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O per a t i n g i n s t r u c t i o ns f o r

ENGLISH
Aer z e n c o n t r o l s y s t e m

Aerzen - one step ahead

www.aerzen.com

AERZENER MASCHINENFABRIK
GMBH

AS-002 D EN
AS-002 D EN
Translation of the original instructions
182 033 000 04-2018
1
ENGLISH

The INFO page is to be read before commissioning.


Any noted instructions and changes are to be implemented.

We reserve the right to correct typographical errors and content errors and make revisions
related to technical changes.

2 AS-002 D EN
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Table of contents

Front page...................................................................................1
Instructions on info page.............................................................2
Table of contents.........................................................................3

ENGLISH
Installation position......................................................................4

1. Aerzen control system.................................................5


2. Overview of operating fields.................................. 6 - 7
3. STARTING and STOPPING the machine............. 8 - 10
4. Warning, alarm and cut-off, malfunction..................11
5. Fault registry....................................................... 12 - 13
6. Opening Main menu............................................ 14 - 15
7. Switching AERtronic from
LOCAL to REMOTE............................................. 16 - 17
8. Service and maintenance...................................18 - 19
9. Maintenance / service resetting................................20
10. Regulation with PID controller...........................21 - 25
11. Units conversion
from °C to °F and bar to psi.......................................26
12. Screen saver and cleaning................................27 - 28
13. Module status..............................................................29
14. Timer............................................................................30
15. Parameter............................................................31 - 59
16. Connection of the control system.....................60 - 64
17. Fault / malfunction messages...........................65 - 67
18. Alarm and warning messages...................................68
19. Maintenance messages..............................................69
20. Status messages........................................................70
21. Connection of the Modbus.........................................71
22. Connection of the Profibus........................................72
23. Battery change....................................................73 - 74
24. Technical data.............................................................75
25. INFO page............................................................ 76 - 77

AS-002 D EN
Translation of the original instructions
3
Installation position / AERtronic AS 300
ENGLISH

Modular installation
of the control system

Operating unit with Touch Panel

e
pl
am
ex
l/
ie
isp
Be

4 AS-002 D EN
Translation of the original instructions
Aerzen control system AERtronic AS 300

Safety information
Commissioning, operation, parametrisation and maintenance of the control system
must only be performed by trained personnel.
Improper operation may result in property damage and personal injury!

ENGLISH
General specifications
• The AERtronic AS 300 is used as a control system for rotary piston machines.
• The AERtronic is equipped with a color graphic display with a touch screen.
• At least one basic compact module and additional I/O modules are needed for the
overall system.
• The AERtronic AS 300 is set according to order and includes all operating
parameters, such as pressures, temperatures, ...
• During the initial commissioning, deviations from these settings can be carried out
• The additional handling and operation of the control system is predefined in the
display and guides the operator through the menu in a structured manner.
• The AERtronic AS 300 includes all functions for the starting and shutdown
procedure as well as the display and querying of the operating parameters.
• The AERtronic AS 300 can be used as a display and monitoring unit as well as
control of a rotary piston machine.

• Aerzener Maschinenfabrik reserves the right to make changes, expansions or


improvements to this product, hardware and software, as needed. This implies no
obligation to update equipment that has already been delivered.

AS-002 D EN
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5
2. Overview of operating fields
ENGLISH

7.) Tab
5.) Tab additional operating pa-
Pressure ranges rameters
6.) Tab 8.) Tab
Temperature ranges Service and Setup
1.) Information
menu

2.) Service mes-


sage
optical message
for pending service
work 9.) Selection keys of the
particular display menu
3.) START within a tab
(discharge pressure, intake pressure,
discharge temperature,
oil temperature, etc.)
4.) STOP

10.) Graphical representation

13.) Measured value display 12.) Range indicator of 11.) Numerical value display
the respective operating
parameter

6 AS-002 D EN
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Overview of additional operating fields

ENGLISH
Previous screen

RESET

◄ ENTER

C Deletes last entry


Increase value / scroll up

Decrease value / scroll down


AS-002 D EN
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7
3. STARTING and STOPPING the machine

3.1 Ready-to-start condition

The machine is ready to start if the following items are satisified.


- no warning is active
- no shut-down is active
- the restart delay has expired.
- the starting block is not blocked by many starts/hours
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If only one condition is not satisified, the machine is not ready to start. Conditions
that are not met are displayed in the information menu as an message, warning
or shutdown. In order to create the ready-to-start condition, there must be an
acknowledgement.

Messages

M02 Switching cycles


exceeded

M02 Switching cycles


exceeded

8 AS-002 D EN
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3.2 Maschinen START

The machine can be started either locally or remotely, if no warning and / or


shut-down and starting block (restart interlock or starts/hour) are active.
Pressing the green button in the display starts the machine in the operation
mode "local".

ENGLISH
Discharge pressure

0.00

The starting of the machine is complete if the compressor symbol in the


green area no longer flashes.

Discharge pressure

1.80

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9
3.3 STOPPING the machine

Pressing the red button in the display stops the


machine.
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Discharge pressure

1.80

Switching off the machine is completed if the compressor symbol in the green
area no longer flashes and the symbol „Stoppage / OFF“ is displayed in the
green button.

Discharge pressure

0.00

10 AS-002 D EN
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4. Warning, alarm and cut-off

The screen flashes yellow if


a warning or an alarm has
expired. Alarms and warnings
Discharge pressure do not cause a shutdown of the
machine, but prevent restart

ENGLISH
when the machine is stopped.
After the acknowledgement
or reset, the screen shows
continuous yellow illumination if
their is still a malfunction

The screen flashes red if


a shutdown has occurred.
After acknowledgement
Discharge pressure
or Reset, the screen
continuously flashes red if a
malfunction is still present.
A shutdown always causes
the main motor to be
switched off.

The flashing information button provides detailed information about the malfunction
message.

Messages

A 005 Discharge pressure


Date and time of the
E 019 Discharge pressure
event

Note: The cause of the fault needs to be checked and eliminated. Only after that is a
restart of the machine advisable.

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11
5. Fault registry

All events with data and time are stored in the fault registry.
An overview of all alarms, warnings and shutdowns is given in the appendix.
ENGLISH

Main menu

Control system Base load change

Timer Display

Machine parameters Limit values

Service Configuration

Service menu

Maintenance intervals Fault registry

Acknowledge maintenance Hours counter

Load factory setting Save factory setting

Parameter history

12 AS-002 D EN
Translation of the original instructions
Appearance of an
alarm or warning.
Fault registry menu

ENGLISH
A 018 Pressure ratio
Appearance of a
shutdown
A 005 Discharge pressure

Triggered and
E 019 Discharge pressure
acknowledged
E 019 Discharge pressure
alarm or warning

A 005 Discharge pressure Triggered and


acknowledged
shutdown

E019 Discharge pressure


Indicates all available
measured values at the
time of the event.

AS-002 D EN
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13
6. Opening Main menu


ENGLISH

Service

Air filter

Pressure intake filter


Breather holes

Operating times

Operating hours:
On-load hours:
Idle run. hours:

Setup

Log in under one of the User


selections.
Admin

Superadmin

14 AS-002 D EN
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User Logon
• Enter code 12345
confirm Enter

User login

User

Admin

ENGLISH
Superadmin

Main menu

Control system Base load change

Timer Display

Machine parameters Limit values

Service Configuration

AS-002 D EN
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15
7. Switch AERtronic from LOCAL to REMOTE

Main menu
ENGLISH

Control system Base load change

Timer Display

Machine parameters Limit values

Service Configuration

Control system menu

Regulation Miscellaneous

Communication

Depending on the access code, the display of the menu items may vary.

16 AS-002 D EN
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General control menu

Operation mode: Cont. operation

Remote load / idle: Off

Remote on / off :
Digital

ENGLISH
Automatic restart:
No
Selection of operating location
for Start-/ Stop
Off Control panel
Digital Corresponding
The lock signifies that remote operation has been selected.
Digital input
Starting and stopping the machine using these keys is
"Remote On/Off"
NOT possible.
Modbus/Profibus
Corresponding bits via the
communication

Comment:
In the "Modbus / Profibus" selection, the location lock (locks) appears only after the "Remote ON / OFF"
enable bit is set (byte 2, bit 7)

AS-002 D EN
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17
8. Service and maintenance

The operator is informed about maintenance to be performed or a service.


The information is displayed with a flashing background screen and occurs 100 hours
before the actual service interval.
Pressing the information button yields the exact information about the pending
maintenance or the service.

Note: The maintenance and service information is to be regarded as a


ENGLISH

supplementary assistance. What is binding for any maintenance or service is


the information in the operating manual of the assembly or machine stage in
question.

Discharge pressure

18 AS-002 D EN
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After the acknowledgment
of the maintenance or
service, the background
Messages is continuously yellow.
The actual resetting of
W0 1 Maintenance interval a maintenance interval
Air filter:
occurs in the service
menu under the menu
item "Acknowlege

ENGLISH
maintenance", as long
as the message remains
active and the information
button is flashing.

On the Service tab, the times until the next maintenance are displayed on the
first page. Obtain additional information by pressing on the interval with the blue
background.

Service

V-belt 500h

Coupling 1000h
Pressure valve 1500h

V-belt

Service in 500h

Check condition of V-belt,


replace if necessary

Check orientation of pulleys,


correct as needed

AS-002 D EN
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19
9. Reset maintenance or service

After conducting the maintenance, it must be reset in the "Acknowledge Maintenance


Interval" menu and thereby cause the service counter to be restarted.

Main menu
ENGLISH

Control system Base load change

Timer Display

Machine parameters Limit values

Service Configuration

Service menu Only visible for


Aerzen technical
personnel!
Maintenance interval Fault registry

Acknowledge Hours counter

Load factory setting Save factory setting

Parameters history

Maintenance operations
Maintenance acknowledgment menu that must be reset have
a yellow background.
When "Reset" is pressed,
Maintenance counter Reset
air filter: the service counter is
Maintenance counter
restarted.
pr. filter cartridge:
Reset

Maintenance counter for


Reset
coupling:
Caution: Also maintenance
Maintenance counter for
Reset that is not yet pending can
pressure valve:
be reset by pressing the
"Reset" key.

Note: The appearance and resetting of the maintenance and service intervals
are stored in the history memory along with the date and time and can be
viewed at any time by Aerzen service personnel.

