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FactoryTalk AssetCentre R1
FactoryTalk AssetCentre R1
FactoryTalk AssetCentre
Contents
Contents....................................................................................................................................................... 3
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Compare Versions ...................................................................................................................................... 27
Logs............................................................................................................................................................ 28
Start the Logs plug-in .................................................................................................................................. 28
Select Audit Log View ................................................................................................................................. 28
Using Filters ................................................................................................................................................ 28
Searches .................................................................................................................................................... 28
Start the Search plug-in .............................................................................................................................. 28
Search Interface Walk-through ................................................................................................................... 28
View the report ............................................................................................................................................ 28
Schedules .................................................................................................................................................. 28
Start Scheduling plug-in .............................................................................................................................. 28
Scheduler Interface Walk-through .............................................................................................................. 28
Execute the schedule.................................................................................................................................. 28
Examine schedule results ........................................................................................................................... 28
Check-in RSLogix 5000 File (housekeeping).............................................................................................. 28
Binders ....................................................................................................................................................... 28
Binder and Archive View Walk-through ...................................................................................................... 28
Open the Binder .......................................................................................................................................... 28
Change filter contents ................................................................................................................................. 28
Check In the Binder..................................................................................................................................... 28
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Offline Parameterization.............................................................................................................................. 28
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Backup and Restore FactoryTalk AssetCentre with Microsoft SQL Server 2005 .............................. 28
AssetCentre Database Backup ................................................................................................................... 28
AssetCentre Database Transaction Logs Backup ...................................................................................... 28
Scheduling Backups.................................................................................................................................... 28
Restoring FactoryTalk AssetCentre in Microsoft SQL Server 2005............................................................ 28
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About this Hands-On Lab
Introduction
If you have minimal to no exposure to FactoryTalk AssetCentre, then the basic section of the lab is for
you. The basic section provides you with an opportunity to explore FactoryTalk AssetCentre Core and
Extended features. Core features include version control for factory floor assets like ControlLogix, PLC5,
SLC500, Panel View Plus, Drives, etc. Extended features include Disaster Recovery for these devices,
Process Configuration, and lastly Calibration Management. If you complete the Basic section, please feel
free to move into the advanced section.
If you have previously been through or have had exposure to FactoryTalk AssetCentre, then the
advanced section would be a more appropriate place to start. If you complete the advanced section,
please feel free to review the basic section.
Basic Section
The Basic section has a start and end point, meaning that you start with Launching FactoryTalk
AssetCentre and end with Performing a Mock Calibration with FactoryTalk AssetCentre Calibration
Management. As you complete the basic section in this hands-on session, you will:
• Perform a Disaster Recovery operation on a controller (ControlLogix)
• Make a change to an existing processor using change control procedures
• Compare your local copy to that of the Master file via RSLogix 5000
• Examine audits in FactoryTalk AssetCentre via Logs and Searches
• Run a Backup and Compare schedule and examine the results
• Verify and change an instrument configuration
• Perform a mock calibration
• View Calibration results
Advanced Section
The Advanced section is a collection of advanced topics with no defined start or end point. The following
sections can be performed in any order, according to your interests. As you complete the advanced
section in this hands-on session, you will:
• Configure FactoryTalk AssetCentre Security
• Run FactoryTalk Log Cleanup Utility
• Configure Automatic Check-In
• Back up and Restore FactoryTalk AssetCentre with Microsoft SQL Server 2005
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Lab backdrop
In this lab you will be acting as a FactoryTalk AssetCentre system administrator in one of InstaCorp’s
production plants. The FactoryTalk AssetCentre system is already successfully installed and running; you
are responsible for maintaining support for the assets in your plant in FactoryTalk AssetCentre.
InstaCorp’s production comprises of two main areas: Process and Packaging.
Process production consists of a tank farm of raw materials from receiving, a couple of batch tanks and
holding tanks as shown below:
R e c e iv in g
T an k F a rm
V 100 V 2 00 V 300
LT 100 LT 20 0 LT 300
T K 10 0 T K 2 00 T K 3 00
PT 10 0
TT 1 00
T T 20 0 T T 3 00
V 101
V 20 1 V 301 F T 100
P1 0 0
V 500
B a tc h T a nk s V 600
M a n ua l A dd
W T 100
A T 500 A T 600
LT 500
LT 600
B TK 5 0 0 BT K6 0 0
T T 500 T T 60 0
V 501
V 601
H o ld ing T a nk s P6 0 0
V80 0 V9 00
L T 80 0 LT 900
H T K 8 00 HT K9 0 0
V 8 01 V 902
T o P a c k ag in g
The packaging area consists of a washer and filler, both of which have a dedicated ControlLogix
processor.
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Tools & prerequisites
For this Hands-On Lab, we have provided you with the following materials that will allow you to complete
the labs in this workbook.
Software
This Hands-On Lab uses the following software:
• Microsoft Windows 2003 Server R2 with SP2
• FactoryTalk AssetCentre v3.00.00
• FactoryTalk AssetCentre Disaster Recovery for Rockwell Automation
• FactoryTalk AssetCentre Calibration Management
• Prime Technologies ProCalV5
• FactoryTalk AssetCentre Process Device Configuration w/Field Edition
• FactoryTalk Automation Services Platform (FTSP) for CPR9 SR2
• RSLinx Classic v2.56
• RSLogix 5000 v17
• RSLogix Emulate 5000 v17
• VMWare Workstation v7
• MSSQL 2005 SP2
Hardware
This Hands-On Lab does not require any hardware.
Lab files
This Hands-On Lab uses the following files:
• Filler_CLX.ACD
• Washer_CLX.ACD
• PT10.PDC
Classroom setup
This lab is conducted using one VMWare Workstation virtual machine running on each PC in the
classroom. VMWare Workstation is virtual machine software that allows you to emulate one or more PCs
on your ‘host’ PC.
