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Delta - Delta XL Repair Instructions - Structured
Delta - Delta XL Repair Instructions - Structured
Delta - Delta XL Repair Instructions - Structured
1.1 General The Delta series patient monitors manufactured by Draeger Medical
Systems, Inc., are modular monitors that are configurable and can be used
for stationary or portable monitoring. This new generation of patient monitors
is a continuation of the Siemens SC7000 and SC9000XL monitoring platform.
The structure of a Delta or DeltaXL monitor consists of a base unit with
attachable modules and pods.
1.2 Service Approach If a Delta or DeltaXL monitor fails to operate as specified in the User Guide,
proceed according to one of the following categories:
• Out-of-Box Failure
• Warranty Repair
• Out-of-Warranty Repair
1.2.1 Out-of-Box Failure Out-of-Box Failures must be processed through the Draeger Global
Standard, DMS PQ 2010.
It is mandatory that the Country Organization return the defective unit, along
with a detailed description of the fault, to the PCS Complaint Department for
subsequent failure analysis.
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1.2.2 Warranty Repair The Delta and DeltaXL warranty period is 1 year from installation. If a Delta
series monitor fails, Dräger Field Service Representatives must diagnose and
repair the Delta product on-site. In the event that a Delta- series monitor
cannot be repaired on-site, Dräger Field Service Representatives may
escalate defective warranty unit to the Danvers repair depot for repair. Use
the RMA process to return the defective unit. Do Not order a new
replacement. Once the returned defective monitor has been repaired, the
repair depot will return the repaired device to the address listed on the RMA
form.
1.2.3 Out-of-Warranty Repair Trained Dräger Field Service Engineers can perform repairs to the monitors
once the warranty period has expired. Troubleshooting instructions are in
Section 7 Troubleshooting of this Delta / Delta XL Repair Manual. Repair
Instructions are located in Section 6 Replacement of Assemblies. Spare parts
information is contained in a separate document, Spare Parts List.
1.3 Technical Training Training for Field Service Engineers is part of the BU-DS regular course
program. After completing training and having been approved, the FSE
receives a certificate stating that he/she is certified and authorized to service
or repair a Delta patient monitor. As the Dräger Delta products are a
continuation of the Siemens SC 7000 / SC 9000XL, no additional training is
required for previously approved FSE’s. Certification of training from Siemens
is reciprocal for the Dräger monitors.
1.4 Installation and The Product is a critical care device that is directly connected to a patient. As
Startup Instructions such, the system is to be installed and handed only by personnel trained and
authorized by Dräger Medical.
Enclosed Documents:
• Product Installation Instructions
• Product Options, Installation Instructions for optional equipment
• User’s manual
• Set-up Instructions
• Initial battery charging instructions
Installation on-site
1.5 Service Tools Technical documentation and service tools for Delta and DeltaXL monitors
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1.6 Spare Parts Qualified service personnel may replace the following specific items in the
field. Except for specified items, repairs should not be attempted and will void
any warranty or exchange allowance for returned subassemblies.
The following is a list of the replaceable parts for Delta and DeltaXL Monitors.
• Front Bezel/Lens Subassembly
• LCD Display Subassembly
• Language Label
Modules, PODs, and The following modules, PODs, and peripherals have no field-replaceable
Peripherals parts or subassemblies.
• MultiMed and MultiMed 12 Pods, tcpO2/CO2 Pod, NeoMed Pod, Micro
Stream Pod
• etCO2 Module
• CPS/IDS (except for dc power cable in IDS-PS, and MIB Options in IDS,
which are field-replaceable)
• Hemo4 Pod / Hemo2 Pod, HemoMed Pod
• PCMCIA Card
1.7 Service Support Until further notice, worldwide Technical Support is provided by:
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Luebeck Germany
techline@draeger.com
3 Maintenance
Procedures
3.1.1 General
3.1.2 Battery To obtain maximum life from a new external lead-acid battery, install the
battery into the monitor and run the monitor on battery power for a period of
15 minutes. After the 15 minute period, either plug in the monitor’s power
adapter or lock the monitor onto a powered docking station and charge the
battery, or remove the battery from the monitor and connect the battery to an
external charger. (This initial sequence is not needed for Li batteries.)
Note
Warning
3.1.4 Calibrating NBP N.B. Regulations in some national jurisdictions may place specific
requirements on who may perform this procedure.
Introduction The NBP function requires external intervention for calibration of the internal
transducer and characterization of the internal pneumatics. The calibration
procedure consists of the following tasks.
Use tools listed in the table below as required, to check calibration, and when
necessary, calibrate the non-invasive pressure transducer. Note pressure
indicator required for NBP calibration, as given in Table 1.
Note
Note
System Setup and Set up NBP Calibration assembly (28 77 855) as illustrated in Figure 1. Use
Pneumatics Leakage Test the following procedure to assure that pneumatic leakage is within
specifications, before continuing to Calibration Procedure.
1. Power-up monitor.
2. After MAIN screen displays on monitor, double-click rotary knob to accept
“New Patient”.
3. Turn rotary knob until NBP field is highlighted, then depress knob.
4. Set following in NBP parameter field menu:
• Interval Mode: OFF
• Calibration Mode:ON (Observe “NBP Cuff 0 mmHg” appears in lower
right area of NBP field
• Inflation Mode:Adult: 270
5. Clamp pneumatic hose (with hemostat or clamp) between T-connector
and monitor (1 in Figure 1) and using pressure bulb, increase pressure to
250 ±5 mmHg. Then clamp hose at inflation bulb (2 in Figure 1), and let
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Calibration Procedure Complete the following steps to calibrate the NBP system.
10. Adjust calibration potentiometer through access port near bottom in left
side of monitor (see arrow in Figure 2), until monitor NBP reading (lower
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right area of NBP field) and pressure indicator reading match ±1mmHg.
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Note
11. Using deflation valve on hand bulb, reduce pressure in steps to 200, 150,
100, and 50 ±5mmHg. Allow pressure to stabilize at each level, then
verify that pressures displayed on monitor and pressure indicator are
within ±1mmHg of each other at each level.
12. Repeat steps 10 and 11 until all pressures steps displayed on monitor
(200, 150, 100, and 50 ±5 mmHg) are within ±1 mmHg of each other at
each level.
13. Set Calibration Mode to “OFF.”
14. Power-down monitor.
15. Enter date of calibration on copy of Acceptance Test Report.
3.1.5 NBP Characterization Pneumatics in the monitor have tolerances that affect flow control of pump
and valves during NBP measurements. To accurately represent flow data to
NBP software, tolerances must be determined and characterized, to allow
software to compensate for variations. Tolerances are represented as
“pneumatic characterization constants” stored in EEPROM, each of which is
unique to its set of pneumatics. Characterization is required after NBP
subassembly or Main Processor Subassembly have been replaced, or if
there is a suspected problem such as difficulty in calibrating NBP. The
process for determining and storing constants is programmed into the
monitor’s software.
Characterization Setup 1. Set up NBP Calibration assembly (kit Art. No. 28 77 855 EE54U) as
illustrated in Figure 1, and assure that fixed volume and system
pneumatic leakage is within specifications before continuing, as follows:
Note
2. Pinch off hose attached to monitor (e.g., with a hemostat or clamp), and
using hand bulb, increase pressure to 250 ±5 mmHg. Let pressure
stabilize for 1 minute.
3. Observe pressure drop for an additional 5 minutes. Pressure drop should
be < 2 mmHg in 5 minutes. If not, tighten all connections and fittings and
retest equipment for leakage. When leakage test OK, go on to step 4.
4. Remove hose clamp, and if necessary, use hand bulb to assure that
pressure on manometer is 250mmhg.
5. Observe pressure drop for an additional minute. Pressure drop should be
<8mmhg. If not, replace NBP Subassembly.
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4 Service Mode Certain parameters, protected by a service password, need to be set up when
a Monitor is delivered from the factory to the customer, and in the case of
wireless systems, the Monitor also needs to be configured. Section 4.1
Service Setup Instructions, is typical of the setup instructions that are shipped
with new Monitors, and also with Software Installation Instructions if a
software upgrade may require a change in a service-password-protected
parameter in the Monitor. Whenever possible, refer to the most recent
shipped revision of the Service Setup Instructions document.
4.1.1 Introduction Delta / DeltaXL Patient Monitors are shipped with software installed. Certain
service password-protected functions need to be set for the specific customer
site, and if not previously configured for DirectNet operation, the monitor may
also need to be configured if it is to be used in DirectNet Mode.
