QM320 Operation Manual (2010-08-27)

百德機械股份有限公司 Version A
QM320
CNC Trunnion Table
Operation Manual
1
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INDEX
(1) Introduction……………………………………………..………..3
(2) Specifications ……………………………………..………..4
(3) Accuracy Inspections ……………………………………..……..5
(4) Outline Drawing………………………………….………...…….6
(5) Pneumatic Circuit Diagram………………..…………..….…….7
(6) Electric Circuit Diagram………………………...…..…….…….8
(7) Mechanism of Major Components…………..……………..…..9
(8) Preparation…..…………………………………….……………10
(9) Zero Set and Adjustment of Dog …………………..…………..11
(10) Zero Return and Grid Shift Amount Setting………………..…12
(11) Worm Gear Backlash Check………………………………….…13
(12) Worm Gear Backlash Adjustment …………………………..…14
(13) Driving Gear Backlash Adjustment……………………………15
(14) Clamping Device ……………………………………………..…17
(15) Lubrication………………………………………………………18
(16) Trouble Shooting………………………………………………...19
(17) Parts List…………………………………………………………22
2
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Item (1) Introduction
Thank you for purchasing a " d e t r o n " - NC Rotary Table，To achieve
optimum performance, take the time to read this manual carefully. Handling
instructions, tips for maintenance and inspection, and much more, are all here at
your fingertips. They will help you to maintain the machine's inherent accuracy
for a long-term period of time.
This manual should be made available for reference at all times.
3
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Item (2) Specifications
Specification
No. Item Remark
Rotary Tilting
1 Worktable Diameter φ320mm
2 Center Bore Diameter φ50H7 mm
3 Worktable Height in 400 mm
4 Height of Center 400 mm
5 Height of Table in Vertical 555 mm
6 Width of T-Slots 12H7
7 Tilting Angle Range +30∘~ ﹣120∘
8 Drive Pressure / Method 5 kg/cm2 / Pne.
9 Clamping Torque 70 kg-m 140 kg-m
SIEMENS 1FK7060 1FK7063
10 Servo Motor HEIDENHAIN QSY116C QSY116J
MITSUBISHI HF-104 HF-154
11 Transmission Ratio 1 : 90
12 Max. Table Speed 25 rpm 20 rpm
13 Allowable Loading Inertia 8.3 kg-cm-sec²
14 Resolution 0.001°
15 Indexing Accuracy 20 sec 50 sec
16 Repeatability 4 sec 8 sec
17 Net Weight(W/O Motor) 690Kg
Allowable Horizontal 100 kg
18 Loading
Capacity Vertical 100 kg
Allowable
19 25 kg-m
Cutting Torque
4
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Item (3) Accuracy Inspections

型式 MODEL : 單位：mm
許容值
檢查項目測定值測定方法
ITEM PERMISSIBLE
DESCRIPTION OF INSPECTION MEASUREMENT INDICATION
ERROR
分度盤中心孔旋轉偏擺
1 Hole Dia. Run-out of Center Hole 0.01
ψ_______
分度盤面偏擺度 0.015/ Dia.
2
Run-out of Table Surface
分度盤面真直度
3 0.02
Flatness of Table Surface
分度盤面與底座之平行度
4 0.02
Parallelism Between Table
分度盤面高
5 實際測
Table Height
傾斜軸中心高
6 實際測
Center Height of Tilting
傾斜軸中心到分度盤之距離
Distance Between Center of Tilting and
7 實際測
Table Surface
第五項-第六項=第七項
分度盤中心孔高
8 實際測
Center Height
傾斜軸中心到分度盤中心孔之距離
Distance Between Center of Tilting Axis
9 實際測
and Rotary Axis
第六項-第八項=第九項
分割精度 Rotary 20 sec. Indicate by RON287
10
Repeatability Tilting 50 sec.
重覆精度 Rotary 4 sec.
11
Repeatability Tilting 8 sec.
mx
傾斜軸中心線與底板之平度 my
12 Parallelism Between Center Line of m'x
Tilt Axis and Base Plate m'y
0.01/Dia.
5
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Item (4) Outline Drawing
200
260
6
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Item (5) Pneumatic Circuit Diagram
7
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Item (6) Electric Circuit Diagram
8
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Item (7) Mechanism of Major Components
9
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Item (8) Preparation
The following preliminary steps, including a test run, are necessary