FactoryTalk AssetCentre does not require a domain; this lab is conducted in a Windows workgroup
named WORKGROUP.
FactoryTalk Security’s single sign-on feature has been enabled as part of this lab. This means that
FactoryTalk Security will automatically use your operating system login to authenticate your security rights
in FactoryTalk AssetCentre. Should you need to manually log into FactoryTalk AssetCentre, we will use
the same log-in credentials (see above).
What is FactoryTalk AssetCentre?
FactoryTalk AssetCentre has an evolving set of add-on capabilities that allow you to optimize and
leverage your factory automation and process device investments. These optional capabilities expand
upon the robust central features already found in the FactoryTalk
AssetCentre server and allow you the ability to extend the value of the
system as needs change within your manufacturing environment.
Disaster Recovery - Backup and Compare
Provides control system backup that is integrated with source control to
provide reliable and easy access to the latest control system
configuration files. The backup system can be configured to provide a
comparison of the configuration file retrieved from the plant floor with
the master file stored in source control so users can determine any
changes that have been made on the plant floor. These operations are
executed on a repeating date or time basis as scheduled to fit your
operational needs.
Calibration Management
FactoryTalk AssetCentre Calibration management capability allows for a
paperless calibration solution; managing calibration requirements,
specifications, schedules, calibration results and reporting. When it
comes to managing instrument calibration and system qualifications,
FactoryTalk AssetCentre offers unique advantages. Whether for a
single department or an entire organization, your workflow and over-site
practices can be automated, systematized and improved - with 21 CFR
Part 11 and Food & Drug Administration (FDA) & Good Manufacturing
Practices (GMP).
Launching FactoryTalk AssetCentre
In this section you will launch the FactoryTalk AssetCentre Client and review the main interface.
After a few seconds, you should see a software interface that looks similar to this:
FactoryTalk AssetCentre Interface Walk-through
This is the FactoryTalk AssetCentre client. It is used to both administer and configure the system, and
manage assets on the plant floor.
This toolbar is used to start
FactoryTalk AssetCentre capabilities.
– opens the asset view
– opens the source control
function
– opens the log viewer, allowing
users to review the content of the
event, audit and diagnostics logs
– opens the schedule
management and configuration
function
– opens the search
management and configuration
function
– opens the selected asset’s
property grid
– opens the application help
This is the Asset
View. It contains the - opens the DTM Home
asset tree, a free-form Page. Functions such as Upload,
plant model created by Download, Online, etc. are available
the system from this page
administrator that - opens the Calibration
represents the management functions
organization of a plant
and the physical
control assets located
in the plant.
Users interact with this
plant model to check
asset configurations in
and out of the system,
view audit logs, or
manage disaster This is the Workspace Pane.
recovery schedules. FactoryTalk AssetCentre capabilities
are opened here for user interaction.
Disaster Recovery
FactoryTalk AssetCentre source control leverages the centralized database and provides automatic
version control. This provides proper file management and single master relationships.
Any electronic file can be put under source control — RSLogix 5000 (.acd), Microsoft files (.doc, .xls, .ppt,
etc.) Computer Aided Design (CAD) files (.dwg), and others.
Supported source control functions include:
• Check-out: Writes the selected file or folder to a local working folder with read-write access and
locks the selection to prevent multiple-user editing.
• Check-In: Reads the local working folder and updates the source control repository, creating new
versions as needed.
• Get: Writes the selected file or folder to the local working folder with read-only access. Note: A
Get can retrieve the latest or any historical version that is in the archive.
• Undo Check Out: Returns the selection to an unchecked out state and unlocks the selections.
In this portion of the lab you will interact with the FactoryTalk AssetCentre Archive system to do a Check-
out operation on the latest Filler CLX Master file. You will download the master file to restore a controller
that has failed due to an electrical storm last night.
2. Click the Archive button in the AssetCentre toolbar to open the AssetCentre source
control module. It should open and show information about the Filler CLX.ACD file:
Archive Interface Walk-through
This is the Archive plug-in interface when a file asset is selected in the plant model.
This is the Archive plug-in toolbar. The buttons perform the following tasks:
Writes the selected file or folder to local working folder with read-write access and
locks the selection to prevent multiple user editing
Reads the local working folder and update the source control repository creating new
versions as needed
Returns the selection to an un-checked out state and unlocks the selection
Writes the selected file or folder to the local working folder with read-only access
Creates a logical reference to a versioned set of selected files or folders
Removes a logical reference to a versioned set of files or folders
4. Click Check Out to check the file out for editing and open it in RSLogix5000.
5. The Check Out dialog is displayed; click OK to check it out to the default working folder on your
machine. The file is checked out to the C:\RSLogix 5000\Projects folder; the State field should
display this information for you and a check mark should appear next to the file’s icon, indicating that
the file is currently checked out:
A check mark here indicates that
the file is currently checked out
1. In RSLogix 5000, click Communications from the file menu, and select Download
3. Once the Download is complete, click the controller status icon and select Run Mode.
4. Click Yes to confirm that you want to change to Remote Run mode.
Undo Check-Out Master File
Now that the Master file (project) has been downloaded to the Filler CLX, the Checked-out file needs to
be addressed by either a Check-In or an Undo Checkout. If you’re sure no changes have been made,
then it is possible to select Undo-Checkout. This option will cancel the checked-out status of the file,
allowing it to be checked-out again by other users, but will not create a new version entry in FactoryTalk
AssetCentre. It’s important to note that FactoryTalk Security can be used to restrict users from
performing an undo check-out, thereby forcing a check-in for all checked-out files.
