BTS824R

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BTS 824R

Smart High-Side Power Switch


Four Channels: 4 x 90mΩ
Status Feedback
Product Summary Package

Operating Voltage Vbb 5.5...40V Power SO 20


Active channels one four parallel
On-state Resistance RON 90mΩ 22.5mΩ
Nominal load current IL(NOM) 4.7A 19.0A
Current limitation IL(SCr) 12A 12A

General Description
• N channel vertical power MOSFET with charge pump, ground referenced CMOS compatible input and

diagnostic feedback, monolithically integrated in Smart SIPMOS technology.
• Providing embedded protective functions

Applications
• µC compatible high-side power switch with diagnostic feedback for 12V and 24V grounded loads
• All types of resistive, inductive and capacitve loads
• Most suitable for loads with high inrush currents, so as lamps
• Replaces electromechanical relays, fuses and discrete circuits

Basic Functions
• Very low standby current
• CMOS compatible input
• Improved electromagnetic compatibility (EMC)
• Fast demagnetization of inductive loads
• Stable behaviour at undervoltage
• Wide operating voltage range
• Logic ground independent from load ground

Protection Functions Block Diagram


• Short circuit protection
• Overload protection Vbb
• Current limitation
• Thermal shutdown IN1 Logic
• Overvoltage protection (including load dump) with external ST1/2 Channel 1
resistor IN2 Channel 2 Load 1

• Reverse battery protection with external resistor


• Loss of ground and loss of Vbb protection Load 2
• Electrostatic discharge protection (ESD) IN3 Logic
ST3/4 Channel 3
Load 3
Diagnostic Function IN4 Channel 4
• Diagnostic feedback with open drain output
• Open load detection in OFF-state
GND Load 4
• Feedback of thermal shutdown in ON-state

Infineon Technologies AG 1 2003-Oct-01


BTS 824R

Functional diagram

overvoltage
protection gate current limit VBB
control
+
internal charge
logic pump clamp for
voltage supply inductive load
OUT1
IN1 temperature reverse
sensor battery
ESD
protection LOAD
Open load
detection

. channel 1
ST1/2

IN2 control and protection circuit


of
channel 2
GND1/2 OUT2

IN3 control and protection circuit


of
channel 3
OUT3

ST3/4

IN4 control and protection circuit


of
channel 4
GND3/4 OUT4

Infineon Technologies AG 2 2003-Oct-01


BTS 824R

Pin Definitions and Functions Pin configuration


Pin Symbol Function
(top view)
1,10, Vbb Positive power supply voltage. Design the
11,20 wiring for the simultaneous max. short circuit
currents from channel 1 to 2 and also for low
Vbb 1 • 20 Vbb
GND1/2 2 19 OUT1
thermal resistance
3 IN1 Input 1,2, 3,4 activates channel 1,2,3,4 in case IN1 3 18 OUT1
5 IN2 of logic high signal ST1/2 4 17 OUT2
7 IN3 IN2 5 16 OUT2
9 IN4 GND3/4 6 15 OUT3
18,19 OUT1 Output 1,2,3,4 protected high-side power output IN3 7 14 OUT3
16,17 OUT2 of channel 1,23,4. Design the wiring for the ST3/4 8 13 OUT4
14,15 OUT3 max. short circuit current IN4 9 12 OUT4
12,13 OUT4 Vbb 10 11 Vbb
4 ST1/2 Diagnostic feedback 1/2,3/4 of channel 1,2,3,4
8 ST3/4 open drain, low on failure
2 GND1/2 Ground of chip 1 (channel 1,2)
6 GND3/4 Ground of chip 2 (channel 3,4)

Infineon Technologies AG 3 2003-Oct-01


BTS 824R

Maximum Ratings at Tj = 25°C unless otherwise specified


Parameter Symbol Values Unit
Supply voltage (overvoltage protection see page 6) Vbb 43 V
Supply voltage for full short circuit protection Vbb 36 V
Tj,start = -40 ...+150°C
Load current (Short-circuit current, see page 6) IL self-limited A
Load dump protection1) VLoadDump = VA + Vs, VA = 13.5 V VLoad dump3) 60 V
RI2) = 2 Ω, td = 400 ms; IN = low or high,
each channel loaded with RL = 13.5 Ω,
Operating temperature range Tj -40 ...+150 °C
Storage temperature range Tstg -55 ...+150
Power dissipation (DC)4) Ta = 25°C: Ptot 3.6 W
(all channels active) Ta = 85°C: 1.9
Maximal switchable inductance, single pulse
Vbb = 12V, Tj,start = 150°C4), see diagrams on page 10
IL = 4.7 A, EAS = 120 mJ, 0 Ω one channel: ZL 7.9 mH
IL = 9.5 A, EAS = 230 mJ, 0 Ω two parallel channels: 3.7
IL = 19.0 A, EAS = 450 mJ, 0 Ω four parallel channels: 1.8
Electrostatic discharge capability (ESD) IN: VESD 1.0 kV
(Human Body Model) ST: 4.0
out to all other pins shorted: 8.0
acc. MIL-STD883D, method 3015.7 and ESD assn. std. S5.1-1993
R=1.5kΩ; C=100pF
Input voltage (DC) see internal circuit diagram page 9 VIN -10 ... +16 V
Current through input pin (DC) IIN ±0.3 mA
Pulsed current through input pin5) IINp ±5.0
Current through status pin (DC) IST ±5.0