before operating the NC Rotary Table：
1. Installation and Preparation

a. Unpacking, moving the table to the site and setting up onto a mated
machine tool。
b. Lubrication and Cleaning。
c. Supply of clamping air pressure.。(※: Air source have to go through the
F.R.L. unit)。
d. Test run and accuracy check。
e. Table zero return shift setting。
2.Test Run
a. Check the table top of the mated machine tool and the NC Rotary Table
bottom for burrs and flaws。
b. Perform a test run without load applied to the turntable。
c. Check the turntable for normal operation by repeatedly clamping and
unclamping the table。
d. When checking the rotation speed of the turntable in the clockwise and
counter clockwise direction, increase the speed slowly。
e. Check the table zero return function。
f. Check various operations using the commands from the NC unit。
※ Before the operating; please set the angle limitation of tilting axis to avoid
over stroke and brake the mechanism。
※ To avoid breaking the mechanism; please DO NOT operate the rotary
table until finish the above procedure。
10
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Item (9) Zero Set and Adjustment of Dog
Proximity limit switch have no function causing by：
1. Proximity limit switch broken。

2. The clearance between the proximity switch and the dog is too far ; the
correct clearance is 1~2mm。
How to adjust the dog：

1. Remove the top cover(see P9)。
2. Turn the spindle, and loosen the dog lock bolts (M4) 。
3. The dog adjustment range is about ±5°。 After adjustment, tighten the dog
lock bolts。
11
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Item (10) Zero Return and Grid Shift Amount Setting
Upon receipt of a Zero Return command from the NC unit, the turntable
begins to rotate in a specified direction in the rapid traverse mode。 When the
limit switch is tripped by the speed reduction dog, the table starts decelerating.
When the turntable has decelerated to a speed such that the positioning is not
uneven, even with instantaneous stop, it stops upon receipt of a reference signal
from the detector of the motor。
Repeat the zero return operation of the table several times, measure the
difference between the table stop position and the scheduled stop position in degrees,
and input the measured value to the zero return grid shift amount of the NC unit as
a correction value。
Grid Shift Adjustment value

Table Feeding Speed
Table Feeding Direction

Zero Point
Reduction Limit Limit Switch
Switch Actuating Releasing Point Table Stop Point
Point
12
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Item (11) Worm Gear Backlash Check
The NC Rotary Table is a highly reliable, maintenance-free product.

To keep the table in the proper state for a long period of time, however,
maintenance and adjustment are needed。
If the backlash is too large, some play occurs between the worm wheel and the
worm shaft, causing vibration or chattering due to the cutting resistance during
continuous cutting. If the backlash is too small, the worm gear overheats, causing
seizure。 For the long-term operation; please check the backlash periodical。
Backlash check :
a. Set the dial gauge on the T-slot surface near the circumference of the
turntable。(drawing show as bellow)
b. Inset a steel plate into another T-slot and move it slowly in one direction with a
force of 15 to 20 kg. Release the steel plate and read the indication on the dial
gauge. Repeat the same operation in the reverse direction, and read the
indication on the dial gauge. The difference between the two measured values
is the backlash。
c. Measure the backlash on the circumference of the turntable at intervals of
90 degrees。
d.The minimum backlash of the worm gear is 10” to 15” at 20°C.
※The backlash will vary from temperature change and properly
adjust the backlash are necessary。
Even if the backlash exceeds the upper limit of the above range, the
turntable can be operated. Adjust the backlash when necessary. If the
backlash correction value is input to the NC unit as a parameter, the
apparent backlash is 0。
Steel plate
Dial gauge
13
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Item (12) Worm Gear Backlash Adjustment

Backlash too large:
Turn the adjusting screw c.c.w. one to fourth uniformly→tighten lock
screws uniformly→the worm shaft move forward and reduce the backlash
→check the data ; Repeat the adjustment and measurement until the
proper backlash is obtained。
Backlash too small:

Slightly loosen lock screws→Turn the adjusting screw c.w. one to fourth
uniformly → tighten lock screws uniformly → the worm shaft move
backward and increase the backlash → check the data ; Repeat the
adjustment and measurement until the proper backlash is obtained。
14
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Item (13) Driving Gear Backlash Adjustment
A: Rotary Axis Gear Backlash Adjustment procedure :

