423seriestroubleshooting Guide

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KMBT Confidential

bizhub 423 / 363 / 283/ 223


Trouble Shooting Guide
Ver. 2.0

January, 2012
OP Support Department 4 / Office Printing Support Division
KMBT Confidential

Contents
1. Image issue 5. FAX issue
1-1. Images get shrink when you hide sender information 5-1. C-B120 (when you put down telephone receiver)
1-2. Image noise on the edge (Ds Collar wear) * 5-2. R11 : FAX receiving error
5-3. T99 error occurs when using PC-FAX *
2. Paper transportation issue 5-4. Unable to delete a FAX job during transmission *
2-1. C0208/0206 : Tray lift-up error 5-5. The line may remain busy when sending a fax *
2-2. Jam : 30-01 (PC-409)
2-3. Fusing actuator is broken 6. Operation / Display issue
2-4. How to select the machine motion when controller 6-1. Default setting of “Original Type” cannot be changed
JAM occurs * 6-2. “8-1/2*11” is displayed when setting A4R on the ADF
2-5. Paper JAM occurs at the tray 2 * 6-3. Email is always selected when you select FAX address
2-6. Lever (paper feed section) is broken * 6-4. Remaining toner amount is not displayed correctly
2-7. Cassette breakage * 6-5. Size detection failure of the bypass tray *

3. ADF issue 7. Noise / Smell issue


3-1. Original is not taken up 7-1. Noise from receiver when telephone is off-hook
3-2. ADF operating noise 7-2. Ozone Smell *
3-3. Hook of DF-open/close-lever is broken *
8. Others
4. Finisher issue 8-1. C-D004/C-FA14
4-1. Jam : 72-17 (FS-529) 8-2. Implementation method of toner yield improvement *
8-3. Freeze (after recovering from sleep mode) *
8-4. Freeze (while copying) *
* newly added at ver.2 8-5. NV-RAM connector breakage *
8-6. Unable to obtain CSRC data *
8-7. IEEE802.1x connection failure * 1
KMBT Confidential
1-1. Images get shrink when you hide sender information

[Symptom]
I
When images shrink the sender information will be hidden(FAX).

[Cause]
 Problem of the firmware for FAX board FK-508.
 Extra spaces(white lines) has been added to the received data if you switch off
“add sender information (outside/inside)“ in administrator when sending a fax.

[Action in the field]


Update the firmware.
Temporary (Special FW) : GDC-B5
Permanent (Mass-production program) : G00-C2

Return to the Contents 2


KMBT Confidential
1-2. Image noise on the edge (Ds Collar wear) [1/3]
KOM110685
[Symptom]
The outer / inner surface of the Ds Collar starts to wear which causes black bands
that will appear on side of the image.

In a worst case,
this whole area
becomes black.

Go to Next Page Return to the Contents 3


KMBT Confidential
1-2. Image noise on the edge (Ds Collar wear) [2/3]

[Cause]
1. Some amount of the developer enter the gap area between the Ds Collar and
the shaft of developing roller.
-> The inner surface of the Ds Collar starts to wear.
2. Some amount of the developer gets stuck between the Ds Collar and the
housing of the developer. Due to this, the Collar will be fixed.
-> Specific area of the collar will continue to contact the drum, causing the outer
surface of the collar to wear.
[Countermeasure]
Improvement of the Ds Collar (Add a bearing to its inner surface has been added).

[Action in the field]


Replace the following part.
(For the better serviceability in the field, a kit will be provided for the replacement
instead of a single part.)
P/N: A1UDR90100 Ds Roll Kit (See the details on the following page.)

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KMBT Confidential
1-2. Image noise on the edge (Ds Collar wear) [3/3]

<Kit contents>
A1UD371700 Roll
4068372000 Collar
A1UD371800 Compressing Coil
Spring
A1UD371600 Bushing

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KMBT Confidential
2-1. C0208/0206 : Tray lift-up error [1/2]
[Symptom]
“C-0208/C-0206” sporadically occur and Tray 3/4 become unavailable.

