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AS 300 02 EN - Manual
AS 300 02 EN - Manual
ENGLISH
Aer z e n c o n t r o l s y s t e m
www.aerzen.com
AERZENER MASCHINENFABRIK
GMBH
AS-002 D EN
AS-002 D EN
Translation of the original instructions
182 033 000 04-2018
1
ENGLISH
We reserve the right to correct typographical errors and content errors and make revisions
related to technical changes.
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Table of contents
Front page...................................................................................1
Instructions on info page.............................................................2
Table of contents.........................................................................3
ENGLISH
Installation position......................................................................4
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Installation position / AERtronic AS 300
ENGLISH
Modular installation
of the control system
e
pl
am
ex
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isp
Be
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Aerzen control system AERtronic AS 300
Safety information
Commissioning, operation, parametrisation and maintenance of the control system
must only be performed by trained personnel.
Improper operation may result in property damage and personal injury!
ENGLISH
General specifications
• The AERtronic AS 300 is used as a control system for rotary piston machines.
• The AERtronic is equipped with a color graphic display with a touch screen.
• At least one basic compact module and additional I/O modules are needed for the
overall system.
• The AERtronic AS 300 is set according to order and includes all operating
parameters, such as pressures, temperatures, ...
• During the initial commissioning, deviations from these settings can be carried out
• The additional handling and operation of the control system is predefined in the
display and guides the operator through the menu in a structured manner.
• The AERtronic AS 300 includes all functions for the starting and shutdown
procedure as well as the display and querying of the operating parameters.
• The AERtronic AS 300 can be used as a display and monitoring unit as well as
control of a rotary piston machine.
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2. Overview of operating fields
ENGLISH
7.) Tab
5.) Tab additional operating pa-
Pressure ranges rameters
6.) Tab 8.) Tab
Temperature ranges Service and Setup
1.) Information
menu
13.) Measured value display 12.) Range indicator of 11.) Numerical value display
the respective operating
parameter
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Overview of additional operating fields
ENGLISH
Previous screen
RESET
◄ ENTER
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3. STARTING and STOPPING the machine
If only one condition is not satisified, the machine is not ready to start. Conditions
that are not met are displayed in the information menu as an message, warning
or shutdown. In order to create the ready-to-start condition, there must be an
acknowledgement.
Messages
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3.2 Maschinen START
ENGLISH
Discharge pressure
0.00
Discharge pressure
1.80
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3.3 STOPPING the machine
Discharge pressure
1.80
Switching off the machine is completed if the compressor symbol in the green
area no longer flashes and the symbol „Stoppage / OFF“ is displayed in the
green button.
Discharge pressure
0.00
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4. Warning, alarm and cut-off
ENGLISH
when the machine is stopped.
After the acknowledgement
or reset, the screen shows
continuous yellow illumination if
their is still a malfunction
The flashing information button provides detailed information about the malfunction
message.
Messages
Note: The cause of the fault needs to be checked and eliminated. Only after that is a
restart of the machine advisable.
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5. Fault registry
All events with data and time are stored in the fault registry.
An overview of all alarms, warnings and shutdowns is given in the appendix.
ENGLISH
Main menu
Timer Display
Service Configuration
Service menu
Parameter history
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Appearance of an
alarm or warning.
Fault registry menu
ENGLISH
A 018 Pressure ratio
Appearance of a
shutdown
A 005 Discharge pressure
Triggered and
E 019 Discharge pressure
acknowledged
E 019 Discharge pressure
alarm or warning
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6. Opening Main menu
ENGLISH
Service
Air filter
Operating times
Operating hours:
On-load hours:
Idle run. hours:
Setup
Superadmin
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User Logon
• Enter code 12345
confirm Enter
User login
User
Admin
ENGLISH
Superadmin
Main menu
Timer Display
Service Configuration
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7. Switch AERtronic from LOCAL to REMOTE
Main menu
ENGLISH
Timer Display
Service Configuration
Regulation Miscellaneous
Communication
Depending on the access code, the display of the menu items may vary.
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General control menu
Remote on / off :
Digital
ENGLISH
Automatic restart:
No
Selection of operating location
for Start-/ Stop
Off Control panel
Digital Corresponding
The lock signifies that remote operation has been selected.
Digital input
Starting and stopping the machine using these keys is
"Remote On/Off"
NOT possible.
Modbus/Profibus
Corresponding bits via the
communication
Comment:
In the "Modbus / Profibus" selection, the location lock (locks) appears only after the "Remote ON / OFF"
enable bit is set (byte 2, bit 7)
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8. Service and maintenance
Discharge pressure
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After the acknowledgment
of the maintenance or
service, the background
Messages is continuously yellow.
The actual resetting of
W0 1 Maintenance interval a maintenance interval
Air filter:
occurs in the service
menu under the menu
item "Acknowlege
ENGLISH
maintenance", as long
as the message remains
active and the information
button is flashing.
On the Service tab, the times until the next maintenance are displayed on the
first page. Obtain additional information by pressing on the interval with the blue
background.
Service
V-belt 500h
Coupling 1000h
Pressure valve 1500h
V-belt
Service in 500h
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9. Reset maintenance or service
Main menu
ENGLISH
Timer Display
Service Configuration
Parameters history
Maintenance operations
Maintenance acknowledgment menu that must be reset have
a yellow background.
When "Reset" is pressed,
Maintenance counter Reset
air filter: the service counter is
Maintenance counter
restarted.
pr. filter cartridge:
Reset
Note: The appearance and resetting of the maintenance and service intervals
are stored in the history memory along with the date and time and can be
viewed at any time by Aerzen service personnel.
