Introduction Gulf Gasket Factory is a privately owned Saudi Company, Its vision is to manufacture wide range of Fluid sealing products (Industrial Gaskets) development appropriate in the industrial growth throughout the Kingdom and entire Gulf Region. During Its operation, new products ‘were introduced in the market and these products are meeting the set up standard in the Gulf Region. It has built up an excellent reputation in the field of Sales and Marketing wide range of Gasket products for Industrial needs. Gulf Gasket Factory managed to represent prestigious companies fram World wide with top of the line and high quality products. The company sets up a solid work force of competent staff of top caliber engineers and superior mariagement in order to assist their customers with their requirements. Working with the standard is not the only company objectives but to enhance variable demands of the market in every sector. It has grown steadily through the years and is today one of the Kingdoms largest supplier of, Industrial Gasket products which operate under ISO 9001 accreditation and approved versior for existing government projects of the Ministries, Saudi ARAMCO, ( Vendor ID 10012476 ), SABIC Group ( Vendor ID 600190 ), Saline Water Conversion Corporation, SCECO and the Pavate sector. List of products Semi - Metallic Gaskets Insulation Kit + Spiral-Wound Gasket (all ypes } + Heat Exchanger Gaskets ( all types ) Packing & Seals + Graphite Packing + Gland Packing (all types ) + Graphite Packing Rings Non - Metallic Gasket + Compressed non-asbestos gaskets + Rubber Gasket ( all types ) + Cork Gasket ( all types ) + Teflon Gasket Metallic Gaskets + Ring Joint Gasket ( R. Rx, Bx } + Camprofile Gasket +/Shims and WasherSpiral Wound Gasket Gulf Gasket Style GR Flextite Gaskets FRUER —-METALSTRIP- «COMPRESSION GUIDE RING y ¥ et Spiral Wound is constructed by spirally wounding alternate strips of stainless steel and strips of soft fier materials, the metal strips are eleciostatically welded. ‘Types of SPW as follows GR- Gasket with outer Guide Ring ‘Spiral Wound Gasket wath motal outer ring. Applications: awide range of media inctuding eam, of, hycrocarbone and many chemicals ‘Medium proswure gasket designed for raised and fiat face applications, + Excelent tighness properties even under Nuctuaing oad. + Enay to hence and instal ‘+ For dass B00 and sbove we recommend the use of an nar ring ‘Specifications: ‘Type R ‘Motorist Graphite 816. element : Carbon steel centering ing Mex temperature: 450-650 %. Max. pressure 100 bar Sunebity forflanges to 8 16.5. Winding sip and inner ring ae avaiable in wide range of medaie materials GRIR- Gasket with inner outer Ring GRIP, DIN standard Applications: ‘Awide range of media ineluding sleam, ol, hydrocarbons and many chemicals, * High pressure gasket designed fot raised and Mal face applications. + Excelent ightness properties even under fdctuaing Yo. + Easy to handle and ata, + Innes ring protects windings againts media and adds stably at higher pressures, ‘Specifications: Type : GRR Materiat Graphite /316L element + Carbon steel centering ring Max. tomporature : 450-60 °C, Max. pressure: 100bar Sutabiliy for fanges to 8 16.5, Winding strip and inner ring are avaible in wide renge of metalic materia,Flextite Spiral Wound Gaskets Spiral Wound Gaskets are available in a range of configerations and materials, Below are the mast common gasket types. Type R Type RIR + Flextite spiral wound sealing element + Flextite spiral wound seating element + Wide choice of materials for filler and metal strio + Solid metal inner ring + Suitable for high pressure and temperature + High pressure temperature capability applications + Male to female flanges + Recommended flanges - tongue and groove, + General and critical duties male to female and flat face to recess * General and critical duties (For heat exchanger applications ) + Flextite spiral wound sealing element +A combination of inner and outer rings, +The inner ring could have pass bars or could carry either a metal clad or soft gasket with pass bars + Manufactured to customer designs_Heat Exchanger Gasket _ Metal Jacketed Gaskets Metal Jacketed Gaskets are the most basic type of semi-metalic gaskets combining the high pressure suitabiity and blow out resistance of metallic materials with the improved compressibility of soft materials. Metal jacketed gaskets offer an economical seal where sealing faces are narrow and can be produced in a variety of shapes, making them a good option for heat exchanger jointing Ganerat Properties % + Eoanomical + Easy for handle and instal + Suitable for hign temperatures + Suitable for narrow flanges | + Good blow-out resistance Applications + Heat exchangers + Exhaust gases + Valve bonnet gaskets + Narrow Flanges: Metal Jackeled Gaskets can be manufactured to suit a range of chemical environments by the selection of a suitable jacketing metal, the following materials are available: Materials Soften ‘Stentess Stee! 410 ross stones ste! 304 Sof see Copper Staness soe! 916, Mone ‘Air Staniess sta! 3164 incon Ttenum ‘Seles ston 24 nooo ket ‘TYPE OF METAL JACKETED GASKETS Double Jacketed Gasket Single Jacketed Gasket Used on high emperatira ar reese Used on apieatons where poo ar pita ‘applications orwherecorosion robles fanges ont mayenst Double Jacketed Single Corrugated ( No Filler ) Corrugated ( Soft Filler ) ied moiniy valve appcaons, sal Reduced contact area, enhances ‘obese compressive characterises, suitable for uneven flanges,Metal Jacketed Gasket LLL LLL Double Jacketed Gasket Soft iron with asbestes-free filler Applications: ‘Boters and het exchangers, suRable fer harow sealing faces. + otal jacket provides increased gasket stability and blow out resistance + Chemical resistance to a wide range of media can be accontmodsted by selection of salable metal ‘Specifications: Material Soft ron / Graphite Max temperature: 600:C, Max. pressure 100 bat Thickness 3 mm, other thicknesses avalable ise avetabe in a 1nge of metals and filer materials Camprofite Gasket [AISI 316L.core with graphite acing Applications: |Awide range of madi including steam, ol, hydrocarbons ond many chemicals + Medium preseure gasket witha wide range sealing stress range. Excellonttighiness st low bot loads, + RRousable metalic core can be rofacod with graphite ater service, ‘Specifications: Type + Camprofilo Gasket Materiat 316L/ Graphite Max.tempereture : 450°C. Max. pressure 100 ber (Gore thickness = 3 mm, other thicknosses avalable Facing hckness — . 20.8 mm, aornatve: Yr. ‘Ago avaiable in @ range of meters cxres and fcing materis including PTFENon Metallic Gasket Asbestos Free Materials Top Quality Graphite Materials ¢ Rubber MaterialsNon Metallic Gasket Compressed non-asbesios material Ferolite nam 32 Max. Peak Temp. 400°C Mex. Cont. Temp. 260°C Aramid fibre, ral fibre & ponies Max. Ope. Pr. 150 bar inorganic bonded with Synthetic NBR Beste ‘Max. Peak Temp. 400°C Ferolite nam 37 Max. Cont. Temp. 250°C Max. Ope. Pr. 100 bar Graphite Materials Pure Graphite Ope. Pr, 140 bar f ‘Temp. 650°C Graphite SS tanged ‘Ope. Pr. 220 bee Graphite metal foil Temp. 650°C Temp. -230 to + 315 PTFE Pr. 3000 PSI Service Oxygen Pure Vigie Teg Pr, 1800 PSI Burion 9000 ‘Temp. - 212 to 271°C =a Bengenton janes Neopene Oils, fuels and moderate acid and alkalls 10°C to + 90°C POM Acid Alkalis and hot water. Not recommended 40°C to + 140°C for olls and fuels. Viton Many acids and alkalis, aliphatic hydrocarbons, -20°C to + 200°C ils and ozone. (peak 300°C } NBR Oils and solvents, aromatic and aliphatic 60°C 10+ 100°C hydrocarbons and alcohols ard material fats Silicon Vegetable fats and olis, water and where and where 80°C to + 200°C ‘ozone resistance is requiced. (peak 250°C )Metal Ring Joint Gasket Type R The R metal rng joint gaskets are manulactured ‘accosing to ASME 8 16.20 : 1998 and API 6A, The type eval configuration was the oiginsl design and ‘was foloned by the type R octagonal which offered more spect contac areas. ‘The principal types of material are: Mota! Maximum Hardness Soft ron ‘s08HN LLow Carbon Stee 120BNN F5Aloy Stee! 1S0BHN Type 470 S/S ATOBHN “Type 304 88. 