Analog Session RevE

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Warm Up Questions….

• Put the following information in chat…


– What lessons did you learn during digital session?
– What questions do you have?

Interactive tools

Select Objects
Pointers
Pen
Text Tool
Filled Shapes
Outlines Shapes

Draw line
Put screen capture on page
Clip art

Session Breakdown

 Session 1  Session 2

Rad Digital Rad Analog


• Definium 5000, 6000, 8000 • Proteus XRa, XRe, XRi
• XR650, XR656 • Silhouette VR
• Brivo DRF (XR385) • XR6000

Rad Mobile
• AMX4
• AMX700
• XR220, XR200
• TMX

1/
GE /
Objectives
• Identify equipment
• Identify key subsystems
• Power up & power down equipment
• Perform an exposure
• Perform selected preventative maintenance
procedures
• Perform selected corrective maintenance
procedures

GE Healthcare
The information in this course is FOR
TRAINING PURPOSES ONLY and not to be
used as promotional material. The
information may not be current or
appropriate for all systems. Before working
on any equipment consult appropriate
current service documentation. Failure to
follow procedures in current service
documentation or misuse of the course
information may result in equipment
damage, personal injury or death.

The primary sources of the material


contained in this course are released
Service, Sales, or Marketing documentation.

GE and GE Monogram are trademarks of


General Electric Company.

General Electric Company reserves the right


to make changes in specifications and
features shown herein, or discontinue the
product(s) described at any time without
notice or obligation.

©2013 General Electric Company, doing


business as GE Healthcare – All rights
reserved.

Analog Rad Systems


Classification:
Revision #:
Course #:

Radiography Equipment

Radiography
Equipment

2/
GE /
Proteus XRa

Control Area Table and Tube Stand System Cabinet Wall Stand OTS *

Generator • Elevating table • Jedi Generator Proteus WS - Option Manual


Touch-screen • Bucky for CR 32, 50, 65 or 80 kW • Bucky for CR Motions
Control Console or Film Cassette • Power Distribution Unit or Film Cassette
• Floating Table-Top • Manual Vertical and
• Tomo (option) rotate motions

* Overhead Tube Suspension

Page Number 7

Proteus XRa 2

Control Area Table and Tube Stand System Cabinet Wall Stand OTS

Generator • Elevating table • Jedi Generator SG100 - Option Manual


Touch-screen • Bucky for CR 32, 50, 65 or 80 kW • Bucky for CR Motions
Control Console or Film Cassette • Power Distribution Unit or Film Cassette
• Floating Table-Top • Manual Vertical, Tilt
• Tomo (option) & Rotate motions
• Attached to the wall
• Replaced by SG120

Page Number 8

Proteus XRa 3

Control Area Table and Tube Stand System Cabinet Wall Stand OTS

Generator • Elevating table • Jedi Generator SG120 - Option Manual


Touch-screen • Bucky for CR 32, 50, 65 or 80 kW • Bucky for CR Motions
Control Console or Film Cassette • Power Distribution Unit or Film Cassette
• Floating Table-Top • Manual Vertical, Tilt
• Tomo (option) & Rotate motions

Page Number 9

3/
GE /
Proteus XRi

Control Area Table and Tube Stand System Cabinet Wall Stand OTS

Generator • Elevating table • Sedecal Generator • Bucky for CR Not


Touch-screen • Bucky for CR 32, 50 or 64 kW or Film Cassette Available
Control Console or Film Cassette • Manual Vertical
• Power Distribution Unit
• Floating Table-Top Motion
• Tomo (option)

Page Number 10

Proteus XRe

Control Area Table and Tube Stand System Electronics Wall Stand OTS
(in Table base) (SG120)
Generator • Fixed height table • Sedecal Generator • Bucky for CR Not
Control • Bucky for CR 32, 50 or 64 kW or Film Cassette Available
Console or Film Cassette • Manual Vertical
• Power Distribution Unit
• Floating table-top Motion

Page Number 11

Silhouette VR

Control Area Table and Tube Stand System Electronics Wall Stand OTS
(in Table base) (SG120)
Generator • Fixed height table • Jedi Generator • Bucky for CR Not
Control • Bucky for CR 32kW or 50kW or Film Cassette Available
Console or Film Cassette • Manual Vertical
• Floating table-top • Power Distribution Unit Motion

Page Number 12

4/
GE /
XR6000 System

Control Area Table and Tube Stand System Electronics Wall Stand OTS
(in Table base) (SG120)
Generator • Fixed height table • Jedi Generator • Bucky for CR Not
Control • Bucky for CR • Power Distribution Unit or Film Cassette Available
Console or Film Cassette • Manual Vertical
• Floating table-top Motion

Page Number 13

Radiography Subsystems

Radiography
Subsystems

Proteus XRa – Control Console

ON and OFF Buttons

Technique Change
Buttons

Prep/Expose Buttons

Prep/ Expose
Handswitch

5/
GE /
Proteus XRa – Jedi Generator

Jedi Generator
(behind Interface Board)

On/ Off Breaker


Power Distribution

Proteus XRa - Table


Tomo Attachment (*)

Movements
Enable Button

Floating Table-top
Tomo Console (*)

Bucky
Emergency
Movements Off Button
Foot switch enable button

Table Up/Down

* Purchased Option

Table-top Locks Release Table Up Table Down


(longitudinal & lateral-
floating tabletop mode)

Proteus XRa – Overhead Tube Suspension (OTS)


Wall stand
LED: On when OTS Detent Magnetic
Tomo-Link Drive Unit
is in lateral detent Strip
Carriage Assembly
Lateral Movement
Longitudinal
Movement

X ray Tube (MX100)


(behind cover)

User Interface
(OCS) Magnetic sensor
electronics behind Lateral tabletop
Collimator cover detent magnetic
strip

6/
GE /
Collimators: Eclipse and Siemens

3 3
1 2
1 2
5 5
4 6 6
4

1. Spectral Filter Select 4. Longitudinal Collimator Blades


2. Memory button 5. Turn on collimator light and alignment laser
3. SID Scale Selection (manual mode) 6. Lateral collimator Blades