[Cause]
1. The wire harness is so short that the connection between the main body and the
paper feed cabinet(PC-208) may not connect properly.
2. Problem of the firmware.
 When the machine returns from sleep mode and the sub-Power Switch is turned on,
Motor-ON signal may be sent out from the ASIC of the cabinet. As a result, the motor
may rotate for 34ms.
 If this problem repeats, you will receive C0208/0206.
 This problem occurs especially with Tray4 which is not so frequently used (C-0208).

KOM101075E*

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KMBT Confidential
2-1. C0208/0206 : Tray lift-up error [2/2]
[Action in the field]
1. Use the modified part. (The length of the wire harness is extended by 10mm.)
Old P/N : A1UDN12C01  New P/N : A1UDN12C02
 Applied to production – T.B.A

KOM101075E*

2. Update the firmware.


Permanent (Mass-production program) : G00-C2 (DLBT1100838EN*)

Return to the Contents 7


KMBT Confidential
2-2. Jam : 30-01 (PC-409)

[Symptom]
J30-01 occurs when you print with the PC-409 attached.

[Cause]
There is a difference between the “updated value of paper position” and the “actual
paper travel distance”. Therefore, paper fails to slow down at the required timing
and gets too close to the one in front. As a result, Jam occurs because the sensor
prior to the registration roller cannot catch up “OFF the edge” of the paper in front.

[Countermeasure]
The FW is changed to match the updated value of paper position and the actual paper
travel distance.

[Action in the field]


Update the firmware.
Temporary (Special FW) : GE6-B5
Permanent (Mass-production program) : G00-C2

Return to the Contents 8


KMBT Confidential
2-3. Fusing actuator is broken [1/2]
KOM110071E*
[Symptom/Cause]
After paper jam occurs in fusing section, when pulling out the jammed paper by strong
force or the feeding paper is relatively thick, there is a possibility that actuator
would be broken.

[Countermeasure]
The actuator is increased in strength with five times than the current design.

*Caution
For the broken actuator in MIF, please replace it with Separating Guide Assy which is
newly-made part (A1UDR72100) and includes the modified actuator.
(Please refer to the next page.)

 Applied to production - please refer to KOM110071E*

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KMBT Confidential
2-3. Fusing actuator is broken [2/2]
TABT1000815EN*
[Replacement Procedure for Separating Guide Assy] KOM110071E*

1. Dismount the fusing unit 2. Remove the guide from


3. Remove two screws
from main body fusing unit

Guide

4. Remove the harnesses 5. Disconnect the connector of actuator, Separation


form the wire saddle and remove Separation Claw Assy Guide Assy

Return to the Contents 10


KMBT Confidential

2-4. How to select the machine motion when controller JAM occurs [1/2]

[Outline]
We will provide you with the countermeasure to prevent the fuser actuator breakage
occurring based on the following scenario.
 As long as the machine works within the specification, it stops immediately just
after the paper size error occurs (when you try to print from the bypass tray). We call
that "Controller Jam".
 In that situation, the paper would be caught between the fuser rolls so that you have
to remove it.
 However, if you pull the paper too hard, the fuser actuator might be broken.

[Action in the field]


1. Update the firmware to Special FW: GC3-C4
2. Set the software SW50 as below.
SW50: 0x00 (default): The machine stops right after the error occurs.
(original motion, controller JAM).
SW50: 0x10: Continue printing even when the paper size error occurs.

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KMBT Confidential

2-4. How to select the machine motion when print JAM occurs [2/2]

[Options]
a) Stop right after the error occurs (default, original motion, print JAM).
b) Continue printing even when the paper size error occurs.

*Caution
In this case, the paper output will completely finish, however, you will see the
massage “Paper size / Incorrect Type” on the operation panel because the
paper size error is detected. To cancel the massage, load a paper of any
type on the bypass tray.
(Exception)
The machine works as original motion in the following conditions even when
you select “Continue printing”. Duplex printing
 The paper size is larger than the size detected by the machine.
 The print job includes Center Staple and fold, Half-fold, Tri-fold, or Z-fold
(when finisher is attached).