4.1.2 Initial Setup 1. Turn the rotary knob to select a field or menu item, or to change the
default for a selected item. Press in on the knob to access a menu or
menu item, or to set the new default for a selected item.
2. Firmly press ON/OFF key in lower left corner of front panel.
3. After the monitor has completed power-up sequence, as indicated by
illumination of “New Patient?” prompt, press rotary knob to select “Yes”
and bring up MAIN screen.
4. Select Monitor Setup → Monitor Options → Date & Time.
5. Set Time and Date as appropriate for customer site.
6. Press Menu key to return to Main menu.
7. Select Monitor Setup → Unit Manager.
8. Enter Clinical password (375), and then select Menu Setup on Unit
Manager menu.
9. Set Menu Time Limit to OFF.
10. Press Menu key to return to Main menu.
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Note
“Printer Address” displays the fourth octet of the IP address of the network
printer (if any) to which printouts will be sent from this monitor if in
DirectNet Mode or from the CPS/IDS if monitor in CPS/IDS Mode.
Note
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Caution
Note
4.1.4 Configuration Parameters Configuring is the process of assigning a unique electronic address and
alphanumeric addresses (labels) that identify the monitor and enable it to
communicate with other devices in an Infinity Network. Table 2 is a replication
of the Network Config menu for data entry in the monitor. Where applicable,
the table lists default values (or most likely values). DO NOT use leading
zeros for numbers 1- 99.
Network Mode: set for Direct Net. (Select “Save ALL” before continuing, if
changing Network Mode setting.)
Host ID: a number from 1 to 239 (not already used for Host ID of another
device in same Monitoring Unit to which monitor is assigned)
IP address: This field uses 191.1 for first two bytes, Monitoring Unit ID for
third byte, and Host ID for fourth byte. Be sure Monitoring Unit ID is set to the
same number as in step 9.
Remote Silence: type in y or n. “y” means the MVWS can silence the bedside
alarm. “n” means that alarm cannot be remotely silenced.
Alarm group: 0-255: An alarm group is a group of beds that monitor each
other. Think of this as bed-to-bed communication (as opposed to bed-to-
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MVWS communication). Being part of same alarm group allows you to see
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Central Station enabled: yes or no: If you choose yes, bedside monitor
expects an alarm acknowledgment from MVWS. If it doesn’t get one, it goes
to its highest alarm volume and indicates an off-line condition.
1. On Main menu, access Monitor Setup → Unit Manager, and enter Clinical
password (375).
2. Select Menu Setup, and set Menu Time Limit to OFF.
3. On Main menu, access Monitor Setup → Biomed → Service, and enter
Biomed password (4712).
4. For each configuration parameter, enter data from Table 2 and select
“Accept”.
5. For numerical fields, rotary knob increments and decrements numbers in
the field as well as enters the data.
6. After all data has been entered, recheck data and then select Save ALL.
Note
Monitor saves all entries, and then power-cycles if Network Mode or any IP
address parameters were changed. Menu Time Limit automatically resets
to ON if monitor power-cycles.
4.1.6 Configuring With the Monitor physically located in the wireless coverage area (if feasible)
Delta/DeltaXL/Kappa and not mounted on IDS or connected to the Infinity Network (DirectNet), use
Monitors for Wireless the following procedure to enable and configure Monitor for wireless
Function operation. Monitor must be already configured for Network operation before
locked option for wireless function can be enabled.
For Kappa, remove AC power and assure that Monitor is operating on only
battery power during this configuration procedure.
Note
The password for Wireless Option is based on the S/N of the Monitor. Once
enabled, the Wireless Enable selection and ON appear ghosted.
8. Select Keep Bed Label, then enter Yes/No (Yes= transport within monitor
unit, No= Transport outside monitor unit).
9. Enter SSID that matches SSID of Access Point(s) to which monitor is to
associate. See Table 2 below.
Point/Root
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10. If WEP is configured on an access point then select transmit key, and
then enter WEP key that matches the access point. Otherwise continue to
step 12.
11. Press Main Screen key to exit.
12. Power Monitor OFF, and then do either a or b, as appropriate.
a) If configuring Delta or DeltaXL Monitor, go on to step 13.
b) If configuring Kappa Monitor, wrap length of Capton 3M Scotch Brand
5413 tape (or equivalent) completely around width of wireless card,
aligned with "Cisco Systems" label as shown in Figure 3, to insure
adequate protection from electrostatic discharge before continuing to
step 13.
13. With Monitor powered OFF, insert Cisco Aironet Adapter into PCMCIA
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Caution
For Kappa monitor, ensure that there is no exposed metal after card is
inserted into PCMCIA slot in Monitor.
14. Power Monitor ON and bring up Main Screen.
15. Verify proper wireless function of Monitor. See Section 4.1.7.
4.1.7 Functional Verification For proper functional verification, the monitor must be physically located in
for Wireless Operation the wireless coverage area.
Note
The card’s activity LED (red) should blink rapidly, and the status LED
(green) should blink approximately every second.
2. Verify that wireless antenna icon appears on Monitor, with series of ((.))
indicating signal strength between Access Point and Monitor.
Note
If there are no brackets around the wireless antenna icon, then there is no
association with the Access Point. An association is required before
continuing to Step 4.
3. On MVWS, select view port to view wireless monitor.
4. Verify that wireless icon appears in view port.
4.1.8 Delta/DeltaXL/Kappa - Functional Verification Checklist for Service Setup for Wireless Operation
File a copy of this report with site documentation, and retain a copy for your records.
X = Test Passed
5 Software Changes VF4-level software is the first version of software to which this Repair
Instruction is applicable. Previous software versions are not supported in
Delta/DeltaXL and Kappa Patient Monitors.
Note
The PCMCIA card contains Infinity Delta Monitors VF-level software and
CPS/IDS VF-level software. The Infinity Delta/DeltaXL requires that a
CPS/IDS to which the Monitor is connected be equipped with ≥VE0
software. Install the Monitor VF software before attempting to upgrade CPS
or IDS software to VF. If using DIRECT NET, a unique label must be
assigned to CPS/IDS in Network Config menu.
5.1.1 Introduction Software upgrades using PCMCIA memory cards can be performed in the
field. Each card contains an unlimited number of upgrades. PCMCIA cards
are recyclable. When card is of no further use, recycle in accordance with
local regulations or return to factory in original shipping carton.
5.1.2 Kit Contents In addition to documentation, the upgrade kit contains the following:
• PCMCIA Memory Card containing Monitor and CPS/IDS software
• Software Version Labels
5.1.3 Software Upgrade If the software loading process fails to complete properly, as described below,
Procedure and/or the monitor sounds a steady tone (other than the Piezo), repeat the
procedure. If the process fails a second time, either the card or the Monitor is
defective. Troubleshoot and repair or replace as necessary.
Note
1. With Monitor switched off, insert and firmly seat PCMCIA card into card
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slot.
Note
The card can be seated in only one orientation because of keyed channels
on the end of the card. If the card can not be easily seated, remove card,
turn card over, reinsert, and firmly seat. Do NOT attempt to forceably seat
the card. Also, after the card has been firmly seated, do NOT attempt to
remove it until instructed to do so.
Note
5.1.4 Configuration Configuring is the process of assigning a unique electronic address and
Parameters various alphanumeric addresses (labels) that identify the monitor and enable
it to communicate with other devices in the Infinity Network. Configure the
monitor before plugging it into the network. Where applicable, the Table lists
default values (or most likely values). DO NOT use leading zeros for numbers
1-99.
Network Mode: If Delta / DeltaXL, set for Direct Net if Ethernet port to be used
for direct network connection. Otherwise, set for CPS/IDS operation. Select
“Save ALL” before continuing, if changing Network Mode setting.
For SC 8000, if Adv Comm Option NOT installed, set Network Mode to
DirectNet and select Save ALL before continuing. If Adv Comm Option is
installed, Network Mode must be set to CPS/IDS.
If Delta / DeltaXL, monitor must be docked to change mode from Direct Net to
CPS/IDS, and undocked to change from CPS/IDS to Direct Net.
recordings, and on Bed display when connected. (Must be unique within the
Monitoring Unit)
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Recorder 1, Recorder 2, and Recorder Use: Not settable in Direct Net mode,
but can be changed in CPS/IDS mode if CPS/IDS has already been
configured.
Host ID: a number from 1 to 239 (not already used for host ID of another
device in the same Monitoring Unit to which this monitor is assigned).