Proteus XRa – Wall Stands

SG-120 Wall Stand


Wall Stand SG-100 Wall Stand Page Number 20

Silhouette VR - Console
Technique Display
kV, mAs, mA and
Time OFF & ON Buttons

Technique Change
Buttons Prep/Expose
Handswitch

Receptor Buttons

Prep/Expose
Buttons

Anatomical
Programming (APR
or Protocol) Buttons

Page Number 21

7/
GE /
Silhouette VR - Table

Bucky with Cassette Inserted


Floating Table-Top

Bucky

Emergency
Movements Off Table-top Locks Release
(longitudinal & lateral-
Button When
floating table-top mode)
pressed disables all
room movements

Page Number 22

Silhouette VR – Table Electronics

Power Distribution
Jedi Generator

Page Number 23

Silhouette VR – Tube and Collimator

Lock Releases Buttons

X ray Tube

Manual Collimator

Page Number 24

8/
GE /
XR6000

Table & Tube Stand Control Console

Wall Stand
Page Number 25

XR6000 – Table with Front Cover Removed

X ray Tube &


Collimator

PDU

Tube Stand Rail

Jedi Generator

Table-top Locks
Release Bar

Page Number 26

Activity: Identify system and subsystems

Page Number 27

9/
GE /
Activity: Identify system and subsystems 2
OTS
Control Area Table Wall Stand

System
Cabinet

Page Number 28

1. Identify what type of collimator are they?

2. Why do you think is important to know what type of collimators are they?

Activity: what type of subsystems?

Page Number 30

10 /
GE /
Activity: what type of subsystems? 2

Jedi Generator PDU

Page Number 31

Review 1

• Proteus XRa/XRe/XRi
• Silhouette VR
• XR6000

Basic Operations

Basic
Operations
The steps in this presentation generally
apply to most Analog Radiographic systems.

11 /
GE /
Power On

Control Console

Power On (cont)

Control Console
Page Number 35

Make Exposure (1 of 4)

1. Select Receptor

Wall Table Table Tomo


Stand Bucky Top

Control Console
Page Number 36

12 /
GE /
Make Exposure (2 of 4)
2

2a

Control Console

Make Exposure (3 of 4)

Field/laser
light
button

4. Setup the system Wall Stand

Table Bucky

Make Exposure (4 of 4)

Radiographic
Exposure
Hand Switch

Prep Expose
Button Button

13 /
GE /
Power Off

Control Console
Page Number 40

Review 2

• Turn system on
• Make an exposure
o Select receptor: wall stand, table Bucky, table-top
o Select customer protocol or technique: kV, mAs, mA, or time.
o Setup the phantom
• Place the cassette in the bucky, close Bucky tray
• Place phantom on the table
• Turn on the x ray field light and align tube over the phantom
• Center the bucky to the x ray field light
o Push prep and exposure button
• Turn system off

**********

Let’s Take a Break!

14 /
GE /
Preventive Maintenance

Planned
Maintenance

Service Documentation

Product Service Documentation Class A Class C Class M Comments


Proteus
Service Manual  N/A N/A
XRa
Proteus
Service Manual  N/A N/A
XRe
Calibrations, PM, Installation,
Proteus
Service Manual  N/A N/A Renewal Parts, etc.
XRi
Silhouette
Service Manual  N/A N/A
VR
XR 6000 Service Manual  N/A N/A

PM Recordkeeping
Step 1 – Go to the Common Documentation Library (link below)
http://olcweb.olc.med.ge.com:8020/servlet/ClientServletProp?REQ=Enter+Documentation+Library

4
3

Page Number 45

15 /
GE /
PM Recordkeeping 2
Step 6 – Download the form you need

Page Number 46

PM Recordkeeping 3

Page Number 47

New Processes
Checklist
Tim
Jaenchen Checklist form is signed using digital
certificate signature

PM Checklist is submitted to the Service


Forms Repository

FEMC

FEMC acknowledgement that form has


been submitted

16 /
GE /
PM Recordkeeping – more info
Support Central Digital Service Forms, keyword @ElectronicForms
http://supportcentral.ge.com/products/sup_products.asp?prod_id=157768

Proteus XRa - Planned Maintenance

Page Number 50

Table Planned
Maintenance

Page Number 51

17 /
GE /
Remove Table Covers

Page Number 52

Remove Table-top

End Caps

Table
2

Underside of Table

Remove Upper Tableside Cover

Page Number 54

18 /
GE /
Remove Lower Tableside Cover

Second bolt (not


shown) is on the
other end of the 1
cover
3

2
Table
Inside of
Table
Cover

PM001 & PM002

Check for wear


and damage
around the table

Table

PM004 ( 1 of 6)

X Foot pedal operation check

X Emergency Off button check


Cable check for damage &
routing
Check table height upper & Emergency Off Button
lower limit drive

Replace lubricant box on


vertical drive worm gear
Tabletop Locks
Lubricate vertical drive shaft
Check lateral lock. Replace
lock plates and rod.
Lubricate rod

Table Up Table Down

Page Number 57

19 /
GE /
PM004 ( 2 of 6)
PM004 is Table Maintenance
and includes:
Foot pedal operation check

Emergency Off button check


X Cable check for damage
& routing
Check table height upper &
lower limit drive

Replace lubricant box on


vertical drive worm gear Cables: Check for wear,
damage and routing.
Lubricate vertical drive shaft
Check lateral lock. Replace
lock plates and rod.
Lubricate rod

Under Table-top

Page Number 58

PM004 ( 3 of 6)
PM004 is Table Maintenance
and includes:
Foot pedal operation check

Emergency Off button check


Cable check for damage &
routing

X Check table height upper &


lower limit drive

Replace lubricant box on


vertical drive worm gear
Check Table Maximum &
Lubricate vertical drive shaft Minimum Height

Check lateral lock. Replace


lock plates and rod.
Lubricate rod

Page Number 59

PM004 ( 4 of 6) – Wear gloves during replacement


PM004 is Table Maintenance Table Base
and includes:
Foot pedal operation check

Emergency Off button check


Cable check for damage &
routing
Lift Screw
Check table height upper &
lower limit drive