Return to the Contents 12


KMBT Confidential
2-5. Paper JAM occurs at the tray 2

[Symptom]
Dog-ears on the leading edge / paper JAM may occur at the paper take-up section
of the tray 2.
[Cause]
 To avoid JAM, the front edge of the guide (A1UD5626*)
on the paper feed side is designed to be higher than
that of the guide on the vertical transport side (A1UD5724*) ,
 However, some are inversely placed due to the variation
in production. Consequently, the paper may get caught.
 This problem occurs only at the tray 2.

[Countermeasure]
Alter the position of the front edge of the paper guide of
the tray 2 to be in correct position. A1UD5724

Please refer to PMN for the part number. JAM

Paper feed route A1UD5626

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KMBT Confidential
2-6. Lever (paper feed section) is broken [1/2]
[Symptom]
The lever (A1UD5611, paper feed section) can be hit by the paper cassette
very hard when you open/close the paper cassette, and the lever is not strong
enough (stress is concentrated at thin part of the lever), resulting in lever
breakage.
KOM110787
[Countermeasure]
Reinforce the lever by design change.
The details are shown in the next section.

[Action in the field]


 Applied to production – T.B.A
KonicaMinolta Model
bizhub423 A1UD081000591(2011/04/23) and onward
bizhub363 A1UE081002049(2011/04/06) and onward
A1UF081004509(2011/04/06) and onward
bizhub283
A1UF082000816(2011/04/08) and onward
No pruduction after the design change is implemented.
bizhub223
Production was terninated on 2011/03/05(A1UG081000209).

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KMBT Confidential
2-6. Lever (paper feed section) is broken [2/2]

KOM110787

OLD: A1UD5611-00A NEW: A1UD5611-01B

Return to the Contents 15


KMBT Confidential
2-7. Cassette breakage [1/5]

[Symptom]
The right rear side of a cassette breaks when it is slid into the machine/cabinet
with great force.

[Cause]
 The damaged part is considered safety rate into its design, however if the
cassette is pushed in with force, it may result in breakage.
 In some cases, the pickup lever breaks.
[Countermeasure]
1. Reduce the force acting on the cassette and the pick-up lever.
-> Approx. 30% force has been reduced by changing the contact angle of
the pick-up lever.
2. Permanent only: Reinforce the cassette
(ref.) Pick-up lever reinforcement is has been applied to production.

Go to Next Page Return to the Contents 16


KMBT Confidential
2-7. Cassette breakage [2/5]
[Action in the field] ※Take the action No1 or 2.
1. Preventive measure for the breakage (for MIF)
Affix the mounting part and the mylar (provided as after parts) to the rear side of
the cassette.
(See the page [4/5] and [5/5] for the procedure. )
Mounting Part - P/N: A1UDP003
Mylar - P/N: A1UDP004

A1UDP003 (Mounting Part) A1UDP004 (Mylar)

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KMBT Confidential
2-7. Cassette breakage [3/5]
2. Countermeasure after the breakage occurs
Replace the cassette with design-changed one.

<Contents of the design change>

2-1 Change the pick-up lever contacting angle by adding a rib.

2-2 Added fillet geometry and the rib to improve strength of the problem area.

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KMBT Confidential
2-7. Cassette breakage [4/5]
[1. Preventive measure for breakage: Affixing method of the mounting part ]

Reinforcing Part
A1UDP003 Double sided tape

Fit to the
corner

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KMBT Confidential
2-7. Cassette breakage [5/5]
[1. Preventive measure for breakage: Mylar pasting method]

Reference for pasting


(Fit to the side of the resin block)

Reference for
pasting

Paste the mylar to cover


Mylar
A1UDP003 (reinforcing part).
A1UDP004

Note: Make sure to paste the mylar.