If there has been a change, you should perform a Check-In. This option will still make the file available to
other users, but will create a new version entry in FactoryTalk AssetCentre for the new file. For our lab
purposes we know there was no change, therefore we’ll perform an Undo Check-out and remove the
local copy.
1. Close RSLogix5000
2. Since we want to perform an Undo Check Out click Cancel to the check in dialog.
NOTE: FactoryTalk AssetCentre prompts for an automatic check-in because we used the Open
command, which automatically checked out and opened the file in context of the application. The Open
command also wants to automatically check in the file when we exit the application. If we had performed
a Check out vs. Open we would not be getting this prompt.
3. Click the Undo Check Out button to undo the checked out file.
Click Undo Check Out button to undo
the checked out file
4. On the Undo Check Out dialog, verify that Delete the local copy is selected. This allows source
control to remove the copy of the file on disk when Undo Check-out is performed, so that only one
‘living’ copy is managed by source control.
5. Enter a comment like “File checked for download purposes only” in the Comment field and click
OK.
6. The file Checked Out status is removed from the FactoryTalk AssetCentre source control and no
additional version has been created. To view all activities associated with the version click the All
Activities radio button. This will display your recent actions of check-out and the undo checkout
along with the comment you entered.
7. Click the button on the Archive tab to close the FactoryTalk AssetCentre version control module.
Click here to
close the
Archive
source control
module.
Archive (Change Control)
In this portion of the lab you will interact with the FactoryTalk AssetCentre system to perform a Check-out
on the Master file, go online with the controller to make a change, and lastly perform a check-In. This
change is in response to operations wanting a decrease on a delay timer.
4. Before navigating to the file, use the security control ( ) button to login with a Username
of ‘labuser’ and a Password of ‘rockwell’ (leave Domain blank.)
The icons represent device assets in the FactoryTalk AssetCentre tree view, e.g.,
ControlLogix processors, process instruments, PanelView, drives, etc.
5. We’ll need to navigate to our Washer_CLX.ACD file of interest. Navigate to the following:
AssetCentre \ Files \ RSLogix5000 \ Projects
6. With the Washer_CLX.ACD file now visible, click to select it.
7. With the Washer_CLX.ACD file selected and Check out option checked, click the Get
button. This will open the Check-Out dialog; from here you can enter a file check-out
comment and specify if you want to retrieve a local copy and where to retrieve it to.
Note: It is also possible to perform a “Get” instead of a full check out. To perform a Get
only, uncheck the check box labeled ‘Check out.’ A ‘Get’ will acquire a read-only copy of the
file without performing a check-out (and thereby locking the file.)
TIP:
The “To” path is the Working
Directory setting via
FactoryTalk AssetCentre
9. Click OK to retrieve the file from FactoryTalk AssetCentre and open it RSLogix 5000.
Verify the file is checked-out in FactoryTalk AssetCentre
1. Switch back to FactoryTalk AssetCentre, in the asset tree, expand the tree to AssetCentre \
Files \ Plant Layout \ RSLogix 5000 \ Projects:
2. With the Archive tab open, the file is checked out to the C:\RSLogix 5000\Projects folder; the
State field should display this information for you and a check mark should appear next to
the file’s icon, indicating that the file is currently checked out:
Remember that interacting with the FactoryTalk AssetCentre Client is not necessary at this point.
We’re only confirming that RSLogix 5000 not only acquired a version of the file, but also
communicated this check-out with the FactoryTalk AssetCentre Client, even though we never directly
interacted with the Client itself.
3. Cool stuff, Switch Back to RSLogix 5000
4. Also note, because we checked out the program file via RSLogix 5000, it also shows the program file
is checked out via the icon in the RSLogix 5000 project tree.
Make Online Changes
In this section you will go online with the controller and make a simple change. You will then review your
changes via RSLogix Compare and via Factory Talk AssetCentre Audits.
1. In RSLogix 5000, click the Controller Status drop down selector and select Go Online:
Note:
Since we are using SoftLogix5800
controller, every time the computer
reboots you will need to either upload
or download to the controller. In our
case we have chosen to Download.
This is not normal behavior with a
Hardware version of ControlLogix
when the offline program matches the
online program.
2. Click the Download button to the RSLogix 5000 message, and then Download again.
3. Once Download is complete, click Yes to put the controller back into Run mode.
4. Navigate to the MainRoutine in Tasks > Main Task > MainProgram.
The above change was audit and captured in AssetCentre. We will review the audits in the next section.
7. Next we will delete Rung 1 to show RSLogix 5000 compare. Right mouse click Rung 1 and select
Delete Rung.
1. From RSLogix 5000 file menu, click File, Source Control and Show Differences
Notice the myCoil tag is shown on the left (base) however, is not shown on the right
(current)
Next, let’s look at the control program modifications. Single click Tasks (left lower pane),
then MainTask, MainProgram and lastly double click MainRoutine (all in mid lower pane.)
In this section you will look at FactoryTalk AssetCentre logs to view what kinds of messages are logged.
Using the FactoryTalk AssetCentre Log Viewer you can review and search entries in three different logs,
they are:
Event Log: This log captures system events. Examples of system events are: a schedule initiates
execution, a schedule completes execution, or a scheduled search executes.
Diagnostic and Health Log: This log captures information published ONLY by the RSMACC Network
Health product. RSMACC Network Health monitors DeviceNet, ControlNet, and Ethernet I/P networks
listening for diagnostic messages sent by the control devices. When a message is received the system
looks up the diagnostic code and determines possible root cause and corrective action steps, and
publishes this information to this log.
Audit Log: This log captures user actions taken within a software product that supports audit logging.
Rockwell Automation software products that generate audit messages include: RSLogix 5, RSLogix 500,
RSLogix5000, FactoryTalk View SE/ME and FactoryTalk AssetCentre.