X Replace lubricant box on


vertical drive worm gear

Lubricate vertical drive shaft


Check lateral lock. Replace
lock plates and rod.
Lubricate rod

Lubrication Box
Page Number 60

20 /
GE /
PM004 ( 5 of 6) – Wear gloves during replacement
PM004 is Table Maintenance Table Base
and includes:
Foot pedal operation check

Emergency Off button check


Cable check for damage &
routing
Vertical Drive
Check table height upper & Motor
lower limit drive
Lubricate vertical drive
Replace lubricant box on shafts (one on each side of
vertical drive worm gear table) with lubricating oil

X Lubricate vertical drive shaft


Check lateral lock. Replace lock
plates and rod. Lubricate rod

Page Number 61

PM004 ( 6 of 6)
PM004 is Table Maintenance Table End
and includes:
Foot pedal operation check

Emergency Off button check


Cable check for damage &
routing
Check table height upper &
lower limit drive

Replace lubricant box on


Lubricate
vertical drive worm gear lateral drive
rods (one on
Lubricate vertical drive shaft each end of
table) with
X Check lateral lock. lubricating
Replace lock plates and rod. oil
Lubricate rod

Page Number 62

Table Planned Maintenance – Proteus XRa


• Research time: 10 minutes

• Identify what subsystems will utilize PM005, PM006, PM007?

• Mention 3 tasks for each of them.

• Choose 1 spokesperson

21 /
GE /
Table Planned Maintenance – Proteus XRa 2
• Research time: 10 minutes

• PM005, PM006, PM007

Jedi
Generator

Page Number 65

Jedi Generator 2

SUPPLIES
• Film or equivalent
• Error–code recording form
• X–ray counter recording form

TOOLS REQUIRED
• Laptop with RS232
or
Legacy Extender Module.

Legacy Extender Module

Page Number 66

22 /
GE /
PM008 (1 of 7) – Generator Functional Checks
Pre-exposure kV,
Generator Console mAs, mA & ms
(time) display

X Checking mA, mAs and time


are displayed after exposure
mA Accuracy
AEC Functionality
Recording Error Codes
Recording Counter Values
Run Accuracy Procedures
from Functional Checks
Clean and check terminal
tightness Post-exposure kV,
mAs, mA & ms
(time) display

PM008 (2 of 7) - Generator Functional Checks


Pre-exposure kV,
Generator Console mAs, mA & ms
(time) display
Checking mA, mAs and time
are displayed after exposure
X mA Accuracy
AEC Functionality
Recording Error Codes
Recording Counter Values
Run Accuracy Procedures
from Functional Checks
Post-exposure kV,
Clean and check terminal
tightness mAs, mA & ms
(time) display

102.6

Exposures taken at different techniques

PM008 (3 of 7) - Generator Functional Checks


Generator Console

Checking mA, mAs and time


are displayed after exposure
mA Accuracy
X AEC Functionality 15cm of Plexiglas
on the table
Recording Error Codes
Recording Counter Values
Run Accuracy Procedures
from Functional Checks
Clean and check terminal
tightness
Proteus Setup

CR Display Screen

23 /
GE /
PM008 (4 of 7) - Generator Functional Checks

Checking mA, mAs and time


are displayed after exposure
mA Accuracy
AEC Functionality
X Recording Error Codes
X Recording Counter Values
Run Accuracy Procedures
from Functional Checks
Clean and check terminal
tightness

Jedi Service Software (1 of 4) 2


• Install DOS-BOX
• Connect Serial Cable
• Click on DOS-Box shortcut
on your desktop.

Connect serial
cable here

Laptop Connected toNumber


Page Jedi 71

Jedi Service Software (2 of 4)

Select option
2. Proteus

24 /
GE /
Jedi Service Software (3 of 4)

F1: to go to
Service screens

Jedi Service Software (4 of 4)

ALT S: to go to
first service
menu

Jedi Service Software (5 of 5)


Press the “r” key on your laptop
to return to the Main Menu

Press the left


or right arrow
key on your
laptop to select
a menu

Page Number 75

25 /
GE /
Menu 2 - Utilities

Menu 2: Error Log, Counters &


Date/Time
F3: Generator Error Code Log
F5: List of Generator Counters
(example: No. of Exposures)
F7: Date (used for error log) and
backup battery time counter
reset.

Menu 2 > LIST (F3): Displays Error log


Menu 2 > NEXP (F5): displays number of exposures, also used to clear tube and generator tracking data

PM008 (6 of 7) - Generator Functional Checks


Accuracy checks include:
• Reproducibility & Linearity
Checking mA, mAs and time • AEC Exposure Check
are displayed after exposure
• Maximum mAs
mA Accuracy • Minimum Exposure Time
AEC Functionality • Technique Measurement
Recording Error Codes
Recording Counter Values
X Run Accuracy Procedures
from Functional Checks
Clean and check terminal
tightness

Tools required:
RADCAL MDH 2025 Dosimeter or equivalent

PM008 (7 of 7) - Generator Functional Checks


Before checking terminals, LOCK OUT & TAG OUT the
!
Warning system

Check AC IN Check other connectors


Checking mA, mAs and time Connectors in the Jedi
are displayed after exposure
mA Accuracy Check DC Bus
Connectors
AEC Functionality
Recording Error Codes
Recording Counter Values
Run Accuracy Procedures
from Functional Checks
X Clean and check terminal
tightness

Remove any dust


& dirt

Top Left Side of Mid Left Side of


Generator Cabinet Generator Cabinet

26 /
GE /
Wall
Stand
Proteus SG-100 SG-120
Wall Stand

PM PM001; PM002, PM003 PM001; PM002, PM003 PM001; PM002, PM003


Schedules
PM009 PM010 PM011
Page Number 79

PM003 – SG100, SG120 & Proteus Wall Stands

X Vertical Motion Check


Vertical Switch Check
Rotation Motion Check
Rotation Switch Check
Angulation Motion Check
Angulation Switch Check

Vertical
Proteus Wall Stand

Check motion for smooth


Vertical Lock operation
Release Button
Page Number 80
SG-120

PM003 SG120 Wall Stand (1 of 5)


Switches:
S4 (top)
S5 (bottom)