IP address: This field uses 191.1 for first two bytes, Monitoring Unit ID for
third byte, and Host ID for fourth byte. Be sure Monitoring Unit ID is set as in
step 9.
Subnet mask: Use default value unless hospital requires a different value.
Default router: Use default value unless hospital requires a different value.
Alarm group: 0-255: An alarm group is a group of beds that monitor each
other. Think of this as bed-to-bed communication (as opposed to bed-to-
MultiView WorkStation communication). Being part of the same alarm group
allows you to see the alarm messages for all beds in same alarm group.
Central Station enabled: yes or no: If you choose yes, the bedside monitor
expects an alarm acknowledgment from MultiView WorkStation. If it doesn’t
get one, it goes to its highest alarm volume and indicates an off-line condition.
If you choose no, the bedside monitor does not expect an acknowledgment
from MultiView WorkStation and will not go to its highest alarm volume. If
there is no MultiView WorkStation on this Infinity Network, or this bed is NOT
to be centrally monitored, choose “NO.”
5.1.5 Configuring Monitor 1. On Main menu, access Monitor Setup → Unit Manager, and enter clinical
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password (375).
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Note
6. For each configuration parameter, enter data from Table Table 4 and
select “Accept”.
Note
7. After all data has been entered, recheck data and then select Save ALL.
Note
17. With monitor powered OFF insert Cisco Aironet Adapter into PCMCIA
card slot in monitor.
18. Power monitor ON to bring up Main screen.
19. Verify that card’s activity LED (red) blinks rapidly, and status LED (green)
blinks approximately every second.
20. Verify that wireless antenna icon appears on Monitor, with series of ((.))
indicating signal strength between Access Point and Monitor.
Note
If there are no brackets around the wireless antenna icon, then there is no
association with an Access Point. An association is required before
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21. Verify that wireless antenna icon appears in view port on MVWS.
22. Assure that Network Control in Network Setup menu is set to ON and
connect monitor to network.
23. Verify on MVWS that monitor communicates with MVWS and
configuration contains no duplicate names.
6 Replacement of
Assemblies
6.1 Introduction This document describes how to replace subassemblies and hardware that
Draeger has identified as field-replaceable in a Delta/DeltaXL Patient Monitor.
Individual field-replaceable parts and subassemblies can be replaced using
only a small common-blade screwdriver, small Phillips-head screwdriver,
small common-blade screwdriver, vise grip or pliers, tweezers or needle-nose
pliers, and a small soft cloth.
6.2 Safety Precautions Disconnect all external power, and remove the battery cover and battery
before opening the monitor.
Caution
• Failure to remove the battery before opening the monitor may
result in damage to the Main Processor Board.
• Open monitor only in a dust-free environment. This is particularly
important when replacing subassemblies or components in the Front
Panel Subassembly.
Caution
6.3 Service Policy and Qualified service personnel may replace the following specific items in the
Replaceable Parts field. Component-level repairs should not be attempted, and void any
warranty or exchange allowance for returned subassemblies. Drägermedical
recommends a full functional verification per the PMS Procedure
following replacement of any internal subassembly in the Monitor.
• Front Bezel/Lens Subassembly
• Language Label
• LCD Backlight Lamps
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• Rotary Knob
• Front Bezel PC Board
• Front Bezel Subassembly w /Language Label Set
• NBP Pump Subassembly
• NBP Filters
• Batteries (Main and External)
• Speaker
6.4 Non-Invasive The following components and subassemblies can be replaced without
Replacement opening the monitor. This requires a functional verification of only the
Procedures replaced item. Whenever the monitor is opened, a full functional verification
of the monitor is required before the monitor is returned to clinical service.
• rotary knob
• front bezel language label
• foot pads
• external battery (optional)
• external battery compartment door and battery ejector spring
• main battery
• power cable and speaker subassembly
• NBP filters
• NBP pump subassembly
• monitor handle
• rear housing side panels
6.4.1 Removing/Installing The rotary knob is press fitted onto the metal shaft of the Optical Encoder
Rotary Knob subassembly, and can be reinstalled if carefully removed.
To remove the knob, protect it with a small piece of soft cloth and then grip it
very firmly with vise-grip pliers or similar tool. Pull it straight out and off of the
metal shaft of the Optical Encoder. Avoid turning the knob in the process.
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To install a new knob (or reinstall a knob), align knob properly on flatted shaft
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6.4.2 Replacing Language The Language Label can be replaced if damaged or if the Front Bezel is
Label replaced.
Removing Existing Label To remove existing label, carefully peel up one corner of label and pull it
towards opposite corner.
Caution
Installing Language Label 1. Peel protective covering from section of new label under function keys.
2. Position label on membrane keypad so that it fits squarely in label
depression allowance on front bezel, and using a sweeping or rolling
motion to prevent air bubbles from becoming trapped under label, press
on label to secure it to membrane keypad.
3. Remove protective covering from remainder of language label, and with a
similar motion affix label on bezel.
6.4.3 Replacing Foot Pads Two feet are on the bottom of the Front Panel Subassembly, and four are on
the bottom of the rear housing. The pads are secured in foot wells with
adhesive. Replace the pads as follows:
1. Remove all remnants of existing pad and adhesive from foot well.
2. Remove protective covering from adhesive surface of replacement pad.
3. Position replacement pad in foot well, and press firmly on pad to secure it
in well.
The external battery and main battery are contained in compartments on the
rear of the monitor. It is necessary to remove the back cover to replace the
main battery. The external battery is accessed via its own battery
compartment door.
Removing Battery To remove installed external battery, open hinged door to lift battery. An
ejector spring pushes the battery partially out of compartment, releasing it
from connector. Pull battery out to remove it from compartment.
Installing Battery To install external battery, open hinged door and insert battery (contact end
first, oriented with contacts toward rear of monitor) into compartment. Close
hinged door against battery to compress ejector spring and firmly seat battery
into battery connector. Assure that door latches securely.
6.4.5 External Battery The external battery compartment door is hinged to the compartment housing
Compartment Door on the right-hand end (facing the back of the monitor), and is held in
operating position by the rear cover. Do the following to replace the door:
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Installing External 4. Slide replacement battery compartment door into position in rear housing,
Compartment Door and reinstall rear cover.
5. Reinstall external battery contact-end first, oriented with contacts toward
rear of monitor, and close external battery compartment door.
6.4.6 Replacing External The external battery ejection spring is located in the external battery
Battery Ejection Spring compartment behind the battery contact terminal. Use the following
procedure to replace a defective battery ejection spring.
Removing Battery 1. Remove and save three Phillips-head screws (see arrows in Figure 5)
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Note
Note routing of speaker cable, before you slide battery out of compartment.
Note:
Installing Main Battery Reverse steps of removal procedure to install main battery. Assure speaker
cable is routed as noted above.
Note
Slide ferrite filter (3 in Figure 9 and in Figure 10) along power cable to
permit access to connectors on Connector I/O PCB, but do not remove
filter from cable subassembly. Note positioning of filter in connector
compartment, and locate filter in same position when installing new cable
subassembly.
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6.4.9 Replacing NBP Filters The NBP subassembly is housed in a compartment above the external
battery on the back of the monitor. See Figure 7. Use the following procedure
to replace NBP manifold and/or air intake filter(s).
The manifold filter (1 in Figure 11) and air intake filter (2 in Figure 11) are
mounted directly on the NBP pump subassembly.
1. Remove and save three Phillips-head screws, (see arrows in Figure 5),
securing back cover on back of monitor, and remove cover.
2. Remove cap from holder of filter to be replaced.
Note
If replacing air intake filter, slide holder out of retainer plate before
removing cap.
Caution
The filter has a hole in one end. Insert the filter hole-end first, so that
the hole is at the internal end of the holder and the end without the
hole is at the cap end of the holder. This provides for proper filtering
with minimal restriction of air flow.
Note
If replacing air intake filter, slide holder back into slot in retainer plate (4 in
Figure 11) after reinstalling cap.
Removing NBP 1. Remove and save three Phillips-head screws (see arrows in Figure 5)
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Caution
Also note that the transducer tubing is routed over the cuff-connector
tubing.
3. Carefully pull cuff connector tubing (5 in Figure 11) off of cuff connector
on rear housing, observing precaution above.
4. Slide ferrite filter (3 in Figure 9) along power cable to position shown in
Figure 10, to permit access to plugs in connector cavity.
5. Refer to Figure 10. Using long-nosed pliers, unplug NBP subassembly
cable connectors from X3 and X5 in connector cavity.