What exactly is an “audit”?
An audit is an action generated by human interaction with the control system or control system software.
Audits record actions resulting in a change to the control system and specify “Who performed an
explicit operation on a specific resource from a particular location and when the operation
occurred”.
An audit log entry is generated for any user operation that creates, modifies, or deletes an electronic
record (device configuration, tag value, alarm, recipe parameter, etc.) in the control system.
Capture audit messages such as:
• Data value changes (time, tag, instructors, etc.)
• Create, delete or changing of rungs
• Create, delete or changing or tags
• User log-in/out
1. To start the Logs plug-in, click the Logs button. The Logs plug-in will open in the
workspace pane.
Log Viewer interface walk-through
This is the Log Viewer toolbar. The buttons perform the following tasks:
1. By default the log viewer displays the Event log. Click the Audit Log button to view the Audit
log.
2. Now you can spend a few minutes reviewing some of the Audit log entries. You should be able to
find the audit messages the system automatically generated as you modified the ControlLogix
Washer_CLX program.
3. To read the details for any audit entry, a) select the message in the upper pane, and then b) read the
entry details in the bottom pane.
Click on an entry
in this pane…
1. Move the mouse pointer until it is in the Resource column located in the Filter row.
The audit log view will automatically update to show only those messages where the Resource
equals “Washer_CLX”
3. Now, let’s apply a second filter to our view, this time we will filter on the myTimer Tag. Click the filter
button in the Message column and select Contains.
4. With the “Contains” filter type set, type myTimer in the filter area, notice the as you type the view is
dynamically updating!
5. Select the “Changed Data Value of Tag [ \myTimer.Pre ] from” row. Notice our previous timer value
change has been audited and you can see the old timer value and the new timer value.
6. To clear any previous filter for a particular column, click the Clear button on that column heading,
or you can clear all filters by clicking the Clear button on the far left hand side of the view. Clear all
filters by clicking this button
In the next section of the lab, we will view a predefined report, predefined reports are Searches.
Searches
The Searches capabilities allow scheduled and on demand searches and can include traceability
information from Audit, Events or Source Control. Scheduled reports can be e-mailed to a specific e-mail
distribution list, or if run on demand (manually), can be printed or saved as an electronic file format of
Microsoft® Excel®, Microsoft® Word, Crystal Reports®, Adobe® Acrobat®, or Rich Text Format.
Easily create searches for:
• Weekly programming change reports for any Allen-Bradley controller
• Daily operator inputs from PanelView Plus (Ethernet) terminals
• Change history report for any electronic file
• and more . . .
In this section of the lab you will learn about FactoryTalk AssetCentre’s searching capability. FactoryTalk
AssetCentre has two types of searches: scheduled and unscheduled.
• Scheduled searches are used for executing a search on a recurring basis. This kind of search is
good for detecting specific conditions or user behaviors within the log data. For instance you can
create a scheduled search to detect un-safe programming practices among your maintenance staff by
searching the audit log for empty branches or forces made at the end of each shift.
• Unscheduled searches are used for ad hoc purposes like searching the audit log to determine if
anyone has made a change in a control system that was working fine a few hours ago, but now is
down and preventing production.
In this section we will be using a preconfigured search to view our RSLogix 5000 changes found in the
audit log.
Start the Search plug-in
1. Switch back to the FactoryTalk AssetCentre client, if it doesn’t already have focus.
2. To start the Search plug-in, click the Searches toolbar button. The Search plug-in will open
in the workspace pane:
Search Interface Walk-through
4. Lastly, navigate through the report to find our myCoil delete changes, remember we deleted a rung
and deleted the myCoil Tag itself.
Rung Delete
Tag Delete
6. With the Searches view now being displayed, select the View Checked out RSLogix5000 files
.
7. Click on the Run Now button in the Search toolbar to manually start the search.
Remember, we never checked in the Washer RSLoigx5000 program and therefore it’s being
reported.
In this section you will manually run an existing Weekly disaster recovery schedule for the Washer CLX.
This schedule will not only back up the contents of the controller, it will also report any differences
between the current controller content and the master file version identified in the source control
database.
1. To start the Scheduling plug-in, click the Schedules button. The Scheduling
plug-in will open in the workspace pane.
Scheduler Interface Walk-through
This is the Scheduling toolbar. Using the toolbar icons you can
create and manage your schedules.
Create a new schedule
Delete a schedule
Modify the selected schedule’s properties
Execute a schedule immediately.
Stop a scheduled search’s execution
2. Click Close
3. Run the schedule manually. Click the Run Now button in the Scheduling toolbar to
execute the schedule. The Status column should update to show a Running state for the schedule
you created.
We have made a number of changes to the Washer CLX which will generate a differences report
when this schedule executes. When the schedule completes the Status column will update to show
the Disabled state, indicating that the schedule is not set to run automatically. You will be reviewing
the results of the schedule during the next few minutes.
You can also watch the progress of the schedule in the Assets in myWeekly Backup window.
Examine schedule results
1. Click the Logs button in the toolbar and toggle to the Event Log.
2. Let’s filter the list by selecting RA Disaster Recovery Agent from the Source field
3. Double-click the first Attachment Icon in the list. This will be difference report we just ran via the
schedule. The following dialog will appear. Click the View button.
5. Close the Acrobat reader by clicking the Close button in the upper right-hand corner of the software
window.
6. Click the Close button to close the Attachment dialog in FactoryTalk AssetCentre.
Check-in RSLogix 5000 File (housekeeping)
We no longer need our RSLogix 5000 open and we can go ahead and check in our changes in
FactoryTalk AssetCentre archive.
1. Click the File menu option in RSLogix5000 and go to Source Control and select Check-In.
2. With the Check-In dialog displayed, change the Local Copy option to Delete and enter a
comment in the comment field like “Changed a bunch of stuff”.