Vertical Motion Check


X Vertical Switch Check
Rotation Motion Check S4 Actuator
Cam
Rotation Switch Check
Angulation Motion Check
Angulation Switch Check
S5 Actuator
Cam

SG-120 SG-120

Check SID switches for


correct operation

Page Number 81

27 /
GE /
PM003 SG120 Wall Stand (2 of 5)

Vertical Motion Check

Vertical Switch Check Rotation Lock


Release
X Bucky Rotation Motion Check
Rotation Switch Check
Angulation Motion Check
Angulation Switch Check

Rotation

Check motion for smooth Back of SG- 120 Wall


operation Stand Bucky

Page Number 82

PM003 SG120 Wall Stand (3 of 5)

Vertical Motion Check

Vertical Switch Check


Rotation Motion Check Limit Switch
S2-1
X Rotation Switch Check
Angulation Motion Check
Angulation Switch Check

Limit Switch
S2-2

SG-120
Check Limit switches for
correct operation

Page Number 83

PM003 SG120 Wall Stand (4 of 5)

Vertical Motion Check Angulation Lock


Release Button
Vertical Switch Check
Rotation Motion Check
Rotation Switch Check
X Bucky Angulation Motion Check
Angulation Switch Check

Angulation

Back of SG-120
Check motion for smooth Wall Stand Bucky
operation

Page Number 84

28 /
GE /
PM003 SG120 Wall Stand (5 of 5)

Vertical Motion Check

Vertical Switch Check


Rotation Motion Check
Rotation Switch Check

Bucky Angulation Motion Check


X Angulation Switch Check

SG-120

Check Limit switches for Limit Limit


correct operation Switch S1 Switch S3

Page Number 85

Wall Stand Planned Maintenance – Proteus XRa


• Research time: 10 minutes

• Identify what type of wall stands utilize PM009, PM010, PM011

• Mention 2 items within each of the job cards.

• Choose 1 spokesperson

Wall Stand Planned Maintenance – Proteus XRa 2


• PM009 – Proteus Wall Stand

• PM010 - SG100 Wall Stand

• PM011 – SG120 Wall Stand

29 /
GE /
Collimator Siemens Collimator

Planned
Maintenance
Eclipse Collimator
Page Number 88

PM012 Collimator (1 of 3)

Rotate Tube to 180o.


X Remove Collimator Remove collimator by
loosening 3 bolts (4mm
Check Mounting Flange Wear Allen) located 120 oapart
(shown with red arrows)
Check Collimator Mounting
Screws

Siemens Collimator

PM012 Collimator (2 of 3)

Remove Collimator
X Check Mounting Flange
Collimator Flange
Wear
Check Collimator Mounting
Screws

Check Collimator Flange


Thickness (must at least 1.5mm)

Note: The Collimator Flange


Thickness Check is not performed if
the system has a MX100 Xray tube

OEM Collimator Mounting Flange

30 /
GE /
PM012 Collimator (3 of 3)

Remove Collimator
Check Mounting Flange Wear

X Check Collimator Mounting


Screws

Collimator Flange Mounting


Screws (8).
Check for tightness and add
Loctite 242 if necessary.

OEM Collimator Mounting Flange

OTS
Planned
Maintenance

Page Number 92

OTS PM (1 of 4)

Longitudinal
Direction
X Check lateral & vertical
force with locks on and off
Vertical & Lateral Detent
Check Lateral
Vertical Tracking Check Direction

Tube Angulation & Rotation


Checks

Vertical Direction

31 /
GE /
OTS PM (2 of 4)
OTS detent should stop
the motion in the
lateral direction when Vertical
Check lateral & vertical force the X-ray field is Direction
with locks on and off centered on the
cassette
X Vertical & Lateral Detent
Check OTS detent should stop
Vertical Tracking Check the motion in the
vertical direction when
Tube Angulation & Rotation the defined SID has
Checks been reached

Lateral
Direction

Detent button pressed


so detent light is on

OTS PM (3 of 4)

Check lateral & vertical force


with locks on and off
Vertical & Lateral Detent
Check
X Vertical Tracking Check
Tube Angulation & Rotation
Checks

Measure
difference
between highest
& low points,
OTS at Lowest
Vertical Position
Plumb Bob
attached to X Ray
tube. OTS at Highest
Vertical Position

OTS PM (4 of 4)

Check lateral & vertical force Column Rotation


with locks on and off Check

Vertical & Lateral Detent


Check
Vertical Tracking Check
X Tube Angulation & Rotation
Checks

Rotation Release
Lever

Tube Angulation Check


o

32 /
GE /
Activity: PM

Group 1
1. What resources are required to read the Jedi error log?
2. What PM Job Cards apply to Wall Stand SG120?
3. What is the Lubricant Box Part Number?

Group 2
4. How often must the NVRAM in the kV-bd be replaced?
5. What is the OTS PM Service Manual Direction?
6. List 3 PM tasks that need to be performed to the OTS Bridge
every 13 months

Activity: PM 2
1. What resources are required to read the Jedi error log?
DOS Box Software, laptop with serial cable or legacy extender module
and RS232 DB9 Serial Cable
2. What PM Job Cards apply to Wall Stand SG120?
PM001, PM002, PM003 and PM011
3. What is the Lubricant Box Part Number?
2348721

4. How often must the NVRAM in the kV-bd. be replaced?


Every 8 years

Activity: PM 3
5. What is the OTS PM Service Manual Direction?