1) Supply voltages higher than Vbb(AZ) require an external current limit for the GND and status pins (a 150Ω
resistor for the GND connection is recommended.
2) RI = internal resistance of the load dump test pulse generator
3) VLoad dump is setup without the DUT connected to the generator per ISO 7637-1 and DIN 40839
4) Device on 50mm*50mm*1.5mm epoxy PCB FR4 with 6cm2 (one layer, 70µm thick) copper area for Vbb
connection. PCB is vertical without blown air. See page 14
5) only for testing
Infineon Technologies AG 4 2003-Oct-01
BTS 824R
Thermal Characteristics
Parameter and Conditions Symbol Values Unit
min typ max
Thermal resistance
junction - soldering point6)7) each channel: Rthjs -- -- 5 K/W
junction – ambient6) Rthja
@ 6 cm2 cooling area one channel active: -- 42 --
all channels active: -- 34 --

Electrical Characteristics
Parameter and Conditions, each of the four channels Symbol Values Unit
at Tj = -40...+150°C, Vbb = 12 V unless otherwise specified min typ max

Load Switching Capabilities and Characteristics


On-state resistance (Vbb to OUT); IL = 2 A
each channel, Tj = 25°C: RON -- 70 90 mΩ
Tj = 150°C: -- 140 180
two parallel channels, Tj = 25°C: -- 35 45
four parallel channels, Tj = 25°C: -- 17.5 22.5
see diagram, page 11
Nominal load current one channel active: IL(NOM) 3.7 4.7 -- A
two parallel channels active: 7.4 9.5 --
four parallel channels active: 14.8 19.0 --
Device on PCB6), Ta = 85°C, Tj ≤ 150°C
Output current while GND disconnected or pulled up8); IL(GNDhigh) -- -- 2 mA
Vbb = 32 V, VIN = 0,
see diagram page 9
Turn-on time9) IN to 90% VOUT: ton -- 100 250 µs
Turn-off time IN to 10% VOUT: toff -- 100 270
RL = 12 Ω
Slew rate on 9) 10 to 30% VOUT, RL = 12 Ω: dV/dton 0.2 -- 1.0 V/µs
Slew rate off 9) 70 to 40% VOUT, RL = 12 Ω: -dV/dtoff 0.2 -- 1.1 V/µs

6) Device on 50mm*50mm*1.5mm epoxy PCB FR4 with 6cm2 (one layer, 70µm thick) copper area for Vbb
connection. PCB is vertical without blown air. See page 14
7) Soldering point: upper side of solder edge of device pin 15. See page 14
8) not subject to production test, specified by design
9) See timing diagram on page 12.
Infineon Technologies AG 5 2003-Oct-01
BTS 824R

Parameter and Conditions, each of the four channels Symbol Values Unit
at Tj = -40...+150°C, Vbb = 12 V unless otherwise specified min typ max
Operating Parameters
Operating voltage Vbb(on) 5.5 -- 40 V
Undervoltage switch off10) Tj =-40°C...25°C: Vbb(u so) -- -- 4.5 V
Tj =125°C: -- -- 4.511)
Overvoltage protection12) Vbb(AZ) 41 47 52 V
I bb = 40 mA
Standby current13) Tj =-40°C...25°C: Ibb(off) -- 9 20 µA
VIN = 0; see diagram page 11 Tj =150°C: -- -- 30
Tj =125°C: -- 2011)
Off-State output current (included in Ibb(off)) IL(off) -- 1 5 µA
VIN = 0; each channel
Operating current 14), VIN = 5V,
IGND = IGND1 + IGND2, one channel on: IGND -- 0.6 1.2 mA
all channels on: -- 2.4 4.8
Protection Functions15)
Current limit, Vout = 0V, (see timing diagrams, page 12)
Tj =-40°C: IL(lim) -- -- 23 A
Tj =25°C: -- 15 --
Tj =+150°C: 9 -- --
Repetitive short circuit current limit,
Tj = Tjt each channel IL(SCr) -- 12 -- A
two,three or four parallel channels -- 12 --
(see timing diagrams, page 12)
Initial short circuit shutdown time Tj,start =25°C: toff(SC) -- 2 -- ms
Vout = 0V (see timing diagrams on page 12)
Output clamp (inductive load switch off)16) VON(CL) 41 47 52 V
at VON(CL) = Vbb - VOUT, IL= 40 mA
Thermal overload trip temperature Tjt 150 -- -- °C
Thermal hysteresis ∆Tjt -- 10 -- K

