EPITACIO ALCANO III K.

BSME -4 ME 416 PLATES

STRESSES AND STRAINS

1. The maximum torque that can be applied to a hollow circular steel shaft of 120 mm outside diameter
and 80mm inside diameter without exceeding a shearing stress of 80 MPa.

Given: Required: T=?

D= 120 mm

d= 80 mm

Ss= 80 MPa

Solution:

Ss =
6 6( )
(−) = 80= (−8)
T= 21781709.06 N-mm= 2,1781.71 N-m

2. A steel shaft is subjected to a constant torque of 2,260

2 ,260 N-m. The ultimate strength and yield strength
of the shafting material are 668
6 68 MPa and 400 MPa, respectively. Assume a factor of safety of 2 based on
the yield point and endurance strength in shear, determine the diameter of the shaft in stress.

Given: Required: D=?

T = 2,260N-m

St= 668 MPa

Sy= 400 Mpa

Fs= 2

Solution:
 = 6
 
 = 6(6  )
 
D= 1.52 in

3. If the ultimate shear stress of the steel plate is 35,000 psi. What force is necessary to punch a 1.5 in
diameter hole inin 1/8 thick plate?

Given: Required: F=?

Su = 35,000 psi

D= 1.5 in
t= 1/8 in

Solution:

Su =  =
 
 
F = Su  
F= (35,000)(1.5)(1/8)

F = 20,616.70 lbs

4. If the ultimate shear stress of the steel plate is 35,000 psi , what force is necessary to punch a 1.9 in
diameter hole in a 1/8 in. thick plate?

Given: Required: F=?

Su = 35,000 psi

D= 1.9 in

t= 1/8 in

Solution:

Su =  =
 
 
F = Su  
F= (35,000)(1.9)(1/8)

F = 26,114.49 lbs

5. A copper column of annular cross-section has an outer diameter of 15ft. and is subjected to a force of
45, 000 lbs. The allowable compressive stress is 300 lb/ft2. What would be the wall thickness?

Given: Required: t=?

Sc = 300 lb/ft2

F = 45, 000 lbs

D = 15 ft

Solution:

Sc =
  = 300 = (,)
(−) (−)
d= 5.83 ft.

when d =5.83 ft.

t=
−.8 = 4.58 ft.

6. What factor of safety is needed for a 2.5 in diameter shaft with an ultimate strength of 65,000 psi
transmit 45,000 lb-ft torque?

Given: Required: Fs=?

D= 2.5 in

Su = 65,000 psi

T = 45,000 psi

Solution:

Sd=


Ss =
6
()
 = 6
 
Fs=
 = .(6,) = 0.3639
6 6(,)
7. If the ultimate shear strength of a steel is 42,000 psi, what force is needed to punch a 0.75 in diameter
hole in a 0.625 in thick plate?

Given: Required: F=?

Su = 42,000 psi

D= 0.75 in

t= 0.625 in

Solution:
 
Su =  =
 
F = Su 
F= (42,000)(0.75)(0.625)

F = 61,818.75 lbs

8. What force is re quired to punch a 30 mm diameter hole in a plate that is 35 mm thick? The shear
strength is 400 MPa.

Given: Required:

Ss =400 MPa F=?

D = 30 mm

T = 35 mm
Solution:

Ss =
=
 
F = π(400)(30)(35)

F= 1,319.47 kN

9. Assume that a 400 mm diameter rivet joins the plate that are each 100 mm wide. The allowable stress
are 130 MPa for bearing in the plate material and 70 MPa for shear of rivet. Determine the minimum
thickness of each plate.

Given:

D = 40 mm

W = 100 mm

Sa = 130 MPa

Ss= 70 MPa

Solution:

F= SSA = SS
 


F = 70( 30 )

F = 1570π

F = SaAb

1570π = 130(30t)

t = 12.69 mm

10. A 400 mm-diameter pulley is prevented from rotating relative to 70 -mm diameter shaft by a 80-mm
long key. If a torque t= 3.3Kn-m is applied to the shaft, determine the width if the allowable shearing
stress in the key is 60MPa.

Given: Required:

D = 300 mm b=?