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10. Regulation with PID controller
Basic information:
The AERtronic AS 300 is equipped with a software PID controller. It is used to control
the suction pressure or discharge pressure. The actual value is read in at the analog
input for the system pressure. The set value for the pressure can either be predefined
over the operation panel or the communication Modbus/Profibus. A corresponding
analog output (for example pressure control) then predefines the rotational speed
for a frequency converter. An external speed pre-set is also possible with an analog
ENGLISH
input (ext. predefinition) or over the communication Modbus/Profibus, if available and
configured.
Regulation Miscellaneous
Communication
Idling pressure/max.
pressure: Switching between
Automatic and Manual
Speed setting: Auto mode and external speed
preset
Discharge side
Pressure regulation:
Selection of the control
system on the intake and
discharge side
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Regulation menu
P-portion:
output to this set value.
I-portion:
Normally is not needed
because the minimum
D-portion: rotational speed on the
FU must be limited
Control parameters:
P-portion ↑ = Controller faster
I-portion ↓ = Controller slower
D-portion ↑ = Controller faster with
pressure regulations usually 0%
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Controller in manual mode
If the PID controller is set to manual mode in the controller parameters, the selected
value can be changed by using the shown cursor buttons.
ENGLISH
Selected value
If the machine is equipped with load/idle valves, these can be controlled by the
AERtronic AS 300. The configured digital output (load valve) takes over the control of
the interphase transformer and discharge magnet valve. In idle mode the volume flow
on the input side of the compressor is reduced by a suction valve and the pressure
side is balanced by a discharge valve.
The machine always switches to idle mode while starting and stopping and during
stoppages.
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After the start command
Machine parameters menu and expiration of the set
run-up time, the machine
ENGLISH
Run-up time:
The system pressure is used as the actual value for the load/idle control. If it exceeds
the limit value for „Idle pressure“ the machine automatically switches to idle mode.
If the system pressure falls below the „Set pressure“ it switches back to load mode.
The parameter „minimum idle time“ in the machine parameter menu causes a delay
switching between load and idle and prevents quick switches between loads.
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The load/idle mode can also be controlled externally by a configured digital input
(remote load/idle) or the communication Modbus-/Profibus.
Power on
ENGLISH
Operating mode: operating mode Load/idle mode depends
on:
Remote load / idle Digital From system pressure
Digital Digital input
Remote On / Off Off (Signal „1“ load mode)
Modbus-/Profibus bit
Automatic restart: No in the communication
Cut-off mode
If the cut-off operation mode is active the machine additionally switches to standby. It
also switches off the main motor and the AERtronic AS 300 remains keyed.
To prevent the main motor from being switched on and off all the time there is a „Run-
on time“ in the machine parameter menu. Only after the run-on time is expired and the
machine switches to idle mode it is switched to standby. If the system pressure falls
below the set pressure the machine is restarted from standby mode and takes over
the load mode.
Ctinuous mode
If the continuous operation mode is active, the machine switches to idle mode but
does not enter standby mode.
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11. Conversion of the units °C to °F and bar to psi
Main menu
ENGLISH
Timer Display
Service Configuration
Display menu
Conversion
Units menu
from bar to psi
Temperature unit: °C
Conversion
from °C to °F
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12. Screen saver and cleaning
ENGLISH
Main menu
Timer Display
Service Configuration
Display menu
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After pressing Start,
the screen is blocked
Cleaning display menu for one minute and
cleaning can be started.
The time remaining
ENGLISH
is displayed on the
Attention: After starting this function, screen. The cleaning
the control system cannot be operated should be done with a
further for 1 minute. soft cloth. Aggressive
and abrasive polishing
compounds must not be
Start used, because in this
case the display can
sustain damage.
Screensaver
Brightness in normal
Brightness standard:
mode
Brightness screen saver:
Brightness when the
screensaver is active
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13. Module status
The Basic Compact and Smart (EMO) modules do not have LEDs and therefore also
have no status message of the digital inputs and outputs.
For this reason, the "Module status" screen indicates the current status of the digital
inputs and outputs.
ENGLISH
3x
EMERGENCY
OFF Remote Malfunction Ready to start
On / Off (Motor Off)
Warning /
Alarm
Motor Start main motor Motor protection
protection Line protection Oil mist separator
Main motor or frequency
converter
Comment:
The assignments of the digital inputs/outputs listed above relate to the standard
version.
The specific version can be taken from the respective circuit diagram.
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14. Timer
Main menu
Timer Display
Service Configuration
Timer menu
Off
Timer:
Date:
Time:
Timer menu
Channel 1: Off
Switch-on time:
Switch-off time:
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15. Parameter
ENGLISH
Parameter Range of values / basic settings / notes Password
10 -- 600 s / default: 10 s
Restart interlock After the main motor stops, the machine is ready to start Admin
again only after this time expires
3 - 30 s / default: 6 s
After expiration of the run up time, the "Delta" output is
Run-up time activated if it is configured. In this time, the regulation is User
deactivated and the machine is in the unloaded state.
Activatio of the run up time when main motor is started.
1 -- 60 s / default: 1 s
The startup time + acceleration time yield the release
for the regulation. The machine switches into operation
Acceleration time Admin
under load or regulates the system pressure using the
speed. However, the machine requirements must be met
for this. Refer also to PID Regulation chapter
0 -- 120 s / default: 2 s
Prevents the switching between idling mode and
Min. idling time operating under load from occurring too quickly. Only Admin
after this time expires can the machine be switched back
into operation under load.