20 AS-002 D EN
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10. Regulation with PID controller

Basic information:
The AERtronic AS 300 is equipped with a software PID controller. It is used to control
the suction pressure or discharge pressure. The actual value is read in at the analog
input for the system pressure. The set value for the pressure can either be predefined
over the operation panel or the communication Modbus/Profibus. A corresponding
analog output (for example pressure control) then predefines the rotational speed
for a frequency converter. An external speed pre-set is also possible with an analog

ENGLISH
input (ext. predefinition) or over the communication Modbus/Profibus, if available and
configured.

Opening the control parameters

Control system menu

Regulation Miscellaneous

Communication

Set value for the PID


controller. The control
Regulation menu output attempts to keep
the system pressure at
this value.
Set pressure:

Idling pressure/max.
pressure: Switching between
Automatic and Manual
Speed setting: Auto mode and external speed
preset
Discharge side
Pressure regulation:
Selection of the control
system on the intake and
discharge side

If the system pressure exceeds this value, the


machine is switched into idling mode if there is a
load/idle control. If the pressure falls below the set
pressure, the system switches back into operation
under load. (Refer also to Run/Shutdown mode)

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21
Regulation menu

Minimum regulation limit

Limits the controller


ENGLISH

P-portion:
output to this set value.
I-portion:
Normally is not needed
because the minimum
D-portion: rotational speed on the
FU must be limited

Control parameters:
P-portion ↑ = Controller faster
I-portion ↓ = Controller slower
D-portion ↑ = Controller faster with
pressure regulations usually 0%

22 AS-002 D EN
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Controller in manual mode

If the PID controller is set to manual mode in the controller parameters, the selected
value can be changed by using the shown cursor buttons.

ENGLISH
Selected value

Change of the selected


value or the speed in
manual mode.
Cursor keys appear only
after the engine starts up.

Load/idle and cut-off/continuous mode

If the machine is equipped with load/idle valves, these can be controlled by the
AERtronic AS 300. The configured digital output (load valve) takes over the control of
the interphase transformer and discharge magnet valve. In idle mode the volume flow
on the input side of the compressor is reduced by a suction valve and the pressure
side is balanced by a discharge valve.

The machine always switches to idle mode while starting and stopping and during
stoppages.

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23
After the start command
Machine parameters menu and expiration of the set
run-up time, the machine
ENGLISH

Maximum machine pressure:


switches into operation
under load.
Restart interlock:

Run-up time:

Star/delta switchover time:

The system pressure is used as the actual value for the load/idle control. If it exceeds
the limit value for „Idle pressure“ the machine automatically switches to idle mode.
If the system pressure falls below the „Set pressure“ it switches back to load mode.
The parameter „minimum idle time“ in the machine parameter menu causes a delay
switching between load and idle and prevents quick switches between loads.

24 AS-002 D EN
Translation of the original instructions
The load/idle mode can also be controlled externally by a configured digital input
(remote load/idle) or the communication Modbus-/Profibus.

General control menu

Power on

ENGLISH
Operating mode: operating mode Load/idle mode depends
on:
Remote load / idle Digital From  system pressure
Digital  Digital input
Remote On / Off Off (Signal „1“ load mode)
Modbus-/Profibus  bit
Automatic restart: No in the communication

Cut-off mode
If the cut-off operation mode is active the machine additionally switches to standby. It
also switches off the main motor and the AERtronic AS 300 remains keyed.

This is indicidated by the standby symbol .

To prevent the main motor from being switched on and off all the time there is a „Run-
on time“ in the machine parameter menu. Only after the run-on time is expired and the
machine switches to idle mode it is switched to standby. If the system pressure falls
below the set pressure the machine is restarted from standby mode and takes over
the load mode.

Ctinuous mode
If the continuous operation mode is active, the machine switches to idle mode but
does not enter standby mode.

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25
11. Conversion of the units °C to °F and bar to psi

Main menu
ENGLISH

Control system Base load change

Timer Display

Machine parameters Limit values

Service Configuration

Display menu

Limits trend graph Cleaning display

Units Screen saver

Conversion
Units menu
from bar to psi

Pressure unit: BAR

Temperature unit: °C

Conversion
from °C to °F

26 AS-002 D EN
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12. Screen saver and cleaning

Cleaning of the screen

ENGLISH
Main menu

Control system Base load change

Timer Display

Machine parameters Limit values

Service Configuration

Display menu

Limits trend graph Cleaning display

Units Screen saver


The cleaning is only
possible when the machine
is switched off. The menu
item "Cleaning display"
is suppressed when the
machine is running.

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27
After pressing Start,
the screen is blocked
Cleaning display menu for one minute and
cleaning can be started.
The time remaining
ENGLISH

is displayed on the
Attention: After starting this function, screen. The cleaning
the control system cannot be operated should be done with a
further for 1 minute. soft cloth. Aggressive
and abrasive polishing
compounds must not be
Start used, because in this
case the display can
sustain damage.

Screensaver

Screen saver menu With the selected


screensaver, the display
goes into screensaver
Screen saver: Yes
mode after the expiration
of the set time.
Screen saver delay:

Brightness in normal
Brightness standard:
mode
Brightness screen saver:
Brightness when the
screensaver is active

28 AS-002 D EN
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13. Module status

The Basic Compact and Smart (EMO) modules do not have LEDs and therefore also
have no status message of the digital inputs and outputs.
For this reason, the "Module status" screen indicates the current status of the digital
inputs and outputs.

ENGLISH
3x

Controlled inputs and


activated, controlled
outputs are shown in
green.

EMERGENCY
OFF Remote Malfunction Ready to start
On / Off (Motor Off)
Warning /
Alarm
Motor Start main motor Motor protection
protection Line protection Oil mist separator
Main motor or frequency
converter

Comment:
The assignments of the digital inputs/outputs listed above relate to the standard
version.
The specific version can be taken from the respective circuit diagram.

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29
14. Timer

Eight time-switch channels are available.


The control system evaluates the channels of the series.
On a weekday activated in the time-switch channel, the system is switched on or off
corresponding to the set activation and cut-off time.
The activation time must always be before the cut-off time. If the system is to run
round the clock, activation and cut-off times must be set to 0:00 or to the times 0:00
and 24:00 and the desired weekdays must be activated.
ENGLISH

Main menu

Control Base load change

Timer Display

Machine parameters Limit values

Service Configuration

Timer menu

Off
Timer:

Date:

Time:

Timer menu

Channel 1: Off

Mon Tue Wed Thu Fri Sat Sun


off off off off off off off

Switch-on time:

Switch-off time:

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15. Parameter

15.1 Machine parameter menu

Menu path: Main menu --> Machine parameters

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Parameter Range of values / basic settings / notes Password

default : --,-- bar


Max. machine pressure Admin
Limits the set value and discharge pressure to this value

10 -- 600 s / default: 10 s
Restart interlock After the main motor stops, the machine is ready to start Admin
again only after this time expires

3 - 30 s / default: 6 s
After expiration of the run up time, the "Delta" output is
Run-up time activated if it is configured. In this time, the regulation is User
deactivated and the machine is in the unloaded state.
Activatio of the run up time when main motor is started.

10 -- 100 msec / default: 40 msec


Star/delta switching time Equalizes the actuation and cut-out times of the star/ Superadmin
delta contactors

1 -- 60 s / default: 1 s
The startup time + acceleration time yield the release
for the regulation. The machine switches into operation
Acceleration time Admin
under load or regulates the system pressure using the
speed. However, the machine requirements must be met
for this. Refer also to PID Regulation chapter

0 -- 60 min / default: 2 min


After the main motor is started and cut-off mode is
activated (Control system --> Miscellaneous), the
Min. motor run time Admin
machine does not switch into Standby mode until the
min. motor run time is expired.
Requirement: Idling mode and expired run-on time.

0 -- 120 s / default: 2 s
Prevents the switching between idling mode and
Min. idling time operating under load from occurring too quickly. Only Admin
after this time expires can the machine be switched back
into operation under load.

30 -- 1200 s / default: 30 s
When cut-off mode is activated (Control system -->
Miscellaneous), the machine switches into Standby
Min. run-on time Admin
mode after this time expires (main motor off).
Comment: After main motor start, the "min motor run
time" must first have expired.

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31
1 -- 60 s / default: 5 s
After a Stop command, the main motor is switched off
Cut-off time only after expiration of this time. During this time, the Admin
machine is in the unloaded state if there is Idling/Full
load regulation.

10 -- 60 s / default: 10 s
After machine start, the monitoring of the oil pressure is
Oil pressure delay activated only after this time expires. Precisely during User
ENGLISH

frequency inverter operation is an adjustment possibly


necessary here

10 -- 60 s / default: 10 s
Oil pressure 2 delay Oil pressure delay of the 2nd stage. Same function as User
parameter "Oil pressure delay"

2 -- 60 switching cycles / hour / default: 6 / h


Switching cycles The main motor starts per hour are counted and prevent Admin
the machine from starting when the limit is exceeded.

Yes / No / default No
Pressure rate When "Yes" is selected, the pressure rate of the
Superadmin
monitoring: machine will also be monitored. A corresponding screen
is shown under the pressure measurement values.

50 – 1500mbar / default 1000mbar


Average ambient
The placement height of the machine can be adjusted Superadmin
pressure
here

0 -60 min / default 0 min


Fan
Run-on time of the fan after system stoppage. The Admin
Run-on time
assigned digital output is "Fan".

32 AS-002 D EN
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15.2 Control menu

The control system menu comprises the following submenus:


- Control
- Communication
- Miscellaneous

15.2.1 Regulation menu


Menu path: Main menu  Control  Regulation

ENGLISH
Parameter Range of values / basic settings / notes Parameter
-1.0 – 16.0 bar
default : 0.5 bar
- Set value for PID regulator
- If the system pressure falls below this value, the machine
switches into operation under load, the contact of the
Set pressure digital output "On-load" closes, and the solenoid valves User
are triggered.
- If the system pressure falls below this value, the machine
starts from Standby mode. The parameter "Cut-off
mode" must be selected under "Control system 
Miscellaneous".