T= 3.3 kn

Solution:

T = 0.003F

F = 1100 kn

A = 80b

T= 60 MPa
Thus,

F(1,000) = 60(80b)

B = 229.17mm

11. A 3 in. diameter east iron rod is subjected to an axial c ompressive load of 12,000 in-lb. Determine
the maximum normal stress.

Sy= 0

Sx=
−(,)(8) = -7,000 psi
()
Txy=
(,)(.)() = 122 psi
()
12. If the force of the steel is 60,717.70 lbs. What is the ultimate shear stress is necessary to punch a 1.5
in. diameter hole in a 1/8 thick plate.

Given: solution:
  
Su =  = Su=
(,77.7)
   (.)()
Required: Su = 39,000 psi

Su=?

13. If the ultimate shear strength of a steel is 30,000 psi, what force is necessary to punch a 2 in.
diameter hole in a 1/8 in. thick plate?

Given:

Su= 35,000 psi

D = 1/9 in

t = 1/8 in

Solution:

Su= =
 
 
F = πdtSu

F= π(2)(1/8)(30,000)

F= 23,561.94 lbs.

14. If the force of the steel is 60,717.70 lbs. What is the ultimate shear stress is necessary to punch a 1.5
in. diameter hole in a 1/8 thick plate.

Given: solution:
Su =  =
   Su=
(,77.7)
   (.)()
Required: Su = 39,000 psi

Su=?

15. If the ultimate shear stress of the steel plate is 35,000 psi. What force is necessary to punch a 1.5 in.
diameter hole in a 1/8 thick plate?

Given: Solution:

Su= 35,000 psi

 
Su =  =
  
D = 1.5 in. F = πdt Su

t= 1/8 in. F= π(1.5in)(1/8in)(35,000psi)

Required: F= ? F= 20,616.70 lbs.

16. What factor of safety is needed for a 2.5 in. diameter shaft with an ultimate strength of 65,000 psi
transmits a 45,000 lb-ft torque?

Given: Solution:

D= 2.5 in. Sd=

 , Sd = Ss

T= 65,000 psi
6 
Ss=   , Fs=
 6
(. ) (6,)( )
Required: Fs=
6(,)  = 0.37
Fs=?

17. If the ultimate shear strength if a steel is 43,000 psi, what force is needed to punch a 0.85 in.
diameter hole in a 0.625 in. thick plate?

Given: Required:

Su = 43,000 psi F=?

D = 0.85 in

t = 0.625 in

Solution:

Sd=
 , Sd = Ss

F = πdtSu

F= π(0.85)(.625)(43,000)

F= 71,765.76 lbs
18. If the ultimate shear stress of the steel plate is 35,000 psi. What force is necessary to punch a 1.5 in.
diameter hole in a 1/8 thick plate?

Given: Solution:

Su= 35,000 psi

 
Su =  =
  
D = 1.5 in. F = πdt Su

t= 1/8 in. F= π(1.5in)(1/8in)(35,000psi)

Required: F= ? F= 20,616.70 lbs.

19. If the ultimate shear stress of the steel plate is 35,000 psi. What force is necessary to punch a 1.5 in.
diameter hole in a 1/8 thick plate?

Given: Solution:

Su= 35,000 psi

 
Su =  =
  
D = 1.5 in. F = πdt Su

t= 1/8 in. F= π(1.5in)(1/8in)(35,000psi)

Required: F= ? F= 20,616.70 lbs

20. The maximum torque that can be applied to a hollow circular steel shaft of 120 mm outside
diameter and 80mm inside diameter without excee ding a shearing stress of 80 MPa.

Given: Required: T=?

D= 120 mm

d= 80 mm

Ss= 80 MPa

Solution:

Ss =
6  = 80= 6( )
(−) (−8)
T= 21781709.06 N-mm= 2,1781.71 N-m

SHAFTINGS

1. If the ultimate shear stress of the steel plate is 35,000 psi. What force is necessary to punch a 1.5 in.
diameter hole in a 1/8 thick plate?

Given: Solution:

Su= 35,000 psi

 
Su =  =
  
D = 1.5 in. F = πdt Su
Solution:

T = 0.003F

F = 1100 kn

A = 80b

T= 60 MPa

Thus,

F(1,000) = 60(80b)

B = 229.17mm

6. Find the torque that can be applied to a hollow circular steel shaft of 1 00 mm outside and 900mm
inside diameter without exceeding a shearing stress of 90 MPa.

