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Iso 3046 1
Iso 3046 1
Iso 3046 1
I
!
INTERNATIONAL ISO
STANDARD 1 : 3046-1
Fourth edition
1995-12-01
Reference number
ISO. 3046~1:19~5(El
ISO 3046-1 :1995(E)
Contents
Page
1 Scope .............................................................................................. .1
4 Symbols ..................................................................................... 3
7 Auxiliaries .................................................................................. 6
Annexes
0 ISO 1995
AII rights reservad. Unless otherwise specified, no part of this publication may be reproduced
or utilizad in any form or by any means, electronic or mechanical, including photocopying and
microfilm, without permission in writing from the publisher.
lnternational Organization for Standardization
Case Postale 66 • CH-1211 Genéve 20 • Switzerland
Printed in Switzerland
¡¡
o ISO ISO 3046~1 :1995(E)
F Bibliography ............................................................................ 36
' ¡¡¡
ISO 3046-1:1995(E)
Foreword
ISO (the lnternational Organization for Standardization) is a worldwide
federation of national standards bodies (ISO member bodies). The work
of preparing lnternational Standards is normally carried out through ISO
technical committees. Each member body interested in a subject far
which a technical committee has been established has the right to be
represented on that committee. lnternational organizations, governmental
and non-governmental, in liaison with ISO, also take part in the work. ISO
collaborates closely with the lnternational Electrotechnical Commission
(IEC) on ali matters of electrotechnical standardization.
Draft lnternational Standards adopted by the technical committees are
circulated to the member bodies for voting. Publication as an lnternational
Standard requires approval by at least 75 % of the member bodies casting
a vote.
lnternational Standard ISO 3046-1 was preparad by Technical Committee
lSO{fC 70, Interna/ combustjon engines, Subcommittee SC 2, Perform-
ance and tests.
This fourth edition cancels and replaces the third edition
(ISO 3046-1:1986), ISO 3046-2:1987 and ISO 3046-1:1986/Amd. 1:1987.
A method of power correction (see clause 14) and test methods (see
clause 15) have been added.
ISO 3046 consists of the following parts, under the general title
Reciprocating interna/ combustion engines - Performance:
iv
o ISO ISO 3046-1:1995(E}
lntroduction
The standard reference conditions defined in this edition of ISO 3046-1
were first introduced in the third edition (ISO 3046-1 :1986). The 5 year
transition period, which permitted the use of ISO 3046-1 :1981 conditions,
expired at the end of 1991. Users of this part of ISO 3046 are therefore
now required to adopt the values quoted in clause 6.
. V
. {
INTERNATIONAL STANDARD CO ISO ISO 3046~1 :1995(E)
Part 1:
Standard reference conditions, declarations of power,. f uel
and lubricating oil consumptions, and test methods
This part of ISO 3046 may be applied to engines used ISO 3046-4:-11, Reciprocating interna/ combustíon
to propel road construction and earth-moving ma- engines - Performance - Part 4: Speed goveming.
chines, industrial trucks, and for other applications
where no suitable lnternational Standard for these ISO 3046-5: 1978, Reciprocating interna/ combustion
engines exists. engines - Performance - Part 5: Torsionaf vi-
brations.
This part of ISO 3046 may be applied to tests on a
test bed at the manufacturer's works and to tests on ISO 3046-6: 1990, Reciprocating interna! combustion
site (see 15.4.4). engines - Performance - Part 6: Overspeed pro-
tection.
2 Normative references
ISO 3046-7:1995, Reciprocating interna/ combustion
The following standards contain prov1s1ons which, engines - Performance - Part 7: Codes for engine
through reference in this text, constitute provisions power.
of this part' of ISO 3046. At the time of publication, the
editions indicated were valid. AII standards are subject ISO 8528-1 :1993, Reciprocating interna/ combustion
to revision, and parties to agreements based on this engine driven a!ternating current generating sets -
part of ISO 3046 are encouraged to investigate the Part 1: Application, ratings and performance.
' 1
1S9 3046-1:1995(E) co ISO
3.1 Auxiliary 3.3.3 brake power: The power or the sum of the
powers measured at the driving shaft or shafts.
[ISO 2710:1978, 10.3.2]
3.1.1 dependent auxiliary: ltem of equipment, the
presence or absence of which affects the final shaft
3.3.4 continuous power: The power which an en-
output of the engine.
gine is capable of delivering continuously, between
the normal maintenance intervals stated by the
3.1.2 independent auxiliary: ltem of equipmént manufacturer, at the stated speed and under stated
which uses power supplied from a source other than ambient conditions, the maintenance prescribed by
the engine. the manufacturer being carried out. ·
3.1.3 essential auxiliary: ltem of equipment which 3.3.5 overload power: The power which an engine
is essential for the continued or repeated operation may be permitted to deliver, with a duration and fre-
of the engine. quency of use depending on the service application,
at stated ambient conditions, immediately after oper-
3.1.4 non-essential auxiliary: ltem of equipment ating at the continuous power.
which is not essential for the continued or repeated
operation of the engine. 3.3.6 fuel stop power: The power which an engine
is capable of delivering during a stated period corre-
3.2 Engine sponding to its application, and stated speed and un-
der stated ambient conditions, with the fue! limited
3.2.1 engine adjustment: Physical procedure of so that this power cannot be exceeded.
modifying an engine fer the purpose of adapting it to
a different set of ambient conditions, such as by 3.3.7 ISO power: The power determined under the
operating conditions of the manufacturer's test bed
moving limiting fuel stop, re-matching the turbo-
and adjusted or corrected as determined by the
charger, changing the fuel injection timing or other
manufacturer to the standard reference conditions
mechanical changes. 1n that case the engine is an
adjusted engine (see 3.3.11 ). specified in clause 6.
3.2.4 declared engine speed: The engine speed b) with the declared power adjusted or corrected as
corresponding to the declarad power. determinad by the manufacturer to the standard
reference conditions specified in clause 6;
NOTE 1 In sorne applications, the declarad engine speed
is narned "rated speed". c) with the maintenance prescribed by the engine
manufacturer being carried out.