-1.0 – Maximum machine pressure (machine parameters)


default : 0.7 bar
- If the system pressure exceeds this value, the machine
Idling pressure/ switches into idling mode when there is load/idling
User
Max. pressure regulation. The contact of the digital output “On-load”
opens.
- If the system pressure exceeds this value, the analog
speed output “Pressure regulation” is set to 0.

Auto / Manual / External


default : Auto
- Auto: The internal PID controller is in Automatic mode
and with the aid of the analog speed output “Pressure
regulation” attempts to keep the system pressure
constant. See also parameter „Set pressure“
- Manual: The internal PID controller is in Manual mode.
Speed setpoint User
After the start and run up of the machine, the speed
can be changed using the cursor keys in the “Selected
value” screen.
- External: The speed can be preset via an externally
active 4-20mA signal. To do this, an analog input must
be configured as “Ext. allocation”. In this context,
4mA=0%=min. speed and 20mA=100%= max. speed.

None / discharge side / intake side


default : None
- None: The PID controller is inactive
- Discharge side: The internal PID controller regulates
Pressure regulation User
the discharge side of the machine.
- Intake side: The internal PID controller regulates the
intake side of the machine. The setting is used with
vacuum machines.

Minimum regulation limits


Minimum default : 0%
Minimum regulation This value limits the speed at the bottom end. As a rule, this User
limits function does not have a use, because a limitation is forced on the
minimum speed in the frequency converter.

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33
0 – 100%
default:50%
The P-portion represents the proportional part of the PID controller.
If this parameter is increased, then the step response (controller
P-portion User
output or speed) with an actual value change (system pressure) is
accordingly higher. The P-portion is thus only proportional to the
actual value signal.
P-portion ↑= Controller response ↑ = Controller faster

0 – 100%
default:20%
ENGLISH

The I-portion represents the integral portion of the PID controller.


If this parameter is increased, then the control speed of the
controller output (speed) also increases when there is a regulation
I-portion User
variance (fference between set pressure and system pressure).
The I-portion is thus integrated in terms of timing with the controller
output as long as there is a regulation variance.
I-portion ↑= regulation speed ↑ = controller faster

0 – 100%
default:0%
The D-portion represents the differential portion of the PID
controller. The D-portion does not react to a regulation variance
(difference between set pressure and system pressure), rather,
D-portion User
only to its rate of change. Thus, the faster the system pressure
changes, the higher is the controller output (speed).
With normal pressure controllers, this D-portion is usually zero.
D-portion ↑= Controller response to changes in actual value ↑ =
Controller faster

-20 – 120°C
default : 0°C
If the Ambient temperature drops below this set value, the contact
of the digital output “Heat” is closed and the heat is thereby
Switch-on
switched on. This function is active both the when the machine is
temperature User
stopped and during operaiton.
Heating
The following parameters absolutely must be set:
- An analog input must be parameterized to "ambient
temperature".
- A digital output must be parameterized to “Heat”.

-20 – 120°C
default : 10°C
Cutoff temperature
If the ambient temperature increases above this set value, the User
Heating
contact of the digital output “Heat” is opened, and the heat is
thereby switched off. Refer also to “Heat switch-on temperature”

-20 – 120°C
default : 40°C
If the ambient temperature increases above this set value, the
Switch-on contact of the digital output “fan” is closed, and the fan is thereby
temperature switched on. This function is active both the when the machine is User
Fan stopped and during operaiton.
The following parameters absolutely must be set:
- An analog input must be parameterized to "ambient
temperature".
- A digital output must be parameterized to “Fan”.

-20 – 120°C
default : 30°C
Cutoff temperature
If the ambient temperature drops below this set value, the contact User
Fan
of the digital output “Fan” is open and the ventilation is thus
switched off. Refer also to “Fan switch-on temperature”

34 AS-002 D EN
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15.2.2 Communication menu
Menu path: Main menu  Control  Communication

Parameter Range of values / basic settings / notes Parameter


0 – 31
Address User
default : 1

Standard / Modbus
default : Standard
Record - Standard: Protocol for the transfer of the firmware User
- Modbus: Modbus-slave-RTU protocol with RS485

ENGLISH
interface.

4800 / 9600 / 19200 / 57600 / 115200


Speed setpoint User
default : 19200

15.2.3 Miscellaneous menu


Menu path: Main menu  Control  Miscellaneous (General control)

Parameter Range of values / basic settings / notes Parameter

Cut-off mode / continuous mode


default : Cut-off mode
- Continuous mode: Machine switches just into operation
Operating mode under load and idling and not into standby mode User
- Cut-off mode: In idling mode, the machine switches into
standby mode after the expiration of a the after-run time (main
motor off)

Off / Digital / Modbus Profibus / RS485 Intern


default : Off
- Off: The on-load / idling regulation is determined by the
system pressure and the limit values “Set pressure” and “Idling
pressure”.
- Digital: The operation under load is determined as a function
Remote load /
of the digital input “Remote on-load/idling”. With the logic “NO”, User
idling
the operation under load is executed with signal value “1”.
- Modbus/Profibus: The on-load/idling operation depends on
the communication. Two bits are needed for this purpose. One
bit as basic enabling “1” and the other bit for on-load operation
“1” and idling “0”. See additional Modbus or Profibus list
- RS485/internal: Only for integrated control

Off / Digital / RS485 Profibus


default : Off
- Off: The starting and stopping of the machine is done locally
with the keys on the control module
- Digital: The machine is started and stopped as a function of a
Remote On / Off digital input “Remote On/Off”. With the “NO” logic, the machine User
is started with a “1” signal
- Modbus/Profibus: Starting and stopping is done via the
communication. Two bits are required for this. One bit as basic
enabling “1” and the other bit for starting “1” and stopping “0”.
See additional Modbus or Profibus list

AS-002 D EN
Translation of the original instructions
35
No / yes
default : No
Automatic
- Yes: When there is a control voltage outage, the machine is User
Restart
automatically started after power is restored and the expiration
of the restart delay.

10 – 600 s
default : 60s
Restart delay User
After expiration of the set time, the machine is automatically restarted if
the parameter “Automatic Restart” is set to “Yes”.
ENGLISH

36 AS-002 D EN
Translation of the original instructions
15.3 Service menu

The control system menu comprises the following submenus:


- Maintenance intervals (visible as User)
- Acknowledge maintenance (visible as User)
- Fault registry (visible as User)
- Hours counter (visible as Admin)
- Load factory setting (visible as Admin)
- Parameter history (visible as Admin)
- Save factory setting (visible as Superadmin)

ENGLISH
15.3.1 Maintenance intervals menu
Menu path: Main menu  Service  Maintenance intervals

Parameter Range of values / basic settings / notes Parameter


0 – 30000 h
Maintenance interval
default : 0 h Admin
Intake filter
Check filter soiling and replace filter element as needed.
0 – 30000 h
Maintenance interval
default : 0 h Admin
press. Filter element
Earlier when the pressure loss is increasing.

0 – 30000 h
Maintenance interval default : 0 h
Admin
Supply/exhaust air Check intake/exhaust openings of the sound enclosure and
clean as required

0 – 30000 h
Maintenance interval default : 0 h
Admin
V-belt Check condition of V-belt and replace if necessary.
Check alignment of V-belt. Correct as needed.

0 – 30000 h
default : 0 h
Maintenance interval
Check coupling pins, compression sleeves and replace if Admin
Coupling
necessary.
Check coupling alignment and correct as required.

0 – 30000 h
Maintenance interval
default : 0 h Admin
Pressure valve
Check operation of pressure valve.

0 – 30000 h
Maintenance interval
default : 0 h Admin
Lubricating oil
Change lubricating oil

0 – 30000 h
Maintenance interval
default : 0 h Admin
Oil filter
Replace oil filter

0 – 30000 h
Maintenance interval
default : 0 h Admin
Check valve
Check the check valve for wear and leaks.

0 – 30000 h
Maintenance interval
default : 0 h Admin
Oil separator
Clean cooling fins, wire mesh and oil mist separator.

0 – 30000 h
Maintenance interval
default : 0 h Admin
Water cooling
Clean heat exchanger / water cooling pipe bundle

AS-002 D EN
Translation of the original instructions
37
0 – 30000 h
Maintenance interval
default : 0 h Admin
Steam trap
Check and clean steam trap.

0 – 30000 h
Maintenance interval default : 0 h
Admin
1. Maintenance See operating and installation manual of the stage or
assembly.

0 – 30000 h
ENGLISH

Maintenance interval default : 0 h


Admin
Main inspection Main inspection / Maintenance check / Replacement of spare
parts and wear parts. Review of the complete machine.

0 – 30000 h
Maintenance interval
default : 0 h Admin
Motor
Bearing, relubrication (grease types), condensate drain

38 AS-002 D EN
Translation of the original instructions
15.3.2 Acknowledge maintenance menu
Menu path: Main menu  Service  Acknowledge maintenance (maintenance
acknowledgement)

Parameter Range of values / basic settings / notes Parameter


Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to the specified value User
Intake filter under
"Maintenenance interval" reset and starts over.

ENGLISH
Reset
Maintenance
Blue  Resetting the maintenance counter is not required
counter
Yellow  The maintenance counter is reset to the specified value User
press. Filter
under
element
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to the specified value User
Supply/exhaust air under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to the specified value User
V-belt under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to the specified value User
Coupling under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to the specified value User
Pressure valve under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to the specified value User
Lubricating oil under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to the specified value User
Oil filter under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to the specified value User
Check valve under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to the specified value User
Oil separator under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to the specified value User
Water cooling under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to the specified value User
Steam trap under
"Maintenenance interval" reset and starts over.

AS-002 D EN
Translation of the original instructions
39
Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to zero and User
1. Maintenance does not start over. The first maintenance is performed only
once.
Reset
Maintenance Blue  Resetting the maintenance counter is not required
counter Yellow  The maintenance counter is reset to the specified value User
Main inspection under
"Maintenenance interval" reset and starts over.
Reset
ENGLISH

Maintenance Blue  Resetting the maintenance counter is not required


counter Yellow  The maintenance counter is reset to the specified value User
Motor under
"Maintenenance interval" reset and starts over.

15.3.3 Fault registry menu


Menu path: Main menu  Service  Fault registry

Up to 100 malfunction and maintenance messages can be stored in the fault registry.
For each message are stored the message number, the message text, the time stamp
and a yellow warning or red malfunction symbol. Pressing on the corresponding
symbol opens an additional information page in which all values at the time of the
occurrence are stored.
Detailed information is available in the “fault registry” chapter.

