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HabaSYNC® Timing Belts

Precision and Exact Timing


Precision
you can rely on
HabaSYNC® timing belts support conveying
and linear movement applications where optimal
performance depends on precise product placement
and component positioning. High-quality materials
coupled with our state-of-the-art manufacturing
processes and years of experience ensure innovative
solutions tailored to your needs.

2 I Precision you can rely on


HabaSYNC® belts are generally used in applications
requiring exact product placement and precise
component positioning. Synchronization is achieved
by meshing the belt teeth into a matching
pulley. Our timing belts are available in imperial
and metric pitches.

Precision you can rely on I 3


Open end belts

Open end timing belts Wide timing belts


• Different TPUs with various chemical-resistance • Unique solution offering widest timing belts
and mechanical and physical properties on the market
• Heavy-duty timing belts with high performance • Up to 600 mm width
and minimal elongation at dynamic load • Different TPUs with various chemical resistance
for manipulation, lifting and conveying and mechanical and physical properties
• Suitable for humid and aggressive environment • Polyamide fabric option
• Different cord materials • Every kind of fabrication possible, e.g. milling,
• Polyamide fabric option perforations, silicone and PU covers and cleats
• Closed flight timing belts
• Self-tracking types
• Sealed edges

4 I Open end belts


Truly endless belts

Flex timing belts Cast timing belts


• Synchronized conveying and precise positioning • Integrate Habasit's timing belt expertise with
of heavy loads the design accuracy and dimensional precision
• Different TPUs with various chemical resistance of a molded belt solution
and mechanical and physical properties • Thermoset elastomers
• Helically wounded cords, also suitable for power • Wide range of cord materials
transmission applications • Can be machined to yield intricate shapes
• Diverse selection of materials and cords and contours
• Polyamide fabric option

Properties of open end belts and truly endless belts

Mechanical properties Chemical properties


• Friction / adhesion • Oil and fat resistance
• Release • Acid and base resistance
• Abrasion resistance • Ozone and UV resistance
• Wear resistance • Food approved
• Cut resistance • Easy to clean
• Compressibility

Physical properties
• Antistatic
• Electrical conductivity
• Cold resistance
• Hydrolysis resistance
• Flame retardance

Truly endless belts I 5


Flat timing belts

Properties: Applications:
Flat timing belts are available in different options • Linear drives where high tensile strength
to meet a vast range ofindustry requirements: is needed
• Standard thickness 1.5 mm, 2 mm, • Lifting and handling applications linked with
and 3 mm in tight thickness tolerances. Other winding function
variants on request • Warehouse operations
• Different colors and base materials available
on request
• Materials compliant with FDA/EU regulations
available
• Various coatings and cleats available

Optimal belt design


Great flexibility and traction for dimensional
stability under load

High resistance to external


factors and maintenance-free Excellent running properties
operation in terms of noise and vibration

Small pulleys with compact


and flexible drive designs
(space-saving)

6 I Flat timing belts


Seamless
Grabber Belts

Grabber and seamless belts


• For high-friction feeding, extrusion pullers, pick-
off, and material handling applications • State-of-the-art precision cover modifications
• Special frictional benefits on synchronous available (e.g. holes, slots, pockets, lateral
(timing), poly-v, or non-synchronous (flat) belts grooves), applicable as vacuum feeder belts
• Numerous substrates, a multitude of tailor-made • Thickness from 1 to 20 mm *
durable covers available, and optimal adaptation • Length (circumference) from 75 to 4140 mm *
of properties to application needs • Width from 6 to 406 mm *

*The dimension ranges provided are general for all products. Some products may not be available
in all dimensions. Please contact your Habasit representative.

Seamless construction,
and truly endless design
permit high-speed feeding Optimal adaptation of properties
and no retensioning after to application needs
running-in

High resistance to external Great running properties


factors and maintenance-free in terms of noise and vibrations
operation

Wide variety of food-approved


covers

Seamless Grabber Belts I 7


Fabrication

Covers V-guides and longitudinal profiles Cleats


• Widest market offering • Assist in belt tracking, • Welded
of over 100 different covers, conveying, and product • Materials: injection-molded,
divided into six material placement plate material, or 3D-print
groups • Available notched • Any number, shape,
• Further fabrication possible, and unnotched or placement possible
including grinding and milling • Joined by robotic welding
• Covers for wide timing belts
up to 600 mm

False teeth and screwed cleats Double-sided belts Milling conveying side / pockets
• Robust mechanical assembly • For all tasks where • Transversal and longitudinal
• Embedded or all-metal tooth positive drive transmission grooves
• Screwed profiles, individual or synchronization on both • Pockets for predefined
design, very strong sides is required product placement
mechanical fastening • Both sides fully loadable or vacuum applications
• All pitches and materials

8 I Fabrication
Milling tooth side Grinding Perforating and slots
• Longitudinal grooves • Improve thickness or width • Fabrication on Waterjet or CNC
• Removable teeth tolerance • Every material and every
• Roughen surface to deliver shape
more friction
• Grind belt edges to meet
tighter width tolerance