3. Click OK.
4. Click Yes to the RSLogix 5000 prompt of “Upload tag values before saving project”. The file
is checked in to FactoryTalk AssetCentre source control and the RSLogix 5000 project exits.
In this section of the lab you will work with a new asset type called a Binder. Binders are a collection of
files and folders that is treated as one unit. When checked out, the entire contents of a binder are
retrieved and delivered to the local hard drive. Using binders you can:
• Manage a collection of files and/or folders as a single entity
• Set filters to include and/or exclude content
• Set a Key File, used to launch a specific program (i.e. PowerPoint) when issuing the “open”
command
1. Navigate to the binder called “myBigPresentation” located in the asset tree under
AssetCentre > Files > User Documents > Labuser > My Documents, select
myBigPresentation.
4. Notice that the Key File Relative Path property is set to \myBigPresentation.pptx. When the
Open command is used on a binder, AssetCentre will attempt to open the key file (in this
case, the “myBigPresentation.pptx file.) This key file can be set during the binder creation,
or when the binder is checked out.
1. To modify the contents of this binder, right mouse click on the myBigPresentation via the
tree view and select Open.
2. Click the Check out button for the Asset Retrieval options dialog.
4. For demonstration purposes, make a couple of changes to the PowerPoint i.e. create new
slides, delete bitmaps, etc.,
1. Right mouse click on the myBigPresentation via the tree view and select Properties. Since
the binder is checked out, the Filter and Key File properties are now editable.
2. Expand out the Contents view by clicking the Expand All button. Notice that
each of the files in this binder currently has a next to the file name. This indicates that all
files are included as part of the binder – let’s take a look at how to exclude one of them.
3. Expand out the Advanced filters selection by clicking the Advanced button
5. To exclude this file, click the add button for the Exclude filters.
The Thumbs.db file is now excluded via the filter, meaning that this file will not be included
when the binder is checked in to the archive. This is indicated by the next to the file
name.
7. Click OK to close the Binder Properties dialog. We’ve now successfully excluded a file from
the binder.
3. With version 2 highlighted, Click on the “Pics” folder in the Contents view. Notice that there
is no Thumbs.db file.
4. Next, click on the Filters tab, notice the Exclude Filters is set to “\Pics\Thumbs.db”.
5. Next, click version 1 of the myBigPresentation binder. Notice that this version, which is the
original, has no exclude filter. Recall that all files were originally included.
6. Finally, with version 1 selected, click the “Content” tab, then Click on the “Pics” folder in the
Contents view. Notice the Thumbs.db file is still in version 1. Since each version is
maintained in the archive, you’re able to rollback to a prior version if needed!
Remote Computers
In this section of the lab, you will work with a new asset type called Remote Computers. Using Remote
Computers, you can automatically back up and compare a collection of files and/or folders. The selection
is backed up and archived leveraging the new Binder asset type.
In this section, you will be configuring a Remote Computer asset for use with the new FactoryTalk
AssetCentre capability, Disaster Recovery for Remote Computers. When completed, you will have
configured an asset that accesses a network share directory, backs up the specified files within,
compares against last known good versions, and checks the resulting binder into the archive (if needed.)
1. Navigate to Plant Layout in the Asset View, Click the Design mode button. The
Asset View will update and look like this
4. Highlight the Addressing Info property and then click the button.
5. Click the “Browse” button for the UNC Path and navigate to the following, Click OK.
This is the shared folder on the remote computer that we will be backing up and comparing.
Since the local computer is the only one available, the share is hosted locally. However,
any network share can be accessed using the Remote Computer asset.
9. Click OK to Accept the changes and to close the UNC Path dialog
Create a Binder
Next, we will specify what content it to be included or excluded from the backup and compare.
Initially, it will include all files, folders and subfolders contained in the shared folder specified in
the last directory. Use the binder filter properties to specify which files/folders will be included.
2. We are going to add a new binder to our Asset View; which will specify the content to be
backed up from the NetWorkShare. Click the Add button.
4. Click the Browse button for the “Source Folder” and navigate to the following,
Click OK.
5. Click the Expand All button, Your Add Binder dialog should now look like this:
6. Click the OK button. The NetWorkShare binder has just been created in archive, containing
all files available in the shared folder.
8. Lastly, Click the OK button to finalize your newly created Remote Computer and Binder
asset types.
9. Click the button to expand out the NetWorkShare Remote Computer. As you can see, by
default our new binder is created under the Remote Computer.
10. For our lab purposes, let move this binder to a different location in our Asset View. Highlight
the NetWorkShare Binder.
11. Left mouse click, initiating a drag and drop, drag the binder over to the Network share
folder, release left mouse. Your tree view should now look like this:
2. Click the “View By Asset Type”, notice that our NetWorkShare Remote computer was
automatically added to this schedule.
This is because when the scheudule when originally created, it was created at the highest
level in the Asset View , this can been seen by viewing the Schedule Location
property.
Note: you can create schedules at any level in the Asset View. The Scheudler will by
default add any assets to that schedule which supports Disaster Recovery at or below that
level. To remove an asset simply uncheck that asset.
In this part of the lab, we are going to create some simple differences on the NetWorkShare
folder. We will then run a Backup and Compare operation using our existing Schedule to back
up and report these differences.
4. Next, delete the “Archive Screen Shot.png” and “Example of Security Dialog.pgn” files
5. Lastly, Highlight both the “Scheduler Screen Shot.png” and Screen Shot of Scheduler
Wizard Step 2 of 3.png” right mouse click, select copy
6. Move off of the 2 highlighted files, Right mouse click again, and select Paste.
3. Double-click the first Attachment Icon in the list. This will be difference report we just ran via the
schedule. The following dialog will appear. Click the View button.