40 AS-002 D EN
Translation of the original instructions
15.3.4 Hours counter menu
Menu path: Main menu  Service  Hours counter

Parameter Range of values / basic settings / notes Parameter

Current status of the operating hours


Operating hours Indicates the current operating hours. Pressing on the hours opens an Admin
input window and the value can be changed.

ENGLISH
Current status of the operating hours
Load hours Indicates the current on-load hours. Pressing on the hours opens an Admin
input window and the value can be changed.

No / yes
default : No
- No: No additional operating hours counter for rental
Rental machine Admin
machines
- Yes: An additional operating hours counter is activated and
displayed in the “Operating times” screen.

Reset
Rental hours Admin
Pressing it makes the rental hours counter reset to zero.

AS-002 D EN
Translation of the original instructions
41
15.3.5 Load factory setting menu
Menu path: Main menu  Service  Load factory setting

The configuration stored under “Save factory setting” can be reloaded via this function.
The menu item is shown if the user has logged on as Admin and previously the
configuration also had actually been saved.
After printing the menu item, the following warning appears:

Attention:
ENGLISH

All previous settings


are thereby overwritten

The loading of the factory setting can be interrupted by leaving the page or started via
the “Load” button. In this case, the “Load factory setting” message appears after the
loading

15.3.6 Parameter history menu


Menu path: Main menu  Service  Parameter history

In the Parameter history, all changes of the setting are documented and saved. In
addition to the date and time, the designation of the parameter, the original value and
new one are saved.

15.3.7 Save factory setting menu


Menu path: Main menu  Service  Save factory setting

This menu item appears only if the user has logged on as Superadmin.
After this menu item is pressed, the following warning appears:

Save factory setting?

The saving of the factory setting can be interrupted by leaving the page or started via
the “Save” button. In this case, the “Save factory setting” message appears after the
saving operation.
After the initial save, the button “Load factory setting” appears in the “Service” menu

42 AS-002 D EN
Translation of the original instructions
15.4 Limit values menu

Menu path: Main menu  Limit values

Parameter Range of values / basic settings / notes Parameter


-0.05 – 0.50 bar / -0.99 – 1.00 bar / -0.99 – 5.00
Suction pressure warning Admin
default : -0.04 bar
Suction pressure warning 0 – 15 s
Admin
delay default : 1 s

ENGLISH
-0.05 – 0.50 bar / -0.99 – 1.00 bar / -0.99 – 5.00
Suction pressure fault Admin
default : -0.04 bar
Suction pressure fault 0 – 15 s
Admin
delay default : 1 s
Warning ambient -20 – 60 °C
Admin
temperature Lo default : -10 °C
Warning ambient 0 – 15 s
Admin
temperature Lo delay default : 1 s
Warning ambient -0 – 300 °C
Admin
temperature Hi default : 40 °C.
Warning ambient 0 – 15 s
Admin
temperature Hi default : 1 s
-0.40 – 1.60 bar / -1.00 – 5.00 bar / -1.00 – 16.00 bar
Warning discharge pressure Admin
default : 1.0 bar
Warning discharge pressure 0 – 15 s
Admin
delay default : 1 s
-0.40 – 1.60 bar / -1.00 – 5.00 bar / -1.00 – 16.00 bar
Discharge pressure fault Admin
default : 1.2 bar
Discharge pressure fault 0 – 15 s
Admin
delay default : 1 s
Warning discharge 0 – 300 °C
Admin
temperature default : 200 °C
Warning discharge
0 – 15 s
temperature Admin
default : 1 s
delay
Malfunction discharge 0 – 300 °C
Admin
temperature default : 210 °C
Malfunction discharge
0 – 15 s
temperature Admin
default : 1 s
delay
-1.0 – 5.0 bar
Oil pressure warning Admin
default : 2.5 bar
Oil pressure warning 0 – 15 s
Admin
delay default : 1 s
-1.0 – 5.0 bar
Malfunction oil pressure Admin
default : 2.0 bar
Malfunction oil pressure 0 – 15 s
Admin
delay default : 1 s
0 – 300 °C
Warning oil temperature Admin
default : 50 °C
Warning oil temperature 0 – 15 s
Admin
delay default : 1 s
0 – 300 °C
Malfunction oil temperature Admin
default : 60 °C
Malfunction oil temperature 0 – 15 s
Admin
delay default : 1 s

AS-002 D EN
Translation of the original instructions
43
0 – 300 °C
Warning system temperature Admin
default : 0 °C
Warning system temperature 0 – 15 s
Admin
delay default : 1 s
Malfunction system 0 – 300 °C
Admin
temperature default : 0 °C
Malfunction system
0 – 15 s
temperature Admin
default : 1 s
delay
Suction temperature warning 0 – 300 °C
ENGLISH

Admin
2 default : 0 °C
Suction temperature warning
0 – 15 s
2 Admin
default : 1 s
delay
0 – 300 °C
Malfunction intake temp. 2 Admin
default : 0 °C
Malfunction intake temp. 2 0 – 15 s
Admin
delay default : 1 s
Warning discharge pressure -1.0 – 5.0 bar
Admin
2 default : 0 bar
Warning discharge pressure
0 – 15 s
2 Admin
default : 1 s
delay
Malfunction discharge -1.0 – 5.0 bar
Admin
pressure 2 default : 0 bar
Malfunction discharge
0 – 15 s
pressure 2 Admin
default : 1 s
delay
Warning discharge 0 – 300 °C
Admin
temperature 2 default : 0 °C
Warning discharge
0 – 15 s
temperature 2 Admin
default : 1 s
delay
Malfunction discharge 0 – 300 °C
Admin
temperature 2 default : 0 °C
Malfunction discharge
0 – 15 s
temperature 2 Admin
default : 1 s
delay
-1.0 – 5.0 bar
Oil pressure 2 warning Admin
default : 0.0 bar
Oil pressure 2 warning 0 – 15 s
Admin
delay default : 1 s
-1.0 – 5.0 bar
Oil pressure 2 fault Admin
default : 0.0 bar
Oil pressure 2 fault 0 – 15 s
Admin
delay default : 1 s
0 – 300 °C
Warning oil temperature 2 Admin
default : 0 °C
Warning oil temperature 2 0 – 15 s
Admin
delay default : 1 s
0 – 300 °C
Malfunction oil temperature 2 Admin
default : 0 °C
Malfunction oil temperature 2 0 – 15 s
Admin
delay default : 1 s
0 – 12000 rpm
Speed warning Admin
default : 0 rpm
Speed warning 0 – 15 s
Admin
delay default : 1 s

44 AS-002 D EN
Translation of the original instructions
0 – 12000 rpm
Malfunction speed Admin
default : 0 rpm
Malfunction speed 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning oil level Lo Admin
default : 0 %
Warning oil level Lo 0 – 15 s
Admin
delay default : 1 s
0 – 100 %

ENGLISH
Malfunction oil level Lo Admin
default : 0 %
Malfunction oil level Lo 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning Oil level Hi Admin
default : 0 %
Warning Oil level Hi 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Malfunction oil level Hi Admin
default : 0 %
Malfunction oil level Hi 0 – 15 s
Admin
delay default : 1 s
1,00 – 5,00
Warning pressure rate Admin
default : 0,00
Warning pressure rate 0 – 15 s
Admin
delay default : 1 s
1,00 – 5,00
Malfunction pressure rate Admin
default : 0,00
Malfunction pressure rate 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning vibration 1S1 Admin
default : 0,00
Warning vibration 1S1 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Fault vibration 1S1 Admin
default : 0,00
Fault vibration 1S1 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning vibration 1S2 Admin
default : 0,00
Warning vibration 1S2 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Malfunction vibration 1S2 Admin
default : 0,00
Malfunction vibration 1S2 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning vibration G1 Admin
default : 0,00
Warning vibration G1 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Malfunction vibration G1 Admin
default : 0,00
Malfunction vibration G1 0 – 15 s
Admin
delay default : 1 s

AS-002 D EN
Translation of the original instructions
45
0 – 100 %
Warning vibration G2 Admin
default : 0,00
Warning vibration G2 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Malfunction vibration G2 Admin
default : 0,00
Malfunction vibration G2 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
ENGLISH

Warning vibration 3S1 Admin


default : 0,00
Warning vibration 3S1 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Malfunction vibration 3S1 Admin
default : 0,00
Malfunction vibration 3S1 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning vibration 3S2 Admin
default : 0,00
Warning vibration 3S2 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Malfunction vibration 3S2 Admin
default : 0,00
Malfunction vibration 3S2 0 – 15 s
Admin
delay default : 1 s

46 AS-002 D EN
Translation of the original instructions
15.5 Display menu

The menu comprises the following submenus:


- Limits trend graph
- Units
- Cleaning display
- Screensaver

15.5.1 Trend graphs menu

ENGLISH
Menu path: Main menu  Display  Limits trend graph

All measured values that are displayed on the AERtronic AS 300 can also be graphically
displayed over a period of time (trend graph). The upper and lower limits of the trend
graphs are set in this menu.

