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Wall Panels Fabrication
and Installation Method
SEARCH Statement

Subscribe 1.0 PURPOSE:  The purpose of this

for New procedure is to define how the Wall Panels

Fabrication and Installation shall be
Methodstatements carried out under the controlled condition.
Enter your email 2.0 SCOPE:  This method statement
address to covers the detailed procedure to be
subscribe and followed for Supply & Installation of wall
receive panels as per approved shop drawings
notifications and schedule of finishes for the
when new project.  This procedure shall be read in
documents are conjunction with contract specification
released. where applicable.
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on Facebook 3.0 REFERENCES
Methods Project specifications
3,615 followe Contract drawings
Approved shop drawings
Material Submittal Approved
Follow Page
Project Quality Plan

4.0 DEFINITIONS& ABBREVIATIONS

Contractor:
PM: Project Manager
CM: Construction Manager
PE:  Project Engineer
QCE: Quality Control Engineer
SE: Site Engineer
SF: Site Foreman
Browse QA QC:  Quality Assurance and quality
By Topics Control
PPE: Personal Protective Equipment
 Aluminium HSE: Health, Safety and Environment
& Glass Work
Methods (9)  5.0 RESPONSIBILITIES
 Building
Management Project Manager is responsible for overall
System (24) project execution, quality and safety.
 Civil Adopt a leading role with respect to
Engineering Contractor’s quality and safety
Methods (152)
procedures. The PM is responsible for the
 Civil SWMS
Downloads (36) overall implementation of this method
statement. The Project Manager shall
 Construction
Method ensure that the key personnel are well
aware of the specifications and method
Statements statement.
(192)
CM / Project Engineer shall arrange all
 Download materials, equipment, safety related
Method items & manpower & direct the Site
Statement Engineers & Foremen to resort
(154) appropriate action for the smooth
 Duct Works execution of the works.
(14) Safety Engineer shall be responsible for
safe working environment & conditions.
 Electrical Coordinate with Site Engineer to identify
Downloads (45) potential hazards before works and
 Electrical advise methods of safe working from
Method new developments.
Statements Surveyor shall be responsible for setting
(95) out for levels, layout, and lines &
establish top levels. Ensuring setting out
 Fire Fighting books are properly maintained and filed
Downloads (9) when completed. To coordinate with the
 Fire consultant surveyor in determining
Suppression coordinates, levels, and limits.
System (14) QA/QC Engineer shall be responsible for
ensuring that execution of works are
 HVAC complying with approved method
Downloads (44) statement; specifications, approved
 HVAC shop drawings.
Method Site Engineer shall ensure that all works
Statements are carried out according to approved
(99) shop drawings. He shall direct the
surveyor for the setting out lines &
 Method levels in concurrence from the
Statement for Construction Manager/Senior Civil
Civil Works Engineer.
(113) MEP Coordinator / Engineer shall be
 Method responsible for proper execution of MEP
Statements works involved before, during and after
(366) the works.
Site Engineer shall ensure that all
 materials shall be delivered to site
Occupational comply with approved samples and
Health and shall be assigned at temporary storage
Safety (41) locations at Site according to its fixing
 Piping location. The fixing location of each
Method individual stone panel shall be defined
Statements by level no. related identification
(28) marking to ensure compliance to the
approved shop drawing and traceability.
 Piping Site Foreman Ensure that all the
Works (31) materials are reached at the site as per
 Plumbing the check list. SF responsible for the
Downloads (26) execution of the job under his control.
SF shall be report to the Site Engineer
d f th d t b it th
 every end of the day to submit the
 Plumbing report of work progress at site. The Site
Method foreman shall be carrying the drawing
Statements and Method of Statement to execute
(61) job. Site Foreman also responsible to
 Pressure finish the job within the time frame
Testing (10) given by the Site Engineer. The Site
foreman responsible and report to the
 Preventive Site Engineer for any inconvenience at
Maintenance site for execution of Job. Site Foreman
(10) responsible to inspect the materials is
 Project reached as per the check list.
Planning (10)
 Pump
Installation (4)
 Quality
Management
(44)
 Risk
Assessment
(22)
 Roadworks
(17)
 Stainless 6.0 MATERIALS
Steel
Fabrication (10) As per approved material submittals.
 Technical
Articles (62) 7.0 EQUIPMENTS & TOOLS
 Technical
Calculations (3) Below is the equipment involved in at the
Site works:
 Templates
(25) Wood Cutter Machine
Hilti
 Test Reports
& Forms (13) Clamp
Drilling Machine
 Testing & Tighter
Commissioning Screw Driver Set
(100) Measuring Tape
Planer
Compressor
Silicon Gun
Chisel
Extension Cable  

The capacity / size of the above

Painting
Standard equipment shall be judged in accordance
with site conditions, requirements, and
 t s te co d t o s, equ e e ts, a d
Specifications availability at the time of execution.
for Enamel &
Emulsion
Painting 8.0 SAFETY & HEALTH
Techniques Before operations, check all power
connections
Wear gloves, eye, Mask for  protection
Do not operate machine when it is wet
Hold machine firmly, especially when
starting.
Check drill bit against bending or loose
Underground fixation.
Fuel Tank Before operation, check all power
Back Filling connections
and Wear gloves and eye protection.
Cathodic Do not operate grinder when it is wet
Protection Keep protection cover.
Installation Do not operate if switch is damaged
Procedure Hold machine firmly, especially when
starting
Check cutting disc against breakage or
loose fixation.

