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LORD TECHNICAL DATA

Chemlok 220 Adhesive


®

Description cutting oils and greases by solvent degreasing or


alkaline cleaning. Remove rust, scale or oxide coatings
LORD Chemlok® 220 adhesive is a covercoat adhesive
by suitable chemical or mechanical cleaning methods.
designed for use over Chemlok 205 primer. This adhesive
system will bond a wide variety of elastomers such as • Chemical Cleaning
natural rubber (NR), styrene-butadiene (SBR), polychloro- Chemical treatments are readily adapted to auto-
prene (CR), nitrile (NBR) and polyisoprene (IR) to various mated metal treatment and adhesive application
metals and other rigid substrates during vulcanization of lines. Chemical treatments are also used on metal
the elastomer. It is composed of a mixture of polymers, parts that would be distorted by blast cleaning or
organic compounds and mineral fillers dissolved or where tight tolerances must be maintained. Phos-
dispersed in an organic solvent system. phatizing is a commonly used chemical treatment for
steel, while conversion coatings are commonly used
Features and Benefits for aluminum.
Versatile – bonds a variety of elastomers and metals • Mechanical Cleaning
when used in combination with Chemlok 205 primer. Grit blasting is the most widely used method of
mechanical cleaning. However machining, grinding
Environmentally Resistant – provides superior resis-
or wire brushing can be used. Use steel grit to blast
tance to heat, water, salt spray, chemicals, oils, solvents
clean steel, cast iron and other ferrous metals. Use
and corrosive atmospheres.
aluminum oxide, sand or other nonferrous grit to blast
Easy to Apply – applies easily by dip, spray or brush clean stainless steel, aluminum, brass, zinc and other
methods. nonferrous metals.
For further detailed information on surface preparation of
Application specific substrates, refer to Chemlok Adhesives appli-
Surface Preparation – Thoroughly clean metal surfaces cation guide. Handle clean metal surfaces with clean
prior to adhesive application. Remove protective oils, gloves to avoid contamination with skin oils.