3.3 Power and load
3.3.9 service power: The power delivered under the
3.3.1 declared power: The value of the power, de- ambi~nt and operating conditions of an engine appli-
clared by the manufacturer, which an engine will de- cation.
liver under a given set of circumstances. '
3.3.1 O service standard power: The continuous
NOTE 2 In sorne applications, the declarad power is brake power which the engine manufacturar declares
named "rated power". that an engine is capable of delivering, using only the
2
01s0 ISO.3046-1:1995"{E)
essential dependent auxiliaries, between the normald 3.4.3 ISO specific fuel consumption: The name
maintenance intervals stated by the manufacturer and-: giveni to the specífic fuel consumption at the ISO
under the following conditions: st(;lndarq power.
a) at a stated speed at the ambient and operating 3.4.4 fuel delivery: Metered. vol ume (mass) of fuel
conditions of the engine application; delivered by a fuel injection system during one work~
ing cycle. [ISO 7876-1:1990,·10.24] ·
b) with the declared power adjusted or corrected as
determined by the manufacturer to the stated
3.4.5 specific fuel delivery: Metered volume (mass)
ambient and operating conditions of the engine
of fue! delivered by a fuel injec:tion system during one
application; working cycle per litre of engine swept volume.
e) with the maintenance prescribed by· the engine
manufactuer being carried out. 3.4.6 lub:ricating oil consumption: The quantity of
lubricating oil consurned by an engine per unit of time.
[ISO 2710:1978, 10.4.3]
3.3.11 power adjustment: Calculation procedure by
:which a power value under one set of ambient con- 3.5 Tests
-"\ ditions is modified to represent the power value ex-
'Z;_:1 pected under another set of ambient conditions, to 3.5.1 acceptance test: Test carried out asan overall
maintain approximately constant thermal and/or check on the manufacturing quality, and to establish
mechanical load in critica! engine components. (See that the contractual commitments have been fulfilled.
clause 13.)
3.5.2 type test: Test carried out on a representative
engine of a certain engine type to establish the main
3.3.12 power correction: Calculation procedure by performance data of the engine and, as far as poss-
which a power vaiue determined under engine test ible, to enable their reliability and durability in service
conditions is modified so that it represents the power to be assessed.
value expected under other operating or reference
conditions without any engine adjustment. In that
3.5.3 special test: Test additional to acceptance or
case, the power and performance parameters may
type tests carried out to meet the requirements of
vary as a function of ambient conditions. (See
inspecting and legislative authorities, classification
clause 14.)
societies or customers.
- 3
ISO 3046-1:1995(E} 0 ISO
Table. 1 - Symbols
Symbols
EDP1l Definition Unit
common use
representation
a A Humidity factor 1
br . BR Specific fuel consumption under standard reference conditions kg/(kW:h)
hx BX Specific fue! consumption under site ambient conditions kg/(kW·h)
by BY Specific fue! consumption under test ambient conditions kg/(kW•h)
Ía FA Atmospheric factor 1
Ím FM Engine factor (characteristic parameter for each type of engine) 1
k K Ratio of indicated power 1
m M Exponent of the dry air pressure ratio or total barometric pressure 1
ratio
n N Exponent of the ambient air thermodynamic temperatura ratio 1
Pr PR Standard reference total barometric pressure kPa
Pra PRA Substituta reference total barometric pressure kPa
Psr PSR Standard reference saturated water vapour pressure kPa
Psv PSY Ambiant saturated water vapour pressure during test kPa
Px PX Ambient total barometric pressure on sita kPa
% oc Fue! mass par cycle per litre of air availabla for combustion mg/(cycla-1)
r R Boost pressure ratio (ratio of absoluta air pressure at the 1
compressor outlet to that at the compressor inlet)
rr RR Boost prassure ratio under standard reference conditions 1
r,,max RRMAX Maximum allowable boost pressure ratio under standard reference 1
conditions
s s Exponent of the charge air coolant thermodynamic temperatura ra- 1
tio
fe, TCR Standard reference charge air coolant temperatura ·e
fcx TCX Ambiént charge air coolant temperatura on site ·e
t, TR Standard reference ambient air temperatura ·e
~ TX Ambient air temperatura on sita ·e
Ter TTCR Standard referance charge air coolant thermodynamic temperatura K
Tc,a· TTCRA Substituta reference charge air coolant thermodynamic temperatura K
K ,.✓
4
oiso ISO 3046-1 :1995(E)
)
Syrrbols t
EDP 1) Definition Unit
common use
representatíon
Table 2 - Subscripts
Subscript Meaning
a Atmospheric
i
Compression ignition engine1l
e Coolant1I
Corrected1I
m Mechanical
max Maximum
r Standard reference conditions
ra Substitute reference conditions
s Saturated
X Site conditions
y Test conditions
. .5
ISO 3046-1:1995(E) 01s0
In arder to show clearly the conditions under which NOTE 6 The terms used in a) to e) may be combined, far
the power output is determined, it is necessary to example, continuous brake fuel stop service power. · C')
distinguish those auxiliaries which affect the final
Where appropriate to. the engine application and the
shaft output of the engine and also those which are
method of manufacture, the power achieved may be
necessary for the continuous or repeated use of the
subject to a tolerance on the declared power. The
engine. For examples, see annex A.
existence of such a tolerance and its magnitude shall ·
ltems of equipment fitted to the engine and without be stated by the manufacturer.
which the engine could not under any circumstances
operate at its declared power are considered to be 8.1.2 Power and tórque
engine components and are not, therefore, classed
as auxiliaries. Far engines delivering power by a shaft or shafts, any
power according to this part of ISO 3046 is a quantity
NOTE 5 ltems such as fue! injection pump, exhaust proportional to the mean torque, calculated or meas-
turbocharger and coarge air cooler are in this category of ured, and to the mean rotational speed of the shaft
engine components. or shafts transmitting this torque.
