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GLOBE Manual Vane Air Motors ATEX V8
GLOBE Manual Vane Air Motors ATEX V8
nl
Manual
GLOBE Vane Air Motor
VA8J&X | VS8C | VA8C
ATEX certified
II 2G Ex h IIC T4 Gb
II 2D Ex h IIIC T135°C Db
globe-benelux.nl
APPROVALS
Congratulations with your GLOBE air motor!
ATEX CERTIFICATION Contents This product is made with quality materials to meet the highest standards.
Warranty 3 This manual contains safety instructions for the use of your GLOBE air
The GLOBE vane air motors are ATEX certified Safety first 3 motor. Please read and follow all recommended instructions for a trouble-
according to the following (harmonized) Checklist to comply to ATEX 4 free use.
standards: Installation 5
Mounting to construction 5 Warranty
EN-ISO80079-36:2016 Air supply 6 The GLOBE air motor is designed to operate without any problems. This is only guaranteed if the
EN-ISO80079-37: 016 Operation 8 regulations with regards to installation, operation, maintenance and repair are observed. Problems
Performance regulation 10 occurring during the guarantee period are corrected in accordance to GLOBE Airmotors BV
Maintenance 11 guarantee conditions. All results of unauthorized replacements and alterations are at the operator’s
The motors are marked with the following EX Summary of the hazards with expense. In case of unauthorised opening and repair work carried out during guarantee period by
marking: protective means: 12 the operator, the guarantees may become invalid.
Shutdown and long storage 12
Rebuild instructions 13 You can order your service kit at info@globe-benelux.nl. Please ensure that maintenance is carried
Trouble shooting 14 out by certified staff.
Performance VA8J&X | VS8C | VA8C 15
Main dimensions VA8J&X 16
II 2G Ex h IIC T4 Gb Exploded view with spare parts list 16 Safety first
II 2D Ex h IIIC T135°C Db Main dimensions VS8C 17 Safety is important for you and other people. For the protection of you and others, we have several
Ta = - 20° + 60°C Exploded view with spare parts list 17 warnings in this manual and on the product. Please always read carefully and follow the instructions.
Main dimensions VA8C 18
Exploded view with spare parts list 18
In which: ATEX Certification 19
Hazard
II Equipment group II for use above ground Possible consequences: dead or Wear hearing protection
2G Category 2G for use in Zone 1 or 2 severe injuries
2D Category 2D for use in Zone 21 or 22
Ex h Protection by constructional safety “c” Gas
IIC group IIC Hazard Situation
IIIC Dust group IIIC Possible consequences: slight or Wear eye protection
mild injuries
T4 Temperature class T4
T135°C Maximum surface temperature 135°C
Gb Equipment protection level Gb
Db Equipment protection level Db Dangerous situation Important instructions
Ta Ambient temperature range STOP Possible consequence: damage on protection against
to the drive of the environment explosion
2 · MANUAL | VA8J&X | VS8C | VA8C | ATEX certified MANUAL | VA8J&X | VS8C | VA8C | ATEX certified · 3
Checklist to comply to ATEX: Installation
» To check that the air motor is designed for use » A lubricator must be placed inside the main Correct installation is your responsibility! Make sure you have the proper installation conditions.
in hazardous applications read the air motor airline near the motor. The lubricator unit
label: should have a bowl with enough oil for WARNING - Injury hazard
» Hazardous zone operation and should allow the user to control
» Hazardous category the amount of oil drop per minute going to
» Equipment group the motor. Install proper guard around the output shaft if needed.
» Temperature class » Check airline oil every time before starting.
» Maximum surface temperatures Air motor should be supplied with oil of a Wear eye protection: Airflow from product may contain solid or liquid materials that can
result in eye or skin damage.
» Check the air motor before installation and viscosity of 32. This type of oil is flammable at
operation to see if it’s not damaged. a temperature of 218°C.