Affixing the reinforcing part only is NOT
sufficient.
Go to Next Page Return目次に戻る
to the Contents 20
KMBT Confidential
3-1. Original is not taken-up [1/3]
KOM110021E*
[Symptom]
 Original is not taken-up because the Paper Take-up Roller of ADF stays in the
Lower position.
 We can not use ADF.
 It is easy to drop from the Stopper of front side in Paper Take-up section.

[Countermeasure / Action in the field]


The following 3 items are implemented to increase the overlap quantity of the stopper of
front side in Paper Take-up section.

1. The shape of the Lever has been changed.


2. The position of the Shaft (a) for installing the Stopper has been moved.
3. The position of the Shaft (b) for installing the Retaining Ring (a) has been moved.
The details are shown in the following pages.

 Applied to production - [DF-621] S/N : A143WY1057200 and onward

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KMBT Confidential
3-1. Original is not taken-up [2/3]

[Overlap Quantity] KOM110021E*

Go to Next Page Return to the Contents 22


KMBT Confidential
3-1. Original is not taken-up [3/3]

[Details of the countermeasure] KOM110021E*

Change the shape of the lever


New-P/N : A143PP4R02

Move the ditch positions of the


Shaft (a) and (b).
New-P/N : A143PP5C02 shaft(a)
A143PP5403 shaft(b)
Return to the Contents
23
KMBT Confidential
3-2. ADF operating noise [1/3]

[Symptom]
ADF makes noise while it is operating.

[Cause]
Noise is generated from ADF when…

[1] Pickup roller goes up/down


 The paper stopper hits the pick arm very hard when the pickup roller goes down.
 When the pickup roller goes up, it hits the top cover guide.
 When the pickup roller goes down, the separation guide vibrates due to its moving
gap.
 When the pickup roller goes down, it vibrates due to its moving gap.

[2] the slit glass is cleaned

Go to Next Page Return to the Contents 24


KMBT Confidential
3-2. ADF operating noise [2/3]

[Action in the field]

[1] Change the design


 The details are shown in the next page.
 Applied to [DF-621] S/N : T.B.A.

[2] Do Not set the slit glass to be cleaned.


Set the value of ADF Scan Glass Contamination Set it be “Not Set”.
(Service Mode, System 2)

*Caution
If you take the action [2], you may see vertical stripes on scanned data/printed
paper when the slit glass gets contaminated (Please clean if this shows up on
copies).

Go to Next Page Return to the Contents 25


KMBT Confidential
3-2. ADF operating noise [3/3]

【Details of the design change】


Add a washer ring(0.5mm thick) in
between Bushing and Torque Limiter
Replace Stoppers with New-P/N : A143PP9E00 1pcs.
the ones mounted with damper
[Old]
A143PP5U01 / A143PP5T01 1pc. each
[New]
A143PP5U02 + A143PP9G00(damper)
A143PP5T02 + A143PP9G00(damper)
1assy each

Affix sponges to 2 positions


on Top Cover Guide
New-P/N : A143PP9F00 2pcs.

Affix sponges to 4 positions


on the Separation Holder
New-P/N : A143PP9D00 4pcs.

Return to the Contents 26


KMBT Confidential
3-3. Latch of DF-open/close-lever is broken [1/4]
KOM110961
[Symptom]
 When you close the DF access-cover while strongly pushing the handle of
its open/close lever with your palm, the handle bends to the opposite side
of the cover opening position and the front side hook might be in the
incorrect position.

 If you force the cover open, the rear hook will receive too much stress and
then be broken.

[Cause]
Reinforce the handle of the lever. (The details are shown in [3/4].)

[Action in the field] *Take either one of the following actions.


1. Temporary: Add reinforcing part (P/N: A143P18100) to the handle
2. Permanent: Design Change of the handle (P/N: A143PP5R03)

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KMBT Confidential
3-3. Hook of DF--open/close-lever is broken [2/4]
KOM110961
[Process of the hook broken]
Close the cover while Open it with force
strongly pushing the will break the rear
handle of its open/close hook.
lever with your palm.

The front hook isn’t


latched correctly. (The
cover is locked.)