5. Close the Acrobat reader by clicking the Close button in the upper right-hand corner of the software
window.
6. Click the Close button to close the Attachment dialog in FactoryTalk AssetCentre.
Process Device Configuration
In this section of the lab, you will be using FactoryTalk AssetCentre Process Device Configuration to add
an Endress+Hauser Cerabar pressure transmitter to FactoryTalk AssetCentre, and then configure and
monitor the device.
Introduction to FTD-DTM
FactoryTalk AssetCentre leverages FDT/ DTM technology for its Process
Device Management. The following sections describe this open technology.
Refer to www.fdtgroup.org for additional information.
To configure the E+H Cerabar (pressure) device from the FactoryTalk AssetCentre client, the network
topology would be represented as follows:
Each level of the topology representation corresponds to a DTM. DTMs are nested in an assembly to
create an appropriate communication path from FactoryTalk AssetCentre client to device.
The first DTM, RSLinx 1756 Bus, routes communications from the FactoryTalk AssetCentre client to the
backplane of the ControlLogix 1756 Chassis. The second DTM, 1756-IF8H, routes communication from
the backplane of the ControlLogix 1756 Chassis to the HART protocol. Lastly, the Cerabar DTM talks
HART and is capable of configuring the Cerabar instrument.
Thus, DTMs have two properties of interest:
• Required Protocol - Upstream Protocol
• Supported Protocol - Downstream Protocol
In the DTM assembly above:
RSLinx 1756 Bus DTM
• Has no Required (Upstream) Protocol and
• Has a Supported (Downstream) Protocol of 1756 bus
1756-IF8H DTM
• Has a required protocol of 1756 bus and a
• Supported protocol of HART
Cerabar DTM
• Has a required protocol of HART and
• No supported protocol
DTM Catalog
The DTM catalog is used to view and manage the DTMs that are available in FactoryTalk AssetCentre.
The DTM Catalog is stored on a FactoryTalk AssetCentre server.
1. Navigate to the PT10.PDC file in the asset tree: under AssetCentre > Plant Layout >
Packaging Area > Washer > PT10 > PT10.PDC, right mouse click and select Open.
PDC Field Edition will launch, and the PT10.PDC file will opened. The Field Edition Home page will
now be displayed:
When you are offline with the device, all changes and settings are stored locally in the DTM and are
not sent to the device. When you later go online with the device you can transfer the parameter
changes to the device by performing a parameter download. If online parameterization is performed
when you are online with the device, all changes are transferred directly to the device.
Offline Parameterization
5. You will now change the Upper Range Value, enter 10 for the parameter value of SET URV,
hit Enter.
6. To save your changes, click File from the menu and then Save.
8. To persist the changes, you must check the file back into archive. With the Archive view
open and the PT10.pdc file selected, click the Check In button.
9. Enter “Changed Upper Range Value to 10” in the Comments field of the Check In dialog.
Calibration Management
In this section of the lab, we are going to leverage the PT10 pressure transmitter previously viewed
extending FactoryTalk AssetCentre to perform a mock calibration and view its report using one of the
standard reporting templates.
1. Select PT10 instrument from the FactoryTalk AssetCentre Tree View, right mouse
click to open the sub menu, click ProCalV5 > Open.
2. ProCalV5 has a reminders dialog that by default displays every time ProCalV5 launches.
Click the Expand All button to view all reminders
ProCalV5 comes equipped with a reminder system, whereby overdue calibrations, work items and
alerts will appear on the Reminders screen. There are many different types of reminders that may
appear in this screen ranging from Late Calibrations to Un-finalized Maintenance Results.
5. The following is ProCalV5 client - This is the main screen you will work from when you are
using ProCalV5. An overview of this screen’s sections is provided.
Menu Bar
File: When the HOME SCREEN is displayed
the file menu provides you with the ability to
log off ProCal, change password and change
to a different user, or exit the system entirely.
Record Toolbar provides you
with access to the mains screens Record Menu provides you with access to the
that also may be accessed mains screens that also may be assessed
through the Records menu. through the Records Toolbar
6. Click Close button to exit ProCalv5 - FactoryTalk AssetCentre should now have focus.
FactoryTalk AssetCentre Calibration Interface Walk-through
Create a new
ProCalV5 device (System, Loop,
Instrument, Equipment or Test
Instrument)
Sort by Alphabetical
Sort by Groups
ProCalV5 Data
Master Instrument Record (MIR)
2. Click the Hide button to close the reminder screen. This will open the Master
Instrument Record for PT10 in ProCalV5.
The master instrument record is used to display and modify the device Master Instrument
Records (MIR). The MIR is used to enter all of the instrument’s information that will remain
constant, such as model number and serial number. The MIR that is entered will be the
basis for creating calibration records for those instruments. For the purposes of this lab we
will only go through the General and Calibration Tabs.
1. Click the Report Preview button to see the standard Instrumentation Report.
4. Note: The Test Points property has multiple data values associated with it. Click the Test
Points property and click the browse button to view this data.
In this section of the lab we are going to enter the results of a mock calibration performed on pressure
transmitter PT10. Once we’ve entered the data we will preview the data in a standard ProCalV5 report
and lastly view the results in FactoryTalk AssetCentre.
New Calibration
1. In FactoryTalk AssetCentre, click the PT10 calibration button and select New Calibration.
2. ProCalV5 has focus and displays the Calibration Information Tab. These screens (Tabs) are used to
add, display, modify, and delete results of a device calibration.
Calibration
Calibration
Pass Selected
8. Next, click the Test Instrument Tab and select FIELD_CALIBRATOR and click the button.
NOTE: Specifying a test instrument used in the calibration procedure is useful for reporting purposes.
