NNCiOX FARM MACIIINERY TRAINING AND TESTING INSTITUTE' HISAR
REPORT VALID uP TO : 30th SEPTEM
 KARTAR, SCH 36,
scH- 03/2535/2020 StrLF PROPf, LLED SUGARCANE HARVESTER, (COMMERCIAL)

3.2,4 Exhaust System

Make Not Specified.
Type ofsilencer Updrafi, cylindrical
Size ofMufflcr. mm
Length 730
Diameter 220
Range ofexhaust gas pressure at max 28.3 to 30.2
power, kPa (observed)
Location Behind tlle cabin,
Provision of spark arresting device/any Spark arrester not provided as turbo
other device charger is provided in exiaust system.
Provision against entry ofrain water Provided

3.2.5 D€tails of turbocharger

Mrl,e TEL
Model Not specified
Number olian/ wheels Two, one turbine and one compressor
Number ofblades
Turbine wheel t2
. Compressor fan t4

Method ofdrive Exhaust gas driven turbo charger.

Means of lubrication Force feed through main oil gallery.
3.2.6 Exhaust cas Recirculation System (if None
any)
3.2,7 Intercooler/ChargeAircooler
Type Tube type heat exchanger, cooling with
forced air,
N4ake Not Speci{ied
Model Not Spccified
No ofTubes 32
Overall size, mm 800x495X65-
Material olcon.rruction Aluminium
Location Behind radiator on upper side.

3.2.8 LubricationSystem
Type Pressurized lubrication.
Type ofoilpump External gear pump
Method ofdrive Through timing gear
Oil sump capacity, I t8
I Total lub. oilcapacity, I Not Specified
'./
NORTIIERN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR TO of75
REPORT VALID UP TO:30'h SEPTEMEER,2
 KARTAR, SCII 36,
Sf LF PROPELLED SUGARCANII I{ARVESTER, (COMMERCIAL)

3.2.8.1 Oil filters

Type ol'oilfilters Spin on paper element
Make Not specified
Model Not specified
Number. One
Location On RHS ofengine
Oil filter capacity, I 1.0
Reliefvalve pressure setting, kpa,( apa) 400
Minimum permissible pressure. kPa, (apa) 120
Method ofoil cooling Oil cooler provided.

Details of oil cooler

Type Plate type heat exchanger
Make Not specified
Model Not specified
' Recommended lubrication oil change After every 500 hours ofoperation
period, apa
3.2.9 Cooling system:
Type Forced circulation of coolant
- Coolant recommended GulfEurocool LL Max 50 (Premix
coolant,)

3.2,9.1 Pump for coolant:

Make Not Specified
Type Centrifugal pump having semi open
rype of impeller.
Size ofimpeller, mm
Diameter 100.9
No. ofguide Vanes 7
Method ofdrive From crank shaft through pulley and
belt
Drive ratio, engine to pump l.l5:l

3,2.9,2 Details offan:

Type Blower Type
No. ofblades 7
Material
Dia. of fan, mm 050
Means of temperature control Tuo I hemosLat \al!e1are provided. (
Total coolant capacity, I (apa) l3 ,'

NORTHf,RN REGION FARM MACIIINf,RY TRAINING AND TESTING INSTITUTE! HISAR II OT75
rS REPORTVALID UP TO | 30dSEPTEMBER,2
 KARTAR, SCH 36,
scH- 0t/253s/2020 SELF PROPELLED SUGARCAND HARVESTtrR, (COMMERCIAL)

3.2.9.3 Radiator:
Make (apa) Banco
Overall Size olradiator, mm
Height t440
width 740
Thickness 120
No. oftubes 360 (60 x 6)
Material of radiator core Aluminium
Type ofradiator cap Pressurized.
Radiator cap pressure kgf/cm2 1.0
Type of thermostat (apa) Wax type
Bare radiator capacity, I 23.0
'' Method ofmounting Bolted with rubber pad on mounting
frame, in f'ront ofengine.
3.2.10 Details ofHydraulic oil cooler:
Number Three
Make Not Specified
Type Tube type heat exchanger
Model/part no Not Specified
No ofTubes 26,40 & 40
Overall size, mm First cooler - 710 x 390 x 95,
Second cooler - 820x 605 xl l0
Third cooler - 820x 605 xl l0
Material of construction Aluminium

Location One no. cooler behind the radiator,

whereas remaining two behind the
extmctor fan housing
3,2.11 Hydraulic Oil Cooling fan (For only two oil coolers)

Type Suction
Number One
Location Below hydraulic coolers
Dia. ,mrn 600
No. ofblades
. 9

Material ofblade Polypropylene

Size of blade rmmt

Length 195
widrh 150
Thickness 6

NORTHERN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTtr, HISAR 12 of75
IS REPORTVALID UP TO I 30'I SEPTE[4BER,2O2
 KARTA& SCII 36,
scH- 03/2535/2020 SELF PROPELLED SUCARCANE }IARVESTER, (COMMERCIAL)

Typ€ ofdrive Ilydmulic mo1or.

Details of hydEulic motor

Mske Eatol1
l\1or.!cl Not specifi€d
Seriallio. Not speci{ied
Method ofmounting Mounted on MS franre below the
hydraulic coolers.

El€ctrical System:
3.3.1 Starting System:
Type 24Y DC
Any aid for cold starting None
Any other device provided for easy starting None

3.3.2 Battery
Make E)iide
Numbe(s) 02
Type Lead acid
Capacity and rating l2v, 100 Ah
l.ocation C)n LI IS of harvester

Starter Motor:
Make Bosch,lndia
Type pre-engaging solenoid type
Model/ Group combination no. F002G70092
Capacity and rating Not specifi€d
Serial No. 36029
Location On LHS ofengine

3.3.4 Alteriator:
Make Bosch,lndia
Model F002c109'17
SerialNo. Not Sp€cified
Output rating 28V.55A
Location On RHS ofengine.
Method ofdrive From crank shaft pulley through multi
grove belt common xo cooling f'an.
3.3.5 Voltage Regulator:
Make Not specified
Type In built in alternator
Capacity 24v
r{oRTunnr,{ nnClON FARM MACIIINERY TRAINING AND TESTING INSTITUTf,' HISAR
Is REPORTVALID UP TO: 30th SEPTEMBER,202
 I'{RTAR, SCH 36,
scH- 03/253s/2020 SELF PROPELLED SUGARCANtr HARVESTER, (COMMERCIAL)

3.3.6 DctailsofLights:
l)c5!ription No. &capacity of I-loight above of bean Distance from centre of
Size
bLr lb ground to thc (nm) lhe beam to outsidc edge
ccntre ol beam of harvesler (mm)Lt{S./
('llrn) RIJS
I 2 J 1 5
Front Lights:
-Hrld L ights 2.24V,75t70\N 2650 I50 ! 150 120

-Park;ng lights 2.24V.7.5W ?650 150 150 420

-l um cum 2.24V,2tW 2650 120 x 55

hazard indicator
l;gh1
-Field working ,1.2,1V,70W 3105 85 85 550
lights 750
-Relicclor ,- l At toppcr' o80
(whire) While retr!
rcllcctive upe
along tbe wicllh of
m.rchine
Rear Lights:
Brake light 2.24V.2t\],/ \ 620 90 : 100 660
-Turn cum 2,24V, 2 t W t620 85 95 430
hazard indicator
light
-Tail cum 2,24V, I0W r660 120 x 50 545
parking light
-Reverse lighl 2.24v.21W I 640 120 40 i45
-Field Work 2.24V.70W I140 85 85 555
L,i.chl
-Field work 1.21V,70\\' 85 ll5
light
-Reflector (red) 2 r600 120 x 55 545
2 1855 o80 20

3.3.7 Reverse Warning Alarm:

Make HELLA
Type Electromagnetic vibrator, Type-28
Number One
Capacity 24V DC
Location A1 RHS on rear side ofharvester.
NORTHtrRN RECION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR 14 of75
IS REPORT VALID UP TO:30lh SEPTEMBER,
 KARTAR, SCH 36,
scH- 03/2535/2020 SELF PROPELLED SUGARCANE HARVESTER, (COMMERCIAL)

3-3.8 Hord:
N4ake TJEI,LA
Type Electromagnetic vibrator, Type-2B
Number One
Location At LHS below Cabin

3.3.9 Circuit braker

Location on in front foperator
I board, tn
Caoacitv 20A,,24 V
Number ll

'!. Topper 5. Chopper location

2. Crop dlviders 5. E:ev61or
3 Baseculler location 7. Exlraator
4. Feed aollers location 8. Bin flap

Fiq. L MAC.HIi{A Co POIIENTS

NORTIIERN RDGION FARI''I MACHINERY TRAINING AND TtrSTING INSTITUTE' HISAR

ITHIS REPORT VALID UP To:30'h SEPTEMBER,2027I
 KARTA& SCH 36,
scH- 03/2535/2020 SELF PROPELLf, D SUCARCANE HARVtrSTER, (COMMERCIAL)

3.3.10 Details of other electrical Accessories:

i) Battery cut offswitch.
ii) Transmission/traction lever neutral switch for
start;ng sat'ety
3.4 Whe€l Equipmentsi
3.4.1. Drive whecls:
Make BKT, 4T-625
Type Pneumatic traction
Location On rear of harvester
Number, size & Ply rating Two, 16.9-28, 12 PR
Recommended tyre pressure, kPa 260
Maximum permissible loading 3550
capacity ofeach tyre at 260 kPa
Pressure. (kgO
Track width. mm l5l0
Make and size ofrim Not Sp€cified
Standard ballast, if any. kg 195 (6s kg x 3)
3.1.2 Steering yheels:
Make BK1'. Sand King
Type Pneumatic
Location On front of harvester
Number/size & Ply rating Two, 7.50-16, 8 PR
Recommended tyre pressure, 4ls
Kpa
Maximum permissible loading I 105
capacity ofeach tyre at 415 kPa
pressLrre, (kgf)
Track width (mm) I510
Make and size of rim Not Specified
3.4.3 Wheel bas€ (mm) 2330
Transmission System:
Type Power of engine is transmitted to the wheels
hydraulically by means of hydraulic pumps and
motors
Make (apa) EATON

Model (apa) 72400-serie

No. ofspeeds Infi nite Variable speed transmission,

Method ofControl By a hand operated traction lever

Final drivei
Make (apa) Kartar
Type Planetary gear reduction
Reduction ratio gear box output 35.5: l
shaft to wheel axle

NORTHERN RDGION FARM MACHINERY TRATNING AND TESTING INSTITUTE. HISAR

REPORT VALID UP TO: 30'h SEPTEIIIBER,2
 KAlaiAR. SCtl J6,
scH- 03/2535/2020 ST]L}- PII,OPELLDD SUGARCANE HARVIISTET{. (COMJ\{f, RCIAL)

Location : On obassis at both rear whcels

Oil capacity. I : 1.45

Oi1 changinq pedod. apa : First change afler 50 hours. subsequenlly alier
eveiy 250 hou15.

No iDal Speed:
t[" t,".u".i"I. is cquippeci wilh Inllnile vnriable spccd hydriru]ic tmnsmission so the
tralelling sFeed aL iate,:t elrgine spced 2500 rpm al nlaximum position ofthe lradion
lever /lfavel sDeed control lever is recordcd
"lahle I
[lovcmenl Position ol'
traveiconlroi No 01'engin,i Nolnin2ri speed al ratcd eng;nc Sp€ed i.e
lcver quadl1lnl re\'olulion loi,)rle 2500 rfm wilh 16.9-28 tyrc nnd rolling
rc!olut;on ()1 di ivirrg l.:ldius 670 mrrl {krrPlr)

Ma)iil,nunr ]8.5 16.4 r

Fu ward
Cantre C).0 0.0
Parking
condilion
39.1 16.13
Reverse Maxirnunr

3.5J Brakes: To be used in ficld operation only for

tur ing purpose.
3.5.3.1
Make (apa) Kartar

Type llydraulic assisteci. \\'ci rype multi disc

size ofblEke disc. mm

-lnner dia ,5.2
-ooler dia t?8.3
Ar'ca of linin! pcr l'-hrle l crll li"nl

No. ofdisc Per rvheel

Location lrrside linal drivc

_fhickness 2.7910 2.83
01'disc. mm

Method ofoPeration By independent loot pedal operation.

3.5.3.2 Parking brakei

'fhe harvester remains in Parking
condition when the traction leaver is in
neutralcondilion.