30 -- 1200 s / default: 30 s
When cut-off mode is activated (Control system -->
Miscellaneous), the machine switches into Standby
Min. run-on time Admin
mode after this time expires (main motor off).
Comment: After main motor start, the "min motor run
time" must first have expired.
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1 -- 60 s / default: 5 s
After a Stop command, the main motor is switched off
Cut-off time only after expiration of this time. During this time, the Admin
machine is in the unloaded state if there is Idling/Full
load regulation.
10 -- 60 s / default: 10 s
After machine start, the monitoring of the oil pressure is
Oil pressure delay activated only after this time expires. Precisely during User
ENGLISH
10 -- 60 s / default: 10 s
Oil pressure 2 delay Oil pressure delay of the 2nd stage. Same function as User
parameter "Oil pressure delay"
Yes / No / default No
Pressure rate When "Yes" is selected, the pressure rate of the
Superadmin
monitoring: machine will also be monitored. A corresponding screen
is shown under the pressure measurement values.
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15.2 Control menu
ENGLISH
Parameter Range of values / basic settings / notes Parameter
-1.0 – 16.0 bar
default : 0.5 bar
- Set value for PID regulator
- If the system pressure falls below this value, the machine
switches into operation under load, the contact of the
Set pressure digital output "On-load" closes, and the solenoid valves User
are triggered.
- If the system pressure falls below this value, the machine
starts from Standby mode. The parameter "Cut-off
mode" must be selected under "Control system
Miscellaneous".
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33
0 – 100%
default:50%
The P-portion represents the proportional part of the PID controller.
If this parameter is increased, then the step response (controller
P-portion User
output or speed) with an actual value change (system pressure) is
accordingly higher. The P-portion is thus only proportional to the
actual value signal.
P-portion ↑= Controller response ↑ = Controller faster
0 – 100%
default:20%
ENGLISH
0 – 100%
default:0%
The D-portion represents the differential portion of the PID
controller. The D-portion does not react to a regulation variance
(difference between set pressure and system pressure), rather,
D-portion User
only to its rate of change. Thus, the faster the system pressure
changes, the higher is the controller output (speed).
With normal pressure controllers, this D-portion is usually zero.
D-portion ↑= Controller response to changes in actual value ↑ =
Controller faster
-20 – 120°C
default : 0°C
If the Ambient temperature drops below this set value, the contact
of the digital output “Heat” is closed and the heat is thereby
Switch-on
switched on. This function is active both the when the machine is
temperature User
stopped and during operaiton.
Heating
The following parameters absolutely must be set:
- An analog input must be parameterized to "ambient
temperature".
- A digital output must be parameterized to “Heat”.
-20 – 120°C
default : 10°C
Cutoff temperature
If the ambient temperature increases above this set value, the User
Heating
contact of the digital output “Heat” is opened, and the heat is
thereby switched off. Refer also to “Heat switch-on temperature”
-20 – 120°C
default : 40°C
If the ambient temperature increases above this set value, the
Switch-on contact of the digital output “fan” is closed, and the fan is thereby
temperature switched on. This function is active both the when the machine is User
Fan stopped and during operaiton.
The following parameters absolutely must be set:
- An analog input must be parameterized to "ambient
temperature".
- A digital output must be parameterized to “Fan”.
-20 – 120°C
default : 30°C
Cutoff temperature
If the ambient temperature drops below this set value, the contact User
Fan
of the digital output “Fan” is open and the ventilation is thus
switched off. Refer also to “Fan switch-on temperature”
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15.2.2 Communication menu
Menu path: Main menu Control Communication
Standard / Modbus
default : Standard
Record - Standard: Protocol for the transfer of the firmware User
- Modbus: Modbus-slave-RTU protocol with RS485
ENGLISH
interface.
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35
No / yes
default : No
Automatic
- Yes: When there is a control voltage outage, the machine is User
Restart
automatically started after power is restored and the expiration
of the restart delay.
10 – 600 s
default : 60s
Restart delay User
After expiration of the set time, the machine is automatically restarted if
the parameter “Automatic Restart” is set to “Yes”.
ENGLISH
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15.3 Service menu
ENGLISH
15.3.1 Maintenance intervals menu
Menu path: Main menu Service Maintenance intervals
0 – 30000 h
Maintenance interval default : 0 h
Admin
Supply/exhaust air Check intake/exhaust openings of the sound enclosure and
clean as required
0 – 30000 h
Maintenance interval default : 0 h
Admin
V-belt Check condition of V-belt and replace if necessary.
Check alignment of V-belt. Correct as needed.
0 – 30000 h
default : 0 h
Maintenance interval
Check coupling pins, compression sleeves and replace if Admin
Coupling
necessary.
Check coupling alignment and correct as required.
0 – 30000 h
Maintenance interval
default : 0 h Admin
Pressure valve
Check operation of pressure valve.
0 – 30000 h
Maintenance interval
default : 0 h Admin
Lubricating oil
Change lubricating oil
0 – 30000 h
Maintenance interval
default : 0 h Admin
Oil filter
Replace oil filter
0 – 30000 h
Maintenance interval
default : 0 h Admin
Check valve
Check the check valve for wear and leaks.
0 – 30000 h
Maintenance interval
default : 0 h Admin
Oil separator
Clean cooling fins, wire mesh and oil mist separator.
0 – 30000 h
Maintenance interval
default : 0 h Admin
Water cooling
Clean heat exchanger / water cooling pipe bundle
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37
0 – 30000 h
Maintenance interval
default : 0 h Admin
Steam trap
Check and clean steam trap.