6
ISO 3046-1:1995(E)
al Type of sta temen t b) Type of power applicatlon ,1 el Type of power dl Englne speed
of power
.---·-·71
Contlnuous Brake power (3.3.3)
with dependent
ISO power
(3.3.7)
¡_P~='.~~~ auxiliarles not
restrlcted to
essentials
íF-----
, Servlce power
Brake power (3.3.3)
1 (3.3.9) wlth only the
t!:c ____ _ essentlal dependent
Overload power 1 - - - - - - - - _ _ _ ,
(3.3.5)
j aux'.~~s---~ ¡
1
I ·
1
For engines delivering power other than by a shaft or e) non-essential dependent auxiliaries as defined in
shafts, reference shall be made to the appropriate 3.1.1 and 3.1.4.
1,nternational Standard for the driven machine.
The power absorbed by the auxiliaries listed in b) and
e) may be significant. In such cases, their power re-
8.1.3 Engine with integral gearing
quirement shall be declared.
When stating the power of an engine fitted with an Examples of typical auxiliaries are listed in annex A.
integra[ (built-in) speed increasing or reducing device,
the speed of the driving shaft extremity shall also be
given at the declarad engine speed. 8.3 Types of power application
7
ISO 3046-1:1995(E) 01s0
'
period of 12 h of operation. This period also applies 9 Peclarations of fuel consumption
to any overload power up to 11 O % of the continuous 1 '
power.
9.1 Fuel consumption
NOTE 7 The power of marine propulsion engines is
normally limitad to the continuous power, so that the over- The quantity of liquid fuels shall be expressed in mass
load power cannot be given in service. However, for special units (kg) or in energy units (J).
applications, marine propulsion engines may dévelop over-
load power in service. The quantity of gaseous fuels shall be expressed in
energy units (J}.
Far engines for electrical power generation, the lf not otherwise specified by the manufacturer, a de-.
specifications given in ISO 8528-1 :1993, 13.3, apply. clared specific fue! consumption shall be considered
to be the ISO specific fuel consumption.
NOTE 8 For example, the following nominal ambient Any declarad specific fuel consumption of a gas en-
conditions apply to marine propulsion and auxiliary RIC gine shall be related to a stated lower calorific value
engines on ships far lnternational Association of of the gas. The type of gas shall be declarad.
Classifícation Societies (IACS) unrestricted service:
d) the nature and amount of supervision required; 10.1 The value of the lubricating oíl cohsumption is
used for guidance. lt shall be expressed in litres or
e) any information relevant to the operation of the kilograms per engine operating hour at the declarad
engine in service (see clauses 11 and 12). power and engine speed.
8
o ISO ISO 3046~1:1995{E)
10.2 The lubricating oil consumption after a :stated g) Any other information appropriate to the particular
period of running-in shall be declared. éngine application.
10.4 The lubricating oil used shall be declared. The engine manufacturar shall supply the following
information.
b) The expected frequency and duration of the re- A typical example for a marine propulsion engine with
a fixed-pitch propeller is given in figure 2. For the prep-
quired powers and the corresponding engine
aration of such a diagram, the customer should supply
speeds, preferably as a load profile. the required information according fo clause 11.
e) Site condítions e) The direction of rotation (see ISO 1204).
1) site barometric pressure: highest and lowest
d) The number and arrangement of cylinders (see
readings available; if no pressure data are
ISO 1204).
available, the altitude above sea 1evel;
e) Whether the engine is two-stroke or four-stroke,
2) the average of the monthly mean mínimum naturally aspirated, mechanically pressure-charged
and maximum ambient air temperatures on
or turbocharged, and whether with ar without a
site during the hottest and coldest months of
charge air cooler.
the year;
f) The air flow required far the operation of the en-
3) the highest and lowest ambient air tempera-
gine far
tures on síte around the engine;
1) combustion and scavenging;
4) the relative air humidity (ar alternatively, the
water vapour pressure or the wet and dry bulb 2) cooling and ventilation.
temperatura) at" the maximum ambient air
temperatura on site; g) The method of starting apparatus supplied and
additional apparatus required.
5) the maximum and mínimum temperatures of
the cooling water available. h) The type and grade of lubricating oil rec-
ommended.
d) The specification and lower calorific value of the
fue! available. i) The type of governing, with speed droop if re-
quired (see ISO 3046-4 and ISO 3046-6).
e) Whether the engine is to comply with the re-
quirements of any classification society or with Far variable speed duties, the working engine
special requirements. speed range and the idling speed.
f) Characteristics of the essential dependent auxili- lf necessary, the critica! engine speed range shall
aries supplied by the customer. be indicated.
9
ISO 3046.;1 :1995(E) 91S0
,r Overload power
-----------------------------------------~
,,"V .
,"
I' @
:
'.--l----- Continuous power
r--------------1----~::..,..;
L
QJ
):
o
a...
Speed
j) The method of cooling and the capacity of the p) Characteristics · of the essential independent
cooling system with the ratas of circulation of the auxiliarías supplieq by the manufacturer.
cooling fluids.
q) Any other information appropriate to the particular
k) Whether hot air discharge ducting can be fitted engine application.
(for air-cooled engines only).
m) Specifications and lower calorific values of fuels 13 Methods of power adjustment and
recommended. specific fuel consumption reca1culation
n) Engine fue! sdpply temperatura and/or viscosity.
13.1 General
o) Maximum permissible back-pressure in the ex-
haust system and the maximum permissible air- The engine manufacturar shall indicate the amounts
intake depression. by which the test or sita ambient conditions may dif-
fer from the standard reference conditions without
10
·o ISO ISO 3046"1:1995(E)
having to adjust the power and recalculate the specific Formu!ae (5} and (6) shall then be used instead of
fuel consumption. formula (3).
(see note 13 in 13.3.2) 13.3.3 The value of the mechanical efficiency shall
be stated by the engine manufacturer. In the absence
where the ratio of indicated power is of any such statement, the value of r/m = 0,80 shall
k = ( Px - ª<PxPsx ) '1!