Typical Properties*

Appearance Black Liquid


Viscosity
cps @ 25°C (77°F) 135 - 300
Brookfield LVT
Spindle 2, 30 rpm
seconds 45 - 90
Zahn Cup #2
Density
kg/m3 1000.0 -1100.0
(lb/gal) (8.3 - 9.2)
Solids Content by Weight, % 23 - 27
Flash Point (Seta), °C (°F) 28 (83)
Solvents Xylene, Perchloroethylene
*Data is typical and not to be used for specification purposes.
LORD TECHNICAL DATA
Allow primer to thoroughly dry before applying Chemlok Drying/Curing – Allow the applied adhesive to dry until
220 adhesive. For further details on the use of Chemlok visual examination of the film has shown that all solvent
205 primer, refer to the Chemlok 205 primer data sheet. has evaporated. This will take approximately 45-60
minutes at room temperature. Drying time can be short-
Mixing – Thoroughly stir Chemlok 220 adhesive before
ened by using hot air drying ovens or tunnels. Moderate
applying adhesive over primer. Agitate sufficiently during
drying temperatures of 65-93°C (150-200°F) should be
use to keep dispersed solids uniformly suspended.
used, but temperatures as high as 149°C (300°F) may be
Use a high speed, propeller-type agitator or the agitator
used for very short periods of time. Actual metal temper-
supplied with the drum. Use an air-driven or explosion-
ature should not exceed 82°C (180°F). Maximum air flow
proof mixer.
at minimum temperatures will give the best results.
Applying – Apply Chemlok 220 adhesive by spray, dip,
Chemlok 220 adhesive can be used to bond rubber
brush or any method that gives a uniform coating and
by compression, transfer, injection or other molding
avoids excessive runs or tears. Regardless of application
procedures used to make bonded parts. As with other
method, use the following recommended dry film thick-
Chemlok adhesives, maximum adhesion is obtained
nesses for optimum adhesion:
when the rubber has completely cured. Ideal bonding
Chemlok 205 5.1-10.2 micron (0.2-0.4 mil)
conditions exist when both the adhesive and the rubber
Chemlok 220 12.7-25.4 micron (0.5-1.0 mil)
cure at the same time. To accomplish this, load the adhe-
Optimum film thickness is dependent on the rubber sive coated metal parts in the mold and quickly fill the
formulation and the level of adhesion required. cavity with rubber.
• Brushing Dry films of Chemlok 205 primer and Chemlok 220 adhe-
Apply full strength. The best bonds will be achieved sive remain firm at molding temperatures. During transfer
by a uniform and complete surface coverage. or injection molding operations, the adhesive shows
• Dipping minimal tendency to wipe or sweep. During multiple-
Use full strength or dilute adhesive with 5-10% xylene cavity loading, the prebaking begins with the first loaded
or toluene, by volume, to a Zahn Cup #2 viscosity of metal parts. Keep mold loading cycles to a minimum
35-40 seconds. Proper withdrawal will help reduce the to prevent adhesive and rubber pre-curing. To mini-
tears and drip edges. mize pre-curing of the adhesive during multiple-cavity
molding, use loading boards for metal parts. Chemlok
• Spraying 220 adhesive will resist moderate prebaking times
Dilute Chemlok 220 adhesive with 25-50% xylene without affecting bond performance. Transfer or injection
or toluene, by volume, to a Zahn Cup #2 viscosity molds need properly designed runners and sprues, as
of 22-28 seconds. The adhesive must be wet when well as adequate pressures. This prevents rubber pre-
it reaches the metal part. If drying occurs in the air curing before the mold cavities are completely filled.
before reaching the metal, cobwebbing and poor
adhesion will result.
LORD TECHNICAL DATA
Although the hot tear strength of Chemlok 205 primer and
Chemlok 220 adhesive is excellent, care should still be
used when removing parts from the mold. Bonds formed
with Chemlok 205 primer and Chemlok 220 adhesive
are resistant to many adverse environmental conditions.
Electroplating or anodizing of metal parts after fabrication
will not affect bond strength. However, bonded assem-
blies should not be treated with ketone based paints or
solutions as bond strength may be weakened.
Cleanup – Use solvents such as xylene and MEK to
remove adhesive before heat is applied. Remove cured
adhesive by mechanical blasting methods.

Shelf Life/Storage
Shelf life is two years from date of shipment when stored
at 21-27°C (70-80°F) in original, unopened container. Do
not store or use near heat, sparks or open flame.

Cautionary Information
Before using this or any LORD product, refer to the Mate-
rial Safety Data Sheet (MSDS) and label for safe use and
handling instructions.
For industrial/commercial use only. Must be applied by
trained personnel only. Not to be used in household
applications. Not for consumer use.
LORD TECHNICAL DATA

Values stated in this technical data sheet represent typical values as not all tests are run on each lot of material produced. For formalized product
specifications for specific product end uses, contact the Customer Support Center.
Information provided herein is based upon tests believed to be reliable. In as much as LORD Corporation has no control over the manner in which
others may use this information, it does not guarantee the results to be obtained. In addition, LORD Corporation does not guarantee the perfor-
mance of the product or the results obtained from the use of the product or this information where the product has been repackaged by any third
party, including but not limited to any product end-user. Nor does the company make any express or implied warranty of merchantability or fitness
for a particular purpose concerning the effects or results of such use.
Chemlok and “Ask Us How” are trademarks of LORD Corporation or one of its subsidiaries.

LORD provides valuable expertise in adhesives and coatings, vibration and motion control, and magnetically responsive technologies. Our
people work in collaboration with our customers to help them increase the value of their products. Innovative and responsive in an ever-changing
marketplace, we are focused on providing solutions for our customers worldwide ... Ask Us How.

LORD Corporation
World Headquarters
111 Lord Drive
Cary, NC 27511-7923
USA
Customer Support Center (in United States & Canada)
+1 877 ASK LORD (275 5673)
www.lord.com
For a listing of our worldwide locations, visit LORD.com.
©2012 LORD Corporation OD DS3105 (Rev.8 9/12)

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