0 – 30000 h
Maintenance interval default : 0 h
Admin
1. Maintenance See operating and installation manual of the stage or
assembly.
0 – 30000 h
ENGLISH
0 – 30000 h
Maintenance interval
default : 0 h Admin
Motor
Bearing, relubrication (grease types), condensate drain
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15.3.2 Acknowledge maintenance menu
Menu path: Main menu Service Acknowledge maintenance (maintenance
acknowledgement)
ENGLISH
Reset
Maintenance
Blue Resetting the maintenance counter is not required
counter
Yellow The maintenance counter is reset to the specified value User
press. Filter
under
element
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue Resetting the maintenance counter is not required
counter Yellow The maintenance counter is reset to the specified value User
Supply/exhaust air under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue Resetting the maintenance counter is not required
counter Yellow The maintenance counter is reset to the specified value User
V-belt under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue Resetting the maintenance counter is not required
counter Yellow The maintenance counter is reset to the specified value User
Coupling under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue Resetting the maintenance counter is not required
counter Yellow The maintenance counter is reset to the specified value User
Pressure valve under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue Resetting the maintenance counter is not required
counter Yellow The maintenance counter is reset to the specified value User
Lubricating oil under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue Resetting the maintenance counter is not required
counter Yellow The maintenance counter is reset to the specified value User
Oil filter under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue Resetting the maintenance counter is not required
counter Yellow The maintenance counter is reset to the specified value User
Check valve under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue Resetting the maintenance counter is not required
counter Yellow The maintenance counter is reset to the specified value User
Oil separator under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue Resetting the maintenance counter is not required
counter Yellow The maintenance counter is reset to the specified value User
Water cooling under
"Maintenenance interval" reset and starts over.
Reset
Maintenance Blue Resetting the maintenance counter is not required
counter Yellow The maintenance counter is reset to the specified value User
Steam trap under
"Maintenenance interval" reset and starts over.
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39
Reset
Maintenance Blue Resetting the maintenance counter is not required
counter Yellow The maintenance counter is reset to zero and User
1. Maintenance does not start over. The first maintenance is performed only
once.
Reset
Maintenance Blue Resetting the maintenance counter is not required
counter Yellow The maintenance counter is reset to the specified value User
Main inspection under
"Maintenenance interval" reset and starts over.
Reset
ENGLISH
Up to 100 malfunction and maintenance messages can be stored in the fault registry.
For each message are stored the message number, the message text, the time stamp
and a yellow warning or red malfunction symbol. Pressing on the corresponding
symbol opens an additional information page in which all values at the time of the
occurrence are stored.
Detailed information is available in the “fault registry” chapter.
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15.3.4 Hours counter menu
Menu path: Main menu Service Hours counter
ENGLISH
Current status of the operating hours
Load hours Indicates the current on-load hours. Pressing on the hours opens an Admin
input window and the value can be changed.
No / yes
default : No
- No: No additional operating hours counter for rental
Rental machine Admin
machines
- Yes: An additional operating hours counter is activated and
displayed in the “Operating times” screen.
Reset
Rental hours Admin
Pressing it makes the rental hours counter reset to zero.
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15.3.5 Load factory setting menu
Menu path: Main menu Service Load factory setting
The configuration stored under “Save factory setting” can be reloaded via this function.
The menu item is shown if the user has logged on as Admin and previously the
configuration also had actually been saved.
After printing the menu item, the following warning appears:
Attention:
ENGLISH
The loading of the factory setting can be interrupted by leaving the page or started via
the “Load” button. In this case, the “Load factory setting” message appears after the
loading
In the Parameter history, all changes of the setting are documented and saved. In
addition to the date and time, the designation of the parameter, the original value and
new one are saved.
This menu item appears only if the user has logged on as Superadmin.
After this menu item is pressed, the following warning appears:
The saving of the factory setting can be interrupted by leaving the page or started via
the “Save” button. In this case, the “Save factory setting” message appears after the
saving operation.
After the initial save, the button “Load factory setting” appears in the “Service” menu
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15.4 Limit values menu
ENGLISH
-0.05 – 0.50 bar / -0.99 – 1.00 bar / -0.99 – 5.00
Suction pressure fault Admin
default : -0.04 bar
Suction pressure fault 0 – 15 s
Admin
delay default : 1 s
Warning ambient -20 – 60 °C
Admin
temperature Lo default : -10 °C
Warning ambient 0 – 15 s
Admin
temperature Lo delay default : 1 s
Warning ambient -0 – 300 °C
Admin
temperature Hi default : 40 °C.