Given: Required:

D= 100mm T=?

d = 90 mm

Ss= 90 MPa

Solution:

Ss=
6  = 90= 6()()
(−) (−9)
T= 6,077 N-m

7. What factor of safety is required with the ultimate strength of 70,000 psi transmit 50,000 torque in a
30 in. diameter shaft?

Given: Required:

D= 3.0 in Fs=?

Su= 70,000 psi

T= 50,000 psi

Solution:

Sd=
 , Sd = Ss


6    )
 (.)(7,)(
Ss=  , Fs=
 6  = 6(,)
Fs= 0.62
8. If the ultimate shear strength if a steel is 43,000 psi, what force is needed to punch a 0.85 in. diameter
hole in a 0.625 in. thick plate?

Given: Required:

Su = 43,000 psi F=?

D = 0.85 in

t = 0.625 in

Solution:

Sd=
 , Sd = Ss

F = πdtSu

F= π(0.85)(.625)(43,000)

F= 71,765.76 lbs

9. If the force of the steel is 30,303.30 lbs. What is the ultimate shear stress is necessary to punch a 1.5
in. hole in a 1/8 in. thick plate?

Given:

F = 30,303.30 lbs

D = 1.5 in

t = 1/8 in

Solution:

Su =
 = ,.
 (.)()
Su = 51,414.48 psi

10. A cantilever member of a 4 in. long having a rectangular cross-section of 2 in. by 10 in. supports a
load of 6,000 lbs. What is the maximum shear stress?

Given:

L= 4 in

W = 2” x 10”  Required:

Solution: Ss=?

Ss =  =
 (6,)()()() = 360 psi
 ()()()
11. What force is required to punch a 40 mm diameter hole in a plate that is 35 mm thick? The shear
strength is 400 MPa.
Given: Required:

Ss =400 MPa F=?

D = 40 mm

T = 35 mm

Solution:

Ss =
=
 
F = π(400)(40)(35)

F= 1,759.29 kN

12. Assume that a 400 mm diameter rivet joins the plate that are each 100 mm wide. The allowable
stress are 130 MPa for bearing in the plate material and 70 MPa for shear of rivet. Determine the
minimum thickness of each plate.

Given:

D = 40 mm

W = 100 mm

Sa = 130 MPa

Ss= 70 MPa

Solution:

F= SSA = SS
 


F = 70( 30 )

F = 1570π

F = SaAb

1570π = 130(30t)

t = 12.69 mm

13. If the ultimate shear strength of a steel is 42,000 psi, what force is necessary to punch a 0.75 in.
diameter hole in a 0.075 in. thick plate?

Given: Required:

Su = 42,000 psi F=?

D= 0.75 in
Solution:
 
Ss =  =
 
F = πdt Su

F = π (20)(25)(350)

F= 549.8 kN

17. Find the smallest diameter bolt that c an be used in the clevis if p= 400Kn. The shearing strength of
the bolt is 300 MPa.

Given: Solution :

P= 400 Kn V=Ta

Ss= 300 MPa 400(1000)=300(2(

 ))

Required: D= 29.13 mm

D=?

18. A 200 mm diameter pulley is prevented from rotating relative 60 mm diameter shaft by a 70 mm
long key. If a torque is 2.2 kN is applied to the shaft, determine t he width b if the allowable stress in the
key is 60 MPa.

Given: Required:

D = 200 mm b=?

T= 2.2 Kn

Sa= 50 MPa

Solution: Thus,

T= 0.03F 73.33(1000)= 60(60b)

2.2 = 0.03 F b = 17.46 mm

F = 73.3 Kn

V=Ta

V=F=73.3Kn

A= 70b

T= 60 MPa

19. A 20 mm diameter rivet joins the plates that are each 110 mm wide. The allowable are 120 MPa for
bearing in the plate material and 60 MPa for shearing rivet. Determine the minimum t hickness of each
plate.
Given :

D = 20 mm

P = Ta

P= 60(
 (20))

P = 6,000π N

P = ScAb

6,000π = 120(20t)

t = 7.85 mm

20. If the ultimate shear strength of a steel is 30,000 psi, what force is necessary to punch a 2 in.
diameter hole in a 1/8 in. thick plate?