» Any products that are driven by the air motor » Air supply to the motor should always be Failure to follow these instructions can result in serious injury or property damage.
must meet appropriate ATEX approval as well taken from non-hazardous area.
to be used in a hazardous area. » In case the motor is exposed to high vibrati-
» The air motor should be connected to the ons during operation and when not in ope-
It’s important that no dust or debris can accumulate at the output shaft. This may
earth with a maximum earth resistance of ration, please contact the manufacturer. High damage the shaft seal. If the motor is built in a closed system or construction so that
1Mohm. The motor can be earthed by con- vibrations might lead to increased inspection no dust or debris can get in contact with the output shaft the air motor can be used
necting the motor to a base plate/gearbox interval of the bearings. in any orientation. If the motor is used is such way that the output shaft is in contact
etc. » Mounting positions with explosive environment the mounting position is limited from horizontal to vertical
» The ambient temperature range of the motor It’s important that no dust or debris can downwards. It is not allowed for the shaft to point in any angle upwards.
(-20°C to +60°C) should be observed at all accumulate at the output shaft. This may
times. damage the shaft seal. If the motor is In order to guarantee the maximum performance and service life of these motors it is essential that
» When mounting the engine on a construction built in a closed system or construction the following points are strictly observed and obeyed.
or when something is mounted on the shaft of so that no dust or debris can get in
the air motor. Make sure that the alignment is contact with the output shaft the air Mounting to construction
straight to prevent too much force on the shaft. motor can be used in any orientation. » Mount the unit to the construction. Care should be taken, when fitting drive components to the
» An air filter should be placed in the airline If the motor is used is such way that the shaft, that excessive force is not used. This will upset the shaft alignments which has been kept to a
with at least 64 micron near the air motor. output shaft is in contact with explosive minimum in order to give high motor performance.
» Clean surface of air motor unit thoroughly of environment the mounting position » Use the proper sized fasteners.
all dustproofing products, contaminants and is limited from horizontal to vertical » Axial loads must be kept to a minimum.
other impurities. Do this outside the hazardous downwards. It is not allowed for the » Max. radial load midway along shaft as shown in graph below:
area or clean only with a damp cloth. shaft to point in any angle upwards.
Air motor
V1 V2 V4 V6 V8 V10 V12
Ground the motor to the earth with a maximum earth resistance of 1Mohm.
4 · MANUAL | VA8J&X | VS8C | VA8C | ATEX certified MANUAL | VA8J&X | VS8C | VA8C | ATEX certified · 5
Use a puller to remove pulleys, pinions and couplings. Check if the tension on the belt Air supply
pulley matches the specifications of the manufacture. Do not exceed the maximum
radial and axial forces on the shaft. If the motor shaft is connected to the part to be Air motor
driven without a coupling, check that the radial offset and axial force effect will not Incoming airline
Silencer
cause problems.
Use only belts with <100 electrical leakage resistance to prevent static electrical
problems.
Shutoff valve
Filter (64 micron)
» For normal ambient temperatures 0°C to 32°C. Use oil with viscosity VG32.
Do not use a hammer on the shaft or body of the motor. » For extremes of ambient temperature consult the manufactures.
6 · MANUAL | VA8J&X | VS8C | VA8C | ATEX certified MANUAL | VA8J&X | VS8C | VA8C | ATEX certified · 7
Operation in operation, please contact the manufactu- conditions with the actual pressure measu-
rer. High vibrations might lead to increased red at the motor port. A silencer is supplied
Correct operation is your responsibility! Make sure you have the proper operation conditions.
inspection interval of the bearings. together with the motor, but is not installed
WARNING - Injury hazard » The motor may run continuously at speeds up » Advisable is to use an air dryer with set point
to the rated running conditions shown in our of 20 degrees Celsius below lowest ambient
Wear eye protection: Air stream from product may contain solid or liquid materials that performance data sheets. In these sheets the temperature.
can result in eye or skin damage. output power/torque is based on running
» Check intake filter and silencer after the first 100 hours of operation.
WARNING: POTENTIAL ELECTROSTATIC CHARGING HAZARD » Clean filters and determine how frequently filters should be checked during future operation.
Before use clean only with damp cloth.
» Check all connections before starting the air » Do not run the air motor at high speeds with
motor. It is your responsibility to operate this no load. This will result in excessive internal
product at recommended speeds, loads and heat that may cause motor damage.
ambient temperatures (-20°C to +60°C) » The starting torque is less than the running
» Check if the airline filtration and airline torque. The starting torque will vary depen-
lubrication is OK. The airline filter should be ding on the position of the vanes in relation
drained and/or cleaned regularly and the to the air intake port when the motor is being
filter element examined for signs of clogging. started.