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KMBT Confidential
3-3. Hook of DF--open/close-lever is broken [3/4]
KOM110961

1. Temporary: Add reinforcing part 2. Permanent: Design Change of the handle


(P/N: A143P18100) to the handle (P/N: A143PP5R03)

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KMBT Confidential
3-3. Hook of DF--open/close-lever is broken [4/4]
KOM110961
[Applied to production]
Permanent Countermeasure
[DF-621] S/N: A143WY1153251 and onward
Model Production
S/N
(Main Body) Date
A1UD001 A1UD001002301 and onward 2011/9/17
A1UD011 A1UD011009112 and onward 2011/8/17
A1UD021 A1UD021005669 and onward 2011/8/15
A1UD041 A1UD041002909 and onward 2011/9/2
A1UD071 A1UD071000150 and onward 2011/8/15
A1UD081 A1UD081000921 and onward 2011/7/22
A1UD121 A1UD121000471 and onward 2011/7/18
A1UD171 A1UD171000026 and onward 2011/8/11
A1UDT81 A1UDT81000231 and onward 2011/7/25
A1UD012 (A1UD012000722) TBA
A1UD0M1 (A1UD0M1000002) TBA
A1UE001 A1UE001003683 and onward 2011/7/27
A1UE011 A1UE011012441 and onward 2011/7/26
A1UE012 A1UE012003072 and onward 2011/10/10
A1UE021 A1UE021010108 and onward 2011/8/9
A1UE501 A1UE501000201 and onward 2011/7/27

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KMBT Confidential
4-1. Jam : 72-17 (FS-529) [1/2]
[Symptom]
JAM(J72-17) occurs frequently in FS-529.
[Cause]
A) FW problem of FS-529 (incorrect setting of the Duty ratio of transportationmotor.)
This problem occurs mostly on larger than B4 size.
B) JAM processing lever doesn't lock enough.
[Countermeasure]
A) Correction for incorrect setting of current value of transportation motor.
Countermeasure FW Ver.: A0U70Y0-0071-G01-04
B) Fill the gap between D cut part of shaft and lock lever by modifying the shape of D cut part.
 Applied to production - [FS-529] S/N : AOU7WY2015605 and onward

D cut part

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KMBT Confidential
4-1. Jam : 72-17 (FS-529) [2/2]
[Action in the field]
Update the firmware to Ver. A0U70Y0-0071-G01-04 or later.
If JAM occurs frequently even after updating the firmware, check the following.
1) Attach a Mylar with the lower guide of paper 2) Check the screw securing conveyance roller
entrance. (Perform this action on FS-529 unit and the positioning dowel.
which Model No. is only A0U7-WY1.)

Check the damage of the


positioning part. (Plastic part)

New-P/N A0U7 PPCR 00 Check the loose of


the screw.

3)Fill the gap between D cut part of the shaft and lock lever. (If 2) is no problem, perform this action.)

Dimension of Mylar
Length -> 10mm
Width -> 3mm
Thickness -> 0.1mm
Attach Mylar on the face of D cut
part by double-faced tape.
Fill the gap between the shaft and lock lever.
Return to the Contents 32
KMBT Confidential
5-1. C-B120 (when you put down telephone receiver)

[Symptom]
You hear a busy signal when you pick up the receiver of the ringing telephone (externally
connected). After that C-B120 occurs when the receiver is put down.

[Cause]
 Problem of the FAX firmware.
 An unnecessary error processing is done in FK-508 FW when you receive messages
that should be discarded.

[Countermeasure]
Update the FW (Add a process of discarding messages that should be discarded.)

[Action in the field]


Update the firmware.
Permanent (Mass-production program) : G00-C2

Return to the Contents 33


KMBT Confidential
5-2. FAX receiving error : R11

[Symptom]
When receiving a G3-FAX from a specific FAX machine (such as CanoniRC3380F),
R11 error may occur.

[Cause]
 This issue is caused by modem incompatibility.
 There is a problem with the modem when the system goes into Receive Phase-D,
and Silicon DAA (which controls the connection) it is directly-connected to the
modem in FK-508. As a result, unintended disconnection occurs.