If the test instrument itself was out of calibration for a period of time, a report can be run to find out
what instruments where “calibrated” with the out of calibration test instrument, only re-calibrating the
instruments effected – saving time and money!
9. Click the Notes Tab and Add a New Note per below:
12. Click the Refresh button to update the Calibration View. Calibration History is now a Tab
in the view. Click the Calibration History Tab.
13. Click Calibration History properties to view the calibration pass/fail results.
For this portion of the lab, we are going to examine some typical audits that are generated from a
PanelView Plus (Ethernet) or ME Station terminal, and see how those audit messages are configured to
be captured by FactoryTalk AssetCentre.
9. To move the newly “Enter Setpoint” to the “Setpoint Actual” numeric display, click the momentary
1. Set focus to FactoryTalk AssetCentre, start the Logs plug-in, click the Logs button. The
Logs plug-in will open in the workspace pane.
2. By default the log viewer displays the Event log. Click the Audit Log button to view the Audit
log.
3. Move the mouse pointer until it is in the Source column located in the Filter row.
5. Here you can see each changes made to the tag values along with tag name
If a PanelView Plus was used instead of ME Station, the location would indicate the name of the
PanelView Plus device (as opposed to the computer image’s name, as in this example.)
Additionally, note that a username is captured. Since security is not configured in this FactoryTalk View
ME application, the Default user (DEFAULT) is captured. However, were a user logged in, that user’s
name would appear in the audit message.
1. To configure a PanelView Plus to send their audit messages forward to an FactoryTalk AssetCentre
Server, please see knowledge base article AID 58977 from
http://www.rockwellautomation.com/knowledgebase
2. Or you can reference this article directly by accessing it from AssetCentre at the following location:
This concludes the PanelView Plus (ME Station) portion of the Advanced Lab.
Configure FactoryTalk AssetCentre Security
In this section of the lab you will secure FactoryTalk AssetCentre assets and features.
After a few seconds you will see the FactoryTalk Administration Console
3. Expand the Users and Groups, then expand Users then expand User Groups
4. With the User Groups folder selected, right mouse click and select New > User Group
7. Enter John for the User Name, as well as for the password. Click OK to continue.
Next, we are going to create a new User Group called Packaging Area and create a new user call Bob to
assign to this new group.
11. With the User Groups folder selected, right mouse click and select New > User Group
12. Enter Packaging Area for the Name, then click Add
13. Again, at this point, if we had a user already created that was appropriate, we could assign them to
the Packaging Area, however we are going to create a new user called Bob. Select Show users only
for the Filter Users and then click Create New and select User . . .
14. Enter Bob for the User Name, for the password and confirm enter password and then click OK.
15. Select Bob in the list and then click OK
16. Bob has been added to the Packaging Area group. If you like, repeat step 12 – 16 to create
additional Packaging Area users.
17. Click OK to the new User Group dialog with our assigned Users
Our FactoryTalk Administration Console explorer should look similar to this:
3. Next, click the “Configure Security for the Selected Asset” button. The following is now
displayed:
This will prevent any user associated to the Process Area user group to view the Packaging Area
stuff.
The Read permission is for Packaging Area folder itself, and the List Children is for any content within
the Packaging Area
8. Click Yes to the Security Settings dialog.
9. Next, navigate to the Process Area as this will be our other Area we are going to secure.
10. Next, click the “Configure Security for the Selected Asset” button.
11. Click the Add button
12. Select the Packaging Area group and click OK.
13. With the Packaging Area group selected, Expand out the Common Permissions, navigate to List
Children.
14. Check the Deny for List Children AND Read permissions, click OK
4. The FactoryTalk AssetCentre client opens; notice that only the Process Area is available for John. In
addition, notice that the Design Button is grayed, meaning that it’s not available.
5. To verify that Bob can only see the Packaging Area, Log off and Log back into AssetCentre as Bob.
Click File and then Log Off.
6. Log In by clicking File and then Log In.
7. Enter Bob for the user name and password for password, and then click OK to Log In.
8. Notice that only the Packaging Area is available to Bob, and again, the design mode button is grayed.
Through the course of normal operation, the Audit and Event logs of the FactoryTalk AssetCentre system
can grow quite large. As a direct consequence, the MSSQL database size will also expand. Due to
these considerations, it is possible for an administrator of the system to remove older log messages.
1. To begin within AssetCentre Click Tools > Run Log Cleanup Wizard.
Note: some rows may remain; this is primarily due to the today’s Audit messages still in the database.
The numbers shown above may not match what you’re seeing, as the dates will not match.
This concludes the Log Cleanup/Log Viewer portion of the Advanced Lab.
Configure automatic Check-In
You may associate programs with particular file extensions. If no association is specified for a file
extension, the settings of the local computer are used to open the file. In addition, via the File Association
you can configure it to automatically check out and check in files into archive based upon the Open
command within AssetCentre.
3. We are going to create a new File Association for Process Device Configuration (PDC) Field Edition.
Click New and enter the following information:
Note: some applications lock the file (i.e. RSLogix5000) while editing and others do not (i.e. Notepad).
For PDC Field Edition, select Process for the Monitor Type. AssetCentre will look at the
application/process to determine when it’s appropriate to check in the file after editing. Whereas, for
RSLogix5000, it’s appropriate to select “File” for its Monitor Type
5. The PT10.PDC file is check out of archive and launches with PDC Field Edition.
In this section of the lab, we will create a short-cut to automatically check a file out and in of archive
without even having the AssetCentre Client opened.
Note: This functionality is based upon the Automatic Check-in configuration; refer to the above section for
more details.
Create shortcut
1. Navigate to the PT10.PDC file in AssetCentre
2. Right mouse click on the PT10.PDC file and select Create Shortcut.
This will create a shortcut for the PT10.PDC file on the desktop.
