Himanshu Singh Engineer

Email : himanshu.si5995@gmail.com
LinkedIn : https://www.linkedin.com/in/himanshu-singh-6b940511a/
Address : Gurgaon, India
Phone : +91-9450987230

PROFESSIONAL SUMMARY
• 3+ years of professional experience in the Automobile industry with 2+ years experience in Battery pack
integration,
• Hand-on experience and a good understanding of Battery manufacturing plant setup & development.
• Experience in Process planning for greenfield, brownfield projects of robotic assembly line, robotic battery
manufacturing Line.
• Worked Kinematics simulation for more than 500 robotic tools.
• Experienced in reducing lead time, processing time, and variant integration in existing cycle time.
• Worked closely with German automakers to create multiple Pneumatic system plans, electric wiring harness
diagrams.
• Strong hold in sensor system integration and data aquation including speed, acceleration detection, collision
protection.
• Experienced working alongside various international Brands such as Daimler AG Germany, BMW Germany,
Scania USA, Volkswagen AG Germany & India.

TECHNICAL SKILLS

Software / Tools CATIA, Inventor, Unigraphic NX, MATLAB, Delmia R26, Autodesk Flow design,
Process simulation

Others MS Office Suite, Adobe Photoshop, Excel Macro

EDUCATION
Bachelor of Technology (Mechanical Galgotia's College of Engg & Tech Aug 2014 – July 2018
Engineering)

WORK EXPERIENCE

EBZ SYSTEC India Pvt. Ltd. Gurgaon Engineer Oct 2018 – Dec 2021

PROJECTS

DAG S-Class 2021, DAG C-Class, 2021, Mercedes-Benz EQE(V295), Mercedes-Benz EQS(V297),
EBZ SYSTEC India Pvt. Ltd. Gurgaon

• Performed Kinematics modeling and simulation of more than 300 different variants of Assembly line tools.
• Developed sequence plan, tool overview and reduced the robot duty cycle time by a significant number.
• Made the CAE analysis for robotic weldments and clamp load analysis for Pneumatic clamps.
• Devised the automatic calibration system (up to 0.01mm accuracy) for robotic cell block Grippers.
• Pioneered team in Pneumatic plan creation, cycle time optimization, Tool BOM, control system
implementation into multiple robotic Grippers and fixtures.

DAG EB4XX Battery Manufacturing, DAG CB4XX Truck Battery, Scania Battery module line.
EBZ SYSTEC India Pvt. Ltd. Gurgaon

• Designed and configured Volve boxes for the complete pneumatic operation into the line.
• Built electrical wiring plan using Catia, alongside incorporated sensor system for automation process and data
acquisition system.
• Created working sequence plans for the robotic repair and round fixtures and PLC Logic signal for 250+ tools
• Reduce the cycle time by 16% to reduce the additional parallel line for helium leak test operation in EB4xx battery
testing

1 of 2
AU41x_51x Battery assembly line, VW336 doors plant work.
EBZ SYSTEC India Pvt. Ltd. Gurgaon

• Built pneumatic plan (15 D, 30 D, 31D) on Catia, as per the internal standard of Volkswagen AG group.
• Created graphical cycle time chat on Catia, based on the PLC logical signals.
• Performed a simulation for automation testing of Cell preparation, calculated the acceleration and cycle time of
the complete process.
• Designed and configured the valve boxes for the pneumatic tools.

Academic Projects / Internships :

Galgotia’s College of Eng. & Tech., Greater Noida

• Final year Project: Mechanical self-centering steering system using camber recovery July 2017 – Mar 2018

 Analysis of self-center force under varying wheel angle settings (Caster, Camber, and KPI).
 Linkage design for harnessing maximum centering force for a given Caster angle.
 mechanism holds automatic camber change at high speed turning to maintain the traction by enhancing
the contact patch area.

• Summer Internship: Seed Processing plant, Mathura July 2017 – Aug 2017

 Studied and analyzed the process for bifurcation of best quality seeds for maximum productivity.
 Proposed an optimized process of unprocessed seed flow to final packaging in order to reduce the
manpower and increase the productivity by 4 to 5%
• SAE Supra : May 2017 – July 2018
Captain, Lead in Suspension & Steering

 Undertaken the checking and approval of the work of other staff as part of robust quality management
 Support the development of junior staff through mentoring and task-based assistance.
 Develop simulations, Perform Model/Software/Hardware in the Loop testing, and Conduct vehicle tests
 Write performance and test specifications to tune/validate designs/applications
 Continue learning through in-house and possible university continuing education.

• SAE BAJA : April 2016 – Jan 2017

Vice Captain, Suspension & Steering head.

 Designed and developed steering and suspension system of BAJA vehicle scoring top 10 rank at
suspension track.
 Worked on Data Acquisition and design verification systems
 Analyze hardware and software designs for potential failure modes.
 Drove nonstop 4 hours to endure vehicle and stood air 43rd overall.

• SAE Effi-cycle July 2016 – Oct 2016

 Designed and manufactured Electric driven motor assist tadpole trike.

 Integrated the human powertrain with electric driveline system.
 Worked on an innovative longitudinal lever-based steering system, awarded for the best design out of
133 teams.
 Stood AIR 5th out of 133 team.

Area of interest
• Design • FEA
• Simulation • DFMEA
• Vehicle Dynamics • Ride And handling
• Vehicle testing

HOBBIES & INTERESTS

• Volunteer work with NGOs.
• Motorsports.
• Driving.