Anooj Anandan

Professional Synopsis

More than 18 Years of proven experience in the field of Process & product quality control, Customer Quality Assurance &
Supplier Quality Assurance. Over 5 Years of managerial experience by leading the Quality team in the Low voltage product
manufacturing company.

Key Skills:

• Problem Solving using tools like 8D, 4Q, L6S by DMAIC

• 7QC Tools, POKAYOKE, FMEA, SPC, GR&R
• ISO 9001:2015, CCC, UL, CE, CSA
• OPQ & Q dashboard Reporting
• Risk Analysis
• Management Representative
• Process Audits
• PPAP
• 4Q & QC tool Training
• ISO 9001:2015 Lead Auditor
• L6S yellow Belt
• 4Q Certified trainer

Key Achievements and Milestones:

• Qualified the products like TOLR, Contactors & Switches to the CCC
• Implementing ISO 9001:2015 at first time in the Location
• Achieved zero downtime due to Quality for consecutive 6 months and overall reduction by 70% YTD
• Reduced Customer complaint and improved the response by introducing internal RCA and CAPA
• Build the competency among the team by strategic job rotation and setting IDP
• Team KPI Target monitoring system and review the development on monthly to drive the team to great success
• Train the CFT for 4Q ( ABBs problem solving tool) methodologies and coach them to do the improvement projects
• To be able to handle multiple location’s quality function and the team

Carrier Profile:
ABB India Ltd. Bangalore, Karnataka, India.
28th April 2008 to Till Date

Manager Manufacturing Quality Control

01st Nov 2012 to Till Date

Responsible for Assuring the Part, process and product quality of Low Voltage Switchgear Products like ACB, MCCB, SFU,
Contactors, Thermal Over Load Relays, Pilot Devices, Electronic protection Relays, Terminal Blocks

Team Size: 15

Key Accountabilities

• Leading the manufacturing quality team of Low voltage switchgear (Breakers and switches & Control gear) includes
incoming quality control and in process and product audit team.
• Support the team to trouble Shooting the Line stoppages due to Q issues with minimal production disturbances
• Maintain the Quality Management system by conducting the periodic internal & eternal audits
• Addressing the product performance as well as compliances and organizing to review the KPIs / Metrics’s gap
analysis in MRM
• Ensure the part inspection and clearance on time of the incoming parts by monitoring and managing the incoming Q
team
• Driving KAIZENs and POKAYOKEs in production lines to eliminate the mistakes/defects.
• Product Audits as per the yearly plan and drive the CAPA
 • Acknowledge the customer complaints with containment, corrective actions followed by RCA
• Monitoring the KPIs and lead the team to close the GAPs
• NQC and COPQ monitoring, Analyze to address the NVAs and eliminate the wastes
• Motivate the team morals constantly by evaluating their engagement on regular basis
• Monitoring of the supplier ppm and supplier rejections and initiate the supplier CAPA and get it resolved through SQA
team
• Generate Monthly Quality reports and share the same with management

Supplier Quality Assurance Sr.Engineer (Breakers & Switches)

01st Apr 2010 to 31st Oct 2012

Key Accountabilities

• Addressing the part rejections at incoming and insist the supplier to take CAPA and verify the same with monitoring
• Conduct supplier process audits & Assessment audits
• Conduct PPAP and approve the parts and hand over the master samples to the incoming team.
• Improvement projects on parts quality and supplier process
• Convert the parts to green channel parts by self-certification process audits

Process Quality Assurance Sr.Engineer (Breakers & Switches)

28th Apr 2008 to 31st Mar 2012

Key Accountabilities

• In Process inspection, Final inspection

• Product Audits
• Trouble shooting of line quality issues with CAPA
• Analyzing the failures /defects by using 5whys, Fish bon, pareto etc qc tools
• KAIZEN & POKAYOKA to improve the manufacturing process
• Data collection and gap analysis (FPY, line rejection, Re-works etc…)
• FMEA and New Line Qualification
• Customer complaint analysis and issue RCA
• Provide product and defect library training to operators

Schneider Electric India Pvt.Ltd (Hyderabad)

10th Sep 2003 to 19th Apr 2008

Process Quality Assurance Executive

Key Accountabilities

• Responsible for Process quality of Masterpact Air Circuit Breaker

• Quality in process and Final Inspection as per sampling plan
• Conduct Reliability Test and do Critical Analysis
• Monitoring and reduction in Non Quality Cost and Manufacturing Defect Rate
• Creating Bench Control Instructions
• Assembly Tool Qualifications
• New Projects process Qualification
• Monthly report generation.

NetWeb Technologies, New Delhi (Authorized Dealer, APC UPS)

23rd Jul 2002 to 9th Sep 2003

Field Service Engineer

Key Accountabilities

• Installation, testing and service of UPS (APC)

• Create the service reports and then invoices
• Get AMC requests and provide the quotes to customer
• Spare parts list management and sales
Quilon Consulting Engineers, Kollam
5th Jul 2000 to 15th Jul 2002

Site Supervisor - Electrical

Key Accountabilities

• Electrification of High rise buildings

• Installation of Transformers (indoor/outdoor)
• Installation of Diesel Generators
• HT/LT panel boards-Cabling, Termination etc
• Supervise the electricians team and other labor and manage the site expenditure
• Maintain the estimations & update the work progress to the Management

Kerala State Electricity Board

5th Jul 1999 to 4th Jul 2000

Technical Apprentice

Key Accountabilities

• Transformer (Outdoor) maintenance

• New Service connection,
• Streetlight maintenance
• Meter reading & Billing
• Estimation data creation

Training and Certifications

• ISO 9001:2008 Lead Auditor

• Lean Six Sigma Yellow Belt
• 4Q Trainer & Coach and Advance 4Q
• SAP QM Module

Academics

3 year Diploma in Electrical Engineering (1995 – 1998)

State Board of Technical Education Kerala, Sree Narayana Polytechnic, Kottiyam, Kerala

Personal Information
Date of Birth: 16.03.1980

Present Address

# B5 237, Janapriya Greenwood Apartment,

Pipeline Road, Doddabidarakallu, Kereguddadahalli,
Chikkabanavara, Bengaluru,Karnataka 560090

Languages Known
English, Hindi, Malayalam, Tamil & Kannada

Marital Status Married

email Id anoojanand@gmail.com
Passport details N5130699
Abroad Experience

Schneider Electric India Pvt ltd : @ France for One Month

• Training in special measurements tools- Measurement method, installation, maintenance, gauge R&R, Minitab,
monitoring through special SPC software
• Training in all assembly process related to Masterpact Air Circuit Breakers
• Set-up of new assembly line and process, product qualification
• Quality Inspection and conduct various tests of product-Dielectric test, Primary injection test, secondary test, auxiliary
Test, reliability test and Functional tests.
• Conduct critical analysis after reliability test.

Declaration
I here by declare that the information furnished above is true to the best of my knowledge. Looking forward for your
favorable response.

Date Yours
Sincerely,

Place Anooj
Anandan