Note
Be sure to slide the filter back into proper position after installing NBP
subassembly.
Before the right side panel can be removed, it is necessary to remove the
cover (C in Figure 12) from the PCMCIA card ejector shaft.
Removing / Installing 1. Insert PCMCIA card into memory card slot on right side of monitor to
Ejection Shaft Cover force ejector button out.
2. Grasp front and back sides of cover between your thumb and forefinger,
squeeze cover slightly, and carefully rock cover off of shaft. Save ejector
shaft cover.
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Caution
The cover has nubs that grip grooves in the top and bottom sides of
the shaft. Grasping the cover by the top and bottom sides tends to
increase the effectiveness of the nubs. The increased force required
to remove it can pull the shaft completely out of the ejector
mechanism, requiring replacement of the Main PCB Subassembly or
depot repair of the monitor.
3. Push ejector shaft back in, and remove PCMCIA card.
Note
The button cover is not centered on the shaft, and can be properly
installed in only one orientation (with channel on side of button facing
toward back of rear housing).
Removing Right Side The Right Side Panel is secured to the monitor rear housing by eight latching
Panel tabs (1 through 8 in Figure 13) that latch into slots in rear housing (1 through
8 in Figure 14), and two locking tabs (A and B in Figure 14) that seat into
rectangular areas on side panel (see A and B in Figure 13). Applying
pressure to the pressure points (P in Figure 12) depresses the pressure pads
(P in Figure 14) which disengage the locking tabs (A and B in Figure 14) from
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Installing Right Side Panel 1. With monitor left side down on a smooth clean surface, position side
panel latching tabs into slots in monitor housing, and press inwards and
upwards to lock side panel to monitor rear housing.
2. Reinstall PCMCIA card ejector shaft cover.
6.4.12 Removing / Installing The Left Side Panel is secured to the monitor’s rear housing using latches
Left Side Panel and locking tabs in the same manner as described for the Right Side Panel in
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Installing Left Side Panel With monitor right side down on a smooth clean surface, position side panel
latching tabs into slots in monitor housing, and press inwards and upwards to
lock side panel to monitor.
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6.4.13 Removing / Installing 1. Remove left and right side panels from monitor. Refer to procedures in
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Note
3. Install new handle through top of monitor, reinstall securing screws, and
reinstall left and right side panels.
Note
6.5 Opening Monitor Before attempting to open the monitor, always do the following:
1. Remove all attached modules and unplug all cables from monitor.
2. Disconnect all external power sources, remove external battery (if
installed), and remove main battery.
3. Assure that both you and the work area are properly protected
against static-electricity discharge.
4. Remove Left and Right Side Panels. Refer to Sections 6.4.11 and 6.4.12.
5. Remove handle. Refer to Section 6.4.13.
Opening the monitor is the process of separating the Front Panel Sub-
assembly from the Rear Housing Subassembly.
Note:
On the Delta XL monitor, the Front Panel Subassembly and Rear Housing
Subassembly are held together at the top by two plates near top of blue
frame.
On the Delta monitor, the Front Panel Subssembly and Rear Housing
Subassembly are held together at the top by two plastic locking tabs.
Note
Note
Metal security clips prevent the plastic Front Panel Subassembly locking
tabs on the bottom of the front bezel from becoming accidentally
disengaged from the rear housing, and are each covered by an adhesive
label. See 1 and 2 in Figure 16. The metal clips may adhere to the
adhesive labels and become dislodged in the process of removing the
labels.
plastic locking tabs (if tabs not dislodged in process of step 3 above. See
3 and 4 in Figure 17).
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Note
Note:
9. Remove and save screws (1 in Figure 18) that fasten plates securing rear
housing to blue frame of Front Bezel Subassembly.
10. Insert common blade screwdriver into slots (see arrows in Figure 19) to
depress locking tabs, and slightly separate Rear Housing Subassembly
from Front Panel Subassembly.
For Both Delta and Delta 11. Return monitor to its proper upright position, with right side of monitor
XL Monitors facing you.
6.6 Replacing The only replaceable components in the rear housing, that require the
Subassemblies in monitor to be opened, are the Main Processor PCB Subassembly, the
Rear Housing Funnel, fuses on the Connector I/O PCB, and the Rear Housing
Subassembly itself. Other replaceable components and subassemblies, that
do not require that the monitor be opened, are discussed in Section 6.4
above.
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6.6.1 Removing/Installing The funnel is located in two channels on the top of the rear housing, situated
Funnel above the heat sink on the Main Processor PCB Subassembly. It is held in
place by a snug fit in the channels.
The Main Processor PCB Subassembly is a snug fit in the rear housing. See
Figure 22. The funnel helps secure the Main PCB Subassembly in the Rear
Housing, and the Front Bezel Subassembly, when installed, locks the Main
Processor PCB Subassembly in place and completes mechanical integration
of the monitor’s several internal subassemblies.
Note
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Note routing of NBP tubing. Use exactly same routing when reassembling
monitor.
5. Grasp handle on Main Processor PCB support (4 in Figure 22) and guide
channel for Main Processor PCB interface connector (5 in Figure 22), and
ease subassembly straight out from rear housing in order to slide
connectors on left side of main PCB out of channels in rear housing and
remove subassembly.
6. Place Main Processor PCB Subassembly in static-protected
environment.
Installing Main Processor Reverse procedure of removal process above to install Main Processor PCB
PCB Subassembly Subassembly.
6.7 Replacing Rear Replacing the rear housing is a matter of removing subassemblies and
Housing components (except the Connector I/O PCB) from the old Rear Housing, and
installing them in the new Rear Housing in accordance with procedures given
in appropriate sections above. Perform the procedures in the order given in
the following steps:
NB:
housing.
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Note
Be sure to plug the NBP cuff connector sensor ring on the new housing into
X8 on the Connector I/O PCB.
6.8 Replacing Items in Replaceable items in the Front Panel Subassembly are as follows:
Delta / Delta XL • Optical Encoder Subassembly
Front Panel
Subassembly • Front Panel PCB Subassembly (Includes blue frame)
• Backlight Lamps Subassembly
• Display Subassembly
• Front Bezel/Lens Subassembly
• Front Panel Subassembly (includes blue frame, bezel w/ lens, LCD Dis-
play Subassembly, Front Panel PC Board, Alarm LED PCB and lens,
front bezel membrane switch subassembly, and feet)
1. Remove rotary knob (see Section 6.4.1) and then open monitor (see
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Section 6.5).
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Note
7. Align knob properly on flatted shaft of optical encoder (4 in Figure 23) and
firmly press knob onto shaft.
8. Reinstall Front Panel Subassembly onto Monitor. Refer to Section 6.9.5.
6.9.1 Accessing Components In order to access components and subassemblies in the Front Panel
and Subassemblies in Subassembly, except for the Optical Encoder Subassembly, it is first
Front Panel necessary to remove the blue frame and retainer plate. Use the following
Subassembly procedure.
Removing Blue Frame 1. Open monitor, and position Front Panel Subassembly face down on clean
flat surface.
Note
2. Remove and save two screws (1 in Figure 24) that secure blue frame to
front bezel.
3. Lift blue frame off of front bezel.
The retainer plate is secured to the front bezel’s metal chassis by five screws
(1 in Figure 25) and four metal tabs (2 in Figure 25) that project into slots in
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the top and side of the metal chassis. Remove the retainer plate as follows:
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4. Remove and save five screws (1 in Figure 25) that secure retainer plate
to chassis.
5. Move retainer plate slightly left to slide tabs on side of plate out of tab
slots in side of chassis.
6. Lift bottom edge of retainer plate and slide plate out of tab slots in top of
chassis.
7. Set retainer plate aside for use in reassembly.
Installing Retainer Plate Reverse steps 1 through 7 above to reinstall retainer plate and blue frame.
6.9.2 Removing / Installing The Front Panel PC Board is located under the retainer plate on the left side
Front Panel PC Board of the Front Panel Subassembly. See Figure 26.
Removing Front Panel 1. Open monitor, and remove blue frame and retainer plate.
PCB 2. Unplug optical encoder connector (1 in Figure 24), and remove Optical
Encoder Subassembly.
3. Refer to Figure 24. Unplug membrane switch ribbon cable connector (2),
display backlight connectors (3), display screen ribbon cable connector
(4) and Alarm LED cable (5, hidden under display screen ribbon cable)
from front panel PC board. (Note orientation of alarm cable in connector
(5) as you remove cable from connector so that it can be reinstalled in
correct orientation.)