Warning ambient 0 – 15 s
Admin
temperature Hi default : 1 s
-0.40 – 1.60 bar / -1.00 – 5.00 bar / -1.00 – 16.00 bar
Warning discharge pressure Admin
default : 1.0 bar
Warning discharge pressure 0 – 15 s
Admin
delay default : 1 s
-0.40 – 1.60 bar / -1.00 – 5.00 bar / -1.00 – 16.00 bar
Discharge pressure fault Admin
default : 1.2 bar
Discharge pressure fault 0 – 15 s
Admin
delay default : 1 s
Warning discharge 0 – 300 °C
Admin
temperature default : 200 °C
Warning discharge
0 – 15 s
temperature Admin
default : 1 s
delay
Malfunction discharge 0 – 300 °C
Admin
temperature default : 210 °C
Malfunction discharge
0 – 15 s
temperature Admin
default : 1 s
delay
-1.0 – 5.0 bar
Oil pressure warning Admin
default : 2.5 bar
Oil pressure warning 0 – 15 s
Admin
delay default : 1 s
-1.0 – 5.0 bar
Malfunction oil pressure Admin
default : 2.0 bar
Malfunction oil pressure 0 – 15 s
Admin
delay default : 1 s
0 – 300 °C
Warning oil temperature Admin
default : 50 °C
Warning oil temperature 0 – 15 s
Admin
delay default : 1 s
0 – 300 °C
Malfunction oil temperature Admin
default : 60 °C
Malfunction oil temperature 0 – 15 s
Admin
delay default : 1 s
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0 – 300 °C
Warning system temperature Admin
default : 0 °C
Warning system temperature 0 – 15 s
Admin
delay default : 1 s
Malfunction system 0 – 300 °C
Admin
temperature default : 0 °C
Malfunction system
0 – 15 s
temperature Admin
default : 1 s
delay
Suction temperature warning 0 – 300 °C
ENGLISH
Admin
2 default : 0 °C
Suction temperature warning
0 – 15 s
2 Admin
default : 1 s
delay
0 – 300 °C
Malfunction intake temp. 2 Admin
default : 0 °C
Malfunction intake temp. 2 0 – 15 s
Admin
delay default : 1 s
Warning discharge pressure -1.0 – 5.0 bar
Admin
2 default : 0 bar
Warning discharge pressure
0 – 15 s
2 Admin
default : 1 s
delay
Malfunction discharge -1.0 – 5.0 bar
Admin
pressure 2 default : 0 bar
Malfunction discharge
0 – 15 s
pressure 2 Admin
default : 1 s
delay
Warning discharge 0 – 300 °C
Admin
temperature 2 default : 0 °C
Warning discharge
0 – 15 s
temperature 2 Admin
default : 1 s
delay
Malfunction discharge 0 – 300 °C
Admin
temperature 2 default : 0 °C
Malfunction discharge
0 – 15 s
temperature 2 Admin
default : 1 s
delay
-1.0 – 5.0 bar
Oil pressure 2 warning Admin
default : 0.0 bar
Oil pressure 2 warning 0 – 15 s
Admin
delay default : 1 s
-1.0 – 5.0 bar
Oil pressure 2 fault Admin
default : 0.0 bar
Oil pressure 2 fault 0 – 15 s
Admin
delay default : 1 s
0 – 300 °C
Warning oil temperature 2 Admin
default : 0 °C
Warning oil temperature 2 0 – 15 s
Admin
delay default : 1 s
0 – 300 °C
Malfunction oil temperature 2 Admin
default : 0 °C
Malfunction oil temperature 2 0 – 15 s
Admin
delay default : 1 s
0 – 12000 rpm
Speed warning Admin
default : 0 rpm
Speed warning 0 – 15 s
Admin
delay default : 1 s
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0 – 12000 rpm
Malfunction speed Admin
default : 0 rpm
Malfunction speed 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning oil level Lo Admin
default : 0 %
Warning oil level Lo 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
ENGLISH
Malfunction oil level Lo Admin
default : 0 %
Malfunction oil level Lo 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning Oil level Hi Admin
default : 0 %
Warning Oil level Hi 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Malfunction oil level Hi Admin
default : 0 %
Malfunction oil level Hi 0 – 15 s
Admin
delay default : 1 s
1,00 – 5,00
Warning pressure rate Admin
default : 0,00
Warning pressure rate 0 – 15 s
Admin
delay default : 1 s
1,00 – 5,00
Malfunction pressure rate Admin
default : 0,00
Malfunction pressure rate 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning vibration 1S1 Admin
default : 0,00
Warning vibration 1S1 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Fault vibration 1S1 Admin
default : 0,00
Fault vibration 1S1 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning vibration 1S2 Admin
default : 0,00
Warning vibration 1S2 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Malfunction vibration 1S2 Admin
default : 0,00
Malfunction vibration 1S2 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Warning vibration G1 Admin
default : 0,00
Warning vibration G1 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Malfunction vibration G1 Admin
default : 0,00
Malfunction vibration G1 0 – 15 s
Admin
delay default : 1 s
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45
0 – 100 %
Warning vibration G2 Admin
default : 0,00
Warning vibration G2 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
Malfunction vibration G2 Admin
default : 0,00
Malfunction vibration G2 0 – 15 s
Admin
delay default : 1 s
0 – 100 %
ENGLISH
46 AS-002 D EN
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15.5 Display menu
ENGLISH
Menu path: Main menu Display Limits trend graph
All measured values that are displayed on the AERtronic AS 300 can also be graphically
displayed over a period of time (trend graph). The upper and lower limits of the trend
graphs are set in this menu.
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47
Graph oil temperature (1) -50 – 300 °C
User
lower value default : -50 °C
Graph oil temperature (1) -50 – 300 °C
User
upper value default : 300 °C
Graph oil temperature 2 -50 – 300 °C
User
lower value default : -50 °C
Graph oil temperature 2 -50 – 300 °C
User
upper value default : 300 °C
Graph intake temperature 2 -50 – 300 °C
ENGLISH
User
lower value default : -50 °C
Graph intake temperature 2 -50 – 300 °C
User
upper value default : 300 °C
Graph system temperature -50 – 300 °C
User
lower value default : -50 °C
Graph system temperature -50 – 300 °C
User
upper value default : 300 °C
Rotary speed graph 0 – 12000 rpm
User
lower value default : 0 rpm
Rotary speed graph 0 – 100 %
User
upper value default : 0 %
Vibration graph 0 – 100 %
User
lower value default : 100 %
Selected value graph 0 – 100 %
User
upper value default : 0 %
Selected value graph 0 – 100 %
User
lower value default : 100 %
Oil level graph 0 – 100 %
User
upper value default : 0 %
Oil level graph 0 – 100 %
User
lower value default : 100 %
Graph pressure rate 1,0 – 5,0
User
upper value default : 1,0
Graph pressure rate 1,0 – 5,0
User
lower value default : 5,0
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15.5.2 Units menu
Menu path: Main menu Display Units
ENGLISH
15.5.3 Cleaning display menu
Menu path: Main menu Display Cleaning display
"Attention:
After starting this function
the control system can no longer
be operated for 1 minute.”
