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Extended release
Don Farrall/Getty Images
Sandip B. Tiwari*
A
hydrophilic matrix tablet is the simplest and most ● Global regulatory acceptance.
Ali R. Rajabi-Siahboomi cost-effective method of fabricating an extended ● Excellent stability and non-ionic nature (resulting in
from Colorcon, Inc. release (ER) solid oral dosage form. The majority of pH-independent performance).
commercially available matrix formulations are in the ● Ease of manufacture through direct compression or
* To whom all correspondence
should be addressed. form of tablets, and their method of manufacture is granulation.
similar to conventional tablet formulations: granulation, ● Versatility and suitability for various drugs and release
PEER blending, compression and coating. In its simplest form, profiles (because of different chemistries and viscosity
REVIEWED a typical ER matrix formulation consists of a drug, one or grades being available).
more water-swellable hydrophilic polymers, excipients ● Odourless and tasteless.
such as fillers or binders, a flow aid (glidant) and a ● Extensively studied and understood.
agents, stabilizers, solubilizers and surfactants, may also Chemically, HPMC is mixed alkyl-hydroxyalkyl cellulose
be included to improve or optimize the release and/or ether containing methoxyl and hydroxypropyl groups. A
stability performance of the formulation system. Various general structure of cellulose ether polymers is shown
water-soluble or water-swellable polymers with high in Figure 1, where the R-group can be a single or a
molecular weight have been used in hydrophilic matrices, combination of substituents. Type and distribution of the
such as hypromellose (hydroxypropyl methylcellulose substituent groups affect the physicochemical properties
(HPMC), hydroxypropylcellulose (HPC) and polyethylene of the polymers. These properties coupled with the
oxide (PEO). HPMC is identified as the most popular molecular weight distribution of cellulose ethers make
polymer in matrix applications because of a number of them versatile for use in ER formulation of a wide range of
key features and advantages:1–5 drugs with varying solubilities and doses. Also, as cellulose
ethers are non-ionic water-soluble utilizes two types of chemical E10M Premium CR. The chemical
polymers, the possibility of chemical substituent groups signified by either substitution specification and viscosity
interaction or complexation with other ‘E’ or ‘K’ designations.7 Methocel grades are detailed in Table 1.
formulation components is greatly polymers are also graded based The mechanism of drug release from
reduced and their matrices exhibit on their viscosity (in cPs) of a 2% hydrophilic matrix tablets following
pH-independent drug release. weight/volume aqueous solution at ingestion is complex, but is known to
Additionally, aqueous solutions of 20 °C, as shown in Table 1. be based on dissolution of the drug (if
HPMC are stable within a wide pH Typical HPMC grades utilized for ER soluble), diffusion of the drug through
range and are resistant to enzymatic formulations range in viscosity from the hydrated portion of the matrix and
degradation.3–11 50 to 100000 cps at 20 °C, and include erosion of the outer hydrated polymer
HPMC is manufactured by The Dow Methocel E50 Premium LV, K100 on the surface of the matrix. Typically,
Chemical Company (MI, USA), under the Premium LV CR, K4M Premium CR, when the matrix tablet is exposed to
trade name of Methocel.6 Methocel used K15M Premium CR, K100M an aqueous solution or gastrointestinal
for ER hydrophilic matrix applications Premium CR, E4M Premium CR and fluids, the surface of the tablet is
wetted and the polymer hydrates to
form a jelly-like structure around the
matrix, which is commonly referred to
Figure 1 General structure of cellulose ether. HPMC contains methoxyl
as the ‘gel layer’. This process is also
(CH3-O-) and hydroxypropoxyl (CH3CHOHCH2-O-) substituents.
termed as a glassy-to-rubbery state
transition of the polymer (surface layer).
H OR The core of the tablet remains essentially
CH2OR
O H H O dry at this stage. In the case of a
OR H H O highly soluble, high-dose drug, this
H OR H
H O phenomenon may lead to an initial
O H
H burst release because of the presence
CH2OR OR
n of the drug on the surface and periphery
of the matrix tablet. The gel layer
(rubbery state) grows with time as more
water permeates into the core of the
Figure 2 Drug release profile of nifedipine from matrices containing 10% matrix, increasing the thickness of the
drug, 30% Methocel K100 LV CR or combination of K15M CR⫹E15LV, 59% gel layer and providing a diffusion barrier
filler and 0.5% w/w of lubricant and glidant. Dissolution study was to drug release.8 Simultaneously, as the
performed using USP apparatus II at 100 (or 150) rpm and 900 mL of outer layer becomes fully hydrated,
simulated gastric fluid without enzymes containing 0.5% w/v sodium the polymer chains become completely
lauryl sulfate. relaxed and can no longer maintain
the integrity of the gel layer, leading to
disentanglement and erosion from the
100
surface of the matrix. Water continues
to penetrate towards the core of the
80 tablet, through the gel layer, until it
has been completely eroded. Whereas
% Drug release
Table 1 Pharmaceutical grades of Methocel cellulose ethers and their USP specifications.