3.6 Stecring Systenl

Make Ognibenc.
'type I I:(lroslilii.
Punp ll)iternalCcitr

fNonrHe itl nrcio-nn,tlrrlr mccHVALID

rNtnYitl,AiNiNG ANlr tEsltltc tusttrurE HIsAR
UP lO
frHls RtPoRT rQq5tPTrlu8ER 2027L
 KARTAR. SCH 36,
scH- 03/2535/2020 SELF PROPELLED SUGARCANE HARVESTEI{, (COMMf, RCIAL)

Method of operation A hydrostatic unit provided, which

activates double acting cylinders at front
wheels by ste€ring controlwheel
Outer diameter of steering : 350
controlwheel, mm
Location : ln front ofoperator seat

#
li
t.i

Fig.2 Crog tlow dlgram

3.7 Hydraulic System:

3.7.1 Pump:
Number(s) 9 of Eaton make (2 nos. axial pistons
pump for driving wheels, I no. gear pump
fbr steering unit, 2 nos. Axial piston pump
for crop divider, base cutter, knockdown
roller, finned roller, butt lifter roller, feed
rollers and chopper motor, 1 nos gear
pump for topper motor, I axial piston
pump for extractor fan, 2 no. Gear pump
for hydraulic cylinders, extractor
positioning motor, hydraulic oil cooling
fan and conveyor drive motor )

NORTHERN RECION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR 18 of75
IS REPORT VALID UP TO: 3O'h SEPTEM
 KARTAII, SCIi 36,
SELF PROI'ELLEO S(T'CARCANE tIARVDSl'DR, (COMMORCIAL')

tlydranlip Tank:
'fvne TrapezoiCal Ii/.S. box
Location 0n Ll"lS. bchind pump housing
Capacity of I{ydraulic iunk(l) (apa) 175
Provision ofbreather Provided
Provision fbr oil level indication Provided
Recommended grade of lubricating SAE 68
oil
Recommended hydraulic oil First change after 1000 hours of
changing period. operatior an{i thereillcr every 2000
Iidurs,

fiydreulie f;ltcr
Nu$be',{s)
7 ('ltio stainiir xt suction ;nsido
hldraulic tnrli, thre! tlplaceoble parrer
elgment l)pe flltqr at p.essllre line, one
ltr'aincr at ourlet oil rctum line and
su'ainq ct lllling gap)

Any indication for servicirg of PressLrre gauge is provided at filter on

hydraulic filler return line.

3.1.4 Hydraulic Cylinders, their type and locations: Total - 1,1 nos.
For Topper up-down : One, double acting. at topper nounting
arn
l'or Crop divider op-down Two. double acting. at l,llS and RHS

Iror Base cutier lcvrl indicalor 'Iwo \ingl! acting t,LIS and RIIS

For Base culter level adj stnlefl Two. double acting. al [iont wheel (also
cylinder act as king pir & wheel h b mounted at
its lower portion), t-llS and RHS

For Steedng Cyiirdrl liro. dcublc aclire.;r Front whccl. I HS

For Elevator slew oylindei'
For Elevator up-down cylinder
For Bin flap
Hydmulic Safety
and RLlS
1rro. do'rble acLing. behinLl the diesel tank
at elevator rnouoting.
Two, double acring. at upper po$ion ol
elevator lrame. LHS and RI{S
.One, double acting. at elevator end poini
Reliel valve in valve unit at conlrol panel
box inside cabin.

NORTIIERN REGION FARM MACIIINf,RY TRAINING AND TDSTING TNSTITUTE' HTSAR I 19ol75
S REPORT VALID UP TO : 30th SEPTEMSIR,202
 I(ARTAR. SCH 36.
scH- 03/2535/2020 SELF PROPf,LLED SUGARCANEHARVESTtrR, (COMMERCIAL)

'12,4 m..\

83.8 rnm

I
l_
F75r0mm l
fig. 3 Toppar Fig.4 Topper Blade

3.8 Topper assembly: (Refer Fie. 3)

Function To cuI green top portion ofsugarcane
Type Single cutting disc type
Diameter disc with blade (mn1) 550
No. ofd;sc unit One
No ofblades per disc Four
Gathering Unit Two metallic ann provided on both side of
cutting disc.
Details of Cutting disc
No ofcutting blades per disc 4
Size of cutting blade, mm (Refer Figr 4)
I leight 83.8
Width ar rop t2.4
width at base 75.i0
Thickness 3.1
Method of mounting of cutting Fixed with two bolls per blade on topper
blade cutting disc at periphery
Method of drive llydraulic motor
Details of Hydraulic motors:
Cutting Disc Motor:
Make (apa) Eaton
Model Not specified
Location On the top ofcLrtting unit
Details ofmovement of knile blnde:
speed corresponding to no load
engine speed i.c. 2200 rpm for
field work, rpm
Cutting Disc : 1487

NORTHERN REGION FARM MACHINERY TRAINTNG AND TESTING INSTITUTE, HISAR 20 of 75

HIS REPORT VALID UP TO:30'h Sf,PTEMB
 taAIiTAR, SCII 36,
scH- 03/2535/2020 Sf, LF PROPELLED SUCARCANE IIARVESTf, R, (COMMERCTAL)

Annngement of spegd variation, if N_one

any
Arrangemeni of vertical by hanci lever p'ovided in side cabin
movement of {je toPper 4arn
Cutting height ftom GL. nrm
Minimum 990
Marimum 3050
Armngem€nt of laterally swing None
movement ofde topper arm
Ranqe oflateral movement, mn N,A.
Any Affangement lbr lockin-e the None
de topper assembly ;n raised
position
Hydmulic Salety ifany Hydraulic relief valve provided

Fig.5 Crop Divider

3.9 Crop divider: (Refer fig. 5 )
Type Double roller Epe, vertical, conical spiral
screw type row divider system
No ofcrop divider 4, (two on each side)
.Spacing olcrop divider shoe, mm I090

Size, mrn
iength 1320
Diamster Top:270. Middle:242, Botton: 2i0
Pitch 215 to 230

Range ofvedical movement from 0 to 5l0

GL, mm
Method of veftical height Two holes are provided for mounting,{
adjustment which adiust height 75mm and doubler:.1-
acting Hidraulic cylinders, actuated rbyl'
separate hand levers for LHS and nfl9\
units. . \
NORTIIERN RECION FARM MACHINtrRY TRAINING AND TESTING INSTITUTE, HISAR 2I OT75
IS REPORTVALID UP TO : 30'h SEPTEMBER, 2
 ISRTAR, SCH 36,
scH- 03/2535/2020 SELF PROPELLED SUCARCANE HARVESTER, (COMMERCIAL)

Lateral movement ifany None

Direction of rotation
Inner crop divider/roller lnward direction
Outer crop divider/roller Outward direction
speed corresponding no load
engine speed 2200 rpm
recorrmended for field work, rpm
lnner side crop divider t52
Outside crop divider 152
Method oI drive I{ydraulic motor
Details of Hydraulic motorsi
Make (apa) Eaton
Model/ Not specified
Location Separate motor at top for each roller
Method ofmounting Mounted with hydraulic motor at top and
UCF 208 bearing at bottoln
Safety mechanism Safety warnings and symbols are provided
Any Affangement for locking the None
sugarcane harvester header
ass€mbly in raised position
Hydraulic Safety ifany A reliefvalve at distributor provided.

Fiq. 6 Knockdown noller

3.10 Knockdown Roller: (Ref€r fig. 6)

Type MS sheet cylindrical roller with
plate/comb
Number One
Size, rnm
Overall Length 760
Overall dia. 335
No. of rows of combs and their 4, on the periphery ofcylinder
anangement
Size ofcomb, mm
Height 55
NORTHERN RECION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR
HIS REPORT vALID UP TO: 30th SEPTEMaER,202
 KARTAR, SCH J6,
scI{- 03/2535/2020 SDLF PROPELLED SUGARCANE IIARVESTER, (COMMERCIAL)

Base widlh 14
pirch 30
'lonl heigh! tir)m barc
Spacirrg anci nunbgr 90. 9 nri..tber (7+2 hilll)

Method ofdrive '1\!o h]dr*ulic motors. reversible.

l)etrils of tlydr iic nrorols:
Make (rpa) Eaton
Model Not spe€ified
Serial No Not Sprci{ied
'L()cation On LHS & RHS of()llcr
spced correspoilding ratcd engire t60
speedfbr'field r.r'ork. tprt
Method (r1' vertical aild horizontsl Mechanic?,l. 4 nlounling holes are
Adjuslmefl pro!ided.
I{ange of veftical movement, !nm 200

I_{orizonlal moveincnt.'nm None

Method ofmounting VoLrnled on rnain chassi\ with hldraulic

motor oi both side aod flange.
Dflve satety rl any (apa, Reliefvalve in drive pump

Fig, 7 Finned

3.1I Finned Roller: (Refer Fig. 7)

Type MS shegt melal roll€rs with 4 fins

. pcliphery
Number Orre
Size, mnr
Ovprall Length 780 .l
Dio. 250 Oriside)
3?5 (.antre qonb)
400 (A1frns)
i'roRTHF,RN REGioN FARi\i l.tacnrNnnv rnlrnING AND TEsrrNG lNsrlrurE HISAR
ISREPORTVALID UP TO I3O'h SEPTEMBE
 KARTAR, SCH 36,
scH- 0.3/2535/2020 Sf LF PROPELLtrD SUGARCANE HARVESTDR, (COMMERCIAL)

No. of rows of combs and their 4, on the periphery ofcylinder

anangement
Size ofcomb, mm
Height 20, 60 to 65 & t00
Pitch 35
Number 18
-l
Details oIdrive wo Llydraulic motors. reversible
Details of Hydraulic motors:
Make (apa) Eaton
Model Not Specified.
SerialNo Not Specilied
Location On LHS and RHS ofroller
speed coffesponding rated engine 159
speed for field work, rpm
Method of vertical and horizontal None
Adjustment
Methodpfmounting Mounted with hydraulic motors on both side
at chassis.
Hydraulic safety ifany (apa) Reliefvalve in drive pump.

250mm

I
3t., no
I

Fi9.9 B.secutlcl Bl.dG

Fiq. a Bas.cutter

3.12 Bas€ Cutter assembly ( Refer (Iig, 8

Type Single row' rotating disc type
No of Disc Two
Tilt angle ofdisc, degree r9.8'
Arrangement for changing disc None
angle
Number, type of blades and their 8, Reversible straight blades, 4 on each
anangement disc

NORTIIERN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR

REPORT VALID UP TO: 3O'h SEPTEMBER,
 KARTAR, SCII36,
scH- 03/2535/2020 SELF' PROPELLED SUGARCANE }IARVESTER, (COMMERCIAL)

Size ofblades, mm (Refer fig. 9 )

Length 250
Widdl 90.5
'l hickness 6.0
Cutting width , mm
Without blade 9'10
With blade I095
speed coresponding no load s60
engine speed 2200 rpm
recommended for field work, rpm
Arrangement for speed variation, None
ifany
Arrahgeftent for reversal of Plovided,
roi6tion
Arangement of cutting heighl Suspension cylinder. double acting, at LHS
adjustment and RHS wheel, actuates with hand lever
at control panel

Range c;i height adjr.rslnent fiom

GL, mm
Minimunt 0
Maximurr 215
Method of mounting of Base Base cutter discs arc mounted on output
cutter assembly shafts from the base cutter gear box.
Details ofdrive One hydraulic motors on top ofgearbox.
Details of Hydraulic motors:
Make Eaton
Model Not Specified
Serial No Nol Specified
Location On top ofbase cutter gear box
Details ofGearboxr
Make (apa) Kaltar
Type Spur Gear Reduction

Reduction ratio 2.65:l

OilCaprcit), (l) 6.25
Oilgrode s,,\E 85 W 140
Oil ehanging period, (apa) First clrange after 50 houls oI opemtion
slrbsequently after every 250 hours.

Mechanism to indicate the cutting Provided a transparent oil pipe in cabin

height of base cutter to
the
operator inside the cabin

Hydraulic Safety

NORTHER,\ REGIOII F1'RM CHTNERY TRAINING AND TESTING INSTITUTE,IIISAR 25oI75

HIS REPORTVALID UP TO T 30ThSEPTEMBER,
 I'ARTA& SCH 36,
scH- 03/2535/2020 SELF PROPELLED SUGARCANE IIARVESTER, (COMMERCIAL)

Fig. 10 Butt Lift Roller

3.i3 Butt lift roller: ( Fig 10 )

Type Paddle type with circumferential V shape
grove of constant width.
Size. min
Length 605
Dia. 2t2
Max paddle height 161
speed coresponding rated engine 160
speed for field work, rpm
Adjustment, ifany None
Details ofdrive One hydraulic motor on RHS
Details of Hydraulic motors:
Make (apa) Eaton
Model Not Specified
Serial No Not Specified
Location On RHS ofroller

M€thod of mounting Flange with ono hydraulic motor at RHS

and on bearing on LHS.
Hydraulic safety Reliefvalve in drive pump

3-14 Feed rollers (refer Fig. 11)

Type MS Sheet roller with corugation (8 nos.)
on the periphery ofeach roller.
Number (s) 8 (4 pairs)

NORTHERN RtrGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, IIISAR 26 Of 75

HIS REPORTVALID UP TO : 3O'h SEPTEMBER, 202
 ra{RTA& SCH 36,
scH- 03/2535/2020 SI]LF PROPELLf, D SUGARCANE HARVESTER, (COMMERCIAL)

lig. l l Feed

brze. mm Upper Lower

Length 600 5't 5
Dia. 215 220
speedcoDesponding no load r63
engine.. speed 2200 rpm
reconmended ibr lield rvol.k. r'pm
Details ofdrive l'en hydraulic nolors.'i\\,o fiotors lor first
.-rnd l.*t lr'llcr and .,nc eJch tbr.'rher \i^
rollgs.
Datails of llvdraulic motors:
Make (apa) EaloD
Model Not Specified
Serial No Not Specified
Adjustment, ifany Upper rollcrs in cach pair are cradle-
mounted to adjust the throat height
automatically according to feed.
l\4ethod of mounting With bearing UCF 209 on one side and
hydraulic motor on othcr side. except first
and last. roller having molor on bolh side.
Hydraulic srlety Reliefvalvc inside drive pump

3.r5 Chopp€r drum assembly (Refer Fic. 12)

Type MS sheer roller rvith blade lnounting
arangements on its periphery.