Pressing the “Start” button starts the timer, and the display can then be cleaned with a
soft cloth.
0 – 99 min
Screensaver default : 5 min
User
delay If there is no activity on the display in this period, the
screen saver is activated.
20 – 100 %
Default brightness default : 80 % User
Brightness of the display during use.
0 – 100 %
default : 20 %
Brightness scr. saver User
Brightness of the display when the screen saver is
activated.
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49
15.6 Configuration menu
No / yes
default : No
Speed measurement - No: The speed measurement is deactivated. Superadmin
- Yes: The Namur input on the base module is
activated for rotational speed measurement.
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15.6.2 Module selection menu
Menu path: Main menu Configuration Module selection
The installed modules of the control system are assigned in this menu.
In principle, 5 different modules can be selected.
- EMO = 3 x Digital Input
3 x Digital Output (relay)
1 x Analog Input (4-20mAl)
2 x Analog Input (PT1000, -50…300°C)
ENGLISH
- EM1 = 8 x Digital Input
4 x Digital Output (relay)
Attention: The DIP switches located on the side of the module must correspond to the
module type addresses. To do this, the first five DIP switches are used.
Example: Module EM3 is configured for module type address 5. The DIP switches
must be set as follows:
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51
Parameter Range of values / basic settings / notes Parameter
Base module
I/O module address 1 default : Module is permanently assigned, change is not User
possible
No module / module EM0
I/O module address 2 Superadmin
default : no module
No module / module EM1 / module EM2 / module EM3
I/O module address 3 Superadmin
default : no module
No module / module EM1 / module EM2 / module EM3
I/O module address 4 Superadmin
default : no module
ENGLISH
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15.6.3 Digital inputs menu
Menu path: Main menu Configuration Digital inputs
-
Free: No function selected
-
Remote On/Off: External start command for
starting the machine. This function is only active
ENGLISH
if the parameter “Remote On/Off" in the "Main
menu Control system Various" is set to
"Digital". With a “1” on this input and the logic
function “NO”, the start command for the main
motor would be output at the digital output “Net”
(closed contact). However, the requirement is that
the machine signals that it is ready to turn on.
(No alarms, no malfunctions, no start block and
Base module
no blocking due to too many starts/hours may be
A01-DI1 (not shown,
active). When there is a “0”, the start command for
because
the main motor is reset accordingly.
- Remote load/idling: When there is load/idling
permanently
regulation, the machine is switched into operation
reserved for
under load via this digital input. This function is
Emergency Stop)
only active if the parameter “Remote load/idle"
A01-DI2
in the "Main menu Control system Various"
A01-DI3
is set to "Digital". With a “1” on this input and the
logic function “NO”, the machine would switch into
operation under load. When there is a “0” there is
Module EM0
a switch accordingly into idling mode.
A02-DI1
- BLC ready: The input is used in BLC=Base
A02-DI2
Load Change switching and is configured for the
A03-DI3
slave machine. This input must be associated
with the output “Malfunction” from the master
Admin
machine. The “BLC ready” input causes the slave
Module EM1
machine to engage without delay when there is a
Possible addresses
malfunction in the master machine. The function
A03 to A10
of the input with the logic “NO” is as follows:
DI1
- Input "1" No switch-on in BLC
DI2
- - Input "0" Starting the machine in BLC
DI3
- Motor current: This input outputs a malfunction
DI4
message "E003 Main motor overload" and
switches off the running machine. In the stopped
state, the start readiness is blocked If the input is
Module EM3
not being used, a fixed wire jumper must be set
Possible addresses
in place (see circuit diagram). The function of the
A03 to A10
input with the logic "NC" is as follows:
DI1
- Input "1" No fault message
DI2
- Input "0" Fault message
DI3
- Fan flow: This input outputs a malfunction
DI4
message "E005 Fan“, and switches off the
running machine. In the stopped state, the start
readiness is blocked If the input is not being
used, a fixed wire jumper must be set in place
(see circuit diagram). The function of the input
with the logic "NC" is as follows:
- Input "1" No fault message
- Input "0" Fault message
Oil mist separator: This input outputs a
malfunction message "E006 Separator”, and
switches off the running machine.
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53
Parameter Range of values / basic settings / notes Parameter
54 AS-002 D EN
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Parameter Range of values / basic settings / notes Parameter
ENGLISH
- Aftercooler 1: This input outputs a warning message "A022
Aftercooler 1". In the stopped state, the start readiness is
blocked If the input is not being used, a fixed wire jumper
must be set in place (see circuit diagram). The function of the
input with the logic "NC" is as follows:
- Input "1" No warning message
- Input "0" Warning message
- Aftercooler 2: This input outputs a warning message "A023
Aftercooler 2". In the stopped state, the start readiness is
blocked If the input is not being used, a fixed wire jumper
must be set in place (see circuit diagram). The function of the
input with the logic "NC" is as follows:
- Input "1" No warning message
- Input "0" Warning message
- Priority idle When there is load/idling regulation, the machine
is compelled to switch into idling mode via this digital input.