» The maximum working pressure is 7 bar (100 » During operation be aware if unfamiliar
PSI). sounds or vibrations occur. Stop the unit
» Clean surface of air motor unit thoroughly of immediately and investigate the source.
all dustproofing products, contaminants and » In case that the motor is exposed to high
other impurities. Clean only with damp cloth. vibrations, during operation and when not
8 · MANUAL | VA8J&X | VS8C | VA8C | ATEX certified MANUAL | VA8J&X | VS8C | VA8C | ATEX certified · 9
Performance regulation Maintenance
With the regulation of the inlet pressure and the flow rate, the performance can be adapted to the Correct maintenance is your responsibility! Make sure you have the proper maintenance
individual application. This is done by pressure or air flow regulation or a combination of both. conditions.
The compressibility of the air generates a dampening effect in all ranges. This allows that the motor
also can be started, while it is loaded. With a load reduction, the motor reacts immediately with an WARNING - Injury hazard
increase in speed.
6 Disconnect air supply and vent all air lines.
1. Pressure regulation
5
Air flow regulation
2. Air flow regulation
With4 pressure regulation the output power Air flow regulation is the best way to reduce Wear eye protection: Air stream from product may contain solid or liquid materials that
Torque
can be3 adjusted. When the supply pressure is the output speed without the loss of torque. can result in eye or skin damage.
decreased,
2 the torque and power is reduced The air flow can be regulated with a throttling
proportionally
1 and the torque curve becomes device. By throttling, the starting torque remains
flatter.
0 The forces inside the motor are also
100 120 140 160 180 200 220 240
essentially the same but the torque curve is Flush this product in a well ventilated area.
reduced, which increases its durability.
Rotation speed
steeper. This means that under the same load
6 fluctuation, the speed fluctuation is smaller in
Pressure regulation
5 comparison with the pressure regulation. There Do not use kerosene or other combustible solvents to flush this product.
4 is a distinction made between the following
Torque
3 installation positions:
Failure to follow these instructions can result in serious injury or property damage.
2
1
Exhaust air throttling
0
100 120 140 160 180 200 220 240 The exhaust air throttling is the less optimal
Rotation speed
way of throttling relating to the durability » Please ensure that maintenance is carried out » Do not open when explosive atmosphere is
6
Air flow regulation and the air consumption. The advantage of by certified staff. You can order your service present. Sparks induced by tools may cause
5
this method is that the rotational speed can kit at info@globe-benelux.nl. an explosion.
4
be regulated constantly in the lower rotation » Check intake filter and silencer after the first » When performing maintenance on the air mo-
Torque
2
range. In the border area of the rotation range, 100 hours of operation. tor please use the rebuild instructions which
1
a combination of supply- and exhaust air » Clean filters and lubricators and determine are also enclosed in this manual. Please make
0
throttling should be used. The exhaust throttling how frequently filters and lubricators should sure the motor runs smooth after maintenance
100 120 140 160 180
Rotation speed
200 220 240
should be used for controlling low speed of be checked during future operation. This will and check the clearances in the motor to pre-
rotation. help the motor performances and it’ service vent problems when operating the motor.
6
5
Pressure regulation life.
4
Supply air throttling
The supply air throttling generates better » To comply according to ATEX please change the bearings of the motor according to the table
Torque
2
results in relation to the durability, the running below:
smoothness and the air consumption.
1
VA8J&X VS8C VA8C
Supply air throttling
0
100 120 140 160 180 200 220 240
Pressure regulation Rotation speed 9.200 Running hours 9.700 Running hours 9.900 Running hours
Air flow regulation(optional)
Summary of the hazards with protective means: Rear cover Oil inside the motor, ensuring it is free to rotate. On V2 to V10
motors the second cover should slide down into position
Rotor / Shaft Assy Bearing easily as the second bearing fit is non locating.
Bearing
Check for misalignment which can cause heat up of the V1 Motor support
Hot surfaces - misalignment
bearings. On V1 motors (see Fig No. 6) this
Cs bearing fit takes up location and
Bearings shall be inspected and replaced according to Ejection ring the inner track of both the lower
Hot surfaces - bearings operation and replacement instructions as mentioned in this Rear cover
and upper bearings must be
supported.
manual by authorised staff. Bearing
V2 - V4 Motor Bearing support
Hot surfaces - deposit Prior to start up remove all deposit of the surface. Fig. 6
Rotor / Shaft Assy Locate cover on dowels and tighten bolts. (V1 fit rear plug).
