4000W Generator

Topic Page

Limited Warrant y 3

S a fet y G u i d e l i n e s 5

G e n e r a l Pr e c a u t i o n s 6

Battery 15

Assembly 16

Operation 17

Spark Plug Service 22

Inspection, Cleaning, Maintenance and Storage 23

Installation 29

Compliance 31

Speci fications 32

General Par ts Listing 33

WARNING! READ AND UNDERSTAND ALL SAFETY PRECAUTIONS

IN THIS MANUAL BEFORE OPERATING. FAILURE TO COMPLY WITH
INSTRUCTIONS IN THIS MANUAL COULD RESULT IN PERSONAL
INJURY, PROPERTY DAMAGE, AND/ OR VOIDING OF YOUR
WARRANTY. ALL-POWER WILL NOT BE LIABLE FOR ANY DAMAGE
BECAUSE OF FAILURE TO FOLLOW THESE INSTRUCTIONS.

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 Owner’s Manual 4000W Generator
General Precautions (cont’d) General Precautions (cont’d)
Mechanical (cont’d) Extension Cord
• Do not operate the generator with safety guards removed. While the generator is running, do not If an extension cord (not included) is used, make sure to use only UL approved cords having the
attempt to reach around the safety guard for maintenance or any other reason. correct gauge and length according to the following table:

• Keep hands, arms, long hair, loose clothing, and jewelry away from moving parts. Be aware that
Nameplate Amps (@ full load) Cord Lengths
when engine parts are moving fast they cannot be seen clearly.
0 ft.- 50 ft. 50 ft.-100 ft. 100 ft.-150 ft. 150 ft.-200 ft.
• Keep access doors on enclosures closed and locked when access is not required.
0-5 16 AWG 16 AWG 12 AWG 12 AWG
• When working on or around the generator always wear protective clothing including ANSI 5.1 - 8 16 AWG 14 AWG 10 AWG -
approved safety gloves, safety eye goggles, and safety hat.
8.1 - 12 14 AWG 12 AWG - -
• Do not alter or adjust any part of the generator that is assembled and supplied by the
manufacturer. 12.1 - 15 12 AWG 10 AWG - -
• Always follow and complete scheduled engine and generator maintenance.
15 - 20 10 AWG 10 AWG - -
Chemicals
• Avoid contact with hot fuel, oil, exhaust fumes, and hot solid surfaces.

• Avoid body contact with fuels, oils, and lubricants used in the generator. If swallowed, seek
medical treatment immediately. Do not induce vomiting if fuel is swallowed. For skin contact,
immediately wash with soap and water. For eye contact, immediately flush eyes with clean water
and seek medical attention.

Noise
• Prolonged exposure to noise levels above 68 DBA is hazardous to hearing. Always wear ANSI
approved ear protection when operating or working around the generator when it is running.

13 14

Owner’s Manual 4000W Generator

Battery Assembly
This product does not need a battery.
Unpacking
1. Remove the generator and loose parts box from the carton.
2. Compare the accessory with the inventory list below.

Loose Parts (Wheel kit and handle)

Check all loose parts against the following list. Contact your dealer toll free at 888.896.6881
if any of the loose parts shown are not included with your generator

Hardware Check:
Your Hardware Kit should include:
1) Two Handles with bolts, nuts, pin with chain and brackets
2) One axle shaft with bolts and nuts
3) Two washers
4) Two cotter pins
5) One generator leg with bolts and nuts
6) Two wheels