4. Remove four remaining M3 X 8 Phillips-head screws (6 in Figure 24) that
secure front panel PCB to standoffs on metal chassis. (The other three
holes are for screws that secure retainer plate and front panel PCB.)
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Caution
Be very careful that no dust or other foreign matter gets on the front
bezel lens or on the display screen surface.
8. Remove and save two screws securing Front Panel PC Board interface
connector to mounting tabs on front bezel frame.
9. Remove and save two remaining screws securing Front Panel PC Board
to front bezel frame.
10. Lift bottom right hand side of Front Panel PC Board off of front bezel
frame, and slide board out from under interface connector mounting tabs
to remove board.
Installing Front Panel PC 1. With display screen subassembly removed, and front bezel subassembly
Board laying face down on a smooth clean surface, bottom facing you, slide
Front Panel PC Board into position on mounting posts on front bezel
frame, with interface connector housing under front bezel frame
connector mounting tabs.
2. Install screws removed in step 4 above into interface connector housing
but do not tighten until step 4 below.
3. Install screws removed in step 5 above, and tighten to secure Front Panel
PC Board to front bezel frame.
4. Tighten screws installed in step 2 to secure interface connector housing
to front bezel frame.Locate display subassembly in front bezel frame and
press to seat subassembly into position.
Note
Be very careful that no dust, finger prints, or other foreign matter is on the
front bezel lens or on the display screen surface.
5. Plug display screen flex cable connector into display screen subassembly
PC board, and display backlight connectors and membrane switch ribbon
cable connector into Front Panel PC Board.
6. Dress display backlight cables into space between display subassembly
and Front Panel PC board.
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Removing / Installing The backlight fluorescent lamps are located along the top of the Display
Backlight Lamps or Screen Subassembly. Replace lamps as follows:
Display Subassembly
1. Open monitor.
2. With Front Panel Subassembly laying face down on smooth clean
surface and retainer plate removed, unplug backlight lamp connectors (1
in Figure 27) from Front Panel PC Board.
3. Unplug display screen cable (4 in Figure 27) from Front Panel PC Board.
4. Do either a or b, as appropriate.
a) If replacing backlights, continue.
b) If replacing Display Subassembly, go to
5. Completely loosen captive Phillips-head screw (2 in Figure 27) but do not
attempt to remove it from backlight subassembly.
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Note
6. Carefully lift capton tape (6 in Figure 27) that secures Alarm LED cable to
back of display subassembly sufficiently to free cable. (The capton tape
retains its adhesiveness and can be reused if lifted carefully.)
7. Insert small common blade screwdriver between backlight subassembly
and metal chassis at 3 in Figure 27, and using screwdriver as lever, move
backlight subassembly left approx. 3/16” (5mm) to slide tabs to the left
(see Figure 28). (Be sure that captive screw does not partially reseat
itself, which would prevent movement of the backlight subassembly.)
Installing Backlights or Perform steps of removal procedure in reverse order to install backlight lamps
Display Subassembly or Display Subassembly, reinstall retainer plate, and then close monitor.
6.9.4 Front Bezel/Lens A replacement Front Bezel/Lens Subassembly ships with an installed lens,
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Subassembly mounting frame, and feet. The Language Label must be ordered separately.
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6.9.5 Front Panel A replacement Front Panel Subassembly ships with LCD Display
Subassembly Subassembly, Optical Encoder Subassembly, Front Panel PC Board, retainer
Plate and blue frame installed. Only the Language Label (ordered separately
from replacement Front Panel Subassembly) needs to be installed on the
bezel before closing the monitor. Refer to Section 6.4.2 to install label, and
then go on to section 6.11 to close monitor.
6.10.1 Accessing Components In order to access components and subassemblies in the Front Panel
and Subassemblies in Subassembly, except for the Optical Encoder Subassembly, it is first
Front Panel necessary to remove the retainer plate. It is not necessary to remove the blue
Subassembly frame. Use the following procedure.
The retainer plate is secured to the front bezel’s metal chassis by six M3 X 14
screws (1 in Figure 25), and four metal tabs (2 in Figure 25) that project into
slots in the top and side of the metal chassis. Remove the retainer plate as
follows:
7. Remove and save six M3 X 14 screws (1 in Figure 25) that secure
retainer plate to chassis.
8. Move retainer plate slightly left to slide tabs on side of plate out of tab
slots in side of chassis.
9. Lift bottom edge of retainer plate and slide plate out of tab slots in top of
chassis.
10. Set retainer plate aside for use in reassembly.
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Installing Retainer Plate 1. Assure spacer caps are in position on mounting posts on front bezel
chassis. See arrows in Figure 31.
2. Reverse steps 1 through 7 above to reinstall retainer plate.
6.10.2 Removing / Installing The Front Panel PC Board is located under the retainer plate on the left side
Front Panel PC Board of the Front Panel Subassembly. See Figure 32.
Note:
Note orientation of alarm cable in connector (6) as you remove cable from
connector so that it can be reinstalled in correct orientation.
4. Carefully lift capton tape (9 in Figure 32) that secures Alarm LED cable to
back of display subassembly sufficiently to free cable. (The capton tape
retains its adhesiveness and can be reused if lifted carefully.)
5. Slide small screwdriver under tab near bottom on right hand side of
Display Subassembly, and carefully lift display subassembly out of front
bezel chassis. Set subassembly aside on a clean flat surface for use in
reassembly.
6. Remove two remaining M3 X 8 Phillips-head screws (7 in Figure 32) that
secure front panel PCB to standoffs on metal chassis. (The other four
holes are for screws that secure retainer plate through front panel PCB.)
7. Remove two M3 X 6 Phillips-head screws (8 in Figure 32) that secure
front panel interface connector to frame on metal chassis.
8. Slide PCB interface connector and board out from under frame to remove
board from front panel subassembly chassis.
Installing Front Panel PC 1. With Display Subassembly removed, and Front Bezel/lens Subassembly
Board laying face down on a smooth clean surface, bottom facing you, slide
Front Panel PC Board into position on mounting posts on left side front
bezel frame, with interface connector housing under front bezel frame
connector mounting tabs.
2. Install screws removed in step 7 above into interface connector housing
but do not tighten until step 4 below.
3. Install screws removed in step 6 above, and tighten to secure Front Panel
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Note
Be very careful that no dust, finger prints, or other foreign matter is on the
front bezel lens or on the display screen surface.
Removing / Installing The backlight fluorescent lamps are located along the top and bottom of the
Backlight Lamps Display Screen Subassembly as shown in . Replace lamps as follows: Delta_Delta XL Repair Instructions.structured.fm 03.12.04
1. Open monitor.
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2. With front panel subassembly laying face down on smooth clean surface
and retainer plate removed, unplug backlight lamp connectors (1 and 2 in
Figure 33) from Front Panel PC board.
3. Unplug display screen cable (3 in Figure 33) from Front Panel PC Board.
4. Loosen alarm LED cable connector (4 in Figure 33) and slide cable out of
connector.
Note:
5. Carefully lift capton tape (5 in Figure 33) that secures Alarm LED cable to
back of display subassembly sufficiently to free cable. (The capton tape
retains its adhesiveness and can be reused if lifted carefully.)
6. Slide small screwdriver under tab near bottom on right hand side of
Display Subassembly, and carefully lift display subassembly out of front
bezel chassis.
7. Do either a or b, as appropriate.
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Note:
In Figure 34, the top backlight is shown partially widrawn from its channel.
Note:
The red wire on the end of the backlight holder should align with the
triangle on back of Display Subassembly.
11. Insert backlight 2 into bottom channel oriented so that red wire is toward
back of Display Subassembly.
Installing Display 1. With Front Bezel/Lens Subassembly face down on smooth clean surface,
Subassembly locate Display Subassembly in chassis frame of bezel/lens subassembly
and carefully press into position.
Note:
Take extra precaution to assure that no dust or lint gets between the lens
and display screen before pressing Display Subassembly into final
position.
2. Reinstall connectors removed in steps 2, 3 and 4 above, and then install
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6.10.4 Front Bezel/Lens A replacement Front Bezel/Lens Subassembly ships with an installed lens,
Subassembly mounting frame, and feet. The Language Label must be ordered separately.
Do the following to prepare replacement Front Bezel/Lens Subassembly for
installation on the Rear Housing Subassembly.
6.10.5 Front Panel A replacement Front Panel Subassembly ships with LCD Display
Subassembly Subassembly, Optical Encoder Subassembly, Front Panel PC Board, retainer
Plate and Blue Frame installed. Only the Language Label (ordered
separately) needs to be installed on the bezel before closing the monitor.