No. of drum per ctropper unit 'fwo

Size ofdrum . mnt
Working Dia. 305
Width 575

NORTHERN Rf,GION FARM MACHINtrRY TRAINING AND Tf,STING INSTITUTE' HISAR 27 O]75
Hls REPoRTVALID UP TO : 30th SEPTEMBER,
 KARTA& SCH 36,
scH- 03/2535/2020 SELF PROPELLED SUGARCANE HARVtrSTER, (COMMERCIAL)

Fig. 12 Chopper Drum

Fig. l3 Chopper O.um Slade

Type of blade Straight with sharp cutting edge.

Arrangement of blades Right angle to the direction ofmovement

ofcane,

Size ofblade, mm (Refer fig. 13)

Length 570
width 61
Thickness 8.0
No ofblades and spacing. mm 3 on each drum at 120 degrees apaft

Type ofdrive One hydraulic motor for each drum.

Details of Hydraulic motorsi

Make (apa) Eaton
Model Not Specified
SerialNo Not Specified
T.ocation On LHS side ofdrum

Method ofmounting Hydraulic motor on one side ofroller and

spur gear on other side
Chopper gearbox oilcapacity (l) 5.0

Recommended grade of oil sAE 85 W t40

NORTHERN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, IIISAR I 28 Of 75

REPORTVALID UP TO I3O'hSEPTEMB
 Oil change neliocl (apa) Irirst change ailer 50 hou$ of operalion
thrre alier e\eq. 2j0 horli\
lJ a lafl(:iliit fl]'wherlsize. mri o 530

spced o1- i1} whrel iorr'eip,,n(iillg

no krad engire specd 210{J ri)rn Flyl\,hecl : 600
reconrmended 1br flcld wo , rpnt Chopper drun : I93
Any method ol'reversal direction Provided. through nrain dr;ve level
fiovement
Method ofsileed \ arialion Nonc
Sxl'al ).'. xl.cl dr i srr
r r fl:v whrri willi sliD cIrlth ;s prnlided.

Methocl 01' adirstm€nl r'{'cL!llirlg Silrts ii!c gircn on biade lbr nornting to
clearance lnel its range ol' advani:e o| rcia!d the biade with
adjustnrcrlt iu. niln |cspcclive lo lix dltlnr.20 mn

3.I6 Deflector I'late: MS shect & rubbtr tlap Llcllector i5

provided 10 ldjus1 detleotion ol'chopped
sugar cane billels tolvards the elevator
bowl.
Size, mm 600x430x3
L,ocation At thc outlet ol'chopper

3.t7 Elevator Bowl NIS shcet bowl is prwided at lower end

ol- tl're elevator bclov! the ertmclor thr
hcJLrsing
Shape Coflical
3-I lt Eicvatorr
'lypc Clrain aid riclrllir lird l),lc vedicol
tllnle,! air
Overall I-engfh. ni$ 53.10
Number of pads,'eleva!or fl ight 20
size ofpads/elevator flight. mm 588!105x3
Spacing between the pads. mm 510
'fype ofchain Roller
Size ofchain. mm
Total length t0220
No- of roller 200
No of link ?00
Iiolier Did i B.:
l'ittll 5l.t
Method oitensioning the chrrin B) liqnt(:rin! rhc irLlju\lint nrrl b,'ll.
frcur,li.l at top ot <lcrator dr,v. shati on
brrh lllr (n.l
Type oldrive Two. hy.lmulic ,noior al the both end of
shal1 with sPrccket at upPer end

TI|AININC AND TESTING INSTITUTf' HISAR 29 ol15

XONTTTSNN NECTON FARM MACI{INORY
s REP0RTVALID UP TO:30'h SEPTEMBER,202
 KARTAI! SCH 36,
scH- 0J/2535/2020 Sf, LF PROPELLf, D SUGARCANE HARVESTER, (COMMERCIAL)

Details of Hvdraulic motors:

Make Eaton
Model Not specified
Location At upper shaft ofthe elevator.
Hydraulic drive safety Hydraulic relief valve in below cabin on
LHS
Mounting Mounted with UCF 208 bearing 2 nos. at
lower end & two bearing with hydraulic
motors at upper end.
Elevator sieve/separating grate:
Type Metallic sieve with openings of
I4.5 m,n x 45 mm size.
Total area ofsieve, ( m2) 2.'7 5
Horizontal reach, mm
Minimum t720
Maximum 1980
Discharge height above ground
level. mm
Min- 3120
Max 4300
Clearance height, mm
Min. 2920
Max 1270
Method ofveftical movement of By two double acting hydraulic cylinders
elevator fitted to elevator actuates with lever at
control panel inside cabin
Range ofvertical movement at top
of elevator f'rom CL, mm
Minimum 3420
Maximum 4770
Method of horizontal swing With two hydraulic cylinder at chassis
Turn table) behind fuel tank, actuates by
Ioot pedals provided in front ofoperator.
Range of horizontal swing 7l & 50 degrees from rhe centre ol
machine towards_ LHS and RHS of
harvester respectively.
Provision to see continuous Rear view mirror and transparent glass
operation of elevator from operator doors are provided.
seat
Speed conesponding to 173
recommended no load engine speed
2200 rpm for field work, rpm
Anangement of levelling/ l5 numbers ofchains of4J0 mm lengrh
controlling elevator feed (14 link r hanged lrom ertractor lan bolrl.

Drive safety mechanism, ifany Relief valve at distributor mounted on

rear side ofhydraulic tank.

NORTHERN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR ] 30 Of 75

HIS REPORTVALID UP TO:30th SEPT
 I'1.RTAR, SCH J6,
scH- 03/2535/2020 SELF PROI'ELLED SUGARCANE HARVI S1'ER, (COMMERCIAL)

3.19 Bb Ftap
Type : l\4etall;c plete rith rubber flap bolted.
Sizq. mrn
Lenglh:4i0
Width:730
Thickness : Metallic plate 4 mm & rubber flap-5.3
mln
Adjustment ifany : The position offlap can be adjusted with
the double acting hydraulic cylind€r at
bin flap, controlled by hand lever at
control panel '
3,20 Extraclor fan
Type i SuctioD
, location
Number and their : One, Above elevator bowl,
.' Working Diameter I A 820
No ofblades : 3. metallic
Si./e ol lan blade. mm
_ |
Length 325
:
WidrL ?25
:
'ihiclalless 7.5
Opening area ol'Extracloi 0ni1. m2 | 0.7 |

. rype of dr;ve , mounted at the top of

."J,.Yfjl*:fl-
Details of Hydraulic motors:
: Eaton
Make
: Not Speci{ied
Model
Arrangement ofspeed variation : By hand lever provided on RHS of
operator.

Arrangement for changing direction : The direction of

outlet of extractor
ofextractor outlet changes with hydraulic motor driven
chain and strap controlled by lever
provided on RHS nloperator.

Range of movement ol extractor : 40 degrees lrom centre towards LHS o,

outlet fiom centre ofhaNester lllls ofhalvester.
Method of,nounting : lnside the enclosed circular housing
above the elevator bowl with outlet at
upper sideol lan u ilh hood.
Hyd.aulic safety : Reliefvalve inside drive pump
' .'t':
i

l,,.
' ).-
lt-
NORTHERN REGION FARM MA.HINERY TRAINING AND TESTING INSTITUTE' HISAR I 31 Of 75
Rf,PORTVALID UP TO | 30d SSPTTMBER,
 KARTA& SCH 36,
scH- 03/2535/2020 StrLF PROPELLED SUGARCANE HARVtrSTER, (COMMERCIAL)

3.21 Operators controls and instrumentation

Front ofOperafor
i Stgering control wheel
ii Combination switch mounled on steering control wheel consist of
a) Horn push button
b) Wiper switch
c) Head lamp high beam & low beam switch
d) Turn indicator switch.
iii Topper up/down lever
i\ Head lighr swirch
v Telltale turn indicator (Green)
vi Tell tale high/low beam
vt Steering location adjustment & levers - 2 nos.
yiii Starting switch, key tum rype having position off:.stop-electrical system on engine
start.
Front Instr!ment panel.
ix Engine rym cum cumulative run hour meter (Green & Red Zone).
x Engine'coolant temp gauge ( 40 " to I20 " C (amber & Red zone)
xi Engine oil pressure gauge (0 to 7 kg/cm2 (Red Zone)
xii Volt meter (10 to 32 V)
xiii Fuel level gauge
xiv Air conditioners switch
xv USB Type charges
xvi Pump drive gear box oil remp gauge (40 " to 120 ' C (Red Zone)
xvii Front working lamp switch (Rotary type)
xvii; Rear working lamp switch (Rotary type)
LHS ofOperator
xix Topper drive lever
xx Main drive lever (For crop divides, base cutter and all rollers)
xxi Conveyor drive lever.
xxii Traction lever (forward- Neutral- Reverse)
xxiii Base cutter oil pressure gauge.
xxiv Chopper oil pressure gauge.
RHS ofOnerator
\xv Brake peddl (l HS & RHq)
xxvi Base cutter up/down lever
xxvii Topper up/down lever
xxviii LFIS crop divider up/down lever
xxix RHS crop divider up/down lever
xxx Elevator Conveyor up/down lever
xxxi Bin flap up/down lever
xxxii Extractorrotation/positionadjustmentlever
xxxiii Hand throttle lever
rL\iv Fngine speed increase
',,r
itch.
. xxxv Engine speed decrease switch.
xrrvi fxtraclor lan.larr & speed adju.rmenr le\er.

NORTHERN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR 32 of75
IS REPORTVALID UP TO I3O'hSEPTEM
 KARTAR, SCH 36,
sctl- 03/2535/2020 | ser,r rnoror,r-ED sucARcANE HARvEsTER, (coMMnRchL)

{)pers{oas'cabin
Make ,\iat qvoilahle
Model 8ot $peaitied
Size, rnm I49J r 1355
IJeiglrt of ope.atcr's platJ'orn, l5i0
mrn
Cabin coolingfteating Ollly oooling a angeBcnt pioviCed.
aflangein9nl
3.23 Operator's seat
Make (apa) Harita

Model Not specilied

'l'ype Cush;oned

Type ofsuspension Helical spring

Type ofdail]pening Hydroulic cyllnder
Adjusbnen$ providfd, !nN1
-Longitudinal +?"1
-Vertical Not Pr,ovide
-Backr9s1 Not Frovide
l,rovided
3.21 Detaib o{air conditioning Systefil
3.24.1 Comprassor

Make Sandcn Corpolation, Singapore

L4odel(apa) SDsSI4
Serial No. 2355201680
Refrigeranl R 1342
Location On LFIS ofengine
Drive Through crank pulley by V belt
3.24.2 Condenser Unit:
Fan Cooling by hydraulicoil iooling fan .

Condenser:
Size, mm 590x360x50
No. ofType 16
Location Inside engine housing on RHS

3.24.3 Evaporator Blower Unit

Evaporator:
Type Aluniniurn tubes with fins.
Size, mm 418x75x90
Blo\Yer:
Make SANDEN

NONTTTNNN NECIOI,I FARM MACHINERY TRAINING AND TESTING INSTITUTE' HISAR

REPORT VALID UP TO : 3O'h SEPTEMB[R, 2
 L{RTAR, SCH 36,
scH- 0f,/2535/2020 SILF PROPI'I,LED SUCARCANO HARVESTf, R, (COMMf, RCIAL)

Model Not specified

Number ofblower 2
Size, mm
lJianreter 80
Length 95
Location Mounted in upper podion ofcabin, in f'ront of
operator.

3.25 Provision lor safety and comfort ofoperator

3.25,t Conformity with IS 12343 : 1998
Operator's seat meets the requirements ofIS 12343 : 1998 except
i) Vertical adjusttnent upward and downward f'rom the mid position
., iD Provision lor adjustment ofdriver's mass.