Pr - ª<PrPsr
(Ji)
Tx
n( ~)s
Tcx
... (3)
be assumed.
13.3.2 In the case of turbocharged engines in which 13.4 Recalculation of fuel consumption for
the limits of turbocharger speed, turbocharger turbine
test or site ambient conditions for adjusted
inlet temperatura and maximum combustion pressure
have not been reached at the declarad power under
engines
standard reference conditions, the manufacturer may
When it is required that the engine be operated under
declare substituta reference conditions to or from
test or sita ambient conditions different from the
which power adjustment shall be made. (Far an ex-
standard reference conditions given in clause 6, the
ample, see C.2.)
specific fuel consumption will differ from that de-
In this case: clarad for the standard- reference conditions and shall
be recalculated far or from the standard reference
... (4) conditions.
. ' 11
ISO 3046-1:1995(E) 01s0
/
Table 3 - Numerfoal values for powe, adjustment
Formula Factor Exponents
Engine type Conditions
reference m
a n s
Spark-ignition en-
gines using liquid Naturally aspirated G 1 1 0,5 o
fuel
NOTES
1 The formula references and the exponents have been derivad by CIMAC. (CIMAC = lnternational Council on Combustion
Engine·s.)
2 The fáctors and exponents have been established by te_sts on a number of engines to be generally representativa and
shall be used if not otherwise stated by the manufacturar; far example in formula reference D, for an engine with the charge
air cooled by engine jacket water, the value for exponent s could be zero. At present, they apply only to the types of engine
specified, but the table will be extended to include other types when sufficient data are available. For these engines, the
power adjustment shall be stated by the engine manufacturar.
3 The formula references A, C and G are applied in examples given in annexes C, D and E.
The following formulae shall be used if other methods This power correction method shall be appliéd to de-
are not declarad by the manufacturer: termine by calculation the power corrected to the
standard reference conditions specified in clause 6
bx = /3br ... (7) from the power observad (determined) under test
where ambient conditions.
12
<01S0 ISO 3046-1:1995{E)
14.1 Correction factor a8 for naturally b) For turbocharged engines without charge air
aspirated and pressure-charged cooling or with charge air cooling by air to air
spark-ignition engines charge air cooler:
ex =( Pr - <prPsr ) 1,2 ( !J_) 0,6 .•. (11) c) For turbocharged engines with charge air cooling
ª Py - c/,yPsy Tr by air to liquid charge air cooler:
Formula (11) applies to engines with carburettors and fa = ( Pr - 'PrPsr ) 0,7 ( Ty ) 0,7 •.. (15)
to other engines where the fuel management system Py - <l>vPsy Tr
is designad to maintain a relatively constant fuel/air
ratio as ambient conditions change. For other engine
types, see 14.3.
14.2.2 Engine factor,fm
Formula (11) is only applicable if the correction factor
cx8 is between 0,93 and 1,07, the anibient temperature Factor f m is dependent on the type of engine and the
at the air inlet to the engine is Tr ± 1O K (tr ± 1O ºC) trapped air/fuel ratio corresponding to the fue! setting.
and the dry barometric pressure is 80 kPa to
11 O kPa. lf these limits are exceeded, the corrected The engine factor fm is a function of the corrected
value obtained shall be given, and the test ambient specific fue! delivery %, as follows:
conditions (temperature and pressure) precisely
stated in the test report.
Ím = 0,036%-1,14 ... (16)
where
14.2 Correction fact<:>r for ªe q
compression-ignition engines q,e =rr- ... (17)
The power correction factor o:c for compression- NOTE 16 For two-stage turbocharging, rr is the overa!!
ignition engines with pre-set fuel settings is calculated pressure ratio (rr = 1 for naturally aspirated engines).
from the foll'owing formula:
Formula (16) is valid for the following range of %, in
O:c = (faf ... (12) milligrams per cycle per litre of air available for com-
bustion:
Formula (12) is only applicable where the correction
.factor cxc is between O,~ and 1, 1, the ambient tem- 37,2~ qc~ 65
peratura of the air inlet of the engine is Tr ± 15 K
(tr ± 15 ºC) and the dry barometric pressure is For % values lower than 37,2, a constant value ~f fm
80 kPa to 110 kPa. lf these limits are exceeded, the equal to 0,2 shall be taken. For % values higher ,than
corrected value obtained shall be given and test am- 65, a constant value of fm equal to 1,2 shall be taken
bient conditions (temperatura and pressure) precisely (see figure 3).
stated in the test report.
. 13
iso 3046-1:1995CE) o ISO
.....E
1.2
o.a
0,6
0,4
0,3
0,2
20 30 37,2 40 50 60 70
15 Test methods
Table 4 - Engine groups for selection of test
Acceptance tests, if required, shall be included in the measuremen1s
contract. Type tests and/or special tests are subject
Engine
to agreement between the manufacturer and cus-
group Typical characteristics .of engine group
tomer. number
14
o ISO ISO 3046-1:1995(E)
The following requirements are not included in the manufacturer or his representative shall be given the
content of purchase and are subject to agreement opp{jrtunity to instruct sufficiently ali on-site personnel
between the manufacturer and the customer. in oper:ating the engine set and in the application of
the measuring equipment.
a) Additional measurements or tests requested dur;:.
ing the test procedure ·by the customer or his 15.4.4.2 lf the acceptance test is carried out on site,
representative. the customer shall provide sufficient. fuel, lubricants
and coolants, as well as auxiliary personnel, unless
b) The source and date of provision of data neces-
otherwise agreed with the engine manufacturer.
sary far additional calculations, if required.
. '15
ISO ·3045.1 :1995(E) o ISO
16
<0 ISO ISO 3046-1:1995{E)
15.5.1.5 List C (see table 7) comprises functional 15.5.2.2 Type tests shall include, as far as applica-
checks which may additionally be carried out on en- ble, ali measurements, calculations and fur:ictional
g.ines in groups 2 to 5 in table 4. Selection from list C checks . in list A, engine group 5 (see table 5}, and
shall be made by agreemerit between the manufac- lists ·B and C {see tables 6 and 7), and in addition
turer and customer. list D (see table 8).