Gear center distance C1 adjusting：loosen ”locking bolt”→turn ”gear spindle”
(The distance between axles can be adjusted up to 0.5mm by the gear spindle)
till get proper backlash around 0.03~0.04mm→tighten ” locking bolt”。
Gear center distance C2 adjusting ： loosen ”motor locking bolt” → turn

adjustable haft sleeve by rod”(The distance between axles can be adjusted up
to 0.5mm) till get proper backlash around 0.03~0.04mm→tighten ”motor
locking bolt”。
15
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Item (13) Driving Gear Backlash Adjustment
B: Tilting Axis Gear Backlash Adjustment procedure :

In order to deliver full performance of the belt, it should be stretched by
proper installation tension. Excessive belt tension may cause the decrease of
belt life, abnormal noise, or shaft failure, while insufficient tension may cause
tooth jumping from groove triggered by start torque or impact load. Measure
the belt installation tension properly by a tension gauge。
1. Apply a force (Td) to the back side of the belt at mid-span between two
pulleys。
2. Deflect the belt 1/64 of span length (d)。
※ Be sure to fix the motor and the bearing stand at driven side securely
during this operation。
※Td: Deflection force: 2.3 kg；d: Deflection：2.6 mm

[Tension force around 294~353(N) (use a tension-meter)]
16
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Item (14) Clamping Device
T o reach high clamping torque; the air pressure should be 5 to 6kg/cm² and Supply
air through the filter, regulator, and lubricator. An end connection (PT 1/4) is
provided at two locations, that is, on the top and back. Use one of them,
whichever is preferable。
When workpiece has been set-up, clamp the turntable. If a workpiece is machined
with the turntable unclamped, the worm gear will be worn out quickly or
damaged. The tool and the workpiece may also be damaged。
When positioning the turntable or performing continuous cutting, leave the
turntable unclamped. To ensure the above operations, use the clamp and
unclamp check signals。
Clamp and unclamp are switched on and off by the solenoid value built into the
table. When power is on, clamp is selected. clamp piston moves forward by air
pressure to press Clamp disk to the frame. The frictional force at this part is the
clamping torque。
1) Check the clamp/unclamp air condition using clamp limit switch and unclamp
limit switch。
2) Under the standard operation, the table is clamped when solenoid valve is turned
on. If the table should be unclamped when the solenoid valve is turned on, the
solenoid valve or manifold should be replaced (optional) 。
※ Strongly recommend to delay 500msec. after clamp/unclamp

command; to avoid the mechanism broken or overheat to make the
servo motor alarm.
17
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Item (15) Lubrication

To maintain the NC rotary table in the proper operating condition
for a longer period of time, lubricating oil is indispensable.
Oil required on tilting axis around : 1.9 liter
Oil required on rotary axis around : 1.0 liter
Oil required on gear box around : 0.7 liter
※Recommended lubricating oil list as bellow：
Manufacturer Trade name

Shell Omala 150
Esso Spartanep 150
Mobile Mobile Gear 629
JoMo Reductus 100
※Note the following:

(1) Take care so that no chips or dust is caught in the lubricating oil during oil
supply. Any contamination may result in seizure of the worm gear, which is
vital to the NC Rotary Table, and may cause damage or wear to other major
components.
(2) Supply lubricating oil up to the center line of the oil gauge (see P9.)。
(3)The cycle of oil replacement depends on the operation frequency. It is
recommend that a complete oil change be done semiannually.
18
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Item (16) Trouble Shooting
Probable
Symptom Isolation instruction Remedy Ref. Item in text
cause
Turntable
fails to rotate
1) Motor • Burnout • Check cab1e terminals • E1ectrical diagram
does not
1 rotate
2) Motor • Gear 1ocking • Check gears inside the • Reinstall • Adjustment of gears in
rotates s1eeve gear case gear case
normall
y
Rotation is • Overload • Check weight and • Change • Specifications

not smooth inertia of workpiece workpiece
cutting
method and
conditions
• Measure current values
of motor
• Check rotation during
low speed operation
Abnormal • Gears inside • Check assembly • Reassembly • Adjustment of gears in
the gear case adjustment gear case
2 noise is • Measure backlash
generated
• Motor setup • Rotation conditions with
during motor by itself
rotation • Lubrication • Check oil level and • Replenish or • Lubrication
impurities replace
• Worm gear or • Correct
gears in the tooth
gear case surface or
rep[lace
• Unclamping See clamping device and
operation(resi table clamp/unclamp limit
dual pressure) switch unit
Current • Clamped • Inspect hydraulic hose See clamping