Safety cabs and gates meets the requirements ofls 12343 : 1998 except
iiD Emergency exists

3.25.2 Conformity with IS 12239 (Part 1) ; 2018

Operator's work place meets the requirements ofIS 12239 (Paft I ): 2018 except
i) Anti slip surface at lowest foot step on LHS and RHS is not provided.
ii) Vertical retainers at both sides of foot steps are not provided.
. iiD Height offirst step from C.L.
iu) I'leight ofsubsequent step.
3.25,3 Conformity with lS 6283 (Part l) : 2006 and IS 6283 (P^tt 2) | 2007
Controls are identiliable with symbols as per IS 6283 (Part l) :2006 and IS 6283 (Part
2) : 2007 except
i) Grease and lubricalion frequency
ii) Oil Iubricant type and frequency

Controls and gauges are identillable with colourcodes as per IS6283(Part l) :2006and
lS 6283 (Part 2) : 2007 except
iii) Fuel level
iv) Coolant/watertemperaturegauge
\) Ba.e cufler oil pre\crrrc gauge
vi) Chopper oil pressure gauge.
vii) Pomp drive gear box oil temperature gauge.

3.25.4 Conformity with IS 8133 : 1983

Location and movement of operator controls are as per IS 8133: I 983 except
i) Hand throttle lever
3.25.5 Conformity with IS 12239 (P^rt 2) | 1999
Meets the requirements of IS 12239(Part2) :1999except
i) Clearance around the all the hydraulic hand levers was observed as 45 mm
against the requir€ment of 70 mm which does not meet the requirements of
abo\e referred sla ndcrd.
ii) Slow moving vehicle identification emblem not provided
NORTHERN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR 34 of75
REPORTVALID UP TO:30'h SEPTEMB
 KARTAR SCII36.
scH- 03/2535/2020 SELFPROPELLED SUGARCANE HARVESTtrR, (COMMERCIAL)

3.25.6 Conformity with IS 14683 : 1999

l,ighting requirenlents confbrm to IS 1,1683: 1999
3.25.1 Rear view rn irror provided

3.26 Labelling of th€ Harv€ster

The Iabelling plate is riveted on LH side olharvester chassis. below cabin.
Provides the lollowinq informatio
KARTAR COMBINE HARVtrSTER

Enginc No. l-tEE2409601

Chasis No. sc A t80007

lvlodel Ka(ar SCH 36

Month & Year January, 2018

.- Manufacture By
Kartar Agro lndustries (P) Ltd., Bhadson- l47202Distt. Patiala (Pb), India
Ph. 017 66-260136, 206236

ov€rall dimension ofharvester. mm

Trlnsport Field Working position
Dosition
Leneth 10960 9130
widrh 2520 5200
3190 ,1S,10
Heisht
Cround clcarance 215 (xL base cutter)

3.28 Mass:
Mass of harvesler with coolant,
fuel, lubricants full and 75 kg
mass on the operatot's seat. kg

Total : 9210
Front : 2570
Rear : 6640
3.29 Total number oflubricating points: (Rcfer annexure II)
Crease Nipples / grcase holes 34
Greasing cups 2
Oiling 3

3,30 Colour ofHa ester:

Cabin and Radialor door, Black
hydraulic oil coolels
Wheel ritn Silvcr
Crop divider, Chassis. sheet Light green
metal. and elevator
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:I. RUNNING-IN
The Harvester was run-in 1.63 hours in sugarcane harvesting prior to start ofthe test as
per the recommendation ofthe manufhcturer.

s.FUEL AND LUBRICANTS

5.1 Fuel : The high speed diesel oil, having specific gravity
oC
ol'0.840 at I 5 was used during the engine test.

5.2 Lubricants:

st. Particulars As recommended by the applicant As us€d during the test

No-
I Ensine oil API Crade C l4l SAE I5 W 40 The original lubricants
2. Hydraulic oil and Power SAE 68 filled are not changed
steerinE oil during the test.
3. Final drive housing oil, sAE 85 W 140
Base Cutter, Chopper gear

4. Crease Multipurpose Grease 251 H EP

6. ENCINE PERFORMANCE TEST

In terms ofthe provisions laid down in Clause 5.2 oflS 15806:2018, the testing ofengine
make Ashok Leyland Model H6ETICRC3R325 was not required to be carried out, as this
engine has already been tested by International Centre for Automotive Technology (A
division ofNATRIP implementation Society (NATIS), Govt. Oflndia, Manesar, Curugram,
122050 (Haryana) vide its repoft No. CDOEO-0321 dated 14.10.2019. However, for the
sake of information of the reader, the excerpts from the test results ofthe said testing, is
given in the ensuing tables and figures.

TABLE.2: ENGINE PERT'ORMANCD TEST (NATURAL AMBIENT)

Brake Crankshaft Fuelconsumption Specific
Power torque, Nm Engine energy,
KW speed (rpm) kwh/l
lth kc/h Specific,
ke/ kwh
1 2 3 4 5 6 7
Maximum po\Yer -2 hours test
a) Maximum power and fuel consumplion:
149.5 634.7 2249 44 09 36.29 0.243 3.39
136.4 651.1 2000 39.44 32.69 0.240 3.46*
t),Ppwer at rated engine speed: (2500+50rpm)
,t46.1 558.3 2499 48.69 40.07 o.2'74 3.00

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2 3 4 5 6 7
c) Varying load test:-

i) Torque corresponding to maximum power:

i49 5 6f 4.',] 2249 44.09 36.29 0.2,{3 l.t9
136..1 651.1 2000 39.41 r2.69 o.240 3.46*

ii) 85',/. olload obtaincd at maximum powcri

142.t 539.5 25I5 48.24 .19.85 0.281 2.95
116.2 54',7.3 2027 3:1.53 18.52 0.246 3.36*

iiil 75"1, oI load defined in (ii):

rQ9.8 404.5 2592 .11 .10 ,1i.95 0.309 2.67
88.5 410.5 2059 26.66 | 22.02 0.249 3.32*

iv) 507. of load defined in(ii):

74.8 269'.6 2619 :r2.00 26.13 0.353 2.34
60.4 2',73.6 2108 19.73 t6.30 0.270 3.06*

v) 25olo ofload defined in (ii):

38.2 I15.0 2700 2t.37 t7.65 0.462 L79
30.8 i 36.8 2150 12.69 r 0.48 0.-r40 2.43*

vi) Unloaded:
5.t t 7.8 2741 I :l.21 l0 9l 2.i35 0.39
5.6 24.3 2193 7.08 5.85 1.048 0.79*

* High idle at No load \r'as 2200 rpm rccommeaded for licld operatio

'[ABLE-3 : IINGINE TtrST (fllGIt ,{MBIEN

Brake (irank" Eigine Fuelcoosurnplion Specilic
energy.
speed (rpm) kwh/l
Torque. Nnr
KW
uh kC/h Specific.
kg/ kwh
2 3 4 5 6 7

a) Maximum power :-
| 15.7 618.4 2250 :1,1.39 36.31 0.249 3.2,8

b) Power at rated engine Specd (2500 + 50 rpm)

142.4 I 544.0 2500 4f .22 35.40 0.249 3.29'\

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TABLE:-4 FIVE HOURS RATINC TEST

sl. Time oI Cmnk- Engine Crank- Engine Specific
No the day shaft shafl speed Fuelconsumption Energy
speed
Torque lorque. (rpm) vh ke/h Specific kwh/l
(rpm
.Nn Nrn kg/kWh

t0.30 AM a) Tcs' started and engine loaded to 901/0 of maximum power:

I i.00 AM 487.8 130.2 447.A 2549 41.88 34.30 0.263 l.l I

2 I 1.30 AM 486.4 129.8 486.4 2549 41.76 34.20 0.263 3.1 I

:1. 12.00 PM 486.1 129.8 486.1 2549 4t.82 34.2s 0.264 3.t0

4. I2.30 PM 486 I t29.9 486.8 2549 4t.89 34.31 0.264 3.1 0

5. 01.00 PM 486.2 129.8 486.2 2549 4).94 34.35 0.26s 3.09

6. 01.30 PM 4a6.6 129.9 486.6 2549 41 .51 34.00 0.262 3.13

7. 02.00 PM 486.3 t29.8 2549 4t.64 34.10 0.263 3.12

8. 02.30 PM 486.9 130.0 446.9 2549 41.76 34.20 0.263 3.

Average 486.6 129.9 486.6 2549 41.'18 34.21 0.263 3.t l

02.30 PM b) Engine loaded to its maximum power

9. 02.45 PM 618.4 145.7 6t 8.4 2250 44.35 36.28 o.249 3.29

10. 03.00 PM 6t8.7 145.8 61a.7 2250 44.34 36.27 0.249 3.29

ll 03.15 PM 617.8 t 45.5 617.8 2250 44.39 36.3 t 0.249 3.24

12. 03.30 PM 6r8.6 145.8 6i 8.6 2250 44.47 36.38 0.250 3.2A

Average 6l8.4 145.7 618.4 2250 44.39 36.31 0.249 3.28

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TABLE:-4 FIVE HOURS RdTING TEST

s1. Time of Cmnk- Engine Crank- Engine Specific
the day shafi shall speed Fuelconsumption Ener$/
spged
Gpm) vh ke/h Specific kwh/l
(rpm
.Nm kg/kwh

10.30 AM a) Tcst started and enginc loaded to 907o of maximum poweri

I t.00 AM 487.8 130.2 487.8 2519 41.88 34.30 0.263 3.1l

2. I 1.30 AM 486.4 t29.8 486.4 2549 4t.76 34.20 0.263 3.11

t. t2.00 PM 486.1 129 8 486.1 2549 41.82 34.25 0.264 3.t0

4. 12.30 PM 486.8 t29.9 486.8 2s49 41.89 74.11 0.264 3.10

5. 01.00 PM 486.2 t29.8 486.2 2549 41.94 34.35 0.265 3.09

6. 01.30 PM 486.6 129.9 486.6 2549 4t.51 34.00 o.262 3.13

7. 02.00 PM 486.3 t29.8 486.3 2s49 41.64 34.10 0.263 3.12

8. 02.30 PM 486.9 r30.0 486.9 2549 41.76 34.20 0.263 3.1 l

Average 486.6 t29.9 486.6 2549 4t.78 34.21 0.263 3.1 I

02.30 PM bt Engine loaded to ils maximum lo$er

9. 02.45 PM 6t8.4 145.7 618.4 2250 44.35 36.28 0.249 129

10. 03.00 PM 6t8.7 t45.8 6t8.7 2250 44.34 36.27 0.249 3.29

tl 03.15 PM 617.4 t45 5 617 A 2250 44.39 36.31 0.249 3.28

12. 03.30 PM 6t 8.6 145.8 6r8.6 22s0 44.47 36.38 0.250 3.28

Av€rage 6l8.4 145.7 6t8.4 2250 44.39 36.31 0.249

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TABLII-4 Ensine Derfo tranlerers

eter
Paramcters NaturBl Nat ilrl lligh Ambient Irive hours
jrr_i!biafit dmbic*t (rieid rating le$t:rt
(uil !pcx.l) lliqh amt'icirt
ihratilc)
No lo.rd engine speed(rpm) 't7,41 :200
Crankshaft lorque at max. 634.7 65 t.1 617.3 618.,1
power, Nm
Ma\. c ran kshafi torque, Nrn '130.1 67t.0 '705.6
'folque back-up(%) 15.03 3.06 14.30
Ranse of atmosDheric conditions:
Temperature, ("C) 25 9 to 28.0 26 ro 29 42.8 to 45 79.7 to 44.9
Pressure. kPa 98 4 to 98.8 98.:l to 98.5 98.61r) 98.8 98-6 to 98-8
RelatiVe humidity (%) 29.910 38.1 40.2 to 41.8 20 31l) 39 I 13.5 to'i8.9
Max. t€mDerature (oC)
[neinc oil q6.5 93.6 t 06.'7 i07.9
Coolarrt 92.0 9I.t) r05.0 99.0
FLrel 36.2 -18.6 5t.6 52.1
Air intal<e il.0 34.0 5{J,0 51.0
Exhaust qas 62,{.0 57q.5 672.0 618.8
Pressure at mar, powcr':
Intake air. kPa
2.7 2.3 to 2.5 i.l
F:xhaust aas- kPa 28.3 to 28.4 19.7 to 2l .0 30.2
Max. Smoke density (Bosch
123
No)
Consumntions
Lub. oil. e/kwh (s/hph) 0.191
Coolant water (% of total 0.66
coolant caDacita)

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160

.><' -{t
124) 600

\l
E
z
100 5oo 4
d
ao
\ 400
o
Itr
3
9
60 fi 3oo E
s
z
\ s
4A 2!!

zo 100

o
\ o
180! 20!0 220C 2400

ENGINE SPEEDT RPM

1600

1400 -Specif i. luel ront!nption

+Hourlyfue consumption

i 12OO 1s -g
z 2

E 1053 30E

o \
g
20f
o

400

"\
140C 1600 1400 2000 2200 2400 !600 zaoo

.NGIN'sPEED, RPM
ll FIG. 14 ENGINE PERFORMANCE C HARAC TER S'IIC S, FULL
THRO'TLE, (Nalural Ambientl