AS Air intake pressure and temperatura at the engine or pressure charger inlet X X X X
A17 Coolant mean temperatura at the inlet and outlet of the charge air cooler X X X
A22 Lubricating-oil pressure in individual circuits, e.g. turbocharger, pistan cooling, etc. X X
A24 Secondary coolant and lubricating-oil temperaturas in and out of heat exchangers X X
NOTE - Additional items may be included by agreement between the manufacturar and custorner.
ISO 3046-1:1995(E) <PISO
1
Table 6 - List B - Test resutts
No. Parameter to be calculated
81 Brake power
82 Specific fue! consumption
NOTE - Additional checks may be included by agreement between the manufacturer and
customer.
15.6 Power adjustment, specific fuel of the engine is not changed or modified for site arnbient
conditions.
consumption recalculation and power
correction
15.6.1.1 When adjusting the power, the engine
The manufacturer shall specify which method (power manufacturer shall state which of the formulas refér-
adjustment or power correction) is applicable to the ences given in table 3 shall be used.
engine.
lf there is no suitable formula reference for power
adjustment in table 3, the method of adjústment shall
15.6.1 Adjusted engines be agreed in writing by the manufacturer and cus-
tomer.
The test power may be determined, using the for-
mulae in clause 13 where necessary, in one or more
() of the following ways. 15.6.1.2 lf a turbocharged engine at the declared
power and under the standard reference conditions
a) By adjusting the ISO power from standard refer- attains neither the turbocharger speed limit nor the
ence conditions to test ambient conditions. exhaust gas temperature limit at the turbine inJet, nor
the maximum combustion pressure, the manufacturar
b) By adjusting the declared service power from the may declare substituta reference ·conditions as speci-
site ambient conditions to the power under test fied in 13.3.2 for the power adjustment.
ambient conditions.
e) By making the test power equal to the declared 15.6.1.3 When adjusting the declarad power on site
service power and testing under conditions al- far test ambient conditions, results may be ,attained
tered artificially in accordance with 15.6.1 .4 to where, for example, the maximum combustion
simulate the site ambient conditions. pressure in the engine cylinder exceeds the permitted
value. In this case, the engine test shall be car.ried out
d} By testing under conditions simulating sorne of. at such a power considered safe by the manu.facturer,
the site ambient conditions in accordance with at which the permitted value is not exceeded.
15.6.1.4 and adjusting the declared service power
to allow for the remaining differences. The values of the engine parameters corresponding
to the required power may be extrapolated from the
NOTE 17 Power adjustment by using formulae from 13.3 measured values by a method agreed upan between
is only permissible if the turbocharging equipment or timing the manufacturar and customer.
ISO 3046-1:1995(E) o ISO
15.6.1.4 Engine tests may be carried out under am- fuel consumprtion far compression~ig,::¡ition engines
bient conditions created artificially to simulate site shall be correeted by the reciprocal..of,füe power cor-
ambient conditions by one of the following. rection factor.
b) Altering the coolant temperature at the inlet of the 16.1 The manufacturer shall provide,_.a test report.
charge air cooler, etc. Normally, acceptance test reports·::--shall be provided
only far engine groups numbers_.3,-;_4 ,and 5 (see
e) Other appropriate methods considered safe by
table4).
the manufacturer.
Type test re_ports shall be provid_éddór all groups of
15.6.2 Non-adjusted engines (pre-set engines} engine.
Where the test conditions differ from the standard
16.2 The test report shall include,-:engine identifi~
reference conditions, the method given in clause 14
cation and the following test informatior:i:
may be used far power correction of measured power
to standard reference conditions (correction by calcu- a) reference to this part of ISO 304(f including the
lation).
year of publication;
The test may be carried out in air-conditioned test
b) date, place, designation of test and inspecting
rooms where the atmospheric conditions are
authority;
controlled in arder to maintain the correction factor as
clase to one (1,0) as possible.
e) type of fue! and lubricating oil used during tests;
Where an influencing parameter is controlled by an
NOTE 18 lf the fuel used complies with the specifi-
automatic device, no power correction far that par- cation of a national or 1nternational Standard, the
ameter shall be applied, provided · that the relevant properties need be verified only by explicit agreement
parameter is within the relevant range of trie device. between the manufacturer and customer.
This applies in particular to:
lf the fuel does not comply with the specification of a
a) automatic air temperature controls where the de- national ar. lnternational Standard, the properties and
vice is still operating at 25 ºC; constituents should be stated, as agreed between the
manufacturar and customer.
b) áutomatic boost control independent of atmos- The lower calor.ific value of the fúel and its method of
pheric pressure when the atmospheric pressure determination should be stated.
is such that the boost control is working;
d) dependen-t at12<iliaries, engine settings and pro-
e) automatic fuel control where the governor adjusts prietary equipment;
the fuel delivery for constant power output (by
compensating for the influence of ambient press- e) table of values measured during the test;
ure and temperaturef.
f) parameters calculated during the test;
However, in the case of a), if the automatic air tem-
peratura device is fully closed at ful! load at 25 ºC {no g) results of functional checks;
heated air added to the intake air), the test shall be
carried out with the device fully closed, and the h) results of additional tests and special tests, if re-
normal correction factor applied. In the case of c), the quired.