160 BN Type 3041 SIS 160.8HN “Type 316 S13. 160 8HN “Type 3161 S/S 180 BN ‘Type 347 818. 160 BAN Typo 321 S/S 180 8HN ‘Type Rrring gaskets - according to ASME: 616.20: 1998 and API 6A SOTTO REA asin stan res SIE FOLENS sa sa a sean! ins! oon ins See‘The RX metal ring join gaskets ere manufactured ‘actorcing to ASME B 16.20 : 1908 and API 6A, ‘The ype RX series a of hghat erengih materials \o2signed primarily for welshead prossures of 700, bar ana beyond.Metal Ring Joint Gasket Type BX The 8X metal ring joint gaskets are manulactured according to ASME 6 16.20 1998 and API GA. The "ype BX Series is of higher strength matonals designed imatily for special applications involving high pressures up to 20,000 ps ‘Type BX pressure-energized ring gaskets- according to ASME B16.20 : 1998 and API 6AInsulation sets are used to limit corrosion in pipeline systems. Where dissimilar metals are present, the sets remove the possibilty of the system acting as a galvaniccell and reduce the risk of galvaniceorosion of the pipework. Insulation sets are also used to isotate cathodically protected piping systems where they prevent the flow ‘of electro-static charge. [Neoprene Faced Reinforced Polyethylene Phonclio,«=—=Mylar_—Coinprsthd nt Phenolio Phenolic Syne tre : Insulating Insulting Sleeve Insulating Soove Insulting Seve Gasket Gasket washer Dielectne Strength 200 400 140 +4000 1600 (vim ) Compressive Stength 270 270 (Nim? p Floxucal Strength 155, 155 - - (nim? Water Absorption 16 10 oot 08 108 Maximum Operating 107 107 66 107 100 400 Temperature (° Each flange insulation set comprises one central flat or oval section gasket, one insulation sleeve per ‘oolt and {wo insulating and two plated steel washers per bolt. The sels are individually packed and cleerly labelled with the flange rating, size, type and material combination, ‘Typical Example of Insulation Components seetng _muaiog isting inciting strate / seeeter [secon water trent [want —14Graphite Packing — Jo aid the correct selection of the most appropriate Topline grade and to ensure that a high integrity seal is achieved during application, the following fundamental questions are to be answered. 1) Application type i.e.valve, rotary pump etc 2) Media and concentration 3) Maximum Temperature 4) Maximum Pressure 5) Shaft Speed 6) Special conditions i.e. Fire- Safe, WRc, BAM approval 7) Bimensions & details of stuffing box The success of TopLine compression packing in sealing is a function of all these factors and following these guidelines may generate a selection of suitable grades.Galvanizing and Hard Chrome Electrogalvanizing ‘We doas per BS 1706, Bs 3382 and defined Ministry Standard No. 03 -20/ 1. This is equivalent to ASTM std, No B633-class 4 ( B633- 89 ), Refer to table 4 for thickness purpose, it can also ‘be acceptable as per ASTM A153 class C Requirement. Hard Chrome Hard chrome is doneas job work all hydraulic shaft and die for plastic moulding.CERTIFICATE OF APPROVAL This is to certify that the Quality Management System of Gulf Gasket Factory Dammam Kingdom of Saudi Arabia thas been approved by Lloyd's Register Quality Assurance to the following Quality Management System Standards BS EN ISO 9001:2000 EN JSO 9002:2000 180 9001:2000 The Quality Management Syster is applicable (0 MANUFACTURE & PROCUREMENT OF METALLIC SPIRAL, WOUND. RING JOINT & HEAT EXCHANGER JACKETED GASKETS & NON-METALLIC CUT GASKETS. 25 June 1998 Approval CCeruicate No: MEA3105018 Orginal Anproval: Current Centicate: 26 Decemper 2005 Covticate Feary: 31 Decernber 2003 imoaity Kigbiclona de