Exercise shortcut
1. Let’s verify the operation of the shortcut, double click on the PT10.PDC.alup shortcut
located on your desktop.
Note: Shortcuts do not need to reside on your desktop, they can be placed anywhere on your hard
drive. For an RSLogix5000 example:
The following set of instructions is intended for use on system using Microsoft SQL Server 2005. Proper
steps for manual backup and restoration of the AssetCentre database will be shown. A backup operation
will essentially create a copy of the current database contents, and store them in a user-defined location,
and a restore operation will create a database based on the contents of the backup file. It should be
noted that this process can also be automated.
During the backup of the FactoryTalk AssetCentre system, user access should be limited. While users
can continue to query the system during the backup, it is not recommended to have any user activity
occur during this time. Additionally, it is advisable to run the Database Cleanup Wizard from the
FactoryTalk AssetCentre client prior to backing up the system to clean out any aged data that no longer
needs to be retained (see online help in FactoryTalk AssetCentre client for this procedure.)
1. From the Start menu select Programs> Microsoft SQL Server 2005 > SQL Server Management
Studio
2. Click Connect
3. Once the Microsoft SQL Server 2005 Management Studio has connected to the database server,
navigate to the AssetCentre database.
4. Right-click on the AssetCentre database and select Tasks > Back Up…
11. The Back Up Database – AssetCentre screen is displayed, Enter the following information
Select AssetCentre
database to backup
Name of backup
Backup Set
Name: This will be the name of the database backup file.
Backup set will expire: This will be a retention period for each backup performed. If the backup
should never expire, leave this setting at the default of 0.
Destination
The default destination for this backup is “C:\Program Files\Microsoft SQL Server\MSSQL.1\
MSSQL\Backup\AssetCentre.bak”. It is typically advisable to remove this location by selecting it,
then click the Remove button. Click the Add button to select a user defined location and filename
for the backup.
12. Note the Options from the tree on the left of the screen. In this example, all options are left at default.
14. Upon successful completion of the backup, the following window will be displayed
1. Right-click on the AssetCentre database and select Tasks > Back Up…
Select Transaction
Log as the backup
type.
Name backup
3. Note the Options from the tree on the left of the screen. In this example, all options are left at
default.
The AssetCentre database’s transaction logs have now been backed up successfully.
Scheduling Backups
Using the MSSQL Server Agent, it is possible to schedule backups of the AssetCentre database and
transaction logs on a user defined schedule. Typically, an entire database backup is scheduled less often
than the transaction log backup (e.g., the database might be backed up weekly, whereas the transaction
logs are backed up daily.)
Since the MSSQL Server Agent is performing the operation, its service must be running for scheduled
activities to run correctly. It is recommended to set this service to automatic, such that the service will
start on reboots without user intervention.
Note: The steps below assume a configuration of two separate maintenance plans: one for the
transaction log and one for the database itself. It is possible to configure both in the same plan.
1. Ensure that the SQL Server Agent is started ( a green arrow is indicated next to the text if started.)
This can be accomplished directly from the Microsoft SQL Server Management Studio, at the
bottom of the navigation tree.
If the Agent is not started, right-click on it and select Start.
2. Once the SQL Server Agent is started, right-click on Management > Maintenance Plans and select
Maintenance Plan Wizard.
5. Use the following screen to configure the schedule for the operation, then click OK to continue
6. Click Next to progress past this screen now that the schedule is configured
7. Select ‘Back Up Database (Full)’ to configure this maintenance task to backup the database itself.
Click Next to continue.
8. Click Next
9. Select the AssetCentre database from the drop down menu and click OK.
10. Specify the location to store the backup file.
Note: A preferred location would be a separate hard drive from the one on which the database
resides (thus saving the backup location if the database’s hard drive fails.)
A database backup has now been scheduled. To configure a maintenance plan for the transaction log,
simply follow these steps again and select ‘Back Up Database (Transaction Log)’ instead of ‘Back Up
Database (Full)’.
Restoring FactoryTalk AssetCentre in Microsoft SQL Server 2005
Before beginning the process of restoring the database, all users of the FactoryTalk AssetCentre system
should be disconnected. It is advisable to simply stop the FactoryTalk AssetCentre server service until the
MSSQL database restore and subsequent re-connecting of the FactoryTalk AssetCentre server is
complete. Additionally, the World Wide Web Publishing service should be stopped until the entire
procedure is complete.
1. To disable the FactoryTalk AssetCentre server service, open up the Service Control Manager
(Control Panel -> Administrative Tools -> Services).
3. Stop the World Wide Web Publishing service in the same way.
4. On the SQL Server, open up the SQL Server Management Studio and right-click on ‘Databases’,
then select ‘Restore Database’
5. In the ‘To database’ field, enter the name “AssetCentre”, then select the “From Device” radio button
and click the corresponding browse button.
Browse to the backup file and select it, then press OK to continue.
6. The backup list below the browse button will populate.
In the steps specified in the manual backup sections above, all defaults were selected, which
means that each backup appends to the existing backups and puts both the database and
transaction log in the same file. Since that is the case, all checkboxes should be checked in the
‘Restore’ column, corresponding to each database and transaction log backup. Press OK to
continue.
Note: If different options are selected, such as overwriting on each backup, then there will not be
as many rows to select from. Additionally, if no transaction logs were backed up, there will only be
one checkbox available, corresponding to the AssetCentre database itself. It is also possible to
perform restores of just the transaction log or database, depending on the checkbox selections.
These steps show the process for restoring both at the same time.
In the scheduled backup examples, the database and transaction log were backed up to separate
files (.bak and .trn). These would need to be restored separately as well, as opposed to having
both files in the same restore list as shown here.