1
20
© ISO ISO 3046-1 :1995(E)
Annex A
(normative)
These lists are given for guidance purposes only and b) Separately driven lubricating oil scavenger pump
are not necessarily complete. for dry-sump engines. · ·
'\ 21
IS0· 3046-1:1995(E) co ISO
Annex B
(informative)
The water vapour pressure (cfJxPsx) values are given in table B.1, in kilopascals, far difforent values of the air tem-
peratura fx, in degrees Celsius, and relative humídíty </Jx·
</>-JJsxr kPa
fx
t/ix
-10 0,30 0,27 0,24 0,21 0,18 0,15 0,12 0,09 0,06
-9 0,33 0,29 0,26 0,23 0,20 0,16 O, 13 0,10 0,07
-8 0,35 0,32 0,28 0,25 0,21 0,18 0,14 o, 11 0,07
-7 0,38 0,34 0,30 0,27 0,23 0,19 0,15 0,11 0,08
-6 0,41 0,36 0,32 0,28 0,24 0,20 0,16 0,12 0,08
-5 0,43 0,39 0,35 0,30 0,26 0,22 0,17 0,13 0,09
-4 0,46 0,41 0,37 0,32 0,28 0,23 0,18 0,14 0,09
-3 0,49 0,44 0,39 0,34 0,30 0,25 0,20 .0,15 0,10
-2 0,53 0,47 0,42 0,37 0,32 0,26 0,21 0,16 0,10
:
-1 0,56 0,50 0,45 0,39 0,34 0,28 0,22 0,17 o, 11
o 0,60 0,54 0,48 0,42 0,36 0,30 0,24 0,18 0,12
1 0,64 0,58 0,51 0,45 0,39 0,32 0,26 .0,19 0,13
2 0,69 0,62 0,55 0,48 0,41 0,34 0,28 0,21 0,14
3 0,74 · 0,66 0,59 0,52 0,44 0,37 0,30 0,22 0,15
4 0,79 0,71 0,63 0,55 0,47 0,40 0,32 0,24 0,16
5 0,85 0,76 0,68 0,59 0,51 0,42 0,34 0,25 0,17
6 0,91 0,82 0,73 0,64 0,55 0,46 0,36 ·0,21 0,18
7 0,98 0,88 0,78 0,68 0,59 0,49 0,39 0,29 0,20
8 1,05 0,94 0,84 0,73 0,63 0,52 0,42 , 0,31 0,21
9 1,12 1,01 0,90 0,78 0,67 0,56 0,45 0,34 0,22
10 1,20 1,08 0,96 0,84 0,72 0,60 0,48 0,36 0,24
11 1,28 1, 16 1,03 0,90 0,77 0,64 0,51 ·o,39 0,26
"
12 1,37 1,24 1,1 O 0,96 0,82 0,69 0,55 '0,41 0,27
13 1,47 1,32 1,17 1,03 0,88 0,73 0,59 0,44 0,29
14 1,57 1,41 1,25 1, 1O 0,94 0,78 0,63.; '.0,47 0,31
22
o ISO
1
cf,,,psx• kP~ .
l;.
cpX
The dry air pressure ratio Px - ª!xPsx used in formula (3) is given in tableR2 for the value of a= 1 of formula
Pr- a rPs~·
references A, E and G (see table 3) and for different values of total barometric pressure, Px, and water vapour
pressure, 'PxPsx· lf the water vapour pressure is not known, it can be obtained from the air temperature and relative
hurnidity by the use of table B.1.
Total
Altitude barometric Px - ª'PxPsx
pressure, Px Pr-a<PrPsr
</lxPsx• kPa
m kPa o 1 2 3 4 5 6 7 8 9 10 11 12 13
o 101,3 1,02 1,01 1,00 0,99 0,98 0,97 0,96 0,95 0,94 0,93 0,92 0,91 0,90 0,89
100 100,0 1,01 1,00 0,98 0,97 0,96 0,95 0,94 0,93 0,92 0,91 0,90 0,89 0,88 0,87
200 98,9 0,99 0,98 0,97 0,96 0,95 0,94 0,93 0,92 0,91 0,90 0,89 0,88 0,87 0,86
400 96,7 0,97 0,96 0,95 0,94 0,93 0,92 0,91 0,90 0,89 0,88 0,87 0,86 0,85 0,84
600 94,4 0,95 0,94 0,93 0,92 0,91 0,90 0,89 0,88 0,87 0,86 0,85 0,84 0,83 0,82
800 92,1 0,93 0,92 0,91 0,90 0,88 0,87 0,86 0,85 0,84 0,83 0,82 0,81 0,80 0,79
1 000 89,9 0,90 0,89 0,88 0,87 0,86 0,85 0,84 0,83 0,82 0,81 0,80 0,79 0,78 0,77
1 200 87,7 0,88 0,87 0,86 0,85 0,84 0,83 0,82 0,81 0,80 0,79 0,78 0,77 0,76 0,75
1 400 85,6 0,86 0,85 0,84 0,83 0,82 0,81 0,80 0,79 0,78 0,77 0,76 0,75 0,74 0,73
1 600 83,5 0,84 0,83 0,82 0,81 0,80 0,79 0,78 0,77 0,76 0,75 0,74 0,73 0,72 0,71
1 800 81,5 0,82 0,81 0,80 0,79 0,78 0,77 0,76 0,75 0,74 0,73 0,72 0,71 0,70 0,69
2 000 79,5 0,80 0,79 0,78 0,77 0,76 0,75 0,74 0,73 0,72 0,71 0,70 0,69 0,68 0,67
2 200 77,6 0,78 0,77 0,76 0,75 0,74 0,73 0,72 0,71 0,70 0,69 0,68 0,67 0,66 0,65
2 400 75,6 0,76 0,75 0,74 0,73 0,72 0,71 0,70 0,69 0,68 0,67 0,66 0,65 0,64 0,63
2 600 73,7 0,74 0,73 0,72 0,71 0,70 0,69 0,68 0,67 0,66 0,65 0,64 0,63 0,62 0,61
2 800 71,9 0,72 0,71 0,70 0,69 0,68 0,67 0,66 0,65 0,64 0,63 0,62 0,61 0,60 0,59
3 000 70,1 0,70 0,69 0,68 0,67 0,66 0,65 0,64 0,63 0,'62 0,61 0,60 0,59 0,58 0,57
3 200 68,4 0,69 0,68 0,67 0,66 0,65 0,64 0,63 0,62 0,61 0,60 0,58 0,57 0,56 0,55
3 400 66,7 0,67 0,66 0,65 0,64 0,63 0,62 0,61 0,60 0,59 0,58 0,57 0,56 0,55 0,54
3 600 64,9 0,65 0,64 0,63 0,62 0,61 0,60 0,59 0,58 0,57 0,56 0,55 0,54 0,53 0,52
3 800 63,2 0,63 0,62 0,61 0,60 0,59 0,58 0,57 0,56 0,55 0,54 0,53 0,52 0,51 0,50
4 000 61,5 0,62 0,61 0,60 0,59 0,58 0,57 0,56 0,55 0,54 0,53 0,52 0,51 0,50 0,48
4 200 60,1 0,60 0,59 0,68 0,57 0,56 0,55 0,54 0,63 0,52 0,51 0,50 0,49 0,48 0,47
4 400 58,5 0,59 0,58 0,57 0,56 0,55 0,54 0,53 0,52 0,51 0,50 0,48 0,47 0,46 0,45
4 600 66,9 0,57 0,56 0,55 0,54 0,53 0,52 0,51 0,50 0,49 0,48 0,47 0,46 0,45 0,44
"'
4 800 55,3 0,55 0,54 0,53 0,52 0,51 0,50 0,49 0,48 0,47 0,46 0,45 0,44 0,43 0,42
5 000 54,1 0,54 0,63 0,62 0,51 0,50 0,49 0,48 0,47 0,46 0,45 0,44 0,43 0,42 0,41
24
o ISO ISO 3046-1:1995(E)
where
R, = Px - ª<PxPsx ar Px
Pr - ª<PrPsr · Pra
and y1 = m; y2 =n; y
3 = s.