3 value rises table not and signal line, for device and table
released connection clamp/unclamp
• Check value function limit switch unit
and LS signals
• Check for residual • Feeding oil pressure for
pressure when table is table clamp deaeration
unclamped
• Overload • Check workpiece and • Change
cutting conditions workpiece
and cutting
conditions
19
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Probable Isolation
Symptom Remedy Ref. Item in text
cause instruction
• Insufficient • Check program • Correct • Routine checking work
warm up or program
3 parameter
setting
• Lube oil: • In these cases, current • Replace oil • Lubrication
Overfilling value often increases
Over viscosity
Low temp
Impaired
accuracy
1) Index • Worm wheel • Measure backlash • Adjust • Worm gear backlash
accuracy tooth surface backlash adjustment
4 • Worm wheel; • Measure variations in
deformation or backlash
alignment
2) Runout in • Bearing nut on • Compare with specified • Contact
table shaft value detron or
shaft hole dealers
Chattering
during cutting
operation
1) When • External force • Check cutting • Correct
positionin conditions cutting
g cutting conditions
operation • Clamping • Clamping device and
takes function table clamp/unclamp
5 place limit switch unit
• Excessive • Measure backlash • Backlash • Worm gear backlash
worm gear adjustment adjustment
backlash
• Excessive gear • Measure backlash • Backlash • Adjustment of gears in
backlash adjustment gear case
• Worm shaft • Inspect look nut • Retighten • Worm gear backlash
MSR locknut and lock adjustment
worm nut,
MSR
20
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Probable Isolation
Symptom Remedy Ref. Item in text
cause instruction
• P9
• Table clamp/unclamp • Contact detron
limit switch ass’y to disassemble
the table
• Clamping sleeve
1) No clamp • Limit switch • Check limit switch • replace Clamping device and table
signal clamp/unclamp limit
switch unit
2) No • Limit switch • Check position • Correct
unclamp dog position mounting
signal positions
6 • Piston • Check the motion • Replace O-ring
spring, etc.
• Signal
3) Unclamp • Hydraulic • Check lines including • Replace with

signal discharge line valves, hoses, etc. large caliber
delay resistance pipes.
excessive
• Return spring • Check for viscosity and • Replace
fatigue impurities
4) Clamp • Hose • Check piston fatigue • Correct setting
hydraulic connection or replace
fluid (oil)
is leaking
Zero resetting Zero return limit switch

unit structure
1) Table fails • Signal line
to move connection
2) Table • Limit switch • Inspect limit switch • Replace limit

does not switch
stop;
decelerati
ng speed
reduction
7 and stop
are
unattaina
ble
3) Table • MS dos • Check dog operation • Remount and
does not stepping adjust
stop allowance
• Dog position • Check operation • Readjust
• Plunger • Inspect parts for • Replace O-ring,

damage spring
21
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Item (17) Parts List
001
002 005
006
003
004
007
008
009 012
010 013
011
014
015
032
020
033
016 021
028 034
017
022 029 035
036
018 023 026 037
019
030 038
039
024
007
025
026 031
027
026
22
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040
041
042 059
043 060
044
061
045
062
046 063
047
048 018
049
050
051
025
024
064
052 065
053 066
054 067
055 068
056
057
058
069 093
070 087
071 111
072 078
078 069 096
073 097
079 079
074 061
083 083 061
075 081
084 098
076 090
085 099
077 092
RNA 4826
022
100
101
102
103
084
106
107
097
108
23
Quaser
022
109 114
084 067
097 116
084
078
079
084
069
093
088
070
110
105
111 118
096 119
112 120
113 121
122
123
014
061
124
125
126
127
128 042
129 045
066 043
130 133
131 041
040
007
007 097
097 059
065 044
135
064
136
132
133
134
108
24
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No Part number Part Qty Spec.