4
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4000W Generator
Operation (cont’d)
Powering 120 Volt AC Tools And Equipment:
1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage
capacity (120 V AC @ 27.5 AMPs) is adequate to supply all electrical loads that the unit will
power. If powering exceeds the generator’s capacity, it may be necessary to group one or more
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of the tools and/or equipment for connection to a separate generator.
CAUTION: ATTEMPTING TO POWER SENSITIVE ELECTRONIC EQUIPMENT
WITHOUT THE USE OF AN APPROVED LINE CONDITIONER MAY CAUSE
DAMAGE TO THE EQUIPMENT. ALL-POWER IS NOT RESPONSIBLE FOR
ANY DIRECT OR INDIRECT DAMAGE CAUSED BY FAILURE TO USE AN
APPROVED LINE CONDITIONER.
*OVRL3L]LY 2. Once the generator is running, simply connect the power cords of 120 volt AC powered
tools and equipment into the 120 volt AC dual outlets.
65
67,5
NOTE: THE GENERATOR FEATURES AN AC NON-FUSE THERMAL PROTECTOR
TO PROTECT THE AC CIRCUIT IN CASE OF AN OVERLOAD. SHOULD
AN OVERLOAD OCCUR, THE BREAKER WILL POP.
3. Disconnect all electrical powered tools and equipment from the generator’s 120 volt AC
duel outlets.
4. After the engine and generator have completely cooled, store generator in a safe, clean, dry
location (if not already installed).
6--
65
 Owner’s Manual
Operation (cont’d)
Powering 12 Volt DC tools and Equipment:
1. Prior to powering tools and equipment, make sure the generator’s rated voltage, and amperage
capacity (12V DC) is adequate to supply all electrical loads that the unit will power. If powering
exceeds the generator’s capacity, it may be necessary to group one or more of the tools and/or
equipment for connection to a separate generator.
2. Connect the power cord of a 12 VDC powered tool or equipment to the DC Terminals.
CAUTION: MAKE SURE TO CONNECT THE POSITIVE (+) LEAD OF THE
POWER CORD TO THE POSITIVE (+) TERMINAL ON THE GENERATOR,
AND CONNECT THE NEGATIVE (-) LEAD OF THE POWER CORD TO THE
NEGATIVE (-) TERMINAL ON THE GENERATOR.
THE 12V DC IS FOR BATTERY CHARGING ONLY.
21
Owner’s Manual
Inspection, Cleaning, and
Maintenance
WARNING! ALWAYS MAKE SURE THE ENGINE POWER SWITCH (2) IS IN ITS
“OFF” POSITION. DISCONNECT THE SPARK PLUG WIRE FROM THE ENGINE.
AND ALLOW SUFFICIENT TIME FOR THE ENGINE AND GENERATOR TO
COMPLETELY COOL BEFORE PERFORMING ANY INSPECTIONS,
MAINTENANCE, OR CLEANING.
23
4000W Generator
Spark Plug Service
In order to service the spark plug, you will need a spark plug wrench (commercially available).
Recommended spark plugs: NHSP LD F7TC or NGKBPRGES but we recommend our OEM spark
plug. To ensure proper engine operation, the spark plug must be properly gapped and free of
deposits.
1. Remove the spark plug cap.
2. Clean any dirt from around the spark plug base.
3. Use a spark plug wrench to remove the spark plug.
4. Visually inspect the spark plug. Discard it if the insulator is cracked or chipped. Clean the spark
plug with a wire brush if it is to be reused.
5. Measure the plug gap with a feeler gauge.(Correct as necessary by carefully bending the side electrode.)
The gap should be : 0.70-0.80 mm (0.028-0.031in)
6. Check that the spark plug washer is in good condition.
7. After the spark plug is seated, tighten with a spark plug in by hand to prevent cross-threading.
8 . After the spark plug is seated, tighten with a spark plug wrench to compress the washer.
NOTE: THE SPARK PLUG MUST BE SECURELY TIGHTENED. AN IMPROPERLY
TIGHTENED SPARK PLUG CAN BECOME VERY HOT AND COULD DAMAGE THE
ENGINE. NEVER USE SPARK PLUGS WHICH HAVE AN IMPROPER HEAT RANGE.
USE ONLY RECOMMENDED SPARK PLUS OR EQUIVALENT.
22
4000W Generator
Fuel Sediment Cup Cleaning
The sediment cup prevents dirt or water which may be in the fuel tank from entering the carburetor.
If the engine has not been run for a long time, the sediment cup should be cleaned.
1. Turn the fuel valve to the OFF position. Remove the sedement cup, and O-ring.
2. Clean the sediment cup, and O-ring, in nonflammable or high flash point solvent.
3. Reinstall O-ring, and sediment cup.
4. Turn the fuel valve ON and check for leaks.
24
 Owner’s Manual 4000W Generator
Maintenance Guide Air cleaner service
A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfuncion, service
Periodic maintenance and adjustment is necessary to keep the generator in good operating the air cleaner regularly. Service more frequently when operating the generator in extremely dusty
condition. areas.
WARNING! Exhaust gas contains poisonous carbon monoxide. Shut off the engine before
performing any maintenance. If the engine must be run, make sure the areas is well ventilated. WARNING! Using gasoline or flammable solvent to clean the filter element
can cause a fire or explosion. Use only soapy water or nonflammable
solvent.
• Before each use, inspect the generator. Check for:
- Loose screws NOTE: Never run the generator without the air cleaner. Rapid engine wear
will result.
- Misaligned or binding moving parts
- Cracked or broken parts
1. Unsnap the air cleaner cover clips, remove the air
- Damaged electrical wiring cleaner cover, and remove the element.
- Any other condition that may affect safe operation.