The value of R1 can be obtained from table 8.2 and other values of R can be calculated.
Table 8.3 then gives values of RY for known ratios R and known factors y.
The value of k is then obtained by multiplying together the appropriate values of RY.
- 25
ISO. 3046-1: 1995(E)-
0,68 0,825 0,809 0,803 0,763 0,749 0,718 0,630 0,509 0,462
0,70 0,837 0,822 0,816 0,779 0,765 0,736 0,652 0,536 0,490
0,72 0,849 0,835 0,829 0,795 0,782 0,754 0,674 0,563 0,518
0,74 0,860 0,847 0,842 0,810 0,798 0,772 0,697 0,590 0,548
0,76 0,872 0,860 0,855 0,825 0,814 0,790 0,719 0,619 0,578
0,78 0,883 0,872 0,868 0,840 0,830 0,808 0,742 0,647 0,608
0,80 0,894 0,885 0,881 0,855 0,846 0,825 0,765 0,677 0,640
0,82 0,906 0,897 0,893 0,870 0,862 0,843 0,788 0,707 0,672
0,84 0,917 0,909 0,905 0,885 0,877 0,861 0,811 0,737 0,706
0,86 0,927 0,920 0,918 0,900 0,893 0,878 0,834 0,768 0,740
0,88 0,938 0,932 0,930 0,914 0,909 0,896 0,858 0,800 0,774
0,90 0,949 0,944 0,942 0,929 0,924 0,913 0,881 0,832 0,810
0,92 0,959 0,955 0,954 0,943 0,939 0,931 0,905 0,864 0,846
0,94 0,970 0,967 0,965 0,958 0,955 0,948 0,928 0,897 0,884
0,96 0,980 0,978 0,977 0,972 0,970 0,966 0,952 0,931 0,922
0,98 0,990 0,989 0,989 0,986 0,985 0,983 0,976 0,965 0,960
1,00 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000 1,000
1,02 1,010 1,011 1,011 1,014 1,015 1,017 1,024 1,035 1,040
1,04 1,020 1,022 1,023 1,028 1,030 1,034 1,048 1,071 1,082
1,06 1,030 1,033 1,034 1,042 1,045 1,051 1,072 1,107 1,124
1,08 1,038 1,043 1,045 1,055 1,059 1,068 1,097 1,144 1,166
1, 1 O 1,049 1,054 1,056 1,069 1,074 1,085 1,121 1,182 1,210
1, 12 . 1,058 1,064 1,067 1,083 1,089 1,102 1,146 1,219 1,254
1, 14 1,068 1,075 1,078 1,096 1,103 1,119 1,170 1,258 1,300
.26
o ISO ISO 3046-1:1995(E)
Table 8.4 gives values of thé fue! consumption recalculation factor, J3 [see formula (8)], far known values ,of the
ratio of indicated power k and mechanical efficiency 1'/m·
The value of k can [see formulae (3) and (5)] be determined from 8.3.
. 27
ISO-3046-1:1995(E) 10 ISO
Table B.5 gives values of the power adjustment factor, a [see formula (2)], for known values of the ratio of indi-
cated power k and mechanical efficiency T/m·
The value of k [see formulae {3) and (5)] can be determinad frorn B.3.
·2a
O ISO ISO 3046-1:1995{E)
Annex C
(informative)
A non-turbocharged engine with its power limited by site continuous brake power = 500 x 0,733 6
air excess has an ISO standard power of 500 kW with =366,8 kW
a mechanical efficiency of 85 %, and an ISO specific
fuel consumption of 220 g/(kVV·h). site specific fuel consumption = 220 x 1,040
= 228,8 g/ (kW-h)
What is the expected service standard power and
specific fuel consumption at a site with a total
barometric pressure of 87 kPa, air temperature 45 ºC
and relative humidity 80 % ? C.2 Example 2
From table 3, formula reference A gives a= 1, m = 1, A turbocharged and charge-cooled medium-speed
n = 0,75 and s = O. four-stroke engine has a declared power of
1 000 kW at standard reference conditions, with a
Standard reference conditions Site ambient con-
mechanical efficiency of 90 % and the boost pressure
ditions
ratio 2. The manufacturer declares that the limits of
p,= 100 kPa Px = 8_7 kPa temperature and turbocharger speed have not been
T,= 298 K Tx = 318 K reached under standard reference conditions and
c/i, = 0,3 c/ix = 0,8 gives a substitute reference temperature of 313 K and
a maximum available boost pressure ratio of 2,36.
and 1Jrn = 0,85.
