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My CBC
My CBC
Remember to:
Work through all the information and complete the activities in each
section.
BASIC COMPETENCIES
COMMON COMPETENCIES
CORE COMPETENCIES
MODULE CONTENT
QUALIFICATION LEVEL: NC II
Upon completion of this module, you must be able to:
ASSESSMENT CRITERIA:
ASSESSMENT CRITERIA:
• Performed root pass in accordance with Welding Procedure
Specification (WPS) and/or client specifications.
• Visually checks weld for defects and repaired, as required.
• Weld is visually acceptable in accordance with applicable codes and
standards
• Root pass is cleaned and free from defects and discontinuities
• Subsequent/ filling passes is performed in accordance with approved
Welding Procedure Specification (WPS)
• Capping is performed in accordance with Welding Procedure
Specification (WPS) and/or client specifications.
CONDITION:
STUDENTS MUST BE PROVIDED WITH THE FOLLOWING:
1. Workplace Location.
2. Welding Machine, tools and materials.
3. Training Materials such as CBLM.
ASSESSMENT METHOD:
Written/oral
Interview
Direct observation
LEARNING EXPERIENCES
Weld Progression. Up
Backing. No
Current/Polarity. DCEP
SELF-CHECK 1.1-1
MATCHING TYPE:
______10. Backing J. No
1. C
3. D
4. B
5. A
6. I
7. H
8. G
9. F
10. J
LEARNING OBJECTIVE:
After reading this information sheet, you must be able to:
BEVEL Procedures
3. Grind off the oxidation from where the bevel was cut.
TACK Procedures
The set-up of the pipe coupons was done on a V Block. Basically you
need to use an angle iron to lay the pipe coupons on. It keeps the pipe
coupons inline and makes it easier to tack. Then it needs a 1/8 cutting
wheel to set the root opening. Once the pipe was aligned properly put in the
first tack. Now once the tack cooled the pipe was out of alignment, used a
hammer to get the root opening even again. The tack welds will mainly
shrink on the keyhole side of the tack. The next tack was done on the
SELF-CHECK 1.1-2
TRUE OR FALSE:
_____2. Grind off the oxidation from where the bevel was cut.
_____5. Set the height of the pipe to where you wanted to weld it.
______9. Once the pipe coupons are tacked up put them in the arm that
holds
______10. It is preferred to weld the bottom half of the pipe on knees and
that
1. T
2. T
4. T
5. T
6. F
7. F
8. F
9. T
10. T
Performance Objective:
Task is performed in accordance with Welding Procedure Specification
Procedures:
Phase 1. Bevel
1. Cut steel pipe in half on a power hacksaw or hacksaw.
2. Beveled it on a pipe beveling machine.
3. Grind off the oxidation from where the bevel was cut.
4. Grind the mill scale off of the outside of the pipe a minimum of one inch
back, then the inside of the pipe about a quarter of an inch back.
5. Check the bevel angles with a protractor.
Phase 2. Tack
1. Set-up of the pipe coupons was done on a V Block.
2. Tack the 12 o’clock position, next the 6 o’clock, next the 3 o’clock and
finally the 9 o’clock.
Assessment:
1. Written Test
2. Demonstration
3. Oral Questioning
CRITERIA YES NO
Root pass is performed in accordance with Welding
Procedure Specification (WPS) and/or client
specifications.
The 6G open root was done with a 1/8 E6011 electrode at 83 amps using
a whipping technique. Most of the time dragging at about 5 degrees while
pointing the rod to the center of the pipe. If you do not always point your
rod to the center of the pipe and keep the keyhole centered you will get a
lack of fusion. In the event that the keyhole is closing up you need to
lead the rod at about 5 to 10 degrees. The hard part of the root is the
bottom half of the pipe.
2. The second part of the root is from the 9 o’clock to the 12 o’clock position.
4. My final root pass was done from the 3 o’clock to 12 o’clock position.
MULTIPLE CHOICES:
1. Which of the following is the first part of root pass in steel pipe?
a. 6 o’clock – 3 o’clock b. 12 o’clock – 6 o’clock
c. 6 o’clock - 9 o’clock d. 3 o’clock to 12 o’clock
1. C
2. C
3. B
4. D
Performance Objective:
Root pass is performed in accordance with Welding Procedure Specification
(WPS) and/or client specifications.
Materials: E6011, carbon steel pipes sch80, cutting disc, grinding disc
Procedure/s:
1. Gather the materials, tools and equipment needed for the task.
2. Fix the pipe in 45 degrees and set the current to 83 amps.
3. Perform 1st pass from 6 o’clock – 9 o’clock.
4. Perform 2nd pass from 9 o’clock – 12 o’clock.
5. Perform 3rd pass from 6 o’clock – 3 o’clock.
6. Lastly, perform the 4th pass from 3 o’clock – 12 o’clock.
7. Check the root pass.
Assessment Method:
1. Written Test
2. Demonstration
3. Oral Questioning
CRITERIA YES NO
Root pass is performed in accordance with Welding
Procedure Specification (WPS) and/or client
specifications.
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