Parameter Range of values / basic settings / notes Parameter


System pressure graph -0.50 – 16.00 bar
User
lower value default : 0.00 bar
System pressure graph -0.50 – 16.00 bar
User
upper value default : 16.00 bar
Discharge pressure (1) graph -0.00 – 5.00 bar
User
lower value default : 0.00 bar
Discharge pressure (1) graph -0.00 – 5.00 bar
User
upper value default : 5.00 bar
Graph discharge pressure 2 -0.50 – 16.00 bar
User
lower value default : 0.00 bar
Graph discharge pressure 2 -0.50 – 16.00 bar
User
upper value default : 16.00 bar
Oil pressure graph (1) -0.00 – 5.00 bar
User
lower value default : 0.00 bar
Oil pressure graph (1) -0.00 – 5.00 bar
User
upper value default : 5.00 bar
Oil pressure graph 2 -0.00 – 5.00 bar
User
lower value default : 0.00 bar
Oil pressure graph 2 -0.00 – 5.00 bar
User
upper value default : 5.00 bar
Suction pressure graph -0.50 – 1.00 bar
User
lower value default : -0.50 bar
Suction pressure graph -0.50 – 1.00 bar
User
upper value default : 1.00 bar
Graph ambient temp. -50 – 300 °C
User
lower value default : -50 °C
Graph ambient temp. -50 – 300 °C
User
upper value default : 300 °C
Graph discharge
-50 – 300 °C
temperature (1) User
default : -50 °C
lower value
Graph discharge
-50 – 300 °C
temperature (1) User
default : 300 °C
upper value
Graph end temperature 2 -50 – 300 °C
User
lower value default : -50 °C
Graph end temperature 2 -50 – 300 °C
User
upper value default : 300 °C

AS-002 D EN
Translation of the original instructions
47
Graph oil temperature (1) -50 – 300 °C
User
lower value default : -50 °C
Graph oil temperature (1) -50 – 300 °C
User
upper value default : 300 °C
Graph oil temperature 2 -50 – 300 °C
User
lower value default : -50 °C
Graph oil temperature 2 -50 – 300 °C
User
upper value default : 300 °C
Graph intake temperature 2 -50 – 300 °C
ENGLISH

User
lower value default : -50 °C
Graph intake temperature 2 -50 – 300 °C
User
upper value default : 300 °C
Graph system temperature -50 – 300 °C
User
lower value default : -50 °C
Graph system temperature -50 – 300 °C
User
upper value default : 300 °C
Rotary speed graph 0 – 12000 rpm
User
lower value default : 0 rpm
Rotary speed graph 0 – 100 %
User
upper value default : 0 %
Vibration graph 0 – 100 %
User
lower value default : 100 %
Selected value graph 0 – 100 %
User
upper value default : 0 %
Selected value graph 0 – 100 %
User
lower value default : 100 %
Oil level graph 0 – 100 %
User
upper value default : 0 %
Oil level graph 0 – 100 %
User
lower value default : 100 %
Graph pressure rate 1,0 – 5,0
User
upper value default : 1,0
Graph pressure rate 1,0 – 5,0
User
lower value default : 5,0

48 AS-002 D EN
Translation of the original instructions
15.5.2 Units menu
Menu path: Main menu  Display  Units

Parameter Range of values / basic settings / notes Parameter


Bar / PSI
Pressure unit User
default : Bar
°C / °F
Temperature unit User
default : °C

ENGLISH
15.5.3 Cleaning display menu
Menu path: Main menu  Display  Cleaning display

Screen block for cleaning the display.


After pressing this menu item, the following message appears on the screen

"Attention:
After starting this function
the control system can no longer
be operated for 1 minute.”

Pressing the “Start” button starts the timer, and the display can then be cleaned with a
soft cloth.

15.5.4 Screen saver menu


Menu path: Main menu  Display  Screen saver

Parameter Range of values / basic settings / notes Parameter


Yes / No
Screensaver User
default : yes

0 – 99 min
Screensaver default : 5 min
User
delay If there is no activity on the display in this period, the
screen saver is activated.

20 – 100 %
Default brightness default : 80 % User
Brightness of the display during use.
0 – 100 %
default : 20 %
Brightness scr. saver User
Brightness of the display when the screen saver is
activated.

AS-002 D EN
Translation of the original instructions
49
15.6 Configuration menu

The Configuration menu contains the following submenu:


- Function selection
- Module selection
- Digital inputs
- Digital outputs
- Analog inputs
- Analog outputs
ENGLISH

.6.1 Menü Funktionsauswahl


Menu path: Main menu  Configuration  Function selection

Parameter Range of values / basic settings / notes Parameter

Blower / compr. 1-stage / compr. 2-stage


default : Blower
The AERtronic AS 300 control system can control both blowers
Machine type Superadmin
and 1- to 2-stage compressors. This function selection is used
to make a basic selection of the modules and the configurable
inputs and outputs.

None / Line / Star/Delta


default : None
- None: The motor activation (star/stop) is not
assigned to any digital outputs. This must then be
configured under the menu item "Configuration 
digital outputs".
- Net: The motor activation (start/stop) is
permanently assigned to the digital output A01-
DO1. The parameter "Net" in the "Configuration
 digital outputs" menu can then no longer be
Motor activation Superadmin
modified.
- Star/delta: The activation of system protection
is permanently assigned to the digital output
A01-DO1. A permanent assignment to the digital
outputs on the additional module EM0 is also
made. In this context, the output A02-DO1 takes
over activation of the star contact and A02-DO2
the activation of the delta contact. The parameters
"Net", “Star", “Delta" can no longer be modified in
the "Configuration  digital outputs" menu.

No / yes
default : No
Speed measurement - No: The speed measurement is deactivated. Superadmin
- Yes: The Namur input on the base module is
activated for rotational speed measurement.

50 AS-002 D EN
Translation of the original instructions
15.6.2 Module selection menu
Menu path: Main menu  Configuration  Module selection

The installed modules of the control system are assigned in this menu.
In principle, 5 different modules can be selected.
- EMO = 3 x Digital Input
3 x Digital Output (relay)
1 x Analog Input (4-20mAl)
2 x Analog Input (PT1000, -50…300°C)

ENGLISH
- EM1 = 8 x Digital Input
4 x Digital Output (relay)

- EM2 = 4 x Digital Output (relay)


2 x Analog Input (PT1000, -50…300°C)
2 x Analog Input (4-20mA)

- EM3 = 4 x Digital Input


2 x Analog Input (PT1000, -50…300°C)
2 x Analog Input (4-20mA)

- EM4 = 4 x Analog Output (4-20mA, 0-5V, 0-10V)

- EM5 = Profibus module

Attention: The DIP switches located on the side of the module must correspond to the
module type addresses. To do this, the first five DIP switches are used.
Example: Module EM3 is configured for module type address 5. The DIP switches
must be set as follows:

1 2 4 8 16 Value DIP switch / 1 + 4 = 5


on
off
1 2 3 4 5 6 7 8 9 10 DIP switch sequence

AS-002 D EN
Translation of the original instructions
51
Parameter Range of values / basic settings / notes Parameter
Base module
I/O module address 1 default : Module is permanently assigned, change is not User
possible
No module / module EM0
I/O module address 2 Superadmin
default : no module
No module / module EM1 / module EM2 / module EM3
I/O module address 3 Superadmin
default : no module
No module / module EM1 / module EM2 / module EM3
I/O module address 4 Superadmin
default : no module
ENGLISH

No module / module EM1 / module EM2 / module EM3


I/O module address 5 Superadmin
default : no module
No module / module EM1 / module EM2 / module EM3
I/O module address 6 Superadmin
default : no module
No module / module EM1 / module EM2 / module EM3
I/O module address 7 Superadmin
default : no module
No module / module EM1 / module EM2 / module EM3
I/O module address 8 Superadmin
default : no module
No module / module EM1 / module EM2 / module EM3
I/O module address 9 Superadmin
default : no module
No module / module EM1 / module EM2 / module EM3
I/O module address 10 Superadmin
default : no module
No module / module EM4
I/O module address 11 Superadmin
default : no module
No module / module EM4
I/O module address 12 Superadmin
default : no module
No module / Profibus G2
Module type Profibus Superadmin
default : no module

52 AS-002 D EN
Translation of the original instructions
15.6.3 Digital inputs menu
Menu path: Main menu  Configuration  Digital inputs

Parameter Range of values / basic settings / notes Parameter

-
Free: No function selected
-
Remote On/Off: External start command for
starting the machine. This function is only active

ENGLISH
if the parameter “Remote On/Off" in the "Main
menu  Control system  Various" is set to
"Digital". With a “1” on this input and the logic
function “NO”, the start command for the main
motor would be output at the digital output “Net”
(closed contact). However, the requirement is that
the machine signals that it is ready to turn on.
(No alarms, no malfunctions, no start block and
Base module
no blocking due to too many starts/hours may be
A01-DI1 (not shown,
active). When there is a “0”, the start command for
because
the main motor is reset accordingly.

- Remote load/idling: When there is load/idling
permanently
regulation, the machine is switched into operation
reserved for
under load via this digital input. This function is
Emergency Stop)
only active if the parameter “Remote load/idle"
A01-DI2
in the "Main menu  Control system  Various"
A01-DI3
is set to "Digital". With a “1” on this input and the
logic function “NO”, the machine would switch into
operation under load. When there is a “0” there is
Module EM0
a switch accordingly into idling mode.
A02-DI1
- BLC ready: The input is used in BLC=Base
A02-DI2
Load Change switching and is configured for the
A03-DI3
slave machine. This input must be associated
with the output “Malfunction” from the master
Admin
machine. The “BLC ready” input causes the slave
Module EM1
machine to engage without delay when there is a
Possible addresses
malfunction in the master machine. The function
A03 to A10
of the input with the logic “NO” is as follows:
DI1
- Input "1"  No switch-on in BLC
DI2
- - Input "0"  Starting the machine in BLC
DI3
- Motor current: This input outputs a malfunction
DI4
message "E003 Main motor overload" and
switches off the running machine. In the stopped
state, the start readiness is blocked If the input is
Module EM3
not being used, a fixed wire jumper must be set
Possible addresses
in place (see circuit diagram). The function of the
A03 to A10
input with the logic "NC" is as follows:
DI1
- Input "1"  No fault message
DI2
- Input "0"  Fault message
DI3
- Fan flow: This input outputs a malfunction
DI4
message "E005 Fan“, and switches off the
running machine. In the stopped state, the start
readiness is blocked If the input is not being
used, a fixed wire jumper must be set in place
(see circuit diagram). The function of the input
with the logic "NC" is as follows:
- Input "1"  No fault message
- Input "0"  Fault message
Oil mist separator: This input outputs a
malfunction message "E006 Separator”, and
switches off the running machine.