What power will be available at an altitude of
From B.1, at tx = 45 ºC and <Px = 0,8: 4 000 m with an ambient temperatura of 323 K and
a charge air coolant temperature of 31 O K?
<f>xPsx = 7,71 kPa
From table 3, formula reference D is applicable with
From B.2, at Px = 87 kPa and 4>xPsx = 7,71 kPa, by in- a= O, m = 0,7, n = 1,2 and s = 1.
terpolation:
From formula · (6), at Pr = 100 kPa, r, = ·2 and
Px - ª<PxPsx 0,801 rmax = 2,36:
Pr - ª'PrPsr
100 X 2,0
Pra = 84,7 kPa
Tr = 298 =0,937a_n d n=0,75, byin-
·
2 361
From B:3· ª t y
318
terpolat,on: From 8.2, at 4 000 m altitude, Px = 61,5 kPa.
(r
x
~ = 0,952
Substituta reference con-
ditions
Site ambient con-
ditions
Pra = 84, 7 kPa Px = 61,5 kPa
From formula (3), k = 0,801 x 0,952 = 0,763. T18 =313K Tx = 323 K
From 8.4, at k = O, 763 and 17m = 0,85, by interpolation Ter= 298 K Tcx=310 K
p = 1,040.
and 1"/m = 0,90.
From 8.5, at k = O, 763 and 17m = 0,85, by interpolation
ix = 0,733 6.
ISO 3046-1:1995{E) <0 ISO
'
From 8.3, by imterpolation:
Hence
· 30
o ISO ISO 3046-1:1995(E)
Annex D
(informative}
D.1 Example 1 1 900 min- 1, total swept volume is 14,2 litres and
fuel delivery is 16,3 g/s. The turbocharger pressure
A four-stroke naturally aspirated spark-ignition engine ratio of compressor outlet to compressor inlet under
will develop 640 kW under test ambient ·conditions. standard reference conditions is 2,28.
What is the corrected power expected at standard
reference conditions?
Test ambient con- Site ambient con-
Test ambient conditions Standard reference ditions ditions
,,:,~
conditions Py = 99 kPa Px = 98 kPa
Q.} Py = 98 kPa Pr = 100 kPa Ty= 298 K Tx= 315 K
Ty = 303 K Tr= 298 K <Pv = 0,2 c/Jx = 0,4
<Py=0,8 <Pr = 0,3
ªª
=( 100 - 0,95 )
98 - 3,4
' ( 303
298
)º·ª Ím = 0,036 % - 1, 14
where
Hence
O:a = 1,067
Therefore the expected power is The first step is to determine the value of the specific
fuel delivery, q, in milligrams per cycle per litre of
Pr = 1,067 X 640 = 683 kW swept volume of the engine: .
(1 000 X 60 X 2) (16,3)
72,50
q= (14,2 X 1 900)
D.2 Example 2
Therefore the corrected specific fuel delivery is:
A four-strOke turbocharged compression-ignition en- 72,50
gine with charge air cooling by engine coolant will %= , = 31,8 mg/(cycle,1)
2 28
develop 280 kW under test ambient conditions. What
is the corrected power expected far the listed ambi- Beca use % is less than 37,2, fm = 0,2.
ent conditions on site. The engine speed is
. 31
ISO 3046-1:1995(E) o ISO
Hence
113,7 and
% =1]'5= 58,3 mg/(cycle,I)
. ( 69-0,48
Ía = 98 - o, 79
)º' 7
( 302 )
283
12
'
= º· 846 From table 3, formula reference C gives m = 0,7;
n = 2 and s = O, therefore
32
io ISO ISO 3046-1:1995{E)
Annex E
(informative)
A four-stroke turbocharged compression-ignition en- .The power ratio k neede.d'.for brake poweradjustment
gine with charge air cooling will develop 640 kW from site ambient condfü0ns to standéirGk;reference
brake power, Px, under site ambient conditions. conditions is given by ·
Site ambient conditions Test ambient con- where m, n and s are exponents found in;·table 3, for-
ditions
mula reference D: ')
Px = 70 kPa Py = 100 kPa
Tx = 330 K Ty = 300 K m = 0,7; n = 1,2; s = 1,0
Tcx= 300 K Tcy=280 K
Using the formulas that have been developed, and
The mechanical efficiency 1/m refers. to standard ref- substituting the values giv.en in the example:
erence conditions and is 85 %.
k-
_(_J_Q_)º'
100
7( 330
298 )1,2(~)1,0
300 º• 685
=·,·
Adjust the initial engine power required under site
ambient conditions to the standard reference con-
ditions, and then adjust the results attained to test a = 0,685 - O, 7(1- - 0,685) ( 0,~ 5 - 1)
ambient conditions.
= 0,685- (0,7 X 0;3,15 X 0, 176)
The first step in solving the example is to determine
what the brake power output is under standard refer- = 0,646
ence conditions.
Therefore the brake power under standard reference
The general formulas and symbols needed to adjust conditions is
the power are the formulas (1 }, (2) and (5) in 13.3.
Redefine the general formulae so the brake power P, = 0,640
646 = 991
kW .,-+:";
34
o !SO ISO 3046-1:1995(E)
•
1 ,
Annex F
(informativa}
Bibliography
[1] 1SO 1585: 1992, Road ve Ne/es.- Engine test code - Net power.
[5] ISO 7876-1: 1990, Fue/ injection equipment - Vocabulary- Part 1: Fue/ injection .•pumps.
f '
ISO 3046•1:1995(E) 01s0
ICS 27.020
Descriptors: interna! combustion engines, reciprocating engines, performance, technical data sheets, mechanical power, fuel
consumption, tests, acceptance testing, type testing (tests), testing conditions.
Price basad on 36 pagas