[Action in the field]


Update the firmware.
Permanent (Mass-production program) : G00-C2

Return to the Contents


34
KMBT Confidential
5-3. T99 error occurs when using PC-FAX

[Symptom]
T99 error intermittently occurs when using PC-FAX

[Cause]
 Problem of the FAX driver.
 The line for transmitting the destination number is missing in PJL commands.

[Countermeasure]
Fixed the bug of the FAX driver.
Ver.:1.2.0.0 (old ver.: 1.1.0.0)
Core:2.04.28-1.29 (old ver.: 2.04.28-1.21)

[Action in the field]


MR version will be released at a later date.

Return to the Contents 35


KMBT Confidential
5-4. Unable to delete a FAX job during transmission

[Symptom]
FAX job cannot be deleted even after selecting “Delete” on the confirmation screen
of “Are you sure you want to delete this job?”.
Deleting the job becomes possible after the main switch OFF / ON.
[Cause]
 Problem of the FAX FW
 Job completion process stops when redial notification and/or the job cancel are
requested at the same time.

[Countermeasure ]
Modified the FAX FW to complete the job delete properly.

[Action in the field]


Update the firmware
Temporary (Special FW) : GC7-C8

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KMBT Confidential
5-5. The line may remain busy when sending a FAX
[Symptom]
When sending a fax, the line may remain busy for several minutes to hours.
[Cause]
 At the time of JBIG transmission, there is very rare process timing of adding rubbish
data at the codec processing part (depends on the volume of original documents).
 If the corrupted data is limited, the receiver machine ends up with a decode error
and the data with corruption cannot be completed. Consequently, it won’t transmit
MCF and the sender machine will have T28 error.
 If corrupted data volume is not limited, communication may not be completed due to
continuous corrupt data output by PPS-NULL
[Countermeasure]
FW has been modified in order not to add rubbish data regardless of its volume.

[Action in the field]


Update the firmware.
Temporary (Special FW) : GC5-C8 (FAX Ver. G00-04) or later
Permanent (Mass-production program) : To be applied to the next MR version.

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KMBT Confidential
6-1. Default setting of “Original Type” cannot be changed

[Symptom]
The default setting of “Original Type” cannot be changed even when you select a
setting and is set as “Current Setting”.

[Cause]
 Problem of the firmware.
 A common process is used to set “Factory default” and “Current Setting” of the
“Original Type”, and “Text” is always set in that process.

[Action in the field]


Update the firmware.
Temporary (Special FW) : G00-26
Permanent (Mass-production program) : G00-B5

Return to the Contents 38


KMBT Confidential
6-2. “8-1/2*11” is displayed when setting A4R on DF

[Symptom/Cause]
 If an A4R original document is curled and the trailing edge is up, the paper length
sensor/2(PS7) is not ON. So, the machine recognizes that it is “8-1/2*11”.
 If you choose A4 size for printing under that condition, the machine shrinks the image
to 97.3% (from “8-1/2*11” to A4). As a result, the trailing edge of the original
document is missing in the printed paper.

[Action in the field]


Update the firmware.
Temporary (Special FW) : GC1-C2
*You need to set the following software SW to enable this countermeasure.
Software Switch No. : 13
HEX Assignment 00 : This countermeasure is not applied. (default)
HEX Assignment 80 : This countermeasure is active.
**Caution : When this active, “8-1/2*11” paper cannot be recognized by DF.

Return to the Contents 39


KMBT Confidential
6-3. Email is always selected when you select FAX address

[Cause]
 Problem of the firmware of the controller.
 You have to set a default document name when you select an abbreviated address
other than FAX. However, a default document name is set even when only FAX is
available. As a result, this problem occurs because the system is designed to always
select E-mail setting when a document name is set.

[Action in the field]


Update the firmware.
Permanent (Mass-production program) : G00-B5

Return to the Contents


40
KMBT Confidential
6-4. Remaining toner amount is not displayed correctly
[Symptom]
Remaining toner amount displayed on PSWC etc. is different between at sleep and
after printing.