6. List 3 PM tasks that need to be performed to the OTS Bridge every 13


months

33 /
GE /
Review 3
System
 PM001, PM002, PM003 general purpose
 PM004 – Table base
 PM005 – Patient support
 PM006 – Cassette tray and carriage
 PM007 – Accessories
 PM008 – Check Generator functions
Wall Stand
o PM001, PM002, PM003 General purpose (for all 3 Wall Stands)
o PM009 – Wall Stand – Proteus
o PM010 – Wall Stand for SG100
o PM011 – Wall Stand for SG120
Collimator
 PM012 - Collimator mounting screws
X Ray Tube
 PM013 – X Ray tube cables and connections check
Jedi Generator
 PM Jedi 15-2 – Replace NVRAM on kV-bd.
OTS - Overhead Tube Suspension
o See Direction 2277285-100

**********

Let’s Take a Break! 2

34 /
GE /
Corrective Maintenance2

Corrective
Maintenance

Backup & Restore APR (1 of 4)


Tools Required
Console with Floppy Disk Console with USB Disk
System Software Disk SW Installation USB Disk
APR* Database Disk APR&AEC USB Disk
Blank formatted disk USB blank disk
(to save backup onto) (to save backup onto)
Job Card IST 027 5449682-1EN

*APR – Anatomical Programming

Backup & Restore APR (2 of 4)


Proteus
Console
Screen

2 InsertSoftware
System Console
Disk or
SW Installation USB Disk

1/
GE /
Backup & Restore APR (3 of 4)
3. Press OK button

4. Press Save/Retrieve
button

Backup & Restore APR (4 of 4)


5. Remove System Console Software
Floppy disk and insert:
To Backup:
Blank formatted disk into drive
or USB Flash Drive
To Restore:
Floppy disk or USB flash Disk
containing a previously saved
database

Save Backup
6a. Press Save Backup button
OR
Restore Backup
6b. Press Retrieve Backup button

System Console Replacement - Proteus

2/
GE /
System Console Replacement – Proteus 2
 Job Card IST 029
Main Cable Connection

Console Replacement
1. Make an APR backup
2. Power off, disconnect cables.
3. Install new console
4. Restore APR Database

Hand Switch Connection

OTS Console Replacement

OTS Console Replacement (1 of 5)

• Job Card IST 028


• Remove 4 covers Tube Center
Cover
• Replace OTS Console

Tube Side
Covers

Tube Base
Cover

OTS Console

3/
GE /
OTS Console Replacement (2 of 5)
1. Remove Tube Side Covers

Bracket Screws

OTS Console Replacement (3 of 5)


2. Remove Tube Center Cover

Upper Bracket Screws

Another screw in same


location on the other side of
cover...just loosen this
screw

OTS Console Replacement (4 of 5)

3. Remove Tube Base cover


4. Remove OTS Console

4/
GE /
OTS Console Replacement (5 of 5)
5. Remove OTS Console
6. Install new console
7. Power on and check
displays (kV and mAs)
are the same on OTS
and Main consoles.
Cable Fastening
Screws

Allen Bolts (4)


holding OTS
Console

Replace Longitudinal Bumpers

Replace Longitudinal Bumpers (1 of 2)


1. 14mm wrench required to hold Safety Switch on each corner:
this hex nut on bearing shaft When pushing table-top back
be careful not to bend the actuator

2. Bearing Bolt

Longitudinal Rubber
Bumper (one on each
corner of the table)

Table End

5/
GE /
Replace Longitudinal Bumpers (2 of 2)

3. Bumper slides off


when bolt is loosened

Replace Lateral Brakes (1 of 5)


See Service Note SN35023 for details.

Lateral Brake
Bar End Cap

Bolts securing
Lateral Brake
Bar End Cap

Replace Lateral Brakes (2 of 5)

Lateral Brake
Lateral Brake Bar End Cap
Bar

6/
GE /
Replace Lateral Brakes (3 of 5)

Lateral Brake plates secured


with ty-raps in off position

Replace Lateral Brakes (4 of 5)

Lateral Brakes
Bar

Lateral Brakes
Plate

Replace Lateral Brakes (5 of 5)

Solenoid

Adjustment
Nut

Locking Nut

Brake On Brake Off


(Solenoid not energized) (Solenoid energized)

7/
GE /
Replace Cassette Tray

To Replace the Cassette Tray (1 of 2)

Latch

Replace Cassette Tray

To Replace the Cassette Tray (2 of 2)


 Calibrate New Cassette Tray
is required if the cassette tray
Longitudinal
has cassette sizing ability. Cassette Placed
 Job Card CAL007 in Cassette Tray
Lateral

System Interface Bd.

Overview
For Proteus a 14in x 14in cassette
in the tray should have:
3.33V = TP7 (Longitudinal)
3.33V = TP8 (Lateral)
if not adjust potentiometers P10 or
P11 respectively on the System
Interface Board.

Potentiometers

Proteus System Cabinet

8/
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Replace the Cassette Tray Cable

To Replace the Cassette Tray Cable (1 of 5)

Phillips screw
Bumper slides off when
through here
bolt is loosened
Remove cable
cover

Replace Cassette Tray Cables


Ion Chamber Cable
Connector

2. Remove Bucky & Cassette


Tray Connectors

To Replace the Cassette Tray Cable (2 of 5)

Cut cable ties on route


through table-top cover

Cables Going Through Table-top Cover

9/
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To Replace the Cassette Tray Cable (3 of 5)

4 Remove Upper
table side cover

Cables Going Down


Scissors Mechanism
5

To Replace the Cassette Tray Cable (4 of 5)

Cables exit
table here

Cables go through
cable duct to System
Cabinet

Cables Going Down


Scissors Mechanism

To Replace the Cassette Tray Cable (5 of 5)


System Cabinet (Proteus)

System
Interface Board

Cassette
Tray Cable
J112

Jedi Generator
Table
Bucky
Cable

Ion
Chamber
Cable

10 /
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**********

Let’s Take a Break!

Field of View (FOV) Centering Check

FOV Centering Check (1 of 8)

Step 2

Step 1

Table and Wall Stand


Bucky Receptors

Cassette in Cassette Tray

11 /
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FOV Centering Check (2 of 8)

Step 3

OTS Console

FOV Centering Check (3 of 8)

SID = ~40” (100cm)

SID = Source to Image Detector

Distance between the x ray focal


spot to image receptor.