Given:

Su= 35,000 psi

D = 1/9 in

t = 1/8 in

Solution:
 
Su= =
 
F = πdtSu

F= π(2)(1/8)(30,000)

F= 23,561.94 lbs.

COUPLINGS

1. A flanged coupling is to design using 26 mm diameter bolt at a distance of 15 2 mm from the center of
the shaft allowable shearing stress on the bolt is 103 MPa. If the shaft is to transmit 6,000 hp at speed of
1,200 rpm, how many bolts are needed for the connection?

Given: Required: n=?

Ss= 103 MPa

N= 1,200 rpm

D= 26 mm

Solution:

P= 2πTN  Fb=
 

4474.2 = 2π(T)(1,200/60)  Fb=
 (25)(103)

T= 35.59 Kn-m Fb= 54.69 Kn

T = FbRn

35.59 = 54.69 (0.152)(n)

N= 5 bolts

2. A flanged coupling consist of eight stee l 20 mm diameter bolts spaced evenly around a bolt circle 30
mm in. diameter. If the coupling is subjec ted to a torque of 16.2 kN-m, determine the maximum
shearing stress in the bolts?

Given: Required: Ssb=?

n=8

d = 20 mm

D= 300mm

T = 16.2 Kn

Solution:

Ssb =
 = 
 
 (6.) =108Kn
F =  =
 .
Ssb=
(8)  = 42,971 KPa
(.)(8)
3. A flanged coupling having 180 mm bolt circ le and 20 mm thick uses a 8 bolts, 17 mm thick diameter to
connect two shaft. It is used to transmit 60 kW at 180 rpm in bearing if yield point is 448MPa.

Given: Required: Fs=?

D = 180mm

T = 20 mm

n=8

P=60 kW

Solution:

P=2πTN

60 = 2πT(180/60)

T = 3.183 Kn-m

F= 35.3677 Kn
1. A rectangular key is used in a pulley to transmit on a 500 kW on a 30 KN force. If the diameter of the
key is 80 m, find the rotational speed.

Given: Required: N=?

P= 500 KW

F = 30 Kn

D = 80 mm

Solution:

P= 2πTN

N=
6 = 6() =3,780.89 rpm
 (.)
2. A key is used in a pulley to transmit 500Kn at 400 rpm on a 30 Kn force. Determine the diameter of
the key.

Given: Required: D=?

P= 500 Kw

N = 4,000 rpm

F= 30 Kn

Solution:

T=
6

T=
6()
(,) = 1.194 Kn-m

T = F(  )

1.194 = F

D=
= (.9)= 79.80 mm
 
3. A 200 kN is acting on a key that has a length of 4 times the height. If the shearing stress of key is
400MPa, determine the width of t he key. The height is 20 mm.

Given: Required: b=?

F = 200 Kn

L = 4h= 4(20 ) = 80 mm
Ss= 400 MPa

Solution:

Ss =


w=
  = 6.25 mm
(8)
4. A 200 Kn is acting on a key that has a length of 4 times the height. If bearing stress of the key is to be
400 MPa. Determine the height of the key.

Given: Required: h=?

F = 200 Kn

L = 4h

Sb= 400 MPa

Solution:

Sb=

ℎ
40,000 =
() , h= 15.81 mm
ℎ(ℎ)
5. A 100 Kn force is acting on the key that has a length of 4 times the height. If the height of the key is 20
mm, determine the bearing stress of the key.

Given: Required: Sb=?

L= 4h, h = 20 mm

L = 4(20)= 80 mm

Solution:

Sb=
= ()  = 125 MPa
ℎ ()(8)
6. A rectangular key is to be used in a pulley to transmit 100 Kw on a 38.2 Kn force. If the diameter of
the key is 50 mm, find the rotational speed.

Given:

P= 100 Kw

N=?

F= 38.2 K

D= 50 mm

Solution:
P = 2πTn

N=
6 = 6()  = 1,000 rpm
πT π(.99)
7. A key is used in a pulley to transmit 100 Kw at speed of 1000 rpm on a 38.8 kn force. Determine the
diameter of the key.

Given:

P = 100Kw

N = 1,000 rpm

F = 38.2 Kn

Solution: T=F


P= 2Πtn D=


T=
6  = 6() = 0.995Kn D=
(.99)= 60 mm
πN π() 8.
8. A rectangular key is used in pulley to transmit 50 kW at 500 rpm on a 25 mm diameter. Determine the
force to move the shaft from the hub.