AS-002 D EN
Translation of the original instructions
53
Parameter Range of values / basic settings / notes Parameter

In the stopped state, the start readiness is blocked If the input


is not being used, a fixed wire jumper must be set in place
(see circuit diagram). The function of the input with the logic
"NC" is as follows:
- Input "1"  No fault message
- Input "0"  Fault message
ENGLISH

- Oil mist separator 2: This input outputs a malfunction


message "E007 Separator 2”, and switches off the running
machine. In the stopped state, the start readiness is blocked
If the input is not being used, a fixed wire jumper must be set
in place (see circuit diagram). The function of the input with
the logic "NC" is as follows:
- Input "1"  No fault message
- Input "0"  Fault message
- Oil pump: This input outputs a malfunction message "E008
Oil pump”, and switches off the running machine. In the
stopped state, the start readiness is blocked If the input is
not being used, a fixed wire jumper must be set in place (see
circuit diagram). The function of the input with the logic "NC"
is as follows:
- Input "1"  No fault message
- Input "0"  Fault message
- Vibration: This input outputs a malfunction message "E009
Vibration”, and switches off the running machine. In the
stopped state, the start readiness is blocked If the input is
not being used, a fixed wire jumper must be set in place (see
circuit diagram). The function of the input with the logic "NC"
is as follows:
- Input "1"  No fault message
- Input "0"  Fault message
- Diagnosis: This input outputs a malfunction message "E010
Machine diagnosis”, and switches off the running machine.
In the stopped state, the start readiness is blocked If the input
is not being used, a fixed wire jumper must be set in place
(see circuit diagram). The function of the input with the logic
"NC" is as follows:
- Input "1"  No fault message
- Input "0"  Fault message
- Cooling water flow: This input outputs a warning message
"A019 Cooling water flow". In the stopped state, the start
readiness is blocked If the input is not being used, a fixed
wire jumper must be set in place (see circuit diagram). The
function of the input with the logic "NC" is as follows:
- Input "1"  No warning message
- Input "0"  Warning message
- Steam trap 1: This input outputs a warning message "A020
Condensation drain 1". The activation of the monitoring is
delayed for 15 seconds, after which time the machine has
switched into Load mode. During a stoppage and in idling
mode, the monitoring is suppressed. If the input is configured,
but not used, a fixed wire jumper must be installed if
necessary (see circuit diagram). The function of the input with
the logic "NC" is as follows:
- Input "1"  No warning message
- Input "0"  Warning message under load
Steam trap 2: This input outputs a warning message "A021
Condensation drain 2". The activation of the monitoring is
delayed for 15 seconds, after which time the machine has
switched into Load mode. During a stoppage and in idling
mode, the monitoring is suppressed.

54 AS-002 D EN
Translation of the original instructions
Parameter Range of values / basic settings / notes Parameter

- If the input is configured:


- configured, but not used, a fixed wire jumper must be
installed if necessary (see circuit diagram). The function of
the input with the logic "NC" is as follows:
- Input "1"  No warning message
- Input "0"  Warning message under load

ENGLISH
- Aftercooler 1: This input outputs a warning message "A022
Aftercooler 1". In the stopped state, the start readiness is
blocked If the input is not being used, a fixed wire jumper
must be set in place (see circuit diagram). The function of the
input with the logic "NC" is as follows:
- Input "1"  No warning message
- Input "0"  Warning message
- Aftercooler 2: This input outputs a warning message "A023
Aftercooler 2". In the stopped state, the start readiness is
blocked If the input is not being used, a fixed wire jumper
must be set in place (see circuit diagram). The function of the
input with the logic "NC" is as follows:
- Input "1"  No warning message
- Input "0"  Warning message
- Priority idle When there is load/idling regulation, the machine
is compelled to switch into idling mode via this digital input.
This input has priority over the internal load/idling regulation
The function when “NO” logic is used, is as follows:
- Input "1"  Operation under load possible
- Input "0"  Idling

default : Open

NC / NO
Logic of the
default : NC User
digital inputs
By pressing the button, the logic of the digital inputs are switched.

AS-002 D EN
Translation of the original instructions
55
15.6.4 Digital outputs menu
Menu path: Main menu  Configuration  Digital outputs

The digital outputs are relay contacts and can be loaded with a maximum of 250V AC
and 4A.

Parameter Range of values / basic settings / notes Parameter


ENGLISH

- Free: No function selected


- Motor On: This function of the output is the same
as the function of the permanenly assigned output
“Net”. With this relay contact, the main motor must
be switched on and off.
- Contact closed  Main motor start
- Contact opened  Main motor stop
- Load valve: The output switches the machine into
operation under load.
- - Contact closed  Operation under load
- - Contact open  Idling mode
- Oil pump: The output switches an electric oil
pump on and off. With the Start/Stop Main Motor,
the oil pump is also started and stopped.
- - Contact closed  Oil pump start
- - Contact opened  Oil pump stop
Base module - Heating: An electrical heater switches on and
off as a function of the control parameters
A01-DO1 “Heat switch-on temperature” and “Heat cut-off
temperature”. The parameter can be found in the
"Main menu"  “Control system"  “Regulation" .
Module EM0 - - Contact closed  Heat on
A02-DO1 - - Contact open  Heat off
- Maintenance: The output gives information about
A02-DO2 maintenance to be performed.
A03-DO3 - - Contact closed  Maintenance required
- Contact open  No maintenance active
- Warning: The output gives information about
Module EM1 the pending warning. Warnings do not cause a
shutdown of a running machine, but block restart
Possible addresses when the machine is stopped.
A03 to A10 - - Contact closed  Warning active Admin
DO1 - Contact open  No warning active
DO2 - Malfunction: The output gives information about
DO3 the pending malfunction. Malfunctions do not
cause a shutdown of a running machine or of the
DO4 main motor and block restart when the machine is
stopped.
- - Contact closed  Malfunction active
Module EM2 - Contact open  No malfunction active
Possible addresses - Ready: The output gives information about the
readiness of the machine to start. The machine is
A03 to A10 ready to start if no warning is active, no shutdown
DO1 is active, the restart delay time has expired and
DO2 no starting block due to too many starts/hours is
DO3 pending. The machine may only be started if the
contact of the “Ready” output is closed. During
DO4 operation of the machine, the contact remains
closed and opens only after a machine stop
(normal cut-off or malfunction active).
- - Contact closed  Ready to start
- Contact open  Not ready to start
- Operation: The output represents the running
message of the machine.
- - Contact closed  Machine is running
- Contact open  Machine stoppage
- On-load: The solenoid valves of the load/idle
regulation are activated with this output.
- - Contact closed  Operation under load
- Contact open  Idling mode
Remote: The output gives information about the
operating location. (Refer to parameter “Remote
On/Off" in the menu "Main menu"  “Control
system"

56 AS-002 D EN
Translation of the original instructions
Parameter Range of values / basic settings / notes Parameter

- “Different”)
- - Contact closed  Remote
- Contact open  Place / Panel / Local
- Oil separator: Switches an electrical oil mist
separator on and off. With main motor start/stop,
the oil mist separator is also started and stopped
- - Contact closed  Oil separator start
- Contact opened  Oil separator stop

ENGLISH
- Steam trap 1: Switches an electrical Bekomat
drain or condensate separator on and off. The
output is activated only in Load mode of the
machine.
- - Contact closed  Separator 1 on
- Contact opened  Separator 1 off
- Steam trap 2: Switches an electrical Bekomat
drain or condensate separator on and off. The
output is activated only in Load mode of the
machine.
- - Contact closed  Separator 1 on
- Contact opened  Separator 1 off
- Aftercooler: Switches the fan of an electrical
aftercooler on and off. With main motor start/stop,
also the aftercooler is started and stopped.
- - Contact closed  Aftercooler start
- - Contact opened  Aftercooler stop
- Steam trap warning: This output issues a
warning message if a warning of the steam trap 1
or 2 is active.
- - Contact closed  Warning active
- - Contact open  No warning
- Aftercooler warning: This output issues a
warning message if a warning of the aftercooler
is active.
- - Contact closed  Warning active
- - Contact open  No warning

Comment:
For parameterised motor activation type
(“Main menu“  „Configuration“ “Function
selection“) the first 3 digital outputs
are permanently assigned under certain
circumstances and cannot be changed.
A01-DO1 = “Net” (with motor control type
“Net” and “Star/Delta”)
A02-DO1 = "Star" (with motor control type
"Star/delta")
A02-DO2 = "Delta" (with motor control type
"Star/delta")

default : Open

AS-002 D EN
Translation of the original instructions
57
15.6.5 Analogue inputs menu
Menu path: Main menu  Configuration  Analogue inputs
Parameter Range of values / basic settings / notes Parameter
Free / oil level
default : Open
- Free: No oil level measurement.
- Oil level: Activates the oil level measurement.
Base module
Admin
A01-AI1 - min: -100 – 200% / Limit for the lower value at
0.5V
- max: -100 – 200% / Limit for the highest value at
ENGLISH

4.5V

- Free: No measurement active.


- Std intake pressure: Measuring range -0.50 –
0.50 bar standard intake pressure measurement.
- VD intake pressure: Measuring range
-1.00 – 1.00 bar compressor intake pressure
measurement
- VDV intake pressure: : Measuring range
-1.00 – 5.00 bar compressor intake pressure
measurement with admission pressure
- Discharge pressure std: Measuring range
depends on machine type ("Main menu" 
"Configuration"  "Function selection"):
“Blower” = -0.40 – 1.60 bar
"Compr. 1 stage” = -1.00 – 5.00 bar
"Compr. 2 stage” = -1.00 – 5.00 bar
- Discharge VDV: Measuring range 0.00 – 16.00
bar compressor discharge pressure measurement
with admission pressure.
- Oil pressure: Measuring range -1.00 – 5.00 bar
Base module
- System pressure: Measuring range depends on
A01-AI2
machine type ("Main menu"  "Configuration" 
A01-AI3
"Function selection"):
“Blower” = -0.40 – 1.60 bar
Module EM0
"Compr. 1 stage” = -1.00 – 16.00 bar
A02-AI1
"Compr. 2 stage” = -1.00 – 16.00 bar
- External set value: An external speed preset
Module EM2
can be made at this analog output. In so doing,
Possible addresses
the parameter “Speed set point” must be set to
A03 to A10 Admin
“External”. The parameter can be found in the
AI1
"Main menu"  “Control system"  “Regulation"
AI2
. If this function is selected, the speed is read in
at the input and output again at the “Pressure
Module EM3
regulation” output.
Possible addresses
Comment: During a stoppage and in idling mode,
A03 to A10
the monitoring outputs basically 4mA (minimum
AI1
speed) an external pre-set is not possible
AI2
in this case.
- Oil pressure 2: Measuring range -1.00 – 5.00 bar
oil pressure measurement of the 2nd stage
- Discharge pressure 2: Measuring range 0.00 –
16.00 bar discharge pressure measurement of the
2nd stage
- Vibration 1S1: Measuring range 0 – 1.00 %
Vibration measurement 1 of the 1st stage
- Vibration 1S2: Measuring range 0 – 1.00 %
Vibration measurement 1 of the 1st stage
- Vibration G1: Measuring range 0 – 1.00 %
Vibration measurement 1 of the 1st stage
- Vibration G2: Measuring range 0 – 1.00 %
Vibration measurement 2 of the 1st stage
- Vibration 3S1: Measuring range 0 – 1.00 %
Vibration measurement 3 of the 1st stage
- Vibration 3S2: Measuring range 0 – 1.00 %
Vibration measurement 1 of the 1st stage

default : Open

58 AS-002 D EN
Translation of the original instructions
- Free: No measurement active.
- Ambient temperature: Measuring range -50 –
Module EM0
300 °C. The sound enclosure heat, for example,
A02-AI2
is switched on and off as a function of this
A02-AI3
temperature.
- Oil temperature 1: Measuring range -50 – 3000
Module EM2
°C oil temperature of the 1st stage
Possible addresses
- Discharge temperature 1: Measuring range -50
A03 to A10
– 300 °C discharge temperature of the 1st stage
AI3
- Intake temperature 2: Measuring range -50 –
AI4 Superadmin
300 °C intake temperature of the 2nd stage
- Oil temperature 2: Measuring range -50 – 3000
Module EM3