Step 4

Vertical Detent Alignment

FOV Centering Check (4 of 8)

Step 5
Lateral
direction

Lateral Detent Alignment

12 /
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FOV Centering Check (5 of 8)

Steps 6 and 7

Longitudinal
direction
Longitudinal
direction

Laser indicator
centered on
cassette tray
handle
Longitudinal Alignment

FOV Centering Check (6 of 8)

Step 8

OTS Console

FOV Centering Check (7 of 8)

Exposed area

9. Make an exposure then run through CR Digitizer or develop the film


10. Draw an X from corner to corner of the film and
another X corner to corner of the exposed area

13 /
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FOV Centering Check (8 of 8
Measure this distance
(Misalignment Distance)

11. This distance must be 1.8% or less of the SID.

Example
1.1
1.1cm = Misalignment Distance % of Error = x 100 % = 1.1%
100cm = SID 100

Collimator Light Bulb Replacement


& Light Field Adjustment

Page Number 41

Siemens Collimator

Light Field
Adjustment
Bolts Collimator Lamp

Remove cover.
Page Number 42

14 /
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Eclipse Collimator – no light adjustment.
Collimator
Lamp

Remove
cover with
these two
screws

Collimator X-ray to Light Field Check Overview (1 of 2)


After replacing a collimator lamp an x-ray to light field check must be
performed.

Light Field with Coins In Each Corner


Page Number 44

Collimator X-ray to Light Field Check Overview (2 of 2)


• Measure the difference between the light & x-ray fields (X1& X2) and plug
them into the formula below to calculate the % error.

(X1+ X2)
X 100% = Error
SID

X-ray Field
(black area) Light Field
(outer edges
of the coin)

Developed Film Page Number 45

15 /
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Collimator Tape Measure Replacement

Siemens Collimator (1 of 2)

1. Remove two bolts


(2mm Allen)

Right Side Collimator Cover

2. Bend gently back the right


side cover and loosen two
bolts (2.5mm Allen) (cover is
3. Remove two bolts shown removed here)
(2mm Allen) then
the front cover
swings out. Note:
rotate the
collimator to allow
the cover to fully
open.

Left Side Collimator Cover

Siemens Collimator (2 of 2)

Collimator Front Cover Collimator Tape


opens Measure

16 /
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kV Board NVRAM Replacement

Replacing Jedi NVRAM


Perform a backup before
replacing the NVRAM,

Cover removed Perform a restore after the


using 5.5mm NVRAM has been replaced,
socket & Phillips
#1 screw-driver

KV Control Board

NV Ram

Jedi Generator

Proteus Cabinet KV Control Board

Activity: Corrective Maintenance

1. What Job Card number provides the procedure to


save/restore APR Database?

2. Identify the Jedi Service Software User Guide procedure in


the service manual.

3. What needs to be performed after the System Console has


been replaced?

17 /
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Activity: Corrective Maintenance 2

1. What Job Card number provides the procedure to


save/restore APR for consoles with floppy?
IST 027
2. Identify the Jedi Service Software User Guide procedure in
the service manual.

3. What needs to be performed after the System Console has


been replaced?
Restore APR Database

Review 4
 Backup & Restore APR
o Customer APR Database Disk or System Software Disk
 Replacement of the following components:
o Longitudinal bumpers
o Lateral brakes
o Cassette tray and its cable
o Collimator tape measure
o Collimator light field replacement.
o kV board NVRAM
 Collimator Light field adjustment
o Siemens
o Eclipse
 Jedi Service Software
o RS232 serial port or Legacy Extender Module
o DOSBox Software

Safety Hazards

Safety
Hazards

18 /
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Safety: Radiation Safety

 Radiation badge
 Wear a lead apron
 Minimize time
 Increase distance
 Collimate as much as possible

Safety: Pinch Hazards

Safety: Electrical Shock Hazards

19 /
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Safety: Electrical Shock Hazards 2

Jedi
Generator

PDU

Questions? Comments?

What is next?

 Prework (Introduction to X Ray CBT)

 Distance Learning Class

• Complete End Of Course Test

• Local Facilitator Discussions

• Skills Qualification Standard with a mentor on-site

• Complete SQS acknowledgment in myLearning

20 /
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Radiography Subsystems

Appendix

Proteus XRa - Tomo (Option)


Tomo ON Tomo OFF

Cut Height
Display
sid LED
ctr/prep LED

Cut Height
Adjustment

Tomo Motion
Tomo Console

Drive to Centre
Sweep Angle Tomo
Selection Attachment Drive to Tomo Start Position

Perform Sweep

Proteus XRa – OTS User Interface


kV Readout
Tomo Receptor Tube Selected
mAs Readout
Select Indicator
Wallstand kV Change Buttons
Receptor Select
mAs Change Buttons
Table Bucky
Receptor Select SID Readout

Tabletop Tube Angle Readout


Receptor Select
Longitudinal Angulation Lock
Lock
Lateral Lock Vertical Lock

Detent Lock or All Locks


release the
detent magnetic
lock. Normally Indicators - Lit means:
open self–lock
type button. Ready Exposure Hold Manual Collimation

21 /
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XR6000 – X Ray Tube and Collimator

Tube Angulation
Readout
Tube Stand
Longitudinal Lock Tube Vertical Lock
Release Release

All Locks Release Tube Angulation


Lock Release

SID Tape Measure Longitudinal


Collimator Blades
Lateral Collimator Adjustment
Blades Adjustment
Collimator Light
Button

Page Number 64

PM005 ( 1 of 2)
With power off, and the
PM005 consists of removing Table End tabletop end cover
dust from: removed gently push the
tabletop back to reveal
• Tabletop rails
the longitudinal bumper
• Longitudinal bearings Longitudinal Bearings and bearings.
Longitudinal bearing tracks
& rails
• Lateral (transverse) rod
Check rubber bumpers for
cracks and tightness.
Safety Switch (1 of 4):
When pushing tabletop
back be careful not to
View bend the actuator

X Longitudinal Bumpers
Transverse Bumpers

Longitudinal Rubber
Bumper (one on each
corner of the table)

Page Number 65

PM005 ( 2 of 2)
PM005 consists of removing Table End
dust from: Transverse Rubber
Bumper (one on each
• Tabletop rails corner of the table)
• Longitudinal bearings
Longitudinal bearing tracks
& rails
• Lateral (transverse) rod
Check rubber bumpers for
cracks and tightness. Transverse Rod

View
Longitudinal Bumpers
X Transverse Bumpers

Page Number 66

22 /
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PM006 ( 1 of 6)
PM006 is Cassette Tray & Side of Cassette Carriage
Carriage maintenance and
consists of:
X Checking Connectors
Checking cassette handle &
release button
Cleaning & lubrication tracks
& bearings
Inspecting rubber bumpers