The motor shall be bonded together to other metal parts and
Electrostatic charging Cs Check for rotation. The motor may be tight at first due to
to earth with a earth resistance of maximum 1MΩ. Ejection ring hydraulic lock on the oil just used.
On V1 motors only fit front oilseal and circlip if the motor is free
to rotate.
Electrostatic charging Before use clean only with damp cloth. Bearing V6, V8, V10 motors - the front oilseal is carried in a separate
Front cover housing, this should be fitted next, followed by the rear bearing
cover and its gasket.
Bearing support
V2, V4 motors - the rear bearing cover and ists 'O' ring can
V6 - V8 - V10 Motor
now be fitted.
For trouble free running and long life it is vital that the rotor spacing is correct.
Use only genuine replacement blades as these have a special profile to give correct ejection and contact with the rotor body.
Always ensure adequate lubrication.
Never run motors completely off load at high speed.
12 · MANUAL | VA8J&X | VS8C | VA8C | ATEX certified MANUAL | VA8J&X | VS8C | VA8C | ATEX certified · 13
in shaft
M8 x 20
mm (0.79") deep
4,0 80
5 bar 4 bar
Inadequate air flow from air source. Inspect and
x
Item Part No. x
Description Qty Kit No. If unit is pre 1990 supply consult manufacturer3,0 60 3 bar
repair. to confirm design
4 bar
01 780-101 Body BSP 1
2 bar
End xPlate Air source is too1 far from the motor. Put the air source
02 780-036 Front Plate D90 1 2,0 3 bar 40
x03 780-002
04 - Gasket 2 789-910closer. 2 bar
05 780-922 Rotor Shaft Assy 1 1,0 20
06 780-006 Ejection Ring 2
07 - Blades 4 789-910
08 740-008 Cover Plate 1 0 1000 2000 3000 0 1000 2000 3000
09-1 - Gasket 1 789-910 SPEED revs per min SPEED revs per min
09-2 - Gasket 1 789-910
09-3 - Gasket 1 789-910
11 802-001 Screw 6 » Muffler
Silencer supplied
supplied with motor.
with motor lubricator suitable for the flow required. Prior to
12 802-032 Screw 6 » Motor
Motor is reversible.
is reversible initial startup, inject oil into the inlet port.
» Mounting positions: The motor can be operated in all
13 780-007 Seal Housing 1
14 806-024 Dowel 4 Maximum temperature
positions. (see remark page 3)
ATEX -20°C to +60°C Lubricator drop rate
Max. Overhung Force6-7 dropshaft
on motor / minute
620 N (140 lbf.).
Axial loads should be kept to a minimum.
15
16
807-026
807-036
Bearing
Bearing
1
1
(-4°F
Maximum to +140°F).
temperature -20°C to +80°C (-4°F to +176°F) continuous operations
17 - Oil Seal 1 789-910 » AIRLINE
Maximum temperature
FILTRATION ANDfor non ATEX
LUBRICATION Lubricator drop rate 12-15 drop / minute
18
19
-
809-030
O Ring
Screw
2 789-910
6
applications:
Use -20°C
64 micron filtration ortobetter.
+80°C (-4°F
Choose to
a lubricator intermittent operation.
suitable for the flow required. Prior to initial start-up,
22 811-042 Key 1 +176°F).
inject oil into the inlet port.
Lubricator drop rate 6-7 drops/minute continuous operation
789-910
820-006
V8 Seal Kit
Silencer 1" BSP 1 Lubricator drop rate 12-15 drops/minute intermittent operation Maximum speed 3000 rpm
Airsupply lubrication and filtration: Life time depends highly on operational speed
Maximum
Use 64 microncontinuous speed
filtration or better. 3000arpm
Choose and air pressure.