This input has priority over the internal load/idling regulation
The function when “NO” logic is used, is as follows:
- Input "1" Operation under load possible
- Input "0" Idling
default : Open
NC / NO
Logic of the
default : NC User
digital inputs
By pressing the button, the logic of the digital inputs are switched.
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55
15.6.4 Digital outputs menu
Menu path: Main menu Configuration Digital outputs
The digital outputs are relay contacts and can be loaded with a maximum of 250V AC
and 4A.
56 AS-002 D EN
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Parameter Range of values / basic settings / notes Parameter
- “Different”)
- - Contact closed Remote
- Contact open Place / Panel / Local
- Oil separator: Switches an electrical oil mist
separator on and off. With main motor start/stop,
the oil mist separator is also started and stopped
- - Contact closed Oil separator start
- Contact opened Oil separator stop
ENGLISH
- Steam trap 1: Switches an electrical Bekomat
drain or condensate separator on and off. The
output is activated only in Load mode of the
machine.
- - Contact closed Separator 1 on
- Contact opened Separator 1 off
- Steam trap 2: Switches an electrical Bekomat
drain or condensate separator on and off. The
output is activated only in Load mode of the
machine.
- - Contact closed Separator 1 on
- Contact opened Separator 1 off
- Aftercooler: Switches the fan of an electrical
aftercooler on and off. With main motor start/stop,
also the aftercooler is started and stopped.
- - Contact closed Aftercooler start
- - Contact opened Aftercooler stop
- Steam trap warning: This output issues a
warning message if a warning of the steam trap 1
or 2 is active.
- - Contact closed Warning active
- - Contact open No warning
- Aftercooler warning: This output issues a
warning message if a warning of the aftercooler
is active.
- - Contact closed Warning active
- - Contact open No warning
Comment:
For parameterised motor activation type
(“Main menu“ „Configuration“ “Function
selection“) the first 3 digital outputs
are permanently assigned under certain
circumstances and cannot be changed.
A01-DO1 = “Net” (with motor control type
“Net” and “Star/Delta”)
A02-DO1 = "Star" (with motor control type
"Star/delta")
A02-DO2 = "Delta" (with motor control type
"Star/delta")
default : Open
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57
15.6.5 Analogue inputs menu
Menu path: Main menu Configuration Analogue inputs
Parameter Range of values / basic settings / notes Parameter
Free / oil level
default : Open
- Free: No oil level measurement.
- Oil level: Activates the oil level measurement.
Base module
Admin
A01-AI1 - min: -100 – 200% / Limit for the lower value at
0.5V
- max: -100 – 200% / Limit for the highest value at
ENGLISH
4.5V
default : Open
58 AS-002 D EN
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- Free: No measurement active.
- Ambient temperature: Measuring range -50 –
Module EM0
300 °C. The sound enclosure heat, for example,
A02-AI2
is switched on and off as a function of this
A02-AI3
temperature.
- Oil temperature 1: Measuring range -50 – 3000
Module EM2
°C oil temperature of the 1st stage
Possible addresses
- Discharge temperature 1: Measuring range -50
A03 to A10
– 300 °C discharge temperature of the 1st stage
AI3
- Intake temperature 2: Measuring range -50 –
AI4 Superadmin
300 °C intake temperature of the 2nd stage
- Oil temperature 2: Measuring range -50 – 3000
Module EM3
ENGLISH
°C oil temperature of the 1st stage
Possible addresses
- Discharge temperature 2: Measuring range -50
A03 to A10
– 300 °C discharge temperature of the 1st stage
AI3
- System temperature: Measuring range -50 – 300
AI4
°C temperature measurement at the output of the
machine
default : Open
default : Open
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16. Connection of the control system
Comment:
The two connections that are indicated are to be seen as an example. The exact
connection of the supply voltage can be taken from the respective circuit diagram.
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16.2 Connection example for the digital inputs
A42: A01-DI1 EMERGENCY STOP permanently assigned input for the connection
of an EMERGENCY STOP device supplied by the customer. If this
input is not used, a wire jumper should be installed from X3.1 to X3.2,
because otherwise the fault message “E002 Emergency Stop” is
active.
Note: The input does not correspond to the EMERGENCY STOP
function according to DIN EN 60204-1
ENGLISH
A42: A01-DI2 Input for motor protection device of the main motor, 0-signal triggers
a cut-off or malfunction. If this input is not used, a wire jumper should
be installed from X3.1 to X3.3, because otherwise the fault message
“E003 Main motor overload” is active.
A42: A01-DI3 Remote start / stop of the rotary piston machine, 1-Signal = Start,
0-Signal = Stop.
Comment: If the machine fails due to a malfunction, the start signal
must be set to “0”. If all faults are cleared and the machine is ready
to start again, it is possible to restart via this digital input. This
prevents an inadvertent starting of the machine after a malfunction is
acknowledged.
Attention:
The illustration is only one wiring example. The exact wiring can be seen in the
respective circuit diagram.
The exact descriptions of the digital inputs are given in the chapter (Parameters
Configuration Digital inputs).
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61
16.3 Connection example for the digital outputs
A42: A01-DO1 Line protection, with the closed contact at this relay output, the main
motor absolutely must be started. If the contact is open, the main
motor absolutely must be stopped or switched off.
A45: A02-DO1 Collective fault message, contact closed if there is no malfunction.
Contact open with pending malfunction also results in an open
“Line protection” contact. The main motor is switched off.