Refer to Section 6.4.2 to install label, and then go on to section 6.11 to close
monitor.
6.11 Closing Monitor 1. With open side of rear housing subassembly facing you, position front
bezel subassembly such that positioning guides on sides of the
subassembly are partially inserted into guide-channels along sides of rear
housing subassembly.
2. Turn partially assembled monitor backside down with bottom of monitor
facing you.
3. Assuring that interfacing connectors are properly aligned, carefully press
the two subassemblies together until locking tabs on bottom of rear
housing seat properly in front bezel and lock the two subassemblies
together.
4. Turn monitor topside down. See Figure 35.
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5. Insert offset tongues of security clip (1 in Figure 35) vertically into space
between bezel and end of locking tabs in rectangular cutouts in bezel.
6. Rotate clip (hinge-like) so that offset tongues angle up under locking tabs
and surface of clip lies flat on bezel.
Note
8. Do either a or b, as appropriate.
a) If Delta XL monitor, reinstall two locking plates on top edge of blue
frame to secure Front Panel Subassembly to Rear Housing.
b) If Delta monitor, press top of Front Panel Subassembly onto Delta
Rear Housing Subassembly until tabs on rear housing lock into place
in ridges on interior top of front bezel.
9. Reinstall left and right side panels and ejector shaft cover.
10. Reconnect battery power and reinstall rear cover.
11. Functionally verify proper operation of monitor before returning monitor to
clinical service.
7 Troubleshooting
7.1 Introduction Troubleshooting Delta and Delta XL monitors is either a two- step or three-
step process.
Delta and Delta XL monitoring system devices consist of the Base Unit, and
peripheral devices including the Docking Station, CPS, IDS w/ Power Supply,
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7.2 Recommended Tools and Use the specified, recommended tools and test equipment, or a known
Test Equipment equivalent, when troubleshooting Delta / Delta XL monitors and peripheral
equipment. Substitutions are approved only if an equivalent is listed. Use of
other test equipment and/or accessories could result in inconclusive tests or
damage to system components.
7.3 Power Problems Before troubleshooting power problems, keep in mind that fuses are used to
protect delicate circuits from potentially harmful currents. Replacement of a
fuse may provide only a temporary solution and may not remove the source
of the fault. Never replace a fuse with other than what is specified.
It is not necessary to remove Connector I/O PCB from rear housing or lift
one side of fuse. With power sources unplugged from monitor and nothing
plugged into X1, continuity of F1 can be checked from solder points on
interior side of board.
Removing the Connector I/O PCB requires that the slide lock on the etCO2
Delta_Delta XL Repair Instructions.structured.fm 03.12.04
damages the label above the connector. The damaged label must be
removed and a replacement label with identical serial number (supplied
from the factory) installed. It is necessary to remove the Connector I/O
PCB only if a fuse needs to be replaced.
7.3.2 Using main battery as 1. Does unit power ON while connected to an external power source?
power source, monitor • Yes: Continue.
either doesn’t maintain
monitor operations for • No: Go to Section 7.3.4, ON/OFF control problem.
prescribed time, or won’t 2. Remove all external power sources (including external battery if
power ON. installed), remove back cover, and unplug battery cable from main
battery.
3. Is voltage = 11.6 to 13.8 VDC present at battery terminals?
• Yes: Continue to step 4.
• No: Battery is not charged to 12VDC. Reconnect battery cable to
battery terminals, and go to Section 7.3.5.
4. Check in-line fuse in power harness (if installed), and check for <5Ω
between black wire battery terminal connector and pin 4 on plug that
plugs into connector X1, P4. See Figure 36. Otherwise, continue to step
6.
5. Is harness fuse OK, and resistance between black wire terminal
connector and pin 4 on connector X1 <5Ω?
• Yes: Open monitor and remove Main Processor PCB
Subassembly from rear housing to access Connector I/O
PCB. Then continue to step 6.
• No: Either fuse in battery power harness is open or there is
discontinuity between black wire terminal connector and pin 4
on X1. Replace harness, and perform monitor power-on
check. If fuse opens a second time, replace harness and
Main Processor PCB Subassembly.
6. Check continuity of F3. See Figure 36.
Note:
It is not necessary to remove Connector I/O PCB from rear housing or lift
one side of fuse. With power sources unplugged from monitor and nothing
plugged into X1, continuity of F3 can be checked from solder points on
interior side of board.
Removing the Connector I/O PCB requires that the slide lock on the etCO2
Delta_Delta XL Repair Instructions.structured.fm 03.12.04
damages the label above the connector. The damaged label must then be
removed and a replacement label with identical serial number (supplied
from the factory) installed in its place. It is necessary to remove a
Connector I/O PCB only if a fuse needs to be replaced.
7. Is F3 open? (>5Ω)
• Yes: Replace fuse, reassemble monitor, and continue to step 8.
• No: Replace Main Processor PCB Subassembly.
8. Does monitor power ON using only main battery as power source?
• Yes: Return monitor to service after checkout.
7.3.3 With external battery 1. Remove external battery and measure battery terminal voltage.
installed, monitor fails to 2. Is voltage = 11.6 to 13.8 VDC?
function on battery
power for prescribed • Yes: Go to step 5.
time. • No: Battery is not charged to 12VDC. Reinsert external battery
into monitor, and go to Section 7.3.5.
3. Remove back cover.
4. Unplug batter power connector from X1 on Connector I/O PCB, and with
external power plugged into monitor check voltage between pins 1 and 2
of X1. See Figure 36.
5. Is voltage = 13.6 to 13.9 VDC?
• Yes: Go to Section 7.3.2.
• No: Continue to step 6.
6. Check continuity of F2 on Connector I/O PCB. See Figure 36.
Note:
It is not necessary to remove Connector I/O PCB from rear housing or lift
one side of fuse. With power sources unplugged from monitor and nothing
plugged into X1, continuity of F2 can be checked from solder points on
interior side of board.
Removing the Connector I/O PCB requires that the slide lock on the etCO2
connector on back of the monitor be removed to release the board. This
damages the label above the connector. The damaged label must then be
removed and a replacement label (supplied with replacement fuses)
installed in its place. It is necessary to remove a Connector I/O PCB only if
a fuse needs to be replaced.
7. Is F2 open? (>5Ω)
• Yes: Replace fuse, reassemble monitor, and continue to step 8.
• No: Replace Main Processor PCB Subassembly.
8. Install charged external battery and unplug power harness from either
terminal of main battery.
9. Does monitor power ON using only external battery as power source?
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7.3.4 ON/OFF control problem 1. Open monitor and remove Main Processor PCB Subassembly from rear
housing to access Connector I/O PCB.
2. Check continuity of F1, F2, and F3. See Figure 36.
Note:
It is not necessary to remove Connector I/O PCB from rear housing or lift
one side of fuse. With power sources unplugged from monitor and nothing
plugged into X4, continuity of F1, F2, and F3 can be checked from solder
points on interior side of board.
Removing the Connector I/O PCB requires that the slide lock on the etCO2
connector on back of the monitor be removed to release the board. This
damages the label above the connector. The damaged label must then be
removed and a replacement label with identical serial number (supplied by
the factory) installed in its place. It is necessary to remove a Connector I/O
PCB only if a fuse needs to be replaced.
3. Does F1, F2 or F3 measure as open?
• Yes: Remove Connector I/O PCB, replace open fuse(s),
reassemble monitor, and perform monitor power-on check. If
fuse(s) open(s) a second time, replace fuse(s) and Main
Processor PCB Subassembly.
• No: Inspect 44-pin connector, X4 on connector I/O PCB (see
Figure 36) , for bent pin or misalignment. If OK, replace Front
Bezel.
4. Does replacement of Front Bezel remedy problem?
• Yes: Functionally verify proper operation of monitor and return
monitor to clinical service.
• No: Replace Main Processor PCB Subassembly.
7.3.5 Internal or external 1. Does battery charger LED illuminate, when monitor connected to external
(auxiliary) battery power source?
doesn’t charge • Yes: Battery possibly defective, fuse on power harness open (if
installed), or fuse on connector I/O board open. Continue to
step 2.
• No: Replace battery. If problem persists, replace Main Processor
PCB Subassembly. If still no charge indication, replace Front
Panel Subassembly.
2. Remove battery/NBP compartment access door and unplug battery
power cable connector from X1. See Figure 36.
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• No: Go to step 8.