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15C 800

r40

120 600
z
q
i 1!0 500
o
8C 400
B
c
EO 3!q
z
4,.1 5

20 100

0 0

1400 1500 1600 1700 1800 1900 20oo 210! 22!! 2300

ENGINESPEE , NPM

1200
--l.-Specific f!e cotrtumption
1100
--i- H ourly fuel r0 n5urnpii,r n
1000
.v
!00
o 9
300
E
I
700 o
o
6!0

500
6
400 $E

300

20!
15oO 1600 1700 1a00 1900 2000 2100 2200 23oc
EN6INESPEED, RPM

FIG. I5 ENGINE PERFORMANCE CHARACTERIS]ICS, FIELD SPEED

SEITING, (Natural Ambient)

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16C 800

1:0 600
E
z
10c 5!!
d
':
400
E

6C 300 I
E
200

100

c o
1400 1600 180C 20CO 2?00 24C0

ENGINESPEED BPM

:t6cc

<FSpecil. f( el conrumption
1,10c
--+-Hoor yfoe .o.s!mplio.
3

z \ z
i F
30E
o
2ar

E soc

./
200 I
1600 1a00 2a0! 22co :400 2600

ENGINE SPEED, NPM

FIG. 16 ENGINE PERFORMANCE CHARACTERISTICS, FULL

THROffLE, {High Ambient)

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]
Iroo r,-lf-
ltco

1i00

-+-Ndtura AmbiEhlf l rhr.ftlF

90t
--i-Niturdl adbieni li€ld tpeed rettine

-tFHich ambient fullthroti e

s0c

7C!

l
600

500

I
400

300

"i i "_i-'

140
iii
o
,1O 60 80 100 l2A
. POWER.IW

FIG.17 ENGINE PERFORMANCE TES'I

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-"+-Natur. Ahbleh! ful th.oiUe

--t-NBtural dftbient iield speed tetiing

-o-High Embient fll throltie

,g

; 600

n
.9 50C

&

40 60 80 1!0 120
. POWEi, kW

FIG.,I7 ENGINE PERFORMANCE TEST

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7. HYDRAULIC TEST
7.1 Base cutter lifting test
Date oltest 29.08.2020
Recommended no load engine speed fbr 2200
field work, rpm
Operating conditions,
Ambient Temperature(oC) 38 to 40
Relative I lumidity (%) 46 to 54
Temperature ofhydraulic fl!id at the 53(Despile of L80 h waming up the temp
start oftest("C) does not rise upto 65 '+ 5" C)

of hvdraulic fluid atter each l{Xl

SINo. No ofcycles Temperature ofhvdraulic fluid dC)
t00 55

2 200 57

3. 300 58

4 400 58

5 500 58

6 600 58

7 700 58

8 800 58

9 900 58

t0 1000 58

Leakage ofhydraulic fluid from any part olhydraulic No

syslem.

Working ol hydruulic system None

7.2 Topper lifting test

Date oftest 3t.08.2020
Recommended no load engine speed for 2200
field work, rpm
Operating conditions,
Ambient Temperature(oC) 32
Relative humidity (%) 62 to 66
Temperature ofhydraulic fluid at the 54 (Despite of L80 h waming up the temp
start oftes('C) does not rise upto 65 " + 5'C)
Temperature of hydraulic fluid after €ac h 100 cycles

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Sl r.-o. No of cycles Tenrperalure of hydraulic lluid

cc)
I 100 55
2 200 55
3. 300 54
4 .100 54
5 500 54
6 600 54
7 700 54
8 800 54
Leakage ofhydraulic fluid from any part ofhydraLrlic :NO
system.
working of hydraulic syslenr : None

7.3 .{rop divider (LH and ltH) lifting test

Date oflest 29.0R.20){t
ilecoflmcided rjo ldLd g,tgine -rpccd jbr 2200
field \!ork, rprir
Operaairg conditions.
Ambient'fe,npemiure("C) 36 to 40
Relative hunidity (%) 54 to 59
Temperature ofhydraulic fluid al the 55 (Despite of 1.80 h warning up the temp
start oftes(oc) does not rise upto 65 "+ 5" C)
Temnerature ofhvdraulic fluid altcr each lOlJ
SlNo. No ofcycles Temperature of hydraulic fl uid
fc)
LHS CroD Divider
r00 56
) 200 56
3. 100 55
4 400 55
500 51
RHS CroD Divider
100 54
) 200 55
t00 54
4 400 54
5 500 55
Leakage ofhydraulic fluid from any part of No
hvdraulic system.
Workinq of hydraulic system None

..,
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8. TURNING SPACE AND TURNING CIRCLE

Details of wheel equipment i Reler Para 3.4 ofspecification

Track width (mm):
Driving wheels : l5l0
Steering wheels : l5l0

8.1 In lield worki sifi on f Without aDDlication of brake

t.H s RHS
Diameter o{turning circle (m) ll86 I1.82
Diameter ofturning space (m) 16.92 18.22

8.2 In field working position (With application ofbrake)

Items LHS RHS
Diameter ofturning circle (m) 11.59 I t.63
Diamet€r ofturning space (m) 16.71 t 8.03

8.3 In transport position (Without application ofbrake)

Items t.Hs RHS
Diameter ofturning circle (m) .86 I1.82
Diameter ofturning space (m) 15.20 1s.22

8.,1 In transport position (With application of brake)

Items LHS RHS
Diameter of turning circle (m) l].59 I1.63
Diameter ofturning space (m) 14.85 14.63
Remarki There is no pcrceptible difference observed in the readings between "with brake"
and "without brake" application.
9. LOCATION OF CENTRE OF CRAVITY

Sugarcane harvester fitted with all standard

Iiem
Heisht above sround level (mm)
Distance in front of the vertical plane
containing the axis of the centre of drive
wheel(mm)
Distance ftom the median plane parallelto ihe
longitudinal axis of harvester bisecting the
driving wheel track (mm)
accessorics & all the liquid reservoirs full, &
operator replaced by 75 kg mass on the seat and
base cutter assembly, crop divider, de-topper and
delivery elevator in raised Dosilion.
t 404
651
8 (towards RHS)

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t0. viSnitLl'rY T[sT

The visibility tesl was conducted fo assess the visibility fionr normai sitting position of the
opcrator. Iope. height wss maiotaiuccl al mid-poinl of its range ofmovcotcr! liom grcund level
and base cutlcr unil at 150 ,nDr abole the gNulld level dur;r)g thc lest.
'fhc height ofvision during the lesl was maintained as 760 tnm on a vetlical plane fiom the centrc

ofoperator's seat. The results oftests are tbllowing and graphically represented in Fig. 18.
i) Making effect at front s€mi-circle ofvision is 3050 mm.
ii) Non visible space in f'ront left side is 2900 rnm which. is 1.92 times the track width.
iii) Non visible spacc in fiont right side is 2950 mm which is I.95 times the track width
iv) Masking efiect at rear sernicircle olvision is 6900 mm.

!'la& p.mll.l kr ihe lonsilt,aitr:11

i,li tr l,lano( rulhr I'nr\srrr
f - ,.5 dr (urLt

O ond{il{, ,

f,ffi rt.n,trt" tor"t.,

N Ah' dnrilboldq

trigl l8 Optr{rd's ncld ofrision

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1I BRAKE PERFORMANCE

Date oflest 08.09.2020

Type oftest track Concrete
Max. travel speed, kmph 16.38
Inflation pressure, kPa
Driving wheels 260
Steering wheels 415
l l,l Service brake:
The harvester stops when traction lever is brought at neutral position.
Braking distance is observed as 1.8 0 to 2.03 m at the maximum forward
speed of 16.38 kmps The mean decla ratlon rs )./) to 5 lO m/sec_

.2 Par brake:
Particulars Harvester parked on I2olo up slope Flarvester parked on l2olo down
slooe
Parking device contrel lorce, 27 (at traction lever) 25 (at traction lever)
N
Efficacv Effective Effective

12. AIR CLEANER OIL PULL OVER TEST

Not applicablc as the Harvester is provided with dry type air cleaner.

13. MECHANICAL VIBRATION TEST

The amplitude of mechanical vibration on various assemblies/ components of the harvester

were recorded by running the machine und€r the stationary condition at engine speed recommended
for field operation on a level concrete surface and without load with all systems working. The base
cutter and crop divider height was maintained at I50 mm above ground level. l'he amplitude of
vibration was measured in horizontal and vertical positions of the accelerometer and the results are
ted as below
Sl. No. Location -Vibration (microns)
HI) VD
I 2 3 4

1 Foot rest/OperaIor's platefom LHS 61 72

RHS 89 '75

2: Main drive engaging lever |0 * 70

3., Topper drive lever (Start/Stop) 289 * 112 *

4. Brake pedal LHS 58 9l

RHS 52 8l

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I 2 4

5 Elevator drive lever 3:6 * 146 *

6. 'I'raclioll lever (Forward-Reverse travel 378 * 88.1 *

lcvcr)
7. Steering Control wheei 90 I 19 *

I Seat Back Ilcst 95 96

13otlonr 89

9. F]and accelemto lever l:1 * r)0 *

10. Engine RPM incrcr\e bullon 157 * r48 *

Engine RPM decreasing buttoD 130 * t54 *

t2. Base cutter height adiLrsting lcver 398+ 194*

13. Topper heigbt adjusting lever 2t5 * 2t I *

l,{. Crop divider height adjusling Iever LHS 253 *

R IIS t06 * I It3 *

I5. l,levator height adjusting lever 249+

t6. Bin flap lever 148* 132*

17. Elevator Ieft righl position peclal LHS 85 99

RI IS '7N 65

18. Bloor Lever (S1al1/SbF) 571 * I 2,5 *

t9. Bloor Spced adjusling lever t23 * :16 *

20. Cabin Door handle LII S l.16* 175*

RIIS l4l* ll0*

21. Battery base t"/0+ I50*
22 Head ligirt !-HS 69 85

RHS I06'N 108*

23 Back lighl LHS 106 * 212*

II HS 515 * t08 +

24 Tum Signal light (Front) LHS 75 89

R IiS 95 110 *
* 102 *i
25 Cabin Roof 6.'',r

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26 Ladder LHS sl3 * 198 *

RHS 418 * 148 *

27 Ladder Railin'l LHS 130 * 154 *

RHS 24A * 170 *

28 AC knob switch I0t * 79

29 Parking light switch 79 84

30 lmmobilizer switch 65 80

3t Work light (Front LHS 87 r05 *

RHS 112 * 152 *

32 work light (Reat LHS 185 * 170 *

RHS r60 * |0 *

Remarks: The amplitude ol mechanical vibration on the various at

asqemblies/component is more than 100 micron.

14. NOISE MEASUREMENT

Date(s) oftest : 09.09.2020
14.1 Noise at by stander's position
14.1.1 Atmospheric conditions:
Atmospheric temperature,
oC
: 33.8
Relative humidity, % : 59.2
Atmospheric pressure, kPa : 98.3
Wind velocity, m/sec. : l-l to 3.5
14.1.2 Location of microphone:
Height of microphone above 1.2
ground level, m
Distance of microphone from : 7.5
line oftravel. m
Background Noise level dB(A) t 53.2
14.1.3 Test Results:
Travelling speed belore ', 12.32
accelemtion, kmph
Max. noise level, dB(A) 86
14.2 Noise at operator's ear leYel:
Atmosphere Condition
oC
Atmospheric temperature, 33.8
o%
Relative humidity, 59.2
Atmospheric pressure, kPa 98.3
Wind velocity, m/sec. 1.1 to 3.5
Height ofmicrophone from the 1130
foot board. mm
Back ground noise leveldB(A) : 53.8
REGION FARM MACHINERY TRAINING AND TESTING INSTITI]TE, HISAR
REP0RTVALID UP TO r3Oh SEPTEMB
I----i"-'*"--.--
| ".*-
ur,rr..rruru srilF prioprl,-'D sLr,r..*i1ft11i.!'iii;R. (coMrvrER.rAr-)
_.__-_.__-__J
Test l(esnit
f,laximLrm rcise levtl ; ril
obsrFed. dE(A)

r5. DETERMINATION OF STI]ERING DFFORT

Date ofTest 09.09.2020

Mass of Machine Refer. Para 3.28
Tract (trend) setting, mm
Front I5 t0
Ilear l5l0
'fyres and $,hcel Rcfbr para 3.4

Steering effort and time to achicvc l2m turning radius at I0 kmph.

ll{rva:te! Strlr Turning Stei].ing/lilfort Time

1)ircclion {s)

with srecring pu'np [.efr furn r 5.91 5.80

rrrnning
Riqht fufn 14.87 't 60

Without st".ering pump Not conducled as Servo transmission is provided.

running
16. FIELD TEST
'fhe sugarcane harvester Kartar SCll 36 was operated in field for 51.56 bouts
(excluding running in 1.63 hours) at recommended field setting. During the test, diflerent
available varieties of sugarcane such as CO 86012. COV 09356 and CO 6062 were harvesrcd
to assess the Ueld pcdblmance ol haNesler with legard to quality of work. rate olwork. ftrel
consumption, safety arld sourldncss ofconstruolion eto.