[Cause]
The information of remaining toner amount is obtained from the backup memory when
the Power is ON / the machine gets back from sleep mode, but the information of
toner consumption rate is updated at the start of printing. Therefore, the
consumption rate is 0% (toner full) right after the machine boots up.

[Countermeasure]
The process is changed to calculate the consumption rate right after the machine
boots up and convey it to the MFP controller.

[Action in the field]


Update the firmware.
Temporary (Special FW) : GE6-B5
Permanent (Mass-production program) : G00-C2

Return to the Contents 41


KMBT Confidential
6-5. Size detection failure of the bypass tray

[Symptom]
After placing 114 mm envelope(s) on the bypass tray then input the size from the control
panel, the size shown on the screen will alternately be A6SEF and B6SEF then
reinputting the custom size becomes impossible.

[Cause ]
 Problem of the engine FW.
 Due to the detection reference voltage swing when placing CD 114mm width
envelope(s) on the tray, the reference voltage goes above/below the threshold value
of A6SEF and B6SEF, which is 115mm, thus the size will be updated accordingly.
For this reason, the input custom size will be cleared.

[Countermeasure]
Modified the detection algorithm.

[Action in the field]


Update the firmware.
Temporary (Special FW) : GC3-C8 or later

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KMBT Confidential
7-1. Noise from receiver when telephone is off-hook

[Symptom]
You hear noise from the receiver (the telephone is off-hook) when you listen to a
voice response such as weather forecast service.

[Cause]
The cutoff frequency of 3.9kHz makes it difficult to listen to programs.

[Countermeasure]
Change the cutoff frequency of the low-pass filter circuit on the FAX board from
3.9kHz to 3kHz.(Change the FK-508 board)

[Action in the field]


Change the FK-508 board.
 P/N : [Old] A22MH01W08  [New] A22MH01W1B
 Applied to production - [FK-508] S/N : A22MT81000212 and onward

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KMBT Confidential
7-2. Ozone Smell [1/3]
[Symptom] KOM110895E*
 Some customers may perceive ozone smell.
 However, the ozone concentration outside the machine is within the product
specifications.
[Action in the field]
Add ozone filter just below the machine cooling-fan motor.
P/N : A1UDP00100 (after part)
*This countermeasure should be provided to the customers sensitive to smell.

Ozone filter: A1UDP001

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KMBT Confidential
7-2. Ozone Smell [2/3]

[Ozone Filter] KOM110895E*

Machine Cooling-Fan

Ozone Filter
P/N: A1UDP00100
(after part)

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KMBT Confidential
7-2. Ozone Smell [3/3]

[Method of Ozon Filter Installation] KOM110895E*

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KMBT Confidential
8-1. Error code : C-D004/C-FA14

【Cause】
Problem of the hardware.
Power saving mode for HDD itself has 2 modes, which are Sleep and Standby, the
cause of the problem is related to this power saving function.
Before this modification, Sleep mode was ON for HDD. And the problem occurred
because HDD became Busy when recovering from Sleep mode.

【Countermeasure】
The power saving mode is changed from Sleep to Standby.

【Action in the field】


Update the firmware.
Temporary (Special FW) : GDM-B5
Permanent (Mass-production program) : G00-C0

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KMBT Confidential
8-2. Implementation method of toner yield improvement [1/2]

[Background]
We modified the image processing method to provide less variability in image
density control (caused by machine condition or environment etc.), resulting in
better toner mileage.

[Implementation Method]
1. Update the FW to Ver. Gxx-C2 or later of Special FW/Mass-production
program.
2. Set Engine DIP SW as below (only for bizhub283/223)*
7: OFF 8: ON

[Setting method]
Enter "Security settings” by [STOP -> 0 -> C] at “Service Mode” when
setting Dip SW.
* This must be done when setup a machine even though it originally
has "Gxx-C2 " FW.