6. Check continuity of in-line fuse in power cable harness (if installed).
7. Is resistance <5W?
• Yes: Continue to step 8.
• No: Replact power cable harness.
8. Plug power cable connector back into X1, unplug battery connectors from
battery terminals (main battery) or remove external battery, and measure
voltage at battery connectors on power cable.
9. Is voltage = 13.6 to 13.9 VDC?
• Yes: Replace battery.
• No: Replace power cable. If problem recurs, Replace Main
Processor PCB Subassembly.
10. Open monitor and remove Main Processor PCB Subassembly from rear
housing to access Connector I/O PCB.
11. Check continuity of F2 (if external battery problem) or F3 (if main battery
problem). See Figure 36.
Note:
It is not necessary to remove Connector I/O PCB from rear housing or lift
one side of fuse. With power sources unplugged from monitor and nothing
plugged into X4, continuity of F1, F2, and F3 can be checked from solder
points on interior side of board.
Removing the Connector I/O PCB requires that the slide lock on the etCO2
connector on back of the monitor be removed to release the board. This
damages the label above the connector. The damaged label must then be
removed and a replacement label with identical serial number (supplied by
the factory) installed in its place. It is necessary to remove a Connector I/O
PCB only if a fuse needs to be replaced.
12. Does F2 or F3 measure as open? (>5Ω)
• Yes: Remove Connector I/O PCB, replace open fuse(s),
reassemble monitor, and perform monitor power-on check. If
fuse opens a second time, replace fuse and Main Processor
PCB Subassembly. Otherwise, continue to step 13.
• No: Replace Main Processor PCB.
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7.4 Monitor Resets During startup and also during normal monitor operations, diagnostic
programs running in the background environment provide a constant
monitoring of critical hardware components and software functions.
7.9 Isolating Cable In general, the troubleshooting and repair approach for cable malfunctions is
Malfunctions to use a known input signal for any given parameter, and then replace a cable
or sensor found to be malfunctioning. Cable malfunctions, including those
associated with connectors on the cables, generally fall into one of three
cagegories -- Open circuits, Short circuits, and Intermittent conditions
Alarm Reporting
Failure
Table 7 Alarm Malfunctions
7.12 NBP
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NBP Open Line Results if the NBP measurement circuit does not sense pressure changes
after initiating inflation. Possible causes include an open line out to the
patient, an open or occluded line on the pressure measurement line running
between the NBP assembly and the pressure transducer on the main
processor board, a leaky cuff or cuff connector, or a defective valve on the
NBP pump assembly.
NBP Blocked Line Result of the NBP measurement circuit detecting an occlusion on the line to
the patient, or a neonatal cuff with monitor in adult mode.
NBP Cuff Deflation Error Result of the two minute NBP measurement timer expiring. It is typically
triggered when an NBP measurement had been taken prior to placing the unit
in calibration mode. (When calibrating, power-cycle monitor and then don’t
run pump until after calibration.)
NBP Artifact Result of erratic pressure values being sensed and could be related to an
application problem or could caused by an intermittent connection to the
sense line.
7.12.2 NBP Troubleshooting Before attempting to troubleshoot NBP malfunctions, do the following:
1. Check calibration.
2. Perform leakage test on fixed volume and hose, and on system.
3. If problem persists, proceed with troubleshooting procedures.
pressed
Main Processor PCB Subassembly.
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7.14.1 Readings Missing or Disruption in communications to an external pod is caused by the pod itself,
Inaccurate by a cable problem, or by a communication problem on the main processor
board. Power for an external pod is supplied from the main processor board
when the board senses that a load is present. If the monitor is not reporting
connection of a Hemo2/4 pod, 12-lead pod or tcpO2/CO2 pod, use the
following test to determine first whether or not the pod is being detected.
Delta_Delta XL Repair Instructions.structured.fm 03.12.04
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Note:
Only the Hemo2/4 pod “communicates” with the monitor. The Hemo2/4
Pod is a digital device, and the HemoMed Pod is an analog device.
Test: Connect a 150W ¼W resistor between pins 1 and 3 on the suspect port,
and check monitor display for a pod connection error “DEVICE FAILURE ON
HEMO CONNECTOR x.”
7.16 Patient-Related Data Replace Main PCB Subassembly. If problem persists, contact Drägermedical
Not Retained or in Lübeck or in Danvers.
Monitor Fails to
Compute Trends .
7.17 Software Loading For problems concerning software downloads, refer to software installation
Problems instructions for version of software you are attempting to install.
7.18 Difficulty acquiring This problem is usually caused by an incorrect connection or communications
export protocol data protocol. Refer to Infinity RS-232 Export Protocol Reference Booklet, 64 93
212.
7.19 Total or partial loss Temporary network communication losses are caused by either an inter-
of network ruption between the monitor and the IDS/CPS, with the Ethernet port on the
communications main processor, or in the network line.
7.20 Diagnostic/Error
Messages
7.20.1 Overview of Diagnostic The diagnostic codes given in the following Table may appear in a Delta or
Messages Delta XL Diagnostic Log, and help in troubleshooting a malfunctioning
Monitor. Both possible cause and suggested remedial action are listed for the
field-significant codes.
Only codes for field-related procedures are given in the Table. There are also
a number of other diagnostic codes, not listed in the Table, that have
significance for engineering in helping to improve product performance. If
observed, report these codes to the factory.
To access the Diagnostic Log, on the Main Menu select BIOMED, then DIAG.
LOG.
• Intermittent condition
All rights reserved. Copyright reserved.
• Hardware error
xxx = any
alphanumeric
characters
4f4b Bad Laser Printer Upgrade SW to currently
Address reset released version.
80007xxx Try upgrading SW to currently
released version.
80008xxx
If error persists, replace Main
80009xxx Processor Board Subassembly.
8000axxx
8000bxxx Software did not Try disabling items connected
allocate enough or disabling Auto Dual View.
8000cxxx memory for user’s
current setup. If error persists, replace Main
Processor Board Subassembly.
800c9009 atten OOR = A cal factor = B Speaker too quiet Replace speaker
800c9022 cal factor=A max_sample_value=B Speaker broken Replace speaker
800cd007 Loopback Active = A Expect Active =B Hardware malfunction Check “Nurse Call” circuit.
in “nurse call” circuit.
800d3xxx Cardiac Output-related Try disconnecting/reconnecting
cable.
800d4xxx
If problem persists, swap cable
800d5xxx with known-good cable.
xxx = any
alphanumeric
800d7xxx Temperature - related (MultiMed Pod) Try disconnecting/reconnecting
cable.
800d8xxx
If problem persists, swap cable
with known-good cable.
Try disconnecting/reconnecting
cable.
swapping pod.
xxx = any
alphanumeric
800ddxxx HEMOPOD / HEMOMED - related Try disconnecting/reconnecting
cable.
800dexxx
If problem persists, swap cable
with known-good cable.
cable.
All rights reserved. Copyright reserved.
800e6xxx
If problem persists, swap cable
with known-good cable.
xxx = any
alphanumeric
800e7xxx SPO2 - related Try disconnecting/reconnecting
cable.
swapping pod.
All rights reserved. Copyright reserved.
xxx = any
alphanumeric
800f5xxx HEMOPOD / HEMOMED - related Try disconnecting/reconnecting
cable.
800f6xxx
If problem persists, swap cable
with known-good cable.
xxx = any
alphanumeric
8010dxxx SPO2 - related Try disconnecting/reconnecting
cable.
8010exxx
If problem persists, try
replacing sensor.
Subassembly.
80127xxx bkg_operational determined Background entity Try upgrading SW to currently
MONITORING SW is corrupt. determined that the released version.
80128xxx Main Software was
corrupted (BAD CRC) If error persists, replace Main
Processor Board Subassembly.
80129014 boot_program_CPS_images failed with CPS or IDS flash Re-download CPS/IDS
status: A on 68302 image. memory could not be software. If problem persists
programmed with new replace CPS or IDS.
software
xxx = any
alphanumeric
8012901e boot_validate_download_card could Software memory card Re-download monitor software.
not open/close one of the boot files. may have been If problem persists, replace
removed during a memory card.
download or the card
may have become
corrupted
8014bxxx RECORDINGS - related Try disconnecting/reconnecting
cable.
8014cxxx
If problem persists, swap cable
with known-good cable.
cable.
All rights reserved. Copyright reserved.