Products % Methoxyl % Hydroxypropoxyl USP Class Viscosity grades
substitution substitution (cPs)
% Drug release
these matrices.2,10–18 The release rate 80
from the matrix is dependent upon
factors including polymer type and level; 60
drug solubility and dose; polymer: drug
ratio; filler type and level; polymer to filler 40 HPMC matrix
ratio; particle size of drug and polymer;
and the porosity and shape of the 20 Blend of HPMC and PVAP
matrix.2,10–18
Drug solubility is an important factor 0
determining the mechanism of drug 0 2 4 6 8 10
release from HPMC hydrophilic matrices Time (h)
as it influences the choice of polymer
viscosity, chemistry and excipients.
The use of an appropriate viscosity grade Methocel K100 Premium LV CR) is used HPMC is typically used as the primary
will enable a formulation scientist to in such formulations. polymer in such systems, but its
design matrices based on diffusion, It was observed that the dissolution functionality can be augmented by a
diffusion and erosion, or erosion profile of the initial formulation was variety of other polymers; for example,
mechanisms. Depending on drug slower than the United States HPMC of different viscosity grades has
solubility, it may be necessary to combine Pharmacopeia (USP) requirement and been combined with ionic or non-ionic
different viscosity grades of HPMC to showed dependency on in vitro testing polymers to modulate drug release.23–49
effect an intermediate viscosity and conditions as a faster dissolution rate
achieve desired release kinetics.19 was observed when the paddle speed Combinations of HPMC
was increased from 100 to150 rpm with ionic polymers
(Figure 2). Such in vitro behaviour may Among ionic polymers, anionic
For successful extended release of drugs,
indicate a variable in vivo release rate polymers have been widely investigated
either soluble or insoluble, it is essential and, possibly, ‘food effect’.21,22 The study in combination with HPMC for modulating
that polymer hydration and surface gel showed that a blend of high-viscosity the release profile of various drugs. The
layer formation are quick and consistent grade HPMC (Methocel K15M Premium examples of anionic polymers studied
to prevent immediate tablet disintegration CR) to increase the gel strength, and a include sodium carboxymethylcellulose
and premature drug release. low viscosity grade HPMC (Methocel E15 (Na CMC);23–27 sodium alginate;28–30
Premium LV) to allow for consistent polymers of acrylic acid or carbomers
erosion can be used to achieve the (Carbopol 934, 940, 974P NF);31–34
Combinations of HPMC desired release profile and meet USP enteric polymers such as polyvinyl
polymers requirements. Mixing these two viscosity acetate phthalate (PVAP),50 methacrylic
In HPMC matrices, the effect of grade polymers also produced matrices acid copolymers (Eudragit L 100, L 30D 55,
polymer concentration and viscosity with improved physical characteristics S and FS 30D),35–38 hypromellose
(i.e., molecular weight) on drug release that exhibited similar dissolution profiles acetate succinate (AQOAT HPMCAS);39
rates can be predicted using the at agitation speeds of 100 and 150 rpm and xanthan gum.40,41 Incorporation of
Phillipof equation.19 This mathematical (Figure 2). This example demonstrates cationic polymers has also been noted,
relationship can be used in combining that combining HPMC polymers not specifically utilizing Eudragit E 100
different viscosity grades of HPMC only modulated the release profile to (dimethylaminoethyl methacrylate
to obtain an intermediate viscosity the desired degree, but also produced copolymer).