SECURITY – HEALTH AND SAFETY

Installation CHECKLIST AT PLACE OF WORK:
Method
Statement Housekeeping – Keep place of work
for Water clean and tidy.
Feature Do not dump the tool here and there.
Piping Keep all the equipment in a designated
Equipment area. Keep all the tools and Equipment
and in a wooden box after the completion of
Accessories their duty. Put the tag on each tool box
with the Name tag each carpenter.
Protect the floor with corrugated sheet
in order to avoid the floor damage.
Wear the Hand glove for using Disc
cutter or Wood Cutter Machine.
Provide the First Aid Box at the site.
Method Provide Drinking water can at site.
Statement Provide good access.
for Provide good lighting.
Structured Provide protection
Cabling Ensure goggles, gloves and masks are
System worn when dipping marble in sealer.
Installation Ensure safety boots are worn all times
Ensure safety helmets, goggles, gloves
and belts are provided and used if
required.
De-nail and stack timbers
Prohibit Horseplay on Scaffolds
Power Connections safe Never tamper
 Power Connections safe-Never tamper
with electrics. Get an Electrician.
No power tools to be used without
Sprinkler proper plug.
System Never remove Safety Guard on
Installation machines. They are there for proper
Procedure protection
Ensure Fire Extinguisher on site and
make sure that site operatives are
aware of its location.

9.0 PROCEDURE

Construction 9.1 Wall Panel:

Project
Quality Plan Before Commencement of Manufacture in
Basic
Requirements compliance with approved Shop Drawing,
& Template Cross check the Measurement at Site. If in
case of any major variation at the site it
must be report to the PE saying by
document. If any variation it should be
approved by the PE.

If any changes or rectification at the site it

must be brought in to notice of Project
Engineer and approval must be taken
.After the cross check if any correction on
the site Engineer must be report to the
QCE for the production. The QCE handover
the production department after his
approval.

The production manager will cross check

the drawing on his side for the each
departmental head   f foreman. The
foreman will prepare the cutting sizes
according to the drawing for his
subordinates. Mean while all the approved
controlled samples should be hand over to
QCE. The production manger will be
inspecting him that production doing
under the control of the sections foreman
by the drawing delivered to site comply
with approved samples.

Checks all the Materials are available in

good quality and quantity that for execute
the production.

Check for scratches, cracks, moisture.

Avoid if such materials and return to the
store.

Prepare MDF panel as per sizes required

through the Circular Saw Machine for the
carcass. Run through the base cutter
machine.

Prepare the beach wood lipping all around

by 10mm thick. The lipping joining to the
MDF panel is clamp with industrial glue
kept for dry at least two hours to strong
enough joint.

Prepare the MDF bracket male and female

to hang the panels at the wall.

Prepare temporary installation at the

factory to make sure that panels are
proper as per the sizes provided in the
drawing.

Check any difficulties facing while on

install the panel. If so bring up the solution
to avoid any inconvenience at site.

Prepare for veneer pressing. Cut Out of the

sheet by using veneer guillotine Machine.
Once the share ready send for pressing to
the hot pressing Machine by the
temperature of Between 70-120°C.

Bring in to separate division for storage

.All the veneer should be kept in isolated
Air conditioned area
Air conditioned area.

Painting

Check the Material if the goods have been

manufactured in compliance with Final
Approved Shop Drawing. If not the
material send back to the concerned
section for the rectification. Send for
Polishing After the approval of QAQC.

Clean veneer panel and remove the Glue

of Joint.

Check for any cracks on veneer, Grains are

in proper direction.

Make first sanding and apply the pate for

the filling. Remove the over filled pate. The
surface should be smooth plain.

The application of primer will take in to

place as the first processing of painting.
After the first coat primer on one side
keep for dry about three to four hours.

After drying one side other side of the

panel applied with primer and keep for dry
again for three to four hours.

After dried on other side looks for any

damage or cracks. Apply with N.C pate fill
the gaps and cracks. Go for second
sanding.

Again second processing of primer as

above statement.

Check again and make sure there is no

crack or gaps any more. If any apply the
same pate and make even.
The final coat take in to place with the
requirement of percentage of glossy or
mate according to specified in the
drawing.

Keep it for dry about three to four hours.

QA / QC CHECKS

After the completion of painting the

QA/QA will inspect the materials for the
quality control before dispatch to the
packaging. The QA/QC will enter in to
check list signed and stamped for the
packing. In case of any rectification on
painting the materials send back to the
painting section with comments provide
by the QA/QC.

The Points to be  checked by QA/QC

Check with control sample and make sure

the same specification and materials used
for painting.

