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Pump Motor Selection
Pump Motor Selection
While you don’t want to an undersize and electric motor, the vast majority
of motors are designed with a 1.15 service factor which will provide a bit
of an insurance policy. What this means is that a motor rated for 100 HP is
actually capable of continuous operation at up to 115 HP (100 x 1.15).
However, if the motor is operated on a variable frequency drive additional
heat will be generated and the service factor will no longer come into play.
Factors that Drive Motor Sizing
There are at least three major considerations to keep in mind when sizing a
motor to drive a centrifugal pump:
The power required to drive the pump at the rated design condition should
always be less than the nameplate horsepower rating of the motor. So if
the pump will require 4.5 HP at the design condition, at a minimum, the
motor should be sized for 5 HP – the next nominal size above 4.5 HP.
In many cases, it will make sense to select a motor large enough to handle
the maximum power demanded by the pump at any point along the curve.
This maximum power value is referred to as the non-overloading brake
horsepower of the pump, or NOL BHP. Sizing a motor to handle this
power demand will ensure that the motor will be able to operate the pump
even if the operating conditions change dramatically.
If the pump will not be operated on a VFD, then sizing the motor becomes
a matter of choice. Best practice dictates that in all cases the motor
nameplate HP rating should exceed the power demanded by the pump at
the design condition, and many customers also want the NOL BHP to be
less than the motor nameplate HP.
In Conclusion
Selecting the right motor rating is an important step in ensuring that the
entire pumping unit provides reliable and efficient performance for years
to come. Understanding and following the basic guidelines in this blog
will help ensure the right motor rating is selected every time.