Cassette Tray in/out motion

Checking cassette size


marker & locking mechanism
function Remove cover and check
connectors and cables

Page Number 67

PM006 ( 2 of 6)
PM006 is Cassette Tray & Cassette Tray
Carriage maintenance and
consists of:
Checking Connectors

X Checking cassette handle &


release button
Cleaning & lubrication tracks Release Button
& bearings
Cassette Handle
Inspecting rubber bumpers

Cassette Tray in/out motion

Checking cassette size


marker & locking mechanism
function

Page Number 68

PM006 ( 3 of 6)
PM006 is Cassette Tray & Side of Cassette Carriage
Carriage maintenance and
consists of:
Checking Connectors

Checking cassette handle & Clean Brake Rail


release button
X Cleaning & lubrication tracks
& bearings
Inspecting rubber bumpers
Clean Tracks
Cassette Tray in/out motion and Lubricate

Checking cassette size


marker & locking mechanism
function

Page Number 69

23 /
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PM006 ( 4 of 6)
PM006 is Cassette Tray & Side of Cassette Carriage
Carriage maintenance and
consists of:
Checking Connectors

Checking cassette handle &


release button
Cleaning & lubrication tracks Rubber Bumper
& bearings (one also on other
side of tray)
X Inspecting rubber bumpers
Cassette Tray in/out motion

Checking cassette size


marker & locking mechanism
function

Page Number 70

PM006 ( 5 of 6)
PM006 is Cassette Tray & Cassette Tray
Carriage maintenance and
consists of:
Checking Connectors

Checking cassette handle &


release button
Cleaning & lubrication tracks
& bearings
Check Cassette
Inspecting rubber bumpers
Tray in/out motion
X Cassette Tray in/out motion
Checking cassette size
marker & locking mechanism
function

Page Number 71

PM006 ( 6 of 6)
PM006 is Cassette Tray & Cassette Tray
Carriage maintenance and
consists of:
Checking Connectors

Checking cassette handle &


release button
Cassette Size
Cleaning & lubrication tracks Markers
& bearings
Inspecting rubber bumpers

Cassette Tray in/out motion

X Checking cassette size


marker & locking Cassette
Locking
mechanism function
Mechanism

Page Number 72

24 /
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PM007 – Accessories (if applicable)
PM007 is Accessories
maintenance and consists
of:
X Compression band
X Hand grip

Page Number 73

PM009 - Proteus Wall Stand (1 of 3)

X Inspect steel cables


Clean Carriage Roller
Bearings & Track
Clean & inspect vertical lock

Steel
Cables

Page Number 74

PM009 - Proteus Wall Stand (2 of 3)


Bearing Adjustment Bolts
(2 sets on each side of WS)
Inspect steel cables

X Clean Carriage Roller


Bearings & Track
Clean & inspect vertical lock
Bearing
Track

Page Number 75

25 /
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PM009 - Proteus Wall Stand (3 of 3)

Inspect steel cables


Vertical Lock behind this cover
(also one on other side of WS) Break
Clean Carriage Roller Release
Bearings & Track Button
X Clean & inspect vertical lock
Vertical Lock Adjustment Bolts
(spacers used to adjust brake)

Vertical Lock

Page Number 76

PM010/011 - SG120 Wall Stand (1 of 7)


How to remove
outer covers
Remove bolts
X Remove Covers
Clean Carriage Roller
Bearings
Clean & inspect vertical lock
Inspect Counter Weight
Chain
Inspect Angulation
Components
Clean Bucky rotation lock

Up to 3 bolts
along the back

Remove bolts

PM010/011 - SG120 Wall Stand (2 of 7)


How to remove
outer covers Remove bolts

X Remove Covers
Clean Carriage Roller
Bearings
Clean & inspect vertical lock
Inspect Counter Weight Remove bolts
Chain (2 on each side)
Inspect Angulation
Components
Clean Bucky rotation lock

26 /
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PM010/011 - SG120 Wall Stand (3 of 7)

Carriage Roller
Remove Covers Bearings are
down here
X Clean Carriage Roller
Bearings
Clean & inspect vertical lock
Inspect Counter Weight Carriage Roller
Chain Bearing

Inspect Angulation
Components
Clean Bucky rotation lock

PM010/011 - SG120 Wall Stand (4 of 7)

Vertical Locks
are visible from
Remove Covers above & below
the Bucky
Clean Carriage Roller
Bearings
X Clean & inspect vertical lock
Inspect Counter Weight
Chain
Inspect Angulation
Components
Clean Bucky rotation lock

Clean Brake
Vertical Locks
Surface

PM010/011 SG120 Wall Stand (5 of 7)


Counter Weight
Chains

Remove Covers

Clean Carriage Roller


Bearings
Clean & inspect vertical lock
X Inspect Counter Weight
Chain
Inspect Angulation
Components
Clean Bucky rotation lock

27 /
GE /
PM010/011 SG120 Wall Stand (6 of 7)
Remove cover
(4 bolts)

Remove Covers

Clean Carriage Roller


Check Brake
Bearings Assembly
Clean Pivot Rail
Clean & inspect vertical lock
Inspect Counter Weight
Chain
X Inspect Angulation
Components
Clean Bucky rotation lock

Check Limit
Switches

Check Gas
Spring

PM010/11 SG120 Wall Stand (7 of 7)

Rotation Lock
Plate
Remove Covers

Clean Carriage Roller


Bearings
Clean & inspect vertical lock
Inspect Counter Weight
Chain
Inspect Angulation
Components
X Clean Bucky rotation lock

Rotation Lock
Lever

PM012 Eclipse Collimator (1 of 3)

Rotate Tube to 180o.