1 GX320N0037C End cap 1
2 J260000G090 O ring 1 G90
3 J260000S195 O ring 1 S195
4 GF255N3025A Cover;body of swing 1
5 J260000S055 O ring 1 S55
6 GX125N0036B Cover 1
7 GF210N0048A End cap 2
8 GF255NW006B Worktable 1
9 J26000AS049 O ring 1 ARP049
10 GF255N3031B Cover 1
11 GF255N2025B Box of tail 1
12 GV255N0022A Top cover 1
13 J260000G130 O ring 1 G130
14 GF255N0025A Cover 2
15 H36A000012T Plug 2
16 GF255N2026A Home dog II 1
17 GX170N0031C Home dog 2
18 ES0E2EX3D20 Proximity switch 4
19 GF255N2024B Bracket 3
20 GX255N0037B Zero plate 1
21 GX125N0063C Cover 1
22 J260000G045 O ring 1 G45
23 GF255NW002C Main body of tail 1
24 J260000S245 O ring 1 S245
25 GF255N3039C Cover;body of swing 1
26 A200CS0012F Oil serl 3
27 GF255N3043A Cover;body of swing 1
28 A20GN74312F Oil serl 2
29 GF255NW001C01 Main body of tilting 1
30 GF255N0030B Box of tilting 1
25
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31 GF255N0031A01 Plate 1
32 H07A006D18T Elbow connector 4 PL6-01
33 H07AB14T14H Elbow connector 2 1/4PTX1/4PH
34 H08A00014PT Tee 2 1/4PT 內牙
35 GF255N0029A Bracket 1
36 ESMS0100SC0 Pressure switch 2
37 VPMVSY100Z0 Main told 1
38 VPMVSY100A1 Solenoid valve 2
39 VPMAR2008A0 R. unit 1 MAR200-8A
40 GX320N0028D Worm shaft 2
41 A35JJ0PM300 Precision nut 2
42 BL0081206TN Taper roller 4
43 GX255N0061A Skt .Set .Screw 8
44 BH0RNA49050 Bearing 2
45 GX320N0035B Sleeve of worm shaft 2
46 Servo motor 1 QSY116C
47 J26000AS047 O ring 1 ARP047
48 L10TLK60330 Expansion ring 1
49 J26000AS046 O ring 1 ARP046
50 GX255N0044B Offset ring 1
51 GX170N0022A Gear 1
52 BE0007004A0 Bearing 1 7004
53 A06CB05X016 SKT.HD.CAP.SCR 4 M5X16L
54 GF255N3044A01 Gear shaft 1
55 A07CB10X055 Hex. Hd. SCR 4 M10X55L
56 A34JJ00M020 Nut 1
57 A45JJ0AW040 Washer 1
58 GX255N0043A Flange of gear 1
60 GX170N0030A Bracket 1
26
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62 J260000P018 O ring 1 P18
63 J260000P010 O ring 1 P10
64 BH0RNA49060 Bearing 2
65 J28AE2067E1 Oil seal 2 TC35X52X7
66 GX320N0064A Flange of gear 2
68 GF255N3026A Gear 1
69 J260000P009 O ring 58 P9
70 BH0RNA48260 Bearing 1 RNA4826
71 J26000AS166 O ring 1 ARP166
72 J260000S250 O ring S250
73 GF255N2022C Plate 1
74 J2600AR4163 X seal 1 QRAR4163
75 GF255N2023A Ring 1
76 GF255N3030B01 Main body of tail 1
78 J26000AS272 O ring 3 ARP272
79 GX255A0001A Brake 3
80
82
83 J2600AR4266 X seal 3 QRAR4266
85 J26000AS050 O ring 1 ARP050
86
87 GF255A0001A A axis spindle unit 1
88 GF255A0002A C axis spindle unit 1
89
27
Quaser