80180xxx
If problem persists, swap cable
with known-good cable.
xxx = any
alphanumeric
8018301f Unable to update CPS Chassis with Write failed to CPS or replace CPS or IDS
pick_n_go_mode IDS chassis EEPROMs
80185008 Pick and Go reset Upgrade SW to currently
released version
80187020 Error Log was cleared! Manual clear of error None
log via system console
menu
8018bxxx etCO2 Pod/Cartridge - related Try swapping out airway
adaptor with known-good
8018cxxx components.
Try disconnecting/reconnecting
cable.
persists.
All rights reserved. Copyright reserved.
80196006 Chip timed out at: A wrote: B, read: C Flash memory failed Re-download software. If
tests when doing a problem persists then replace
download. Bit one is Main Processor Board
always on. Subassembly if downloading
monitor, or replace CPS or IDS
if downloading CPS/IDS.
8019601d Flash program write verify failed at A. Monitor flash failed Re-download software. If
wrote: B, read: C tests when doing a problem persists, replace Main
download Processor Board Subassembly.
xxx = any
alphanumeric
8019700c time=A Heart blip not showing; Ignore
most likely due to rapid
screen re-draws
80199xxx PCMCIA Interface - related Retry download. If error
persists, return card.
8019axxx
801ac00b Pod Type A Conn B, S/N=C, event D Pod would not power Check/replace in this order
state E on or off. Connector pod/cartrige, cable, Main
number in description Processor Board Subassembly.
string are: 1,2,3-hemo
pod 4-reserved 5-
etCO2
801ac00c Pod Type A, Conn B, S/N=C, event D Comm error, CRC error IF problem persists, check
state E connector or replace pod
801adxxx Try upgrading SW to currently
released version.
801aexxx
If error persists, replace Main
Processor Board Subassembly.
801b7000 ERROR: load_34010 34010 Failure Replace Main Processor Board
Subassembly
801b7001 ERROR: load_34010 34010 Failure Replace Main Processor Board
Subassembly.
801c7012 Test Failed! TAXI became Unavailable Expected condition, not Ignore.
an error
801c9xxx RECORDINGS - related Try disconnecting/reconnecting
cable.
801caxxx
If problem persists, swap cable
with known-good cable. Delta_Delta XL Repair Instructions.structured.fm 03.12.04
swapping Recorder.
xxx = any
alphanumeric
801e1xxx HEMOPOD / HEMOMED - related Try disconnecting/reconnecting
cable.
801e2xxx
If problem persists, swap cable
with known-good cable.
xxx = any
alphanumeric
80231005 LCOM_BAD_SWITCH_COUNT_ERR Comm error If this message is accompanied
OR by another error, check
Docking station connections.
Otherwise this indicates a SW
error and should be reported to
Customer service via
DataCard.
8023100a LCOM_CHECKSUM_DIAG_ERROR Comm error If this message is accompanied
by another error, then check
Docking station connections.
Otherwise this indicates a SW
error and should be reported to
Customer service via
DataCard.
80231025 LCOM_PRL_ENTRY_DIAG_ERROR CPS or IDS harware Reboot monitor and CPS or
failure IDS. If problem persists,
replace CPS or IDS.
80231026 LCOM_PRL_ID_DIAG_ERROR CPS or IDS hardware Reboot monitor and CPS or
failure. IDS. If problem persists,
replace CPS or IDS.
8023102b LCOM_RAM_DIAG_ERROR Net comm failure If this message is accompanied
by another error, check
Docking station connections.
Otherwise this indicates a SW
error and should be reported to
Customer service via
DataCard.
8023102c LCOM_ROM_DIAG_ERROR Net comm failure If this message is accompanied
by another error, check
Docking station connections.
Otherwise this indicates a SW
error and should be reported to
Customer service via
Delta_Delta XL Repair Instructions.structured.fm 03.12.04
DataCard.
All rights reserved. Copyright reserved.
xxx = any
alphanumeric
80231030 LCOM_SHRAM_DIAG_ERROR Net comm failure If this message is accompanied
by another error, check
Docking station connections.
Otherwise this indicates a SW
error and should be reported to
Customer service via
DataCard.
80231031 LCOM_SHRAM_PACKET_ERROR Net comm failure If this message is accompanied
by another error, check
Docking station connections.
Otherwise this indicates a SW
error and should be reported to
Customer service via
DataCard.
80231032 LCOM_SHRAM_PRL_ERROR net comm failure If this message is accompanied
by another error, check
Docking station connections.
Otherwise this indicates a SW
error and should be reported to
Customer service via
DataCard.
8023dxxx PCMCIA Interface - related Retry download. If error
persists, return card.
8023exxx
80249xxx
8024axxx
80255xxx Try upgrading SW to currently
released version.
80256xxx
If error persists, replace Main
Processor Board Subassembly.
Delta_Delta XL Repair Instructions.structured.fm 03.12.04
xxx = any
alphanumeric
80264001 Invalid status after RX_RESET! Recorder ASIC failed Power cycle unit. If error
rx_data=A hardware test persists, replace Main
Processor Board Subassembly.
80264002 TX Empty should be set after Recorder ASIC failed Power cycle unit. If error
TX_RESET! tx_data=A cold start test persists, replace Main
Processor Board Subassembly.
8026dxxx Network Communications - related Try disconnecting/reconnecting
cable(s) between Monitor and
8026exxx network wallbox.
known-good device.
xxx = any
alphanumeric
80273xxx NIBP - related Try disconnecting/reconnecting
pneumatic tubing.
80274xxx
If problem persists, replace
Main Processor Board
Subassembly.
8027dxxx Network Communications - related Try disconnecting/reconnecting
cable(s) between Monitor and
8027exxx network wallbox.
swapping pod.
xxx = any
alphanumeric
80289xxx Pod communications Try disconnecting/reconnecting
problem. cable.
8028axxx
Pod cable, Pod, or CPU If problem persists, swap cable
80291xxx board failed with known-good cable.
802a2xxx
802a3xxx QRS Sync pulse - related Try disconnecting/reconnecting
cable.
802a4xxx
If problem persists, swap cable
with known-good cable.
xxx = any
alphanumeric
802abxxx RECORDINGS - related Try disconnecting/reconnecting
cable.
802acxxx
If problem persists, swap cable
802adxxx with known-good cable.
xxx = any
alphanumeric
802dfxxx SPO2 - related Try disconnecting/reconnecting
cable.
802e0xxx
If problem persists, try
replacing sensor.
xxx = any
alphanumeric
80311xxx Network Communications - related Try disconnecting/reconnecting
cable(s) between Monitor and
80312xxx network wallbox.
known-good device.
xxx = any
alphanumeric
8035bxxx Serial Interface to Remote Keypad - Try disconnecting/reconnecting
related keypad.
8035cxxx
If problem persists, swap cable
with known-good keypad.
xxx = any
alphanumeric
80371xxx MGM - related Verify proper SW version(s)
installed in all related devices,
80372xxx in accordance with SW
compatibility chart for Monitor
SW.
xxx = any
alphanumeric
80373xxx MIB - related Verify proper SW version(s)
installed in all related devices,
80374xxx in accordance with SW
compatibility chart for Monitor
SW.
xxx = any
alphanumeric
80375xxx ISD (SDC) - related Verify proper SW version(s)
installed in all related devices,
80376xxx in accordance with SW
compatibility chart for Monitor
SW.
xxx = any
alphanumeric
803a3xxx Serial Interface to Remote Keypad - Try disconnecting/reconnecting
related keypad.
803a4xxx
If problem persists, swap cable
with known-good keypad.
xxx = any
alphanumeric
8038d001 MIB Upgrade SW to currently
Connection/Disconnecti released version
on reset
803c1000 Remote view, auto dual Upgrade SW to currently
view reset released version
803f1xxx etCO2 Pod/Cartridge - related Try swapping out airway
adaptor with known-good
803f2xxx components.
Enter all applicable data in the spaces provided, and include a copy of this form when faxing a request for
technical assistance.
Name of contact
Telephone
Fax
Email Address (If available)
Monitoring Site: Country:
Region / State / Province:
Hospital or Clinical Site:
Device Type:
Device Serial Number:
Device Operating Software:
Care Unit Type:
Parameters being monitored at time of fault:
Network / Stand-alone Use
Brief Description of Fault:
___________________________________________________________
___________________________________________________________
___________________________________________________________
___________________________________________________________
Can the problem be reproduced or is the problem intermittent?
Has Danvers SPR been previously contacted concerning this problem?
Has a customer complaint on this product been filed?
Complaint Reference Number (If applicable)
DANVERS 978-907-7655