16.1 'Ihe crop ancl lleld parameters as under:

Parameter! Obscrldtio . range
Ilow spacing, cm l3a) io I60

Height ofridge. crn ll ::l

'fotalcanc height. cn 210 to,12l

lleight of millable portion ofcane, cm 160 to :l l0

Plant popu'ation. /3 meter length ofrow 27 to 58

Plant spacing. cm 10 to 22

Cane diarreter, ntm

l'op I8 10 32
lvl idd le 18t033 i

Bottom l9 to 32

NORTHERN REGION FARM MACIIINERY TRI.INTNG AND TESTINC INSTITUTtr' HISAR 5l of75
ls REPoRT VALID UP TO:30th SEPTEMBER,202
 KARTAR, SCH 36,
scH- 03/2535/2020 SELF PROPELLED SUCARCANE HARVf, STER, (COMMERCIAL)

Dimension of billets delivered after

harvesting, mm
Length 129 to 259
Diameter l8 to 34
Cuttine heieht. mm 0to50
Maturitv age ofcrop. months llto12
16.2 Manual Sugarcane haryesting observations
During test for comparatively analysis of harvesting by machine in view of Cane
collection efficiency manual haNesting is also conducted in marked area and data
corded as siven bel
Patameter C)bservation ranpe
Percentage of lodging

'' Lodged 5.32 to 16.18

Recumbent 5.49 to 15.89
Sprawled 4.44 to 14.58
Percentage ofstanding/ erect cane 60.75 to 78.89

Gross cane weight, t/ha 98.740 to 216.022

Extraneous matter,
. tlha l7 .7 l6 to 34.354
Percentage 14.'72 to 20 .52
Net cane, t/ha 81.024 to 160.310

16.3 Rat€ ofwork and fuel consumption:

During test the rate ofwork and fuel consumption obseryed is as given below:-

Average travel speed, kmph I.23 to 1.52

Average width ofcut, m 1.39 to 1.55

Actual area covered. ha/h 0.085 to 0.148

Field efficiency. ozo

43 .45 ro 73 .4'7

Fuel consumption.
vh 19 .23 to 22.52
l/ha 142.41 to258.54
vt 0.9'l to 2.62
Net cane harvested,
r/h 8.345 to 21.712
tlha 81.541 to 158.121
Gross yield
I tlha A7.926 ro 166.109

NORTHERN RIGION FARM MACHINERY TRI.INING AND Tf,STING INSTITUTE, IIISAR

REPORTVALID UP TO I3oth SE
 KARTAR. SCH 36.
scH- 03/25:t5/2020 SELF PROPELLI]D SUGARCANE HARVESTER, (COMMf, RCIAL)

f6.4 Qualiq ofthe work

Percenlage of eltruncori\ niaiter irr the

samplE collectcd it oiltlrl ol th.
eiclalor, 9/u
'fops 1 .63 tu 1.51
!,crlard'll.r5h l.l4 lo .1.53
Soil 0.00 !o l.ll
Dead cirre 0.00 to 0.24
"foul Exlraneous matter 3.49 to 8.70
Total collectable losses. t/ha 0.344 to I .370

Total non-collectable losses- yha 0.563 to 2.698

Total losses varied- t/ha 1.381 to 3.710

Cane collection elliciency. % 85.84 to 105.l8

Extr'aneous mattei rcmoval efficiency. 5l.l5lo 83.94

%
The detailfiled operation observaiions are gi vco in ADncxure-IlI to Annexure-VII

16,5 Ceneraiobscllqtirln
I) Flasc culrer hydmLrlic oil plcslrirc r.rngcr lion 33 1u 172 b.rr.

2) Chopper hydraulic oii pressure runges l'rom 83 lo 124 bar.

16.6 Time r€quired for daily maintenancei

During test period the servicing and maintcnance were done as per
recommendation of nlanufacturer- The average labour required for daily
maintenance was approxiotatcly two man hours.

16"1 EBse ofOporation and Safeqv Provisbns:

No noriceable difficulr\ v Js oh-er\cLl (lL,'irlF lh( lc.t

17. DEFECTS" ADJIJSTMENTS, BRIiAKDOWI-S dND RliPiltltS

Sr. DEFECTS, ADJUSTIVIENTS, BITBAKDOWNS AND R[I'AIRS Hawestet

Leakage ofoil fiorl oil seol ofbasc cufter lilt cylinder oil seal LI'{S & ri.lt .

RHS was observed it was rectified by openir)g and refltting

2. Leakage of oil florn LHS elevator slew cylinder pipe was observed it is I i.ll l
rectirled b) lighrening lhc pipe

nOnrHnnN nnCtOir FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR | 53of75
Is REPORTVALID UP To:30th SEPTEMBER,
 KARTAR, SCH 36,
scH- 03/2sls/2020 SELF PROPELLED SUCARCANE HARVESTER, (COMMERCIAL)

L Tbe base cutter hydraulic oil pressurc gauge was not work;ng. it was 21.35
rcplaced by rcw one-
'L
i.eakage of
hydraulic fionl uppcr chopper hvdraulic mok)l was 46 59
observed, it $as rectilied by tighteling of lightening the bolls ol' lose

5. The RHS crop divided return pipc palt No. SC001810028 and l-HS crop 54 i4
divided delivery pipe part No. SC001810024 was lbund damage at outer
surface. It was replaced with nerv one.
6. Leakage ofhydraulic oilat chopper ower motor hose connection was 59.71
observed. it was rectified by tishten ng.
7. Thc liont tyre are completely warn out, it was replaced with new one 65.62

18. COMPONENT ASSEMBLY INSPECTION AND ASSESSMENT OF WEAR

The enpin? and other assembl;es werc dismantled al'ler 8l .67 hours ol'enpine oDeratr(,n
18.1 ENGINE
r 8.1.1 Cylinder bore
Cylinder Cylindcr bore dia. (rnm.) Max.
No. permissible
wear limit
alnm)
ToD Dosition Middle Dosition Bottom Dosition
Thrust Non- 'Ihrust Non- Thrusl Non-
side thrust side sid"- thrust side side thrust sidc
t04.01 104.01 l0.l.0l 04.01 104.01 104.02
2. t 04.02 104.02 104.02 04.02 104.02 I04.02 104.15
l. 104.02 104.02 104.1'2 04.02 I04.02 104.O2
4. t04.02 r01.02 104 t)2 04.02 t04.02 104.02
5. 104.01 104.01 t04.01 04.01 t04.0t 104.01
6 104.02 t04.02 104.02 04.02 t04.02 104.02

18.1.2 PISTON
Piston No. Piston dia. (mm) Clearance between cylinder
Top po\ition At qkir lincr and piston (mm)
'fhrust side Non-thrust Thflrst sidc Non-thrust Observed Discard limit
side side
I 102',72',7 102'70i t01.867 0.143
Not
2. t02.725 102.702 I0:1.8?3 0.t47
measured
102.709 0.148
3.
4.
102.721
102.724 102.'707
103.872
103.871
due to
0.149
0.172
design
5. 102.714 102.'700 103.874
feattlre.
0.r36
102.712 I02.698 r03.876 0.144

NORTHERN REGION FARM MACHINERY TRAINING AND TtrSTING INSTITUTE, HISAR | 54 of 75

IS REPORTVALID UP TO'30'I'SEPTEMB
 K.IRTAII, SCH ]6,
scH- 03/2535/2020 SELF PROPtrLLED SUGARCANE HARVNSTEII, (COMMERCIAL)

t8.t.3 lling cnd gap

Cyj;nder Ring enJ gap (mm) Max.
No. permissible
I' Cornorc,srion Rile 2'' Cotnnre\siou Ri r Oil Rins wear limit
loD Middle Boilorr Top M idd le Ilottom ToD M idd le Bollom (mm)
0.35 0.35 0.,10 0.:10 040 0.40 0.t5 0.15 0.30 Compression
2. 0.35 0.35 0.35 035 0.:i5 0.15 0.30 0.10 0.30 ring 0.45 oil
3. 030 0.30 030 0.i0 0.10 0.30 0.35 0 35 0.35 ring 0.50
4. 0.30 0.30 0.30 0.40 0.40 0.40 0.30 0.30 0.30
5. 0.:10 0.35 0.15 0.40 0.40 0.:10 0.30 0.30 0.30
6. 0.30 0.30 0.30 0.40 0.40 0.40 0.t5 0.30 0.30

18.1.,t Ring side clcarance Max.

Rings, P;ston I Piston 2 I'iston 3 Piston 4 Piston 5 Piston 6 Permissible
wcar l;lnii, .
nn
l"'Colrp. lril-.cr Ii ing
It ing

Itinch
0.089 ,).,)7x
I
a..i'J
i 05-rols 0.0u9 0.12

o Rin* 0.050 0.0,11 0.0.43 0.040 | 0.0,1t 0.0,11 0.07

18.1.5 Main and big end bearings

18.1.s.1 Main bearings

Bearing Diametrical clearance Crank shalt end Pcrmissible *ear lirnit lrnrn i
No. (nm) float (rnm) Diametrical Cunk shal't end
float
I 0.09 t{) (1.10
2. 0.09 nr 0.10
l i).0910 0.10
.1 0.0i) (i.i7 0.t3 04
5 0.0ii
6. 0.118
7. 0.07 ro 0.09

18.1.5.2 Big cnd bearings

Bearing Clearancc 0nm ) PeflD issible $car lirnit (rnm)

No. Diametrical Axial Diametrical
0.06 to 0.07
2. 0.06
3. 0.05 to o.06
1. 0.07
0.:10 0.08 0.6 . l'
5. 0.06
6. 0.061o 0.07

NORTHERN REGION FARM MACHINERY TRAINING AND TESTINC INSTITUTE, HISAR

IS REPORTVALID UP TO:30'h SEP
 I'ARTAR, SCH 36.
scH- 03/2535/2020 SELF PROPELLf, D SUGARCANE HARVESTER, (COMMERCIAL)

18.1.6 Valves and valve guides Observation

Any marked sign ofoverheating of None
valves
Pitting of seat/faces of values None
Spring stiffiress, N/mm lnlet valve
spring
Inner Spring 4.71 to 5.20 (0.48 to 0.53)
Outer Spring l6.77to I7.85 (1.71 to 1.82)
Exhaust valve spriog
Inner Spring 4.61 ro 5.l0 (0.47 ro 0.52)
Outer Spring t7.t6 to 17.4b ( 1.75 to I.78)

18.1.7 Clearance bet\ye€n valv€ guide Obscrvations

and valve stem (mm)
Inlet Valve 0.042 to 0.065
ExhaLrst Value 0.051 to 0.077

18.2 Topper Ass€mbly

Visual condition of components of No noticeable defect
complete topper assembly
18.2 Wear of per bladc
hl is, alter
on mass basrs, alte 51.56 hrs.
Sr- No. Mass ofblade before test Mass ofblade after test (g) Wear by weight
(e) (%)
I 97.0 95.0 2.06
2 92.0 9t.l 0.98
3 94.0 92.8 1.28
4 96.0 94.3 1 .77

18.2.2 Material analysis ofthe topper blades

I) Chemical Anslysis
Sr. No- Elements Chemical comDosition 19l")
Carbon (C) 0.8460
2. Mansanese (Mn) 0.7579
3. Silicon (Si) o.3192
4. Phosohorous (P) 0.0240
5. Sulphur (S) 0.02s2
6. Chromium (Cr) 0.0639
7. NickelfNi) 1 .3019
8. Mollbdenum (Mo) 0.00
9. CuDDer aCu) 0.0086
10. Vanadium (V) 0.4715
tl Ferrous (Fe) 96.t845

NORTHERN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR

IS REPORTVALID UP TO:30th
 KAN.TAR, SCfi ]{,.
scH- 03/2535/2020 sSLF PROPEILITD STJCARCANMIARVIS't OR. iCOMM0RCTAL)

2) Hardness of tooDer blades

Zone of blade Hardness (HRC) Remarks

Hardened Zone 61.2 to 62.8 Does not contilrms

RcmaininJj zor)e 17.i1 t.) I8.:l Does not coniorms

18.3 Crop dividcr assembly:

Visual cordition oi con1ponenis oi No noticerble defect obseNed.
camp jote rj jvitler irsnctnirl)
r8,4 Krockdgw4 roller:
Visue-l conditior r'l colnponents oi l"l. noliceable dclecf observed.
cornp]elc knoskdoxn rolier
assenbly
!11i ., !'inlrcd rolicr:
Visual condition of the cornponenls No oticeahle defict observed.
of the tinned roller assenrbly
normal working condition
18.6 Base cutter
V;sual condition oa the componenls No noticeable defcct observed.
olthe base cutter assembly
18..6.1 Base cutter drive gear box
Any visual darnagc. pilling and No noticeable defect obscrvgd.
chippirg ofany geer teeth