91
92 GF255N3028B Center ring 1
93 GX255N0024B01 Spacer 2
94
95
97 J260000G095 O ring 1 G095
98 GF255N0031A Shaft of encoder 1
99 Encoder 1 ERN180
100 J28AE3512E0 Oil seal 1 TC70X90X12
101 GX255N0029B Sleeve 1
102 GF255N0022B Plate 1
103 GX255N0027C Worm 2
104
105
106 J260000S185 O ring 1 S185
107 GF255N3029C01 Ring 1
108 GF255N4021B Motor plate 1
109 H36A00007C1 Plug 8
110 GX255N0033C Home dog 1
111 A41JJ00SM06 Washer 32
112 GF255N3024B Sleeve 1
113 GF255N3037B Shaft 1
114 GF255N3032A Shaft 1
115
116 J26000AS161 O ring 1 ARP161
117
118 J2600AR4236 X seal 1 QRAR4236
119 J2600AR4226 X seal 1 QRAR4226
120 J260000G085 O ring 1 G85
28
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122 J260000G075 O ring 10 G75
123 J260000G060 O ring 2 G60
124 J2600AR4330 X seal 2 QRAR4330
125 GF255N0028C Piston 2
126 J2600001020 O ring 4 ψ19.8XW1.9mm
127 GF255N0026B Cover 2
128 J2700ISI020 Oil seal 2 ISI20
129 C06000R0470 Retainer 1 R47
131 GF210N0022B Pulley 1
132 TB05768YU25 Belt 1
133 GF210N0021B Pulley 1
134 GF210N0023A Flange of pulley 1
135 P110012D030 Straight pin 1 ψ12x30L
136 Servo motor 1 QSY116J
29

QM320 Operation Manual (2010-08-27)

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百德機械股份有限公司 Version A

(2) Specifications ……………………………………..………..4

(3) Accuracy Inspections ……………………………………..……..5

(4) Outline Drawing………………………………….………...…….6

(5) Pneumatic Circuit Diagram………………..…………..….…….7

(6) Electric Circuit Diagram………………………...…..…….…….8

(7) Mechanism of Major Components…………..……………..…..9

(9) Zero Set and Adjustment of Dog …………………..…………..11

(10) Zero Return and Grid Shift Amount Setting………………..…12

(11) Worm Gear Backlash Check………………………………….…13

(12) Worm Gear Backlash Adjustment …………………………..…14

(13) Driving Gear Backlash Adjustment……………………………15

(14) Clamping Device ……………………………………………..…17

(16) Trouble Shooting………………………………………………...19

(17) Parts List…………………………………………………………22

Item (1) Introduction

Thank you for purchasing a " d e t r o n " - NC Rotary Table，To achieve

for a long-term period of time.

This manual should be made available for reference at all times.

Item (2) Specifications

Item (3) Accuracy Inspections

Item (4) Outline Drawing

Item (5) Pneumatic Circuit Diagram

Item (6) Electric Circuit Diagram

Item (7) Mechanism of Major Components

Item (8) Preparation

The following preliminary steps, including a test run, are necessary

1. Installation and Preparation

Item (9) Zero Set and Adjustment of Dog

Proximity limit switch have no function causing by：

1. Proximity limit switch broken。

How to adjust the dog：

Item (10) Zero Return and Grid Shift Amount Setting

Grid Shift Adjustment value

Table Feeding Direction

Item (11) Worm Gear Backlash Check

The NC Rotary Table is a highly reliable, maintenance-free product.

Item (12) Worm Gear Backlash Adjustment

Backlash too small:

Item (13) Driving Gear Backlash Adjustment

A: Rotary Axis Gear Backlash Adjustment procedure :

Gear center distance C2 adjusting ： loosen ”motor locking bolt” → turn

Item (13) Driving Gear Backlash Adjustment

B: Tilting Axis Gear Backlash Adjustment procedure :

2. Deflect the belt 1/64 of span length (d)。

during this operation。

※Td: Deflection force: 2.3 kg；d: Deflection：2.6 mm

Item (14) Clamping Device

※ Strongly recommend to delay 500msec. after clamp/unclamp

Item (15) Lubrication

Manufacturer Trade name

※Note the following:

Item (16) Trouble Shooting

Rotation is • Overload • Check weight and • Change • Specifications

Current • Clamped • Inspect hydraulic hose See clamping

Item (16) Trouble Shooting

Item (16) Trouble Shooting

3) Unclamp • Hydraulic • Check lines including • Replace with

Zero resetting Zero return limit switch

2) Table • Limit switch • Inspect limit switch • Replace limit

• Dog position • Check operation • Readjust

• Plunger • Inspect parts for • Replace O-ring,