A45: A02-DO2 Collective warning message, contact closed if there is no malfunction.
ENGLISH
Attention:
The illustration is only one wiring example. The exact wiring can be seen in the
respective circuit diagram.
The exact descriptions of the digital outputs are given in the chapter (Parameters
Configuration Digital outputs).
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16.4 Connection example for activating a frequency converter
A47: A04-AI1 System pressure, actual value for PID controller. If the controller is
activated (refer to menu Regulation with PID controller), an attempt
is made using the analog output “Set value frequency converter” to
keep the system pressure equal to the set pressure.
Example:
If the system pressure falls below the set pressure , the speed
preset is increased
If the system pressure increases above the set pressure, the
ENGLISH
speed preset is reduced
A47: A04-AI2 If the speed preset is not to be made via the internal PID controller,
they can also be externally predetermined. In so doing the parameter
“Speed set point" must be set in the menu (Main menu Control
system Regulation) to “external”. Then the speed preset is carried
out by the AERtronic and at this analog input and output again at the
A011-A01 output.
Attention: A speed preset is not possible in idling mode and with the
machine turned off.
A51: A011-AO1 Frequency converter set value, the speed for the frequency converter
is preset here. The output signal 4mA – 20mA presets the minimum
maximum speed in the range. This means a mandatorily required
limitation of the minimum and maximum speed in the frequency
converter. Operation outside of these speeds would result in damage
to the machine.
Attention: In idling mode and with the machine switched off, 4mA
(0%) is output. The analog output emits the correct signal only after
the engine is started and up to speed.
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63
ENGLISH
Attention:
The illustration is only one wiring example. The exact wiring can be seen in the
respective circuit diagram.
The exact descriptions of the analog inputs and outputs are given in the chapter
(Parameter Configuration Analog inputs / analog outputs).
Exact descriptions of the digital outputs are given in the chapter (Parameters Control
system Regulation). Additional explanations about the PID controller are in the
corresponding menu item.
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17. Fault / malfunction messages
ENGLISH
Error Designation Note
Codes
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65
Error Designation Note
Codes
E033 Intake pressure sensor
E034 Ambient temperature sensor
E035 Discharge pressure sensor
Discharge temperature
E036
sensor
E037 System pressure sensor
ENGLISH
System temperature 2
E038 Sensor or senor line malfunction
sensor
E039 Oil pressure sensor
E040 Oil temperature sensor
E041 Intake temperature 2 sensor
E042 Discharge pressure sensor 2
Discharge temperature
E043
sensor 2
E044 Oil pressure sensor 2
E045 Oil temperature sensor 2
E046 Speed sensor
E047
E048 External set value
E049 Oil level sensor
E050
E051
E052
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Error Designation Note
Codes
E081 I/O module address 1
E082 I/O module address 2
E083 I/O module address 3
E084 I/O module address 4
E085 I/O module address 5
ENGLISH
E086 I/O module address 6
E087 I/O module address 7
E088 I/O module address 8
E089 I/O module address 9 Module or communication with the
E090 I/O module address 10 module disrupted.
E093
E094 I/O module address 14
E095 I/O module address 15
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18. Alarm / warning messages
If a new alarm message is present, the screen background in the display is yellow and
flashing. If the message was acknowledged, the display stops flashing but continues
to remain yellow until the cause of the alarm message has been eliminated. The
assembly is not switched off.
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19. Maintenance message
ENGLISH
Alarm- Designation Note
Codes
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69
20. Status messages
The messages are displayed in the INFO area. The button with the “i” flashes during the
duration of the display.
The message number of a status message always begins with “M”.
ENGLISH
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21. Connection of the Modbus
ENGLISH
The standard RS485 interface is accessible on the plug -X99
(Mini Combicon MC1,5/4-ST-3,81, Fabrikat Phoenix Contact; AM-Sno. 163 405).
.
The AERtronic AS 300 can be connected via this interface and a converter
USB/ RS-485 directly to a PC.
A direct connection to a Modbus master system can also be realized with this inter-
face. A Modbus address list is accessible.
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71
22. Connection of the Profibus
Function
The Profibus-DP module makes it possible to connect an AERtronic AS 300 control
as a slave to the Profibus-DP according to EN 50170. The control system affixed to
the module via the MK200 system bus and queried by the module via the appropriate
protocol.
Microcontroller
• 2 hexadecimal switch for the
Address setting:
Note:
Only when the power supply is switched on is a
revised address read in!
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23. Battery change
ENGLISH
Messages
W16 Battery
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73
ENGLISH
74 AS-002 D EN
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24. Technical data
Relay outputs
The current carrying capacity 4 A relates to ohmic load
Analog outputs
ENGLISH
Output range : 4 .. 20 mA / 2 ... 10 V
Resolution : 210
Maximum voltage : 10 V
potential-free, but with common signal ground for both outputs
Digital inputs
Nominal voltage : 24 V DC
Maximum voltage : 30 V DC
Power consumption : 5 .. 12 mA at 24 V
Activation threshold : approx. 13 V or 8 V with PTC input
Cut-off threshold : approx. 9 V or 6 V with PTC input
max. frequency : approx. 0.5 Hz
Ambient conditions
Operating temperature : -20 .. 55 °C
Storage temperature : -25 .. 75 °C
rel. humidity : max. 90 %, non-condensing
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75
ENGLISH
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25. INFO - PAGE
Information sheet Page infos
Info - bladzijde PaginaInformativa
ENGLISH
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77
ENGLISH
Customer
service
0 51 54 / 81-7529
Aerzen on the
Internet
www.aerzener.com
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