18.6.2 Wear ofbase cutter blade on mass bnsis. af'lcr 51,56 h13.

Sr. N.,. Mass of bladq l')eibre lesi l\1ass {.!i L'ladc ait,:r lest (g) Wear by rve igtrt
(sl (%J
t0 8,0 8q0.I 12.56
2 r0 5.0 866.8 t4 i6
l0 3.0 888.1 12.32
4 10 6.0 90r.4 lt28
18.6.3 Material analvsis olthe base cutter bl a
I ) Chemical Analysis
Sr. No. Elements Ch€mical comDosition (7o)
Carbon (C) 4.5029
2. Manganese (Mn) I.01 l4
3. Silicorr (Si) 0.2149
4. Phosphorous { I') 0.cr96
5. Sulohur (S) 0.0263
6. Chlomium (Cr) 0.9937
7. NickelfNi) 1.363I
8. Molvbdenum (Mo) 0.0248
9. CuDDer (Cu) 0.0251
10. Vanadium (V) 0.4628
ll Ferrous (Fe) 9s.2120
NORTHERN RECION FARM MACIIINERY TRAINING AND TESTING INSTITUTE' ItISAR
HIS Rf,PORTVALID UP TO:30'h SEPTEMB
 KARTAR, SCH 36,
scH- 03/2535/2020 SELF PROPELLED SUGARCANE HARVESTER, (COMMf, RCIAL)

2\ Hardness ol base cutter blades, HRC

Hardened Zone 51.3 to 52.7
Remainine Zone 16.3 to 16.9
18.7 Feed Rollers
Visual inspection of the components : No noticeable defect observed.
ofthe feed roller assembly
18.8 Chopper Assembly
Any visual damage, pitting and : No noticeable defect observed.
chipping of any gear teeth. and
components of chopper assembly

18.8.1 Wear ofchoDDer blades on mass basis, after51.56 h rs

Sr. No. Mass ofblade before test Mass ofblade after test (g) Wear by rveight
ll.lJ (%)
t864.0 | 849.4 0.78
2 t817.0 t853.0 1 .24
3 1785.0 I758.0 r.5l
4 t872.0 I85s.0 0.9r

18.8.2 Mate ial analvsis of the cho b ades

l) Che mical Analysis
Sr. No. El€menrs Chemical comDosition f 7"l
I Carbon (C) 0.5242
2. Mansanese (Mn) 1.06r8
3. Silicon rSi) o.2659
4. PhosDhorous (P) 0.0t95
5. Sulohur (S) 0.0272
6. Chromium (Cr) |.0062
'1. Nickel(Ni) 1.2845
8. Molybdenum (Mo) 0.0000
9. Cuooer (Cu) 0.0279
10. Vxnadium lV) 0.4880
ll Ferrous fFe) 95.2't 4'l
2) Hardness ofchopper blades, HRC
Hardened Zone 51-.9 to 52.4
Remaining Zond 15.0 to 15.9

lE.9 Final Driv€

Visual Inspection ofreduction gears : No noticeable defect observed.
and components ofthe assembly
18.10 Brakes
Initial specified Measured thickness of Minimum permissible
thickness ofbrake brake disc after test (mm) thickness (mm)
disc anm)
i- Right Not specified 2.79 to2.8l 1.6

\ . ,,' Left Not specified 2.80 to 2.82 1.6

NORTHERN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR I 58 of 75

I5 REPORTVALID UP TO:30th SEPTEMBER,202
18_1: Streriirg Sr. stcrii
Visual llspectiin o{ lltq iLJo noliaeablc ile lect a)!jser'!ed.
crngongnu of oomirlele slrerin!
asselnbl,!
Stavaer r|tolgr & AItarn:rtar
Prq,tnce ofcil in housirrg Noie
Viallal inspeclion of bel ngs .rld No oliccable deltci .rLlserved.
othel componeuts
18.13 Chains, sprockets, Belts tnd
bearings ,defe!l
All the chains. sprockels and belts No noticeable ohserl ed.
were visually inrpccted

rq. sl \!rlr$1 fiF(rB[.R\ {rr{}\q

19.i E gine Ferlbr$rlni(r 'f i.Jst
Tablo"l Engire -llsrformancs ! cst (ltifrlfai Anliti6r,*)
Brakc Powor CunL5hafi Entint l'r,dl (.,n!unilii.)n Spc(ifrc
(kw) iorquc.l,im speed (ry$) tne,gy
kwh/l
4 a 7
a) Maximum Power- 2 hours lest
149.5 634.7 2219 .14,9 0.243 t.3 s

t36.4 651.l 2000 39.44 32.69 0.240 3..16*

h) Po\ er ai rated Lnline speed {2500 rpnll

49.69 40.07 0.274 't.0
146.1 558.3 2499

* lligh idle at no load w4s 2200 rpn recom €rldcrl fbr il€ld olernlion,

Tablc-2 llngitlePcrfortnlrnre'l'esl(]ii*hAtnbicnf)

crankshait . Fuel consultl on i Spccitic

lorque, N Specific j EncrgY kwh,/l

a) Ma\iroum Po\\,cr

b) Pouer ar raled Engine .p(ed {25n0 rpnr)

@Y TRAINING AND TESTING lNsrITUTtr' HISAR

ITHIS REPORTVALID UP TO:30ft SEPTEMBER' 2022
 KARTAR SCH 36.
scH- 03/2535/2020 SELF PROPELLED SUGARCANf, HARVESTE& (COMMERCIAL)

19.2 Summary of field testt

Tablei-1 Rate ofwork
Sr, Parameter Range
No.
Speed of operation, kmph 1 .23 to I .52
2. Area covered, ha./h 0.085 to 0.148
3. Fuel consumption
vh 19.23 to 22.52
llha | 42.4tto 258.54
lt 0.97 to 2.62
4. Net cane ha ested
tJh 8.345 to 21.112
tlha 81.541 to l58.l2l

T^(tlet-z alitv ofwork

Sr. Parameter IIand Ilarvesting Machine harvestitrg .

No.
Cross cane delivered { l/ha 98.740 to216.022 87.926 to I66-109
Extraneou-s matter (%) 1 4 .12 to 20.52 3.39 to 8.70
Extraneous matter (Vha) 1'7 ;7 16 to 34.354 4.939 to9.440
Net can€ delivercd (t/ha) 81 .024 to 184.214 81.541 to l58.l2l
Left behind in field (non-collectable) 0.563 to 2.698
(t/ha)
Cane harvestins /effi ciency collection 85.84 to 105.18
19.3 Conformity to Indian Standard

i. IS:6283 (Part l) -2006 & lS:6283 Does not meet the requirement in toto
(Part ll) -2007 Tractors and
machinery for agriculture and
forgstry-symbol for operator controls
and other displays.
ll. IS: 8 I 33-1 983 -Guidelines for Does not meet the requirement irl tolo
location & operation of operatol
controls on agricultuml tractors and
machinery.
llt. IS: 15806 -2018 - Combine Do€s trot meet the requirement itr toto
Harvester -recommendations on
selected performance and other
characteristics.
IS:12239 (Partl): 2018- Guide for Does trot meet the requirement in toto
safgty and comfort ofoperator of
agricultural tractors and power
tillers- General Requirments

NORTHERN R-ECION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR

REPORTVALID UP TO | 3oth SEPTEMBER, 202
 KARTA& SCH 36,
SELF PROPtrLLED SUGARCANE HARVESTE& (COMMERCIAL)

IS: 12239 (Paf-ll), 1999 Tracrors Does not meet the requirement in toto
and machinery for agriculture and
forestry - Technical means for
ensuring safety- Tractor
I S: I 2343 : I 99 8 Agricultural tractors- Does not meet the requirement in toto
Operator's seat- Technical
rcquirements
lS 14683: 1999 -Agricultural Meet the requiremenl
tractors and machinery- Lighting
devices for travel on public roads

20. SELECTED PERFORMANCE AND OTHER CIIARACTERISTICS AS PER

IS:15806-2018.

S. No. Characteristics Category Requirenen Tolerance ObseNed Remark

(Evaluative/ Declaration
Non
evaluative)
I 2 3 4 5 6 7
Prime mover performance
a) Max. Power (absolute) Evaluativ€ 153 +5Y.ol 149.5 Conforms
Average max. power declared
observed during 2 hrs. value
max, power test in
natural ' ambient
condition kWfPs)
b) Max. power observed Evaluative 140 +5Voof 136.4 Conforms
during test after declarcd
adjusting the no load value
engine speed as per
recommendation of the
manufacturer for field

c) Powerat rated engine Non 153 +5Voof 146.1 Conforms

speed, kW (under evaluative declared
natural ambient value
condition)
d) Specific fuel Evaluative 243.5 +5%of 243 Conforms
consumption declared
corresponding to value
average maximum
power under 2 h
ma,\imum power test,
e/k wh.

NORTHERN Rf,CION FARM MACHINERY TRAININC ANDTESTING INSTITUTE, HISAR I.6I..of75

ITHIS RIP0RT VAIID UP TO i 30,h SEPTEMBER, 20271 |>
 KARTA& SCH 36,
scH- 03/2535/2020 StrLF PROPELLDD SUGARCANE HARVtrSTER, (COMMERCIAL)

e) Max. Smoke density at Evaluative As per 5.2 1.23 Conforms

80 o/o load between the CMV
speed at max. Power & Rules,
55 % o[speed at max. or Maximu
1000 rpm whichever is m smoke
higher density
Light
absorytio
n
coefficie
nt 3.25
per
meter/Ha
rtridge
units 75
0 Max. Crank shaft Evaluative 700 +8o/oof 6',71 .O Confolms
torque, (Nm) observed declared
during the test after no value
load engine speed is
adjusted as per
manufacture's
recommendation for
field work
Back up torque, 7o Evaluat;ve 7 Yo n.io, Nit I5.03 Conforms
h) Max. Operating Evaluative Should Conforms
temperature, C' not
i.) Engine oil i) r30 exceed 10'7.9
ii.) Coolant iD 108 the 105.0
d€clared
value
n Lubrication oil Evaluat;ve Not Nit 0.1 91 Conforms
consLrmption, g/kWh exceeding
lYno
SFC a
maximum
power
(high
ambient)
II Brake performance st 24 km/h or maximu n sDeed wh ichevcr is less
a) Effectiveness of parking Evaluative pe Effecti Confolms
brake at a force of600 requrreme
N at foot pedal or 400 N nt ofCM\
at hand lever Rules
:uI Mechanical vibraiion
a) Op€rator's platform Non 120 pm Nil 75 Confolms
evaluative max.

N0RTHERN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR

REPORT VALID UP TO: 30'h SEPTEII|BER, 2
 KARTAR, SCH 36,
scH- 0f,/2535/2020 SfLFPROPDLLED SUGARCANE HARVESl'ER! (COMMERCIAL)

b) Steering wheel Non 150 !m Nil l]9 Conforms

c) Seat with driver seated Non 120 !m Nit 96 Conforms

max.
IV. Air cleaner oil Dull ovcr
a) Air cleancr oil pull ovei' ().20 nrrx Nit Not
irr 9/o wheri tested in applicable
Iccordancc witlr ]Sl a! drl-
3122 ps (ll) 2{}01) llfe air
qb1lns
',lroviaied
Noir e measurement
a) Max. ambient noise Evaluative 88 dB (.,\ Nil 86 Confonns
e mitted by combine at as pe
by standards position dB CMVR
(A)
b) Max, noise at operator's Ilvaluative a8 dB {Al Nil 90 Confonns
ear leveldB (A) rs nerl
CMVIT
Ilea er lifliIs lcst
,r) Satisfaciory ooorpletion Flvalua!ive Nil Satisfac Contoflns
ofbasc cuticr. toppcr tol ].'
and crop dividcr complel
ed
VII, Di$card Iinrit
r) Cylinder bore diametr:r. E!aiuaii!c 104.15 Should 104.02 aonforms
1101

excecd
the
values
declared
by the
manulac

b) Piston diameter, llvaluative NA -do--

c) Piston to cylindel liner Evaluative 0.t72 -do-- 0.149 alonforms
clearance at sl(irt
d) Ring end gap, inm llvahrclivc 0,45 -do- 0,35 Confonns
i) l op colnpression .ing ) 0.45 0.40
ii) 2nd cornpression rirg i) 0.50 0.35
iii) Oil rinp
c) Ring groove oleatance, Evaluative i) 'fapcrcd -do- Con forms
mm ii) 0. r2 0.089
i) Ton (ompression ring iii) 0.07 0.05
ii) 2'o compression ring
iii) Oil rinr.