X Remove Collimator Remove collimator by
loosening the bracket bolt
Check Mounting Flange Wear (4mm Allen)

Check Collimator Mounting


Screws

Bracket Bolt

Eclipse Collimator

28 /
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PM012 Eclipse Collimator (2 of 3)

Remove Collimator
X Check Mounting Flange Wear
Collimator Flange
Check Collimator Mounting
Screws

Check Collimator Flange


Thickness (must at least 1.5mm)

Note: The Collimator Flange


Thickness Check is not performed if
the system has a MX100 Xray tube

Eclipse Collimator Mounting Flange

PM012 Eclipse Collimator (3 of 3)

Remove Collimator

Check Mounting Flange Wear

X Check Collimator Mounting


Screws

Collimator Flange
Mounting Screws (4).
Check for tightness and
add Loctite 242 if
necessary

Eclipse Collimator Mounting Flange

OEM Collimator Model: 5234954 (1 of 2)

Loosen two bolts


(2mm Allen) then the
front cover swings out.
Note: rotate the
collimator to allow the
cover to fully open.

Tape Measure Replacement

29 /
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OEM Collimator Model: 5234954 (2 of 2)

Collimator Front Cover Collimator Tape


opens Measure

Tape Measure Replacement

Eclipse Collimator (1 of 2)

Remove two screws


(Phillips) then the front
cover swings out.
Note: rotate the
collimator to allow the
cover to fully open.

Tape Measure Replacement

Eclipse Collimator (2 of 2)
Collimator Front
Cover opens

Collimator
Tape
Measure

Slide out Plastic tab to


remove Tape Measure

Tape Measure Replacement

30 /
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Jedi Service Software

Page Number 91

Jedi Service Software (1 of 6)


Resources required:

 RS232 Serial Port available on


Serial Port
your laptop.
or
Legacy Extender Module.
Legacy Extender Module

Laptop with Legacy


Extender Module
Connected
Legacy Extender
Module

Page Number 92

Jedi Service Software (2 of 6)


• Install DOS-BOX package
on your laptop.
• Connect Serial Cable
between Legacy Extender
and serial port on Jedi.
• Click on DOS-Box shortcut
on your desktop.

Connect serial
cable here

Laptop Connected toNumber


Page Jedi 93

31 /
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Jedi Service Software (3 of 6)

Select option
2. Proteus

Page Number 94

Jedi Service Software (4 of 6)

F1: to go to
Service screens

F6: Backup
Jedi Calibration &
Configuration
Database
F7: Restore

Page Number 95

Jedi Service Software (5 of 6)

ALT S: to go to
first service
menu

Page Number 96

32 /
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Jedi Service Software (6 of 6)
Press the “r” key on your laptop
to return to the Main Menu

Press the left


or right arrow
key on your
laptop to select
a menu

Page Number 97

Menu 1 - Diagnostics

Menu 1: Diagnostic Tests of the:


F1: Filament Heating Circuit
F3: Anode Rotation Circuit
F5: High Voltage Generation
Circuit
F7: AEC Board

Page Number 98

Menu 2 - Utilities

Menu 2: Error Log, Counters &


Date/Time
F3: Generator Error Code Log
F5: List of Generator Counters
(example: No. of Exposures)
F7: Date (used for error log) and
backup battery time counter
reset.

Menu 2 > LIST (F3): Displays Error log


Menu 2 > NEXP (F5): use to visualize or clear tube and generator tracking data Page Number 99

33 /
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Menu 2 > LIST (F3) Error Code Log
Error Number of Date &
Generic Data Phase Class
Code Occurrences Time

Step through the


counters using F3 &
F4 keys and note
down the error code
data in the table in
Error Code Log
the PM manual.
F3 & F4: steps back & forward
through error code log

Page Number 100

PM008 (4 of 7) - Generator Functional Checks

From Menu 2
Checking mA, mAs and time select LIST (F3 key)
are displayed after exposure
mA Accuracy Number of
Error Class Date &
Generic Phase Occurrences Time
AEC Functionality Code Data
X Recording Error Codes
Recording Counter Values
Step through the
Run Accuracy Procedures counters using F3 & F4
from Functional Checks keys and note down
the error code data in
Clean and check terminal the table in the PM
tightness manual.

PM008 (5 of 7) - Generator Functional Checks

From Menu 2
Checking mA, mAs and time
select NEXP (F5
are displayed after exposure
key)
mA Accuracy
Select NEXT
AEC Functionality
(F5 key)
Recording Error Codes
X Recording Counter Values
Run Accuracy Procedures
from Functional Checks
Step through the
Clean and check terminal counters using F5 &
tightness
F6 keys and note
down the counter
values in the table in
the PM manual. )

Page Number 102

34 /
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PM008 (6 of 7) - Generator Functional Checks
Accuracy checks include:
Maximum mAs
Make an exposure in 3 point mode (80KV, 160mA, 4000ms) (mAs
Checking mA, mAs and time
of 640) with the collimator closed and the exposure should
are displayed after exposure
terminate at 600mAs.
mA Accuracy
Minimum Exposure Time
AEC Functionality Make an AEC exposure over each of the ion chamber cells at
Recording Error Codes 150KV, maximum mA and 0.1s exposure time. The exposure
should terminate in less than 16ms.
Recording Counter Values
Technique Measurement
X Run Accuracy Procedures Make exposures using the techniques shown in the PM table
from Functional Checks
and record the kV (using an external kV Meter), mA, mAs and
Clean and check terminal time (using the post exposure console display)
tightness

Tools required:
RADCAL MDH 2025 Dosimeter or equivalent

Menu 2 > NEXP (F5) Counters

Counters
F1: Tube selection
F5 & F6: steps back & forward
through the counters

Page Number 104

Menu 3 - Configuration

Menu 3: Configuration
F1: configure the Workstations
(Techniques)
F5: configure kV scale and Date

Page Number 105

35 /
GE /
Menu 4 - Calibration

Menu 4: Calibration
F5: Set AEC Parameters
F7: AEC calibration.

Page Number 106

Menu 5 - RAM

Menu 5: Checksum
F1: update the Checksum register (whenever any
calibration or configuration changes are made, a
checksum update needs to be performed)
F7: Displays the current Generator Software version

Page Number 107

Perform Backup (1 of 2)

F6: to backup
Jedi Calibration &
Configuration
Database

Page Number 108

36 /
GE /
Perform Backup (2 of 2)

Backup is automatically
saved in the
C:\DOSBox\Proteus folder.

Page Number 109

Perform Restore (1 of 2)

F7: to restore Jedi


Calibration &
Configuration
Database

Page Number 110

Perform Restore (2 of 2)

Page Number 111

37 /
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