• If an engine problem occurs, have it checked by a qualified service technician before further use.
Do not use damaged equipment. 2. Wash the element in a solution of household detergent
and warm water, then rinse thoroughly, or wash in
• Before each use, make sure the engine’s oil and gas levels are adequate. If necessary, fill the nonflammable or high flash point solvent. Allow the
crankcase until the oil level is even with the oil hill hole and/or fill the fuel tank. element to dry thorughly.
• Before each use, remove all debris with a soft brush, rag, or vacuum.

• Lubricate all moving parts using a premium 3. Soak the element in clean engine oil and squeeze
quality, lightweight machine oil. out the excess oil. The engine will smoke during
initial start-up if too much oil is left in the element.
• Every 50 hours of use, drain the old engine oil
and replace with a high a high quality
SAE 10W-30 grade engine oil.
Upper Level
4. Reinstall the air cleaner element and the cover.
• Every 300 hours of use, have a qualified, certified
technician perform thorough maintenance on the
generator and engine.

• For long term storage, either drain fuel into

suitable container or add a fuel preservative/
stabilizer (not included) to prevent fuel
breakdown.

25 26

Owner’s Manual 4000W Generator

Transporting/Storage

27 28
 Owner’s Manual 4000W Generator
Installation Installation (cont’d)
NOTE: PRIOR TO POWERING TOOLS AND EQUIPMENT MAKE SURE THE Supporting and Mounting
GENERATOR’S RATED VOLTAGE, WATTAGE AND AMPERAGE CAPACITY IS
ADEQUATE TO SUPPLY ALL ELECTRICAL LOADS THAT THE UNIT WILL Mount the generator on a concrete slab capable of supporting the weight of the generator. The
POWER. IF POWERING EXCEEDS THE GENERATOR’S CAPACITY, IT MAY BE slab must extend on all sides beyond the frame by at least one foot. Contact a cement contractor
NECESSARY TO GROUP ONE OR MORE OF THE TOOLS AND/OR EQUIPMENT for slab specifications if necessary. Attach the frame to the concrete slab using 3/8” diameter
FOR CONNECTION TO A SEPARATE GENERATOR. expansion anchor bolts (not supplied).

Grounding
Electrical and other permits may be required for the installation of emergency power systems.
Investigate your local building and electrical codes before installing this unit. Installation must be
completed by licensed contractors. NOTE: IT IS RECOMMENDED THAT ONLY A TRAINED AND LICENSED
ELECTRICIAN PERFORM THIS PROCEDURE
WARNING! THE GENERATOR WEIGHS APPROXIMATELY 100 POUNDS. USE
CARE AND THE PROPER LIFTING OR HOISTING EQUIPMENT WHEN MOVING Connect a #6 AWG grounding wire (not included) from the ground connector (8) on the generator
IT TO THE INSTALLATION LOCATION. ALWAYS CONNECT HOIST LINES TO to a grounding rod (not included) that has been driven at least 24 inches deep into the earth. The
THE FRAME OF THE GENERATOR. grounding rod must be an earth-driven copper or brass rod (electrode) which can adequately
ground the generator.
General Location
• Make sure to locate and install the generator outdoors where cooling air is readily available.

• Install the generator so that the air inlets and outlets are not blocked by obstructions such as
bushes, trees, or snow drifts. Locating it in the path of heavy winds or snowdrifts may require
the placement of a barrier for protection. In normal weather conditions, the air vent should face
the prevailing wind direction.

• Install the generator on a concrete slab or other area where rain drainage or flood waters can
not reach it.

• Generator placement should allow four feet of access to all sides for maintenance.

• Place the generator as close as possible to the electrical tools and equipment being powered to
reduce the length of extension cords.

29 30

Owner’s Manual
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Specifications
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AC electrical
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Current Output 120V AC @ 27.5A 60Hz
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Continuous/rated Wattage 3,300
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‹*LY[PMPJH[L 5\TILY! JDG-NRSI-10-09 Peak Wattage 4,000
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Outlet Four 120V outlets, One 120V twist-lock
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Type 4-cycle OHV air-cooled recoil start
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7HY[  Type Unleaded gasoline

;OPZ JLY[PMPJH[L KVLZ UV[ JV]LY ZTHSS UVUYVHK LUNPULZ ZVSK VMMLYLK MVY ZHSL VY PU[YVK\JLK VY Capacity 4 gallons
KLSP]LYLK MVY PU[YVK\J[PVU PU[V JVTTLYJL PU [OL <: WYPVY [V [OL LMMLJ[P]L KH[L VM [OL JLY[PMPJH[L Running time 8 hours (approx.) on 1/2 load
Fuel gauge included

Weight
Approximate weight 107 lbs.



32