16 17
14 · MANUAL | VA8J&X | VS8C | VA8C | ATEX certified MANUAL | VA8J&X | VS8C | VA8C | ATEX certified · 15
LUBE FREE
VA8J&X NL Vane Air Motor VS8C NL Vane Air Motor
116
1 807-036 1416 807-036
09-1 806-024
- Bearing
Dowel
Gasket 1 4 1 789-915
- 08 802-001 Cover
ScrewPlate
6 41 789-915
07 - Bearing Blades 1
17 09-2
- Oil Seal 1 789-915
12 1518 - 807-026 - Bearing
Gasket 1 1 789-915
18 - 09 802-032 Foot
Set Screw 121
17 740-008
Oil Seal 1 789-915
O Ring 2 789-915
13
780-023
O Ring 2 789-915 1619 09-3 807-036
- Bearing
Gasket
6 1 6
1 789-915
10 780-007 Seal Housing 1 14 809-030
11 802-001ScrewScrew
22 811-021
14 789-915
Key
809-026
11 806-024
Capscrew
Dowel 46 1722 811-042-
12 802-032Key Screw
Oil Seal 1 1 6 789-910
18 789-915
13- 780-007V8 Seal OKit
Ring 2 1 789-910
V8 Seal Screw
802-001 Kit
15 820-026
12 807-026 Set
Silencer
802-032 Bearing
1" Screw
BSP 1 1 12 Seal Housing
16 13 807-036 780-007 Bearing
Seal Housing 11 19 809-007 Capscrew
820-006
14 806-024 Silencer 1"
Dowel BSP 1 6 4
17 15 - 807-026
14 806-024
Oil Seal
Dowel
1 41 789-910 21 1581807-026
1-042 Key
Bearing 11
18 16 - 807-036
O Ring
Bearing
2 1 789-910 16789-910
807-036 V8 Seal Kit
Bearing 1
22
Bearing 17820-006
- Silencer
Oil Seal 1” 1 1 789-915
17 81-1-021 Key Oil Seal 1 1 789-915 18 - O Ring 2 789-915
18 789-910
- OV8 Seal Kit
Ring 2 789-915 19 809-030 Screw 6
22 820-006
811-021 Silencer 1”
Key 11 22 811-042 Key 1
789-915 V8 Seal Kit 789-915 V8 Seal Kit
820-026 Silencer 1" BSP 1 820-006 Silencer 1" BSP 1
16 · MANUAL | VA8J&X | VS8C | VA8C | ATEX certified MANUAL | VA8J&X | VS8C | VA8C | ATEX certified · 17
VA8C NL Nema Vane Air Motor
0.945" 0.118"
0.941" 0.394"
5.512" diameter
4 holes - 3/8" - 16-UNC Mounting 4.5000" 3.071"
Equispaced on 5.875" P.C.D. spigot 4.4972" diameter
0.945" 0.118"
0.941" 0.394"
» Maximum temperature -20°C to +60°C
Attitude: The motor can be operated in all positions
4.5000"
»Max.
Axial loads
Overhung should
Force be620kept
on shaft todiameter
N (140
5.512" albf.)minimum
4 holes - 3/8" - 16-UNC
»Mass
Maximum temperature -20°C to +80°C (-4°F to +176°F) Axial loads should be kept to a minimum
(-4°Fsupplied
to +140°F)
Equispaced
Muffler on 5.875"
with motor P.C.D. 4.4972" diameter Mass 11.8
11.80 kg lb.)
kg (26.01
» Note:
Silencer supplied with motor
With air inlet at port 'A',
» rotation
Max. Overhung
is clockwise Force on shaft
looking 620 N
on shaft.
(140
For
Attitude:
lbf.)
opposite rotation
The motor reversein ports.
can be operated all positions
Maximum temperature -20°C to +80°C (-4°F to +176°F)
Max. Overhung Force on shaft 620 N (140 lbf.)
Axial loads should be kept to a minimum
Muffler supplied with motor Mass 11.80 kg (26.01 lb.)
18 · MANUAL | VA8J&X | VS8C | VA8C | ATEX certified MANUAL | VA8J&X | VS8C | VA8C | ATEX certified · 19
GLOBE Airmotors | Boerhaaveweg 9-11 | NL - 2408 AD Alphen a/d Rijn | Tel +31 172 426 608 | info@globe-benelux.nl
This document, as well as the CAD data of the vane air motors are
available for download on globe-benelux.nl.
globe-benelux.nl