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KMBT Confidential
8-2. Implementation method of toner yield improvement [2/2]
3. Perform Gradation Adjust
Service Mode
-->Image process adjustment
-->Gradation Adjust
Max Density Adjustment (1 time)
Gradation Adjustment (3 times)

Caution 1:
Gradation Adjustment must be done “after” the FW is updated, otherwise,
the toner yield does not improve.

Caution 2:
Using fresh paper / customer's typical paper is strongly recommended. If you
used damp paper, the test pattern would not be correctly printed and toner
yield could not be improved.

[Reference Information]
You can adjust the center value of image density with the Dip SWs above.

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KMBT Confidential
8-3. Freeze (after recovering from sleep mode)

[Symptom]
Print job (print / FAX) won’t be printed when sleep mode and the operation panel
freezes at the KM logo / blank screen (can be recovered by power OFF / ON).
[Cause]
 Problem of the firmware.
 Loop process is performed when a trap is requested and it normally finishes after15
times but was finished after 16 times, the value was written beyond the allocated
sequence region caused stack smash, resulting in the panel freeze.

[Countermeasure]
Modified loop process.

[Action in the field]


Update the FW.
Temporary (Special FW) : GC4-C2
Permanent (Mass-production program) : G00-C8

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KMBT Confidential
8-4. Freeze (while copying)

[Symptom ]
The operation panel locks up after loading paper for paper empty detection (can be
recovered by power OFF / ON).

[Cause]
 Problem of the firmware
 There was a problem in the timing of erasing transfer parameter, which is
management information, so the information couldn’t be received.

[Countermeasure]
Change the timing of erasing the transfer parameter.

[Action in the field]


Update the FW.
Permanent (Mass-production program): G00-C8

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KMBT Confidential
8-5. NV-RAM connector breakage
[Symptom]
When attempting to start the MFP the following symptoms occurs and start-up fails.
 Freezes at the KM logo / the hour glass
 After the hour glass, displays C-C211 / C-D390
[Cause]
NV-RAM connection failure (The connector part of the MFP board gets damaged when
installing / removing the NV-RAM. See the photo below.)
[Countermeasure]
Reinforcing the connector part of the MFP board. (P/N is not changed.)
Note: In addition to the above countermeasure, please install / remove
the NV-RAM GENTLY to minimize applying stress to the connector.
[Action in the field]
Replace the MFP board
Permanent: Applied the reinforced connector part
from the following S/N.
S/N: A1UDH021N1044911 or later
S/N: A1UDH020N3032196 or later
Return to the Contents 52
KMBT Confidential
8-6. Unable to obtain CSRC data

[Symptom]
MFP doesn’t receive a data acquisition request file while CSRC server requesting
it and consequently the communication may not be established (HB: Heart Beat
file won’t be sent).

[Cause]
Although resending function is not applied to the HB-transmission, the HB-
transmission won’t be sent when the number of resending reaches its maximum
value.

[Countermeasure ]
Modified the main body FW.
Modified to send the HB-transmission even after the number of resending
reaches its maximum value
[Action in the field]
Update the firmware.
Temporary (Special FW) : GC6-C8

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KMBT Confidential
8-7. IEEE802.1x connection failure
[ Symptom]
Under IEEE802.1x environment, if you disconnect the network cable from the
network hub and then reconnect it 10 sec. later, the network connection won’t be
re-established (authentication fails).

[Cause]
 Problem of the FW (LAN driver)
 The network card cannot receive multicast packets once the LAN cable is
disconnected because the multicast table is cleared when disconnected and will
not be re-created even when re-connected.
 As authentication protocols in IEEE802.1x (EAPOL/EAP) are sent via multicast
addresses, if the network card doesn’t response to multicast packets, the
authentication will fail and the re-connection to the LAN will also fail.

[Countermeasure]
Modified the FW (LAN driver) to recreate the multicast table for reconnection.
[Action in the field]
Update the firmware.
Special FW : GC7-C8
Return to the Contents 54
Thank you for your kind cooperation.

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