Given: Required: F=?

P= 50 Kw

N= 500 rpm

D= 25 mm

solution:

P =2πTn

T=
6  = 6()  = 0.995Kn
πN π()
T=F


 (.99) = 76.43 KN
F =  =
 .
9. A key has a depth of 5/8 in. It is 12 in. long and to be used in a 200 hp at 1160 rpm. The maximum
running torque is 200% of the full load to rque. Compute the maximum torque.

Given: Required: ?

P= 200 hp

N= 1160 rpm
A= 0.002 m2

X= 29.7 mm

12. A 1 m mean diameter flywheel 500 kg weight changes its speed from 220 rpm to 200 rpm during
shearing process. What average force is needed to shear a 30 mm thick plate.

Ke=

 (V1+V2)
Ke =
9.8
(9.8)=5.756KJ
E= ½ Ft

5.756 = ½ (F)(0.03)

F= 383.8 Kn

13. A 1 m mean diameter flywheel 600 kg weight changes its speed from 300 rpm to 280 rpm during
shearing process. What average force is needed to shear a 30 mm thick plate.

Given:

t = 30 mm

N1 = 300 rpm

N2= 280 rpm

Solution:

V1 = 12.6 m /sec

V2 = 11.7 m/sec

w = 600 x 0.00981 =6.905

Ke = 5.8 KJ

E= ½ Ft

6.8 = ½ F(0.03)

F= 401.3 kN

14. A flywheel has a total weight of 500 kg and the weight of arm and hub is 8% of t otal weight. It has a
mean diameter of 1m and width of t he 300 rpm. Determine the thickness of the flywheel if density of
material is 7,000 kg per cubic meter.

w= wr + wah

wr = 460 kg
wr= (πdbt)(w)

460 = (π)(1)(0.3)(t)(7000)

t = 69.7 mm

15. The power required to shear a plate 50 mm thick for 10 seconds is 5 kW. Ultimate strength of plate
material is 420 MPa. How wide should be plate be?

E = 5(10) = 50 KJ

E = ½ Su At

A = 0.004

A = wt

0.004= w(0.05)

w = 95.2 mm

16. A flywheel weighing 1000 kg has a radius of gyration off 1.5 m. The normal operating speed is the
160 rpm and coefficient of flunctuation is 0.08, determine the energy released by the flywheel.

V1= 26.6 m/sec

0.08 =
(6.6−)
6.6+
V2=23.20 m/sec

w= 1000kg(0.00981)= 9.81 Kn

Ke= 49.50 KJ

17. A 2 m mean diameter flywheel 600 kg weight changes its speed from 300 rpm to 280 rpm during
shearing process. What average force is needed to shear a 40 mm thick plate.

Give:

d = 40 mm

N1 – 300 rpm

N2 = 280 rpm

Solution:

V1= 13.7 m/sec

V2=15.8 m/sec

w= 60x0.00981 = 6.91 Kn

Ke= 6.6

6.6= ½ (F)(0.03)
F= 339.4 Kn

18. Given diameter 47 in with speed of 400 rpm on the first side and 300 rpm on the o ther side . Energy
is 9,000 lb-ft, find the coefficient flunctuation.

Given:

d= 47 in

N1= 410 rpm

N2 = 300 rpm

E = 9100 ft-lb

Solution:
(+) = (−) = 188.7 lbs.
+ +
19. A 6 ft mean diameter flywheel has to absorb 4,000 ft -lb energy and maintain a coefficient of
flunctuation of 0.09. If the mean speed is 80 ft per sec, find the weight of flywheel.

Vm= V1+ V2/2

80= V1+V2/2

V1+V2=180

0.09=
(−)=84.5Ft/sec
8
w= 188.7 lbs

20. Find the kinetic energy if the weight is 7 N of 2 kg and a 8 rpm with a 10 rpm on the other side. The
diameter of the steel is 0.625 m.

Given: Required: Ke=?

w= 7N

M= 2 kg

N1 = 8 rpm

N2 = 10 rpm

d = 0.625m

Solution:

Ke=
()(+) =6(.6)(−) = 92.6 Kn-m
(9.8) (9.8)