XONTHNNT,I NCCTON FARM MACHINERY TRAINING AND TESTING INSTITUTtr' HISAR

HIs REPORTVALID UP TO:30'h
 KARTA& SCH 36,
scH- 03/2535/2020 StrLFPROPELLED SUCARCANf HARVESTER, (COMMERCIAL)

f) Diametrical and axial Evaluative 0.08 --do-- 0.07 Conforms

clearance ofmain 0.30
bearings, mn
Diametrical Crank shaft
end floal
c) Diametrical and axial Evaluative 0.13 -do- 0.10 Conforms
clearance olmain 0.17
bearings, mm
Diametrical Crank shaft
end float
h) Thickness oI brake disc, Evaluative 1.6 --do-- 2.',79 Conforms
mm
i) Thickness ofclutch Evaluativc NA --do-
plate. !nm
VIII Saletv rccuirement
a) Cuards against all Evaluative Belt an( Provided Conforms
moving palts chain
drives
pulleys
hydraulic
pipes
around
operations
work Dlac(
b) Lighting amangement Evalralive As pe Provided Conforms
CMVR
c) Spark arrester in Evaluative Essential Turbo Not applicable
engine s exhaust in case charger
naturally aspirated provided
engine in
exhaust
system
d) Rear view mirror Evaluative Essential Prcvided Conforms

e) Fire extinguisher Evaluative Essential Provided Conforms

D Slip clutch at following

drives-
i) Cutting platfonn Evaluative Essential NA
auger
ii) Undershot conveyor Non- Essential NA
drive Evaluative
iii) Grain & tailing Non- Essential NA
Evaluative

.i

NORTHERN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR I 64 of75
HIS REPORTVALID UP TO:30s SEPTEMBER,202
 KAIITAR, SCit 16,
scH- 03t25.15/202(i sliL,F PROPTiLLtrD StJCAITCANII I.IARVfSTIR, (COMI\ttrRCIAL)

s) Aoti slip iurlices at []'ialu.tive llss€nli.tl Providcd Does not

cpcmror Fiatlbrn .t conlbrrn i!1
la.ldcr & proper foto
griirF!ng ibr ihe roni.ol
l!\,ers.
i1) Wor'liing char-ance l"lcn- llgsdn'ii:rl Do€s ilol
around the cortrois Fl"'al LrN t i,' c 10 Provided
nrm.m in
i) Liibelling ol'conlrol and FlvaluatiVe Essential Nol Does nof
.-eauges Provided conform in
toto

IX. llreak down lcritical. maior & minor)

Sr. galegory of Category Requirenent as per IS:
No. breakdowns (Evaluat;\,e,' i 58i)6:2i) l8
N()i-
Evaluati!c)
Critical .i.lval4ai Nn criLi\:rl hrLuk!lo\\n
? N{ioi llvxlunli!c J\'c ntory thnil 1*_o rrrd nqilhea oi Nit
thcilr shflil(i b{ rc-polilive in

l. Minor Evalualivc Noi more llla livc aricl fr'cqucucy t']ii

ofedch should rcr! be mo._e than

4. Total llvaluative of{major

In no case lolal no r_ Nil
breakdown minor) breakdow,n exceed iive

21. COMMENTS AND TIECOMMENDATIONS

2t.t Maintenance ind;ca1or is not provided on air cleaner- it Must be provided 1() monitor the
clogging of air cleaner.
2r.2 The make and size olthe rim lin dri\c .,!hecls and sleering wheels are noi specified. l1
rnust be specitlcd.
21.3 There is variation ir recorrrrnerded r',il chilnge pcriod (tffinal drive_gcar box. flasc culter
gedr box & chopper gear box between as.given in technical speciflcaiion and the ones
given in operator's rnanual it rnLrst be looked in lor unifbrmitv.
zl.4 'Ihe veftical adjustrnenr and bac l(resl ad iustme nt is no1 provioed at operator seal it rllrsl
bc provided lor operator colntbrl-
1.t.5 tolechanical vibrIltion
'the amplitude ol mechanic0l vibraiion ol components mdrked as (*) i0 chapter I3 of
Ibis report are obscNed on higher sid€. ]'his calls tbr providing suiiable remedial
measure to damper the vibration in ordcr to ilnplovc the operational comfort and serui' e
lile ofvarious oornponent & sub essenblics. r

NORTHERN RtrGION FARM MACHINf,RY TIIAINING AND Tf,STING INSTITUTE' HISAR 6s of 75

REPORTVALID UP TO I 3O'h SEPTEMBER, 202
 KARTAR, SCH 36,
scH- 03/2s3s/2020 SELF PROPELLED SUGARCANE HARVESTER, (COMMERCIAL)

21.6 Operator's field of vision

The masking eff€ct at front semi-circle ofvision is 3050 mm, which is consider on
higher side. It should be looked into for corrective action
21.7 Field performance
D Leakage of hydraulic oil at various location was observed (Refer chapter I7) during
field lesl i5 should be looked in to corrccLi\e aclion.

i0 The base cutter hydraulic oil pressure gauge stopped working during field t€st. It should
be looked into for suitable corective action.

iiD The crop divides hydraulic pipe (refer chapter l7 Sr. No 5 ) damaged at outer surface, It
should be looked into for corective action.

iv) The Mechanical lock for the topper is not provided. It MUST be provided for saf'ety.

v) The accelerrt'ed wear of front tyres was observed during field test and within 65.62
hours ofoperation, both front tyres worn out so much as to call for replacement.
It is Highly undesirable. It MUST be looked into for corrective action.

2t.a The controls and gauges listed at para 25.3 ofspecification does not meet the
requirement oflS:6283 (Partl) 2006 and IS:6283 (Part-2) 2007. 11 must be looked into
for corrective action.

21.9 The operator seat does not meet the requirement of IS 12343 ; 1998 (Refer Para 3.25.1
ofspecification ). It must be looked into for conective action.

21.10 Safety cab and gates does not meet the requirement for emergency exits as per IS;
12343:1998. It must be looked into.

21.11 TheoperatorworkplacedoesnotmeettherequirementsoflSl2239(Paft-l):2018
(Refer para 3.25.2). It must be looked into for suitable corrective action.

21.12 Slow moving emblem is not provided on the machine. It must be provided for safeb/
point ofview during road travel.

21.13 Literalure 5upplied $irh the machine

The following literature provided by the applicant for the guidance during testing
\' D Operator and service manual
!ti Sparc part catalogue ofharvester
jl') Engine part catalogue

NORTIIERN REGION FARM MACHINERY TRAINING AND TESTING INSTITI-ITE, HISAR

S REPORT VALID UP TO:3OIh SEP
 \l--t-F PnoPiLl.l:l) SUC.\R( A\i: lJ \R\ lS IFR. i( Oj\l\lliRClAL)

'I'be topper position while tr!$sl)trl ori the ro?d and the safet rvdrr:rg rcgarding
:.Irpli.ation olbrral( is no1 provided in {}pcraior mann.rl,It IUST be prolided tor
guidance oloperator arid th0 sdl"efy polnt of vierv"

'lhe gng;ne liieratilre such ajr nFcmf.ir lnrntl.{! 1fid sorvice rlan!ul i.,; not pro\,ided. ll
ntust be lrovided .
The operatc! nranu:li oiharv-'cste| nieJs tr.r bc updaled as per IS: 8I33:i999

TTaSTINC dt-lliQl rt
{l.t{.A\4BAi..}.i.AF(
AGRICUl- IUR/\,1- IiNClNUllit
Q*-
P. K. PANI}EY
IiIR.l:CTOll 7t4-
21. ..\rllr_tcANT!s cflMMENl s

I'irrs No, Cli!r ApFlicrnt'$ Corrnlrxt!

rcler(n{e
5!1".,(. rm.jre i"t r. I'an |dc : F l'10..1 1

'fhsre is no fiwd iritcior Frgisure in CRS slstern. Irjecaor

pres8Lrrq delrjr{lx on l{ail grlier! pressuie lnd v&rJ fioin spcQd
.rrr.l r,l . lt:rii rrilcr) prc'.:.r'c is 160{r f,'r.
"
Iniecticn Timing: Nc statlc iniecrion timing . Dynamic timing
varies licrm 5t'belbre'iDC to 5r'aitcf TDC
rr r I
l]qp f"Lqn!&!!:M49 rt\lloL Lqland _
22.4 I operat(rr cldbin- Make: Kadar
22.5 3.25.1( ). Iland operated lever wiil bc made easy to operate and
19.3 (i ) conlbrmins the standards in luture
22.6 21.t.3.2.3.2 Elcctronic choke indicator will be ptovid-cd and lhe !;sual
indicalor will irs provided in the instrulncnt cluster board in
lurure.

Service scl:tdule: Clcnn p!irnary elemail daill and replace

alier 250 ho!1fs . llltan secortdaty fiher a{ler 100 hours and
rcrrlacc ailer i0til hou{5.
21.2.3.4.1. \[e rvili gnsure lhat in fut!:e all ri$s wlll lrc Iniuked wifh
3.4.2 marltaciurcr't nAmq ard !ize. ,': 1,.,:
:2,1 21.3, 1.5.l. We $ilirondtcl stlrdy on this,niiler and l118l(e changes in , "-t
futur!
r.l1',,
3.7.2.3.i2, :
3. t5 j,.
.\
NORTHtrRN RIGION FAIIM ItdLCttnlnv TnLtllING AND TESTING INSTITUTE HISAR
REP0RT VALID UP TO : 30'' SEPTEMBER, 202
 I'{RTAR, SCH 36,
scH- 03/2535/2020 SELF PROPELLED SUCARCANE HARVESTER, (COMMERCIAL)

22.8 Proper seat adjoslments conforming lS 12342:1998 will be

3.25.r(i, iD, provided in future by modifying the cabin design
19.3(vi)
22.9 21 .5 We will Iry to improve the vibrations in futLlre
22.10 2t.6 Cabin design will be nrade more panoramic in future to
improvc freld olvision
22.1r 21.7 Proper routing ofhydraulic pipes will be done in future and
shield will be provided ifrcquired
For front tyres Care will be taken in maintainjng the quality of
steering cylinders in luture
21 l0 We will conduct detailed study on designing ofemergency

22.13 21.11, We will examine it and improve the operator workplace

3.2s.2, requirement
I9.3(iv)
22.14 3.2.1 Hydraulic oil cooler make : Pal
22.15 19.3 Will make modifications in future to meet the standards

'\.

NORTHERN RIGION FARM MACHINERY TRAINING AND TtrSTING INSTITUTE, HISAR

HIS REPORT VALID UP TO : 30'h SEPTf,MBER,2O2
 K,I.IiTAR, SCII ]6,
scll- 03r535/2020 SELF PIIOPOLI,IID SUCARCANI HARVESTER, (COMMBRCI.dL)

IIAIi.I-BSIER RUN IIOURS DLIRTNG T osT

I,,4.BORA'I'ORY TESTS: I{OURS

I Runnirg-in i.63
2. Il gine Peformancc tesi
3. Radius olturning space & tutnibg circle 0.50

4. I ocation olcentre ofgravitl test 0:75- -

l. Visibility test 0.r5

6. Mechanical vibration tcsl 0.57

7. H)draulic lifting r.est 490

8. \ominn I spceil tc\t 0.67

Brakq ferfonrance 1':\l 11',7

l0 Noise nleasur€rttoni 0.50

II SlleerinA dllbrt 0.50

B- FIELD TEST:

Field iesl tbr sucarcdne hirv('\ling 51.51

c. Miscellaneo!$ tcsl ard olher run hours includitg idie run, 18.82
transDoftation. trials atld prepiliation lbr tcst
TO'TAI, 81.67

,ll

r\on-rHrnifnEclotI F;RM MACHiNERY TR,tININc AND TlisrINC rNs'rrrurE, HIsAR 69 of75

ITHISREPORTVALIDUPTO: 3OIhSEPTEMBER,2O2T]
 KARTAR, SCH 36,
scH- 03/2s3sl2020 SELF' PROPEI,LI'D SUGARCANtr HARVESTER, (COMMERCIAL)

Annexrre-]I

Details of Lubrication Points

Sr, Details ofGreasing points and its location Numbers

I Topper 3
2 Crop divider 3
Front SusDension/heiqht adiusting cylinder and arm 12
4 Steering tie rod end LHS & RHS 8
5 Extractor fan shaft 2
6 Elevator turn table I
7 Butt lift roller 2
8., Feed roller ton train
9 Feed roller boltom train I
t0 Elevator 2
11 Front wheel hub (Green cuD) 2

Sr. Details of Oiling point Numbers

No.
I Elevator chain LHS & RHS 2
2 Extractor position adiustment chain 1

,tl
i

NORTIIERN REGION FARM MACHINERY TRAINING AND TESTING INSTITUTE, HISAR

S REPORTVALIDUP TO : 30th SEPT.EMBER. 2
i ?O of?s
 :t 9 2

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