Fabrication I 9
Joining methods

Longitudinal joining Welded joint Hinge joint


• Possible for every timing belt • Welded Flexproof joining • Joint completely integrated
to any width • For assembly on site – in the belt body
prepared open joint • Teeth remain without gaps
• Fabrication possible with
nearly no limitations

PA hinge joint Pin joint


• For wide timing belts • 5, 8 and 11 pins
up to 450 mm
• Fast and easy assembly
on site

10 I Joining methods
Accessories

Pulleys and clamping plates HabiPLAST Joining plates


• Standard and customized • UHMW PE (Ultra High • For every timing belt type
pulleys in common Molecular Weight and width
materials aluminum, polyurethane) offers good
steel, and stainless steel friction and wear resistance
for all timing belt types • Self-lubricating, low noise,
• Clamping plates for lifting reduced coefficient of friction
applications and vertical
positioning

AF-151TB PML BTM-1


• Cutting device for Flexproof • Portable timing belt press • Belt tension meter
joining

Accessories I 11
Industries

Automated entrance systems Sun & rain protection


• Heavy-duty timing belts • Heavy-duty timing belts
• Antistatic, ESD, flame retardant and corrosion- • Flat belts
free solutions • Corrosion-free solutions: stainless steel, aramide,
closed flights
• Antistatic, ESD and flame retardant
• Very flexible compact belt drive systems

Glass, marble, ceramic & stone Renewable energy


• Heavy-duty timing belts • Heavy-duty timing belts
• Wide range of truly endless timing belts • Antistatic, ESD, flame retardant and corrosion-
• Antistatic, ESD, flame retardant and corrosion- free solutions
free solutions • The best alternative to metal chain systems
• Mechanical joining with no maintenance, practically no elongation,
• Abrasion resistant covers and much longer lifetimes
• Cleats welded or fastened with false teeth
• The best alternative to metal chain systems
with no maintenance, practically no elongation,
and much longer lifetimes
• On site measurement and joining tools

12 I Industries
Automated storage systems Elevators & lifts
• Heavy-duty timing belts • Wide range of toothed and flat timing belts
• Antistatic, ESD, flame retardant and corrosion- • Antistatic, ESD, flame retardant and corrosion-
free solutions free solutions
• The best alternative to metal chain systems
with no maintenance, practically no elongation,
and much longer lifetimes

Packaging Industrial automation


• Antistatic, ESD, flame retardant and corrosion- • Heavy-duty timing belts
free belt drive solutions • Antistatic, ESD, flame retardant and corrosions
• Tailored fabrication solutions: covers, cleats, free solutions
and machinings • Tailored fabrication solutions: covers, cleats
• Specific endless covered belts for any kind and machinings
of VFFS packaging • The best alternative to metal chain systems
• The best alternative to metal chain systems with no maintenance, practically no elongation,
with no maintenance, practically no elongation, and much longer lifetimes
and much longer lifetimes

Industries I 13
Car wash Textile
• Corrosion-free belt drive solutions, stainless • Heavy-duty timing belts with high performance
steel, aramid and close flight belts for applications like cross-lapper
• Antistatic, ESD and flame retardant • A wide truly endless belt range for carding machines
• Heavy-duty timing belts • Unique TT5 for circular knitting machines
• Antistatic, ESD, flame retardant and corrosion- free
belt drive solutions

Wood Food
• Heavy-duty timing belts • Wide range of EU and FDA food compliant
• Wide range of truly endless timing belts materials
• Antistatic, ESD, flame retardant and corrosion- • Suitable for humid and aggressive environments
free belt drive solutions • Mechanical joining by hinge joint or pin-joint
• Mechanical joining by hinge joint or pin-joint • Tailored fabrication solutions: covers,
• Tailored fabrication solutions: covers, machining machining and cleats, joined or mechanical
and cleats, joined or mechanical false teeth false teeth assembly
assembly • On site measurement and joining tools
• The best alternative to metal chain systems
with no maintenance, practically no elongation,
and much longer lifetimes
• On site measurement and joining tools

14 I Industries
Automotive & tire Paper & hygiene
• Wide range of truly endless timing belts or with • Wide range of timing belts truly endless or with
thermal joining, or mechanical joining by hinge thermal joining, or mechanical joining by hinge
joint or pin-joint joint or pin-joint
• Vacuum belts for metal stamping and other • Vacuum belts for metal stamping and other
conveying applications conveying applications
• Heavy-duty timing belts • Heavy-duty timing belts
• Antistatic, ESD, flame retardant and corrosion- • Antistatic, ESD, flame retardant and corrosion-
free belt drive solutions free belt drive solutions
• Extremely long, reliable compact timing belt • Extremely long, reliable compact timing belt
drive systems for positive and friction drives drive systems for positive and friction drives
• On site measurement and joining tools • On site measurement and joining tools

Contact us even if you can't see your industry.


We’ll find the right solution for your needs.

Industries I 15
Our services

Our commitment to our customers’ success is what drives

our continuous innovation and product and service improvements.

We combine our engineering expertise with total dedication

to reliability and to creating lasting value for our customers.