ENGLISH
°C oil temperature of the 1st stage
Possible addresses
- Discharge temperature 2: Measuring range -50
A03 to A10
– 300 °C discharge temperature of the 1st stage
AI3
- System temperature: Measuring range -50 – 300
AI4
°C temperature measurement at the output of the
machine

default : Open

15.6.6 Analogue outputs menu


Menu path: Main menu  Configuration  Analogue outputs

Parameter Range of values / basic settings / notes Parameter


- Free: No output is activated.
- Intake pressure: Outputs the current value of the
intake pressure. The measuring range is the same
as that which was configured under the analog
“Intake pressure” inputs.
- Discharge pressure: Outputs the current value of
the discharge pressure. The measuring range is
the same as that which was configured under the
analog “Discharge pressure” inputs.
- System pressure: Outputs the current value of
the discharge pressure. The measuring range is
the same as that which was configured under the
analog “System pressure” inputs.
- Oil pressure: Outputs the current value of the oil
Module EM4 pressure. The measuring range is 1.00 – 5.00 bar
A10-AO1 - Vibration: Outputs the current value of the
A10-AO2 vibration. The measuring range is 0 – 100 %. Admin
A11-AO1 - Discharge temperature: Outputs the current
A11-AO2 discharge temperature. The measuring range is
-50 – 300 °C
- Oil temperature: Outputs the current discharge
temperature. The measuring range is -50 – 300 °C
- Pressure regulation:Emits the manipulated
variable of the PID controller 0 – 100 %. This
is generally the speed preset for a frequency
converter and is between the minimum and
maximum speed. This results in 0 %  min.
speed and 100 %  max. speed. When the
machine is stopped and also during idling mode,
0 % is always output. (see also menu item PID
controller)

default : Open

AS-002 D EN
Translation of the original instructions
59
16. Connection of the control system

16. Connection of the supply voltage

Connection example with a AC400…500V 50/ 60Hz power supply.


ENGLISH

Connection example with a AC100…240V 50/ 60Hz power supply.

Comment:
The two connections that are indicated are to be seen as an example. The exact
connection of the supply voltage can be taken from the respective circuit diagram.

60 AS-002 D EN
Translation of the original instructions
16.2 Connection example for the digital inputs

A42: A01-DI1 EMERGENCY STOP permanently assigned input for the connection
of an EMERGENCY STOP device supplied by the customer. If this
input is not used, a wire jumper should be installed from X3.1 to X3.2,
because otherwise the fault message “E002 Emergency Stop” is
active.
Note: The input does not correspond to the EMERGENCY STOP
function according to DIN EN 60204-1

ENGLISH
A42: A01-DI2 Input for motor protection device of the main motor, 0-signal triggers
a cut-off or malfunction. If this input is not used, a wire jumper should
be installed from X3.1 to X3.3, because otherwise the fault message
“E003 Main motor overload” is active.
A42: A01-DI3 Remote start / stop of the rotary piston machine, 1-Signal = Start,
0-Signal = Stop.
Comment: If the machine fails due to a malfunction, the start signal
must be set to “0”. If all faults are cleared and the machine is ready
to start again, it is possible to restart via this digital input. This
prevents an inadvertent starting of the machine after a malfunction is
acknowledged.

Attention:
The illustration is only one wiring example. The exact wiring can be seen in the
respective circuit diagram.

The exact descriptions of the digital inputs are given in the chapter (Parameters 
Configuration  Digital inputs).

AS-002 D EN
Translation of the original instructions
61
16.3 Connection example for the digital outputs

A42: A01-DO1 Line protection, with the closed contact at this relay output, the main
motor absolutely must be started. If the contact is open, the main
motor absolutely must be stopped or switched off.
A45: A02-DO1 Collective fault message, contact closed if there is no malfunction.
Contact open with pending malfunction  also results in an open
“Line protection” contact. The main motor is switched off.
A45: A02-DO2 Collective warning message, contact closed if there is no malfunction.
ENGLISH

Contact open with a warning pending  has no effect on the “Line


protection” output while the machine is running but prevents the restart
when stopped.
A45: A02-DO3 Message of readiness for operation, contact closed if there is no
warning / no malfunction / no starting block. With the closed contact,
the machine is ready to start. Important: The contact also remains
closed when the machine is running and opens only when there is a
malfunction or a stop command.

Attention:
The illustration is only one wiring example. The exact wiring can be seen in the
respective circuit diagram.

The exact descriptions of the digital outputs are given in the chapter (Parameters 
Configuration  Digital outputs).

62 AS-002 D EN
Translation of the original instructions
16.4 Connection example for activating a frequency converter

A47: A04-AI1 System pressure, actual value for PID controller. If the controller is
activated (refer to menu Regulation with PID controller), an attempt
is made using the analog output “Set value frequency converter” to
keep the system pressure equal to the set pressure.
Example:
If the system pressure falls below the set pressure , the speed
preset is increased
If the system pressure increases above the set pressure, the

ENGLISH
speed preset is reduced

A47: A04-AI2 If the speed preset is not to be made via the internal PID controller,
they can also be externally predetermined. In so doing the parameter
“Speed set point" must be set in the menu (Main menu  Control
system  Regulation) to “external”. Then the speed preset is carried
out by the AERtronic and at this analog input and output again at the
A011-A01 output.
Attention: A speed preset is not possible in idling mode and with the
machine turned off.

A51: A011-AO1 Frequency converter set value, the speed for the frequency converter
is preset here. The output signal 4mA – 20mA presets the minimum
maximum speed in the range. This means a mandatorily required
limitation of the minimum and maximum speed in the frequency
converter. Operation outside of these speeds would result in damage
to the machine.
Attention: In idling mode and with the machine switched off, 4mA
(0%) is output. The analog output emits the correct signal only after
the engine is started and up to speed.

AS-002 D EN
Translation of the original instructions
63
ENGLISH

Attention:
The illustration is only one wiring example. The exact wiring can be seen in the
respective circuit diagram.

The exact descriptions of the analog inputs and outputs are given in the chapter
(Parameter  Configuration  Analog inputs / analog outputs).

Exact descriptions of the digital outputs are given in the chapter (Parameters  Control
system  Regulation). Additional explanations about the PID controller are in the
corresponding menu item.

64 AS-002 D EN
Translation of the original instructions
17. Fault / malfunction messages

If a new malfunction message is present, the screen background in the display is


red and flashing. If the message was acknowledged, the display stops flashing
but remains continuously red until the cause of the error has been eliminated. The
assembly is switched off immediately.

The message number of a malfunction message always starts with “E”.

ENGLISH
Error Designation Note
Codes

E001 Power outage Power outage, message appears after


the voltage is restored
E002 Emergency OFF EMERGENCY OFF was pressed

E003 Main motor overload


Main motor excess
E004
temperature
E005 Fan
E006 Separator The corresponding digital input has
E007 Separator 2 triggered.
E008 Oil pump
E009 Vibration:
E010 Machine diagnostics
E011…
Reserved
E016
E017 Suction pressure Measured value < limit value LL
E018 Pressure rate Calculated value > Limit value HH
E019 Discharge pressure Measured value < limit value HH
E020 Discharge temperature Measured value < limit value HH
E021 System temperature Measured value < limit value HH
E022 Oil pressure Measured value < limit value LL
E023 Oil temperature Measured value < limit value HH
E024 Suction temperature 2 Measured value < limit value HH
E025 Discharge pressure 2 Measured value < limit value HH
E026 Discharge temperature 2 Measured value < limit value HH
E027 Oil pressure 2 Measured value < limit value LL
E028 Oil temperature 2 Measured value < limit value HH
E029
E030 Speed Measured value < limit value LL
E031 Oil level Lo Measured value < limit value LL
E032 Oil level Hi Measured value < limit value HH

AS-002 D EN
Translation of the original instructions
65
Error Designation Note
Codes
E033 Intake pressure sensor
E034 Ambient temperature sensor
E035 Discharge pressure sensor
Discharge temperature
E036
sensor
E037 System pressure sensor
ENGLISH

System temperature 2
E038 Sensor or senor line malfunction
sensor
E039 Oil pressure sensor
E040 Oil temperature sensor
E041 Intake temperature 2 sensor
E042 Discharge pressure sensor 2
Discharge temperature
E043
sensor 2
E044 Oil pressure sensor 2
E045 Oil temperature sensor 2
E046 Speed sensor
E047
E048 External set value
E049 Oil level sensor
E050
E051
E052

E053 Vibration 1S1 Measured value < limit value HH


E054 Vibration G1 Measured value < limit value HH
E055 Vibration 3S1 Measured value < limit value HH
E056 Vibration 1S2 Measured value < limit value HH
E057 Vibration G2 Measured value < limit value HH
E058 Vibration 3S2 Measured value < limit value HH

E059 Sensor vibration 1S1


E060 Vibration sensor G1
E061 Sensor vibration 3S1 Sensor or senor line malfunction
E062 Sensor vibration 1S2
E063 Vibration sensor G2
E064 Sensor vibration 3S2
E065…
Reserved
E080

66 AS-002 D EN
Translation of the original instructions
Error Designation Note
Codes
E081 I/O module address 1
E082 I/O module address 2
E083 I/O module address 3
E084 I/O module address 4
E085 I/O module address 5

ENGLISH
E086 I/O module address 6
E087 I/O module address 7
E088 I/O module address 8
E089 I/O module address 9 Module or communication with the
E090 I/O module address 10 module disrupted.