for achieving the desired release a more robust matrix system. Baveja et al. advocated combining
characteristics. The influence of mixing HPMC with Na CMC to effect a zero
different polymer viscosity grades on Combinations of HPMC with order release of the drugs propranolol
an eroding HPMC matrix of a practically ionic and non-ionic polymers hydrochloride, metoprolol tartrate
insoluble drug (nifedipine) is represented Combining polymers of different and alprenolol hydrochloride.23 The
in Figure 2.20 Erosion is the principal chemistries or viscosities has been hypothesis was that the polymers
mechanism of drug release for such extensively studied as a means of showed a synergistic increase in
poorly soluble drugs, and generally achieving and optimizing extended viscosity that allowed erosion to occur
a low viscosity grade of polymer (e.g., drug release from hydrophilic matrices. at a rate equating to the movement of
the front between the glassy and rubbery variable with fluctuations in release.31 release of the drug. Moreover, as these
polymer. However, it was later confirmed Combining carbomers (Carbopol 940 enteric polymers have comparatively
that enhancement in viscosity was and 974P NF) with HPMC produces a high molecular weights, they show
not solely responsible for modulating synergistic increase in viscosity of the longer residence time within the matrix
the drug release profile, and that the matrix because of stronger hydrogen gel layer, possibly facilitating their
complex formation between the anionic bonding between the carbomer and pH modulation effect to last longer
polymer and cationic drug also played HPMC.31,32 This stronger cross-link compared with ‘smaller molecular
an important role.24 Similar interaction between the two polymers results in weight’ acids such as citric acid.52,54
with cationic drugs has also been a more rigid structure through which In addition to the control of
demonstrated for methacrylic acid drug diffusion can occur. The net result microenvironmental pH, anionic
copolymers (Eudragit S and Eudragit of this interaction is increased polymers may alter the gel strength and
L 100-55).36 consistency of drug release profile erosion rate of the matrix and, therefore,
Combining HPMC with sodium versus HPMC matrix alone. the release rate of the drug.
alginate has also been proposed for Incorporation of anionic polymers, Combining PVAP with HPMC to
obtaining a pH-independent release most notably enteric polymers, in HPMC formulate matrices containing verapamil
profile for basic drugs.51 When the matrix matrices is attractive for developing hydrochloride (HCl) has been reported.50
is exposed to an acidic environment, a pH-independent release profile for When the formulation was subjected
the HPMC (pH-independent polymer) weakly basic drugs.52,53 When formulated to dissolution according to USP 28
hydrates to form a gel layer at the with HPMC matrices alone, these drugs (method 1) in simulated gastric fluid
surface of the tablet while the sodium lead to a pH-dependent drug release (0–1 h) followed by intestinal fluid
alginate remains insoluble, acting as a profile that exhibits a higher release in (2–8 h), slower drug release was
barrier to diffusion of the drug. As the acidic pH and a lower release in basic observed from multipolymer
pH increases with passage of the tablets pH because of the pH-dependent compositions when compared with the
from the stomach to the intestinal tract, solubility of the drug. single HPMC polymer matrix (Figure 3).
the sodium alginate in the matrix begins The incorporation of anionic polymers As PVAP is soluble in simulated
to swell and hydrate, contributing to in the matrix can influence drug intestinal fluid, it is expected to behave
the overall barrier to drug diffusion and release in basic media by lowering the as a soluble-filler and result in a faster
matrix erosion. It has been claimed that microenvironmental pH, and can also drug release rate. It is proposed that the
drug release from this system remains retard the drug release in acidic media retardation of drug release is attributable
independent of pH.28,51 by forming an insoluble mass that to the synergistic interaction between
Carbomer (Carbopol) is an anionic acts as a barrier to drug diffusion. A PVAP and HPMC, resulting in the
polymer used in formulating matrices, combination of these two opposing formation of a stronger gel layer and,
but its performance is reported to be effects can result in pH-independent consequently, slower diffusion and
erosion rates.
Similar to the development of
pH-independent matrices for basic drugs,
Figure 4 Venlafaxine hydrochloride release from matrices containing incorporation of cationic polymers in
12.5% drug, 30% methocel K15M CR, 56.5 % filler and 0.5% w/w each of HPMC matrices has been reported for
lubricant and glidant. The drug and a part of the filler were granulated developing pH-independent ER matrices
with aqueous dispersion of ethylcellulose (Surelease E-7-19040) before for weakly acidic drugs.54 Combining
incorporation into the matrix. The formulated tablets were then coated Eudragit E 100 with HPMC matrices has
with ethylcellulose (Surelease) to a weight gain of 4% w/w. Dissolution been shown to result in pH-independent
study was performed using USP Apparatus II at 100 rpm and 900 mL of release for acidic drugs (such as
purified water. divalproex sodium). This effect has been
attributed to enhanced solubility and,
hence, the release of the drug in acidic
100
media and retardation of the drug
release in basic media.
80
Combinations of HPMC
% Drug release