Checks the surfaces of the materials are

smooth. No any kind of particle spread on
the material. No rough on the surface.

Check all the joint if any. No joint should

be visible.

Check for all corner and lipping edges for

damage or crack.

Check for all materials are even in

finishing. There should not be any
differences in finishing.

Segregate panel according to site

installation number.
Send for packing.

MATERIALS USED FOR SANDING

Heavy Duty Machine

Second Sealer  Sanding

Final Check up  Sanding

Pate blade

N.C pate

Primer

Top coat

PROTECTION

All the Materials cleaned with pure soft

cotton lining to remove all the dust if any.

Arrange the segregated materials by

numbers provided in the check list.

Arrange the all hardware and fitting

accessories for installation.

Make the protection each corner with

thermo sheet in order to avoid any
damage while on transport. All the
Material packed individually to avoid any
Damage. Pack with polyurethane sheet to
avoid any Scratches. Pack with corrugated
sheet with industrial heavy duty Masking
Tape. Mark the top and Bottom. Check
again is the packing is proper. Ready for
loading.

DISPATCH AND DELIVERY

PROCEDURE
The Materials will be delivered once the
ready for installation. The site must be
free from Dampness. Check the truck any
particles are there that may damage the
Material. Keep the protection all around
the side thermo sheet. Stack the Material
properly. Check the vehicle all Materials
kept properly. Hand over the D.O and
Inspection report to the delivery section.

STORAGE

Storage must be provided by main

contractor. The separate storage should
be provided for the joinery contractor. The
storage must be clean, empty and free
from dampness. Once the Material reach
to the site the Site Foreman inspect the
dispatch form that the material received
according to Receipt. Stack material
according to code number. Stack the
material by order. Space should be
provided for the carry out the materials for
easy dispatch.

All the code number should visible to

identify.

9.2 Pre-Installation:

Site Condition Checking And Setting Out

Site Engineer shall check site condition
to ensure readiness for the installation
at site fixing. Main contractor shall sign
off clearance to each to proceed for the
installation.
Check the site free from dampness,
electrical work, fall ceiling, gypsum,
Marble, Stone work and painting. Ensure
that electrical power available at site.
Confirm and get and get approval for
installation.
Segregate the frames and doors
 Segregate the frames and doors
according to location for installation.
Check the drawing and method of
statement.
Make sure that all the materials are
available for installation.
Follow the Method of Statement.
Site Engineer and Foremen shall be
carrying the approved drawing.
Check always the Installation are Proper
Checks all the Hardware are available at
site to complete the installation.
Provide the Protection for the floor from
damage and installation materials as
well. Set the preparation for tool box any
one of the corner place for the easy
access and misplacement. Do not keep
the any tools here and there for
unnecessarily.
The Site Foreman is overall responsible
for the implementation of Method
Statement Procedure and ensures that
Site Engineer, Foreman and His are
aware of this Method Statement.
Procedure, all the resources – human,
material and equipment are available to
carry out the work as Planned and
without any delay.
The Site Engineer is responsible to carry
out the work as per the approved shop
drawing and project specification
Method Statement Procedure in co-
ordination with the Main Contractor.
The Site Engineer is also responsible to
ensure work has been done as per the
specification and drawings, inspection
are done as per Quality Control
Procedure and the Inspect.
Site Foreman is responsible to carry out
all works at site as per approved shop
drawings and method statement
procedure in coordination with Site
Engineer.

9.3 INSTALLATION

Paneling

Check the site & study the drawing.

Mark the wall by numbers as provided
as on the panel
 as on the panel.
Make straight line to make sure for
straight and even.
Provide the hole on wall with hilti
machine.
Provide the fishers for the hole in order
to hold the screw tight and stiff.
Hang the male part of the MDF support
to wall.
Hang the female part of the MDF
support to the back of veneer panel.
Hang for temporary to see proportion of
the panel.
Follow the same procedure for all the
panels.
After completion installation all the
panels check for alignment.
Check if there is any gap.
Check the alignment of ceiling and floor
alignment is even.
Check the gaps or grooves are equal
between the panels.
Make a marking for if any problem.
Remove all panels from wall.
Check the back panels for strong
enough support.
Make additional screw if required.
Hang panels permanently.

Cleanliness

Keep the site is cleaned after every duty

hours. Do not dump any dust wastage at
the working area. It should be cleaned
adequately. Do not throw any wastage or
unwanted Materials site itself. It should
dispose to designed waste container.
There should be normally three kind of
dust collector will kept by the main
contractor. Follow up the contained and
dispose accordingly.

QA/QC  Checking

The Site Engineer co-ordinate with site

foreman that all cabinets are installed as
per the client requirement.
The following points to be taken care

Check for no scratches, damage panels

Check for all panels are aligned properly.

Check all the panels are even and straight.

Check for any gap between the panels.

Check for cleanliness and avoid any dust

particle.

PROTECTION OF INSTALLATION

Clean with nice cloth. Make a protection

with polyurethane sheet.

10. ATTACHMENTS
ITP
Checklist
Risk Assessment

Commercial Roof Screws &Plates

Ace Screws
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