16 I Our services
Global leadership, local service
Habasit is your local partner with global reach. With
30 affiliated companies, each with its own inventory,
fabrication, assembly, and service facilities, plus
our worldwide network of partners, we react
quickly and expertly to meet your most complex
installation challenges.

Comprehensive technical support


from belt selection to design assistance.
Extensive knowledge of our customers' processes
lets us guide you from application analysis
to selecting the optimal solution. We offer online
calculation and belt selection tools, as well as on site
engineering assistance and equipment design,
to make sure you get the best solution.

Process optimization and everyday efficiency


Innovation comes from understanding our customers'
daily challenges. Habasit is more than a belting
company. Our experts can provide belt condition
monitoring, regular inspections, analysis
and surveys at your sites, to keep your lines running
smoothly and fully optimize your equipment
and production processes.

Sharing knowledge and making business easy


Habasit offers training programs and support
tools to ensure optimal use of our products, with
training on fabrication, installation, assembly,
maintenance and belt repair either at a Habasit site
or your own location. Orders, shipping and tracking
can be managed via our Customer Care team,
or directly online.

Committed to innovation beyond the obvious


Because our customers’ challenges and needs
are always changing, we are constantly investing
in the research and development of new products
and solutions not only for today, but also for tomorrow.

Our services I 17
Contact us
Habasit has subsidiaries, affiliated companies,

representatives and service partners all around

the world, dedicated to supporting you whenever

and wherever you need us.

18 I Contact us
Australia Japan South Africa
Habasit Australia Pty Ltd. Habasit Nippon Co., Ltd, Tokyo Habasit South Africa Pty Ltd.
Silverwater, Sydney P +81 120 07 6339 Gauteng
P +61 1300 945 455 W habasit.co.jp P +27 10 001 6770
W habasit.com.au W habasit.co.za
Korea (Republic of)
Austria Habasit Korea Ltd., Spain
Habasit GmbH, Wiener Neudorf Seongnam City Habasit Hispánica S.A.
P +43 1 690 66 P +82 31 737 9370 Barberá del Vallés
W habasit.at W www.habasit.co.kr P +34 937 191 912
W habasit.es
Belgium & Luxembourg Mexico
Habasit Belgium N.V., Zaventem Habasit México, Zapopan Switzerland
P +32 27 250 430 P +52 33 3824 2358 Habasit GmbH, Reinach
W habasit.be | habasit.lu W habasitmexico.com P +41 61 577 51 00
W habasit.ch
Brazil Netherlands
Habasit do Brasil, Barueri - SP Habasit Netherlands BV, Nijkerk Taiwan
P +55 11 4789 9022 P +31 332 472 030 Habasit (Taiwan) Ltd.
W habasit.com.br W habasit.nl New Taipei City
P +886 2 2267 0538
Canada New Zealand W habasit.com.tw
Habasit Canada Ltd., Oakville Habasit New Zealand Pty Ltd.
P +1 905 827 41 31 Auckland Turkey
W habasit.ca P 0800 000 070 Habasit Kayis San.
W habasit.co.nz Ve Tic. Ltd. Sti., Istanbul
China P +90 444 70 43
Habasit East Asia Ltd. Nordic countries W habasit.com.tr
Fotan, Shatin, N.T., Hong Kong Habasit AB, Hindås, Sweden
P +852 2145 0150 P +46 301 226 00 Ukraine
W habasit.com.hk W habasit.se Habasit Ukraine LLC., Kyiv
P +38 044 290 88 99
Habasit (Shanghai) Co. Ltd. Poland W habasit.ua
Shanghai Habasit Polska Sp. z o.o.
P +8621 5488 1218 Dąbrowa Górnicza United Kingdom & Ireland
W habasit.com.cn P +48 32 639 02 40 Habasit UK Ltd., Elland
W habasit.pl P +44 333 207 6570
France W habasit.co.uk
Habasit France S.A.S., Mulhouse Romania
P +33 3 89 33 89 03 Habasit Belting SRL USA
W habasit.fr Timisoara Habasit America
P +40 256 704 500 Suwanee, Georgia
Germany W habasit.ro P +1 800 458 6431
Habasit GmbH, Eppertshausen W habasitamerica.com
P +49 6071 969 0 Russia
W habasit.de OOO Habasit Ltd.
Moscow Region
India P +7 495 966 1566
Habasit India, Coimbatore W habasit.ru
P +91 422 666 78 00
W habasit.in Singapore
Habasit Far East Pte Ltd.
Italy Singapore
Habasit Italiana SpA P +65 6862 5566
P Customer Care: 0438 911333 W habasit.com.sg
P For int. calls: +39 0438 911444
W habasit.it

Contact us I 19
Habasit International AG
Römerstrasse 1
CH-4153 Reinach, Switzerland
P +41 61 715 15 15
F +41 61 715 15 55
W habasit.com

Registered trademarks
Copyright Habasit International AG
Subject to alterations
4526BRO.TIM-en0921HQR

Information provided herein does not constitute


legal representations or warranties and may change
without notice.

Please refer to the specifications/disclaimers


provided in the respective product data sheets.

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