E091 I/O module address 11


Analog output
I/O module address 12
E092
Analog output

E093
E094 I/O module address 14
E095 I/O module address 15

E096 Parameter incorrect

AS-002 D EN
Translation of the original instructions
67
18. Alarm / warning messages

If a new alarm message is present, the screen background in the display is yellow and
flashing. If the message was acknowledged, the display stops flashing but continues
to remain yellow until the cause of the alarm message has been eliminated. The
assembly is not switched off.

The message number of an alarm message always starts with “E”.


ENGLISH

Alarm- Designation Note


Codes
A001
A002 Suction pressure Measured value < limit value L
A003 Min. ambient temperature Measured value < limit value L
A004 Max. ambient temperature Measured value < limit value H
A005 Discharge pressure Measured value < limit value H
A006 Discharge temperature Measured value < limit value H
A007 System temperature Measured value < limit value H
A008 Oil pressure Measured value < limit value L
A009 Oil temperature Measured value < limit value H
A010 Suction temperature 2 Measured value < limit value H
A011 Discharge pressure 2 Measured value < limit value H
A012 Discharge temperature 2 Measured value < limit value H
A013 Oil pressure 2 Measured value < limit value L
A014 Oil temperature 2 Measured value < limit value H
A015 Speed Measured value < limit value L
A016 Oil level Lo Measured value < limit value L
A017 Oil level Hi Measured value < Limit value H
A018 Pressure rate Calculated value > Limit value H

A019 Cooling water flow Digital input


A020 Condensate drain 1 Digital input
A021 Condensate drain 2 Digital input
A022 Aftercooler 1 Digital input
A023 Aftercooler 2 Digital input
A024

A025 Vibration 1S1 Measured value < limit value H


A026 Vibration G1 Measured value < limit value H
A027 Vibration 3S1 Measured value < limit value H
A028 Vibration 1S2 Measured value < limit value H
A029 Vibration G2 Measured value < limit value H
A030 Vibration 3S2 Measured value < limit value H
A031… A47 Reserved
A048 I/O module address 13 Profibus DP module fault

68 AS-002 D EN
Translation of the original instructions
19. Maintenance message

If a new maintenance message is displayed, the screen background is yellow and


flashing. If the message in the INFO area has been acknowledged, then the display
stops flashing. However, the screen background remains yellow until the service
counter of the maintenance message in the service menu has been reset to the starting
value. This operation can be carried out with the user password 12345.

The message number of a maintenance message always begins with “W”.

ENGLISH
Alarm- Designation Note
Codes

Intake filter maintenance


W001
interval

W002 Pressure maintenance


interval. Filter element
W003 Inlet air / exhaust air
maintenance interval
W004 V-belt maintenance interval
W005 Coupling maintenance The time until the next
interval maintenance is less than 100h.
Carry out maintenance and
reset maintenance counter.
W006 Pressure valve maintenance
interval
W007 Lubricating oil maintenance
interval
W008 Oil filter maintenance interval
W009 Check valve maintenance
interval
W010 Oil separator
W011 Maintenance interval
Water cooling
W012 Maintenance interval
Steam trap
W013 Motor maintenance interval
W014 Maintenance interval 1st
maintenance
W015 Main inspection mainte- ADMIN access authorization
nence interval required
W016 Battery

AS-002 D EN
Translation of the original instructions
69
20. Status messages

The messages are displayed in the INFO area. The button with the “i” flashes during the
duration of the display.
The message number of a status message always begins with “M”.
ENGLISH

Alarm codes Designation Note


M01 Start temperature too low Ambient temperature is < than the
limit value / no starting of the
machine possible
M02 Switching cycles exceeded Too many engine starts in an hour
M03 Restart delay active Active after the machine is cut out
M04 Maintenance on timer Only active when timer function is
switched on
M05 Automatic restart Only active during a mains failure
and with function switched on
M06 Reserved
M016

70 AS-002 D EN
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21. Connection of the Modbus

X99: Standard connection for the Modbus RTU

ENGLISH
The standard RS485 interface is accessible on the plug -X99
(Mini Combicon MC1,5/4-ST-3,81, Fabrikat Phoenix Contact; AM-Sno. 163 405).
.
The AERtronic AS 300 can be connected via this interface and a converter
USB/ RS-485 directly to a PC.
A direct connection to a Modbus master system can also be realized with this inter-
face. A Modbus address list is accessible.

Parameter Range of values / basic setting / notes Parameter


Address 0 - 31 default: 1 USER
Record Standard / MODBUS default: Standard USER
Baud rate 4800 / 9600 / 19200 / 57600 / 115200 default: 19200 USER
Communication menu

Please deactivate the Profibus module in the configuration.


Although it is possible to simultaneously read data via Profibus and Modbus, in this
case control via Modbus is not possible.
The background for this is that data are always exchanged between the Profibus mod-
ule and the AERtronic, even without Profibus master.
In this case, the AERtronic recognizes that the Profibus Master is missing and switch-
es over to on-site operation.
Via Modbus there is then a switch back to remote operation, via Profibus to on-site,
etc... . You see this then as a short appearance of the lock.

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71
22. Connection of the Profibus

Function
The Profibus-DP module makes it possible to connect an AERtronic AS 300 control
as a slave to the Profibus-DP according to EN 50170. The control system affixed to
the module via the MK200 system bus and queried by the module via the appropriate
protocol.

PROFIBUS-DP transmission technology


ENGLISH

• RS 485, 9.6 kbit/s to 1.5 mbit/s


• electrically isolated from the microcontrol-
ler
• Connection via 9-pin MinD-socket
• PROFIBUS-DP Slave protocol processing
via Siemens ASIC SPC3 and integrated

Microcontroller
• 2 hexadecimal switch for the

Profibus address setting


• 4 LEDs for the communication display

Connection of teh Profibus DP

Optimum connection fot the Profibus DP.


The bus address is to be set directly on the module.

Connection of the AERtronic AS 300 to the Profibus DP

Address setting:

In this case the Profibus address of the mod-


ule is set as a hexadecimal number, (00 to FF
hexadecimal corresponds to 0 to 255 decimal).

left rotary switch : Superior


Address (x16),
right rotary switch : Inferior
Address (x1)

The address FF is reserved for the firmware


update.

Note:
Only when the power supply is switched on is a
revised address read in!

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23. Battery change

• A battery change is to be carried out without password entry.


• The machine is not switched off by the “Battery” warning message while it is run-
ning.
• The limit values saved in the AERtronic AS 300 and settings are not changed.

ENGLISH
Messages

Fault registry menu

W16 Battery

E082 I/O Module Address 2

A004 Max. ambient


temperature

A008 Oil pressure

The following procedure has to be kept to when changing the battery:

1. Take machine out of service, switch off power supply.


2. Remove AERtronic AS 300, observe the
figures below to do this.
3. Remove housing rear wall with a screwdriver.
4. Pry out battery bracket.
5. Remove spent battery and dispose of it properly.
6. Install new battery.
7. Use battery bracket.
8. Attach housing rear wall with screwdriver.
9. Install AERtronic AS 300 in the front of the unit.
10. Switch on power supply.
11. Acknowledge “Battery” malfunction message
12. Switch of power supply.
13. Switch on power supply.
14. The control system is ready again for operation.

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ENGLISH

74 AS-002 D EN
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24. Technical data

Relay outputs
The current carrying capacity 4 A relates to ohmic load

Analog outputs

ENGLISH
Output range : 4 .. 20 mA / 2 ... 10 V
Resolution : 210
Maximum voltage : 10 V
potential-free, but with common signal ground for both outputs

During use as current output : Load < 500 ohms


During use as voltage output : Load > 100 kOhm

Digital inputs
Nominal voltage : 24 V DC
Maximum voltage : 30 V DC
Power consumption : 5 .. 12 mA at 24 V
Activation threshold : approx. 13 V or 8 V with PTC input
Cut-off threshold : approx. 9 V or 6 V with PTC input
max. frequency : approx. 0.5 Hz

Ambient conditions
Operating temperature : -20 .. 55 °C
Storage temperature : -25 .. 75 °C
rel. humidity : max. 90 %, non-condensing

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75
ENGLISH

76 AS-002 D EN
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25. INFO - PAGE
Information sheet Page infos
Info - bladzijde PaginaInformativa

ENGLISH

Gegenüber Darstellungen und Angaben dieser Betriebsanleitung sind technische Änderungen,


die zur Verbesserung der Drehkolbenmaschinen notwendig werden, vorbehalten.
This operating- and installation manual is subject to engineering changes necessary for the compressor advancement.
Nous nous réservons le droit dans les instructions de service procéder à toutes modifications techniques utiles visant à améliorer la qualité des compresseurs.
Wat de betrft de tekeningen en gegevens in deze bedienings- en opstellings-hanleiding verbetering van de schroefcompressor noodzakelijk worden, voorbehouden.
Nos reservamos el derecho de efectuar, frente a las representaciones e indicaciones de esta
instrucciones de montage servicio modificaciones técnicas necesarias para perfeccionar.
Rispetto all'illustrazione ed alle indicazioni di questa Istruzioni di Esercizio ci si riserva quelle modifiche tecniche che sono necessarie per migliorare i compressori.

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77
ENGLISH

Aerzener Maschinenfabrik GmbH


Reherweg 28 31855 Aerzen
Postfach 1163 31849 Aerzen
Telefax 0 51 54 / 81-191
e-mail info@aerzener.de

Customer
 service
0 51 54 / 81-7529

Aerzener International Rental


B.V.
www.airental.nl
phone +31 (0) 26 44 64 723
Telefax +31 (0) 26 44 63 570
e-mail info@airental.nl

Aerzen on the
 Internet
www.aerzener.com

78 AS-002 D EN
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