10) is the voltage, where the device doesn´t change it´s switching condition for 15ms after the supply voltage
falling below Vbb(on)
11) not subject to production test, specified by design
12) Supply voltages higher than Vbb(AZ) require an external current limit for the GND and status pins (a 150Ω
resistor for the GND connection is recommended). See also VON(CL) in table of protection functions and
circuit diagram on page 9.
13) Measured with load; for the whole device; all channels off
14) Add IST, if IST > 0
15) Integrated protection functions are designed to prevent IC destruction under fault conditions described in the
data sheet. Fault conditions are considered as "outside" normal operating range. Protection functions are not
designed for continuous repetitive operation.
16) If channels are connected in parallel, output clamp is usually accomplished by the channel with the lowest
VON(CL)
Infineon Technologies AG 6 2003-Oct-01
BTS 824R

Parameter and Conditions, each of the four channels Symbol Values Unit
at Tj = -40...+150°C, Vbb = 12 V unless otherwise specified min typ max

Reverse Battery
Reverse battery voltage 17) -Vbb -- -- 32 V
Drain-source diode voltage (Vout > Vbb) -VON -- 600 -- mV
IL = - 2.0 A, Tj = +150°C

Diagnostic Characteristics
Open load detection voltage V OUT(OL) 1 1.7 2.8 4.0 V

Input and Status Feedback18)


Input resistance RI 2.5 4.0 6.0 kΩ
(see circuit page 9)
Input turn-on threshold voltage VIN(T+) -- -- 2.5 V
Input turn-off threshold voltage VIN(T-) 1.0 -- -- V
Input threshold hysteresis ∆ VIN(T) -- 0.2 -- V
Status change after positive input slope19) td(STon) -- 10 20 µs
with open load
Status change after positive input slope19) td(STon) 30 -- -- µs
with overload
Status change after negative input slope td(SToff) -- -- 500 µs
with open load
Status change after negative input slope19) td(SToff) -- -- 20 µs
with overtemperature
Off state input current VIN = 0.4 V: IIN(off) 5 -- 20 µA
On state input current VIN = 5 V: IIN(on) 10 35 60 µA
Status output (open drain)
Zener limit voltage IST = +1.6 mA: VST(high) 5.4 -- -- V
ST low voltage IST = +1.6 mA: VST(low) -- -- 0.6

17) Requires a 150 Ω resistor in GND connection. The reverse load current through the intrinsic drain-source
diode has to be limited by the connected load. Power dissipation is higher compared to normal operating
conditions due to the voltage drop across the drain-source diode. The temperature protection is not active
during reverse current operation! Input and Status currents have to be limited (see max. ratings page 4 and
circuit page 9).
18) If ground resistors R
GND are used, add the voltage drop across these resistors.
19) not subject to production test, specified by design

Infineon Technologies AG 7 2003-Oct-01


BTS 824R

Truth Table
Channel 1 and 2 Chip 1 IN1 IN2 OUT1 OUT2 ST1/2
Channel 3 and 4 Chip 2 IN3 IN4 OUT3 OUT4 ST3/4
(equivalent to channel 1 and 2)
Normal operation L L L L H
L H L H H
H L H L H
H H H H H
Open load Channel 1 (3) L X Z X L20)
H X H X H
Channel 2 (4) X L X Z L20)
X H X H H
Overtemperature both channel L L L L H
X H L L L
H X L L L
Channel 1 (3) L X L X H
H X L X L
Channel 2 (4) X L X L H
X H X L L

L = "Low" Level X = don't care Z = high impedance, potential depends on external circuit
H = "High" Level Status signal valid after the time delay shown in the timing diagrams

Parallel switching of channel 1 and 2 (also channel 3 and 4) is easily possible by connecting the inputs and
outputs in parallel (see truth table). If switching channel 1 to 4 in parallel, the status outputs ST1/2 and ST3/4
have to be configured as a 'Wired OR' function with a single pull-up resistor.

Terms

Ibb
VON1 V
V Leadframe Leadframe ON3
bb V V
I IN1 ON2 I IN3 ON4
Vbb Vbb
3 I L1 7 I L3
IN1 18 IN3 14
I IN2 OUT1 19 I IN4 OUT3
15
5 PROFET 9 PROFET
IN2 IN4
Chip 1 I L2 Chip 2 12 I L4
I ST1/2 16 I ST3/4
OUT2 OUT4
4 17 8 13
V V ST1/2 GND1/2 V ST3/4 GND3/4
IN1 IN2 VST1/2 V IN3 V IN4 VST3/4 V
2 OUT1 6 OUT3
I V OUT2 IGND3/4 V OUT4
GND1/2
R R
GND1/2 GND3/4

Leadframe (Vbb) is connected to pin 1,10,11,20


External RGND optional; two resistors RGND1, RGND2 = 150 Ω or a single resistor RGND = 75 Ω for reverse
battery protection up to the max. operating voltage.

20) L, if potential at the Output exceeds the OpenLoad detection voltage

Infineon Technologies AG 8 2003-Oct-01


BTS 824R

Input circuit (ESD protection), IN1 to IN4 Overvolt. and reverse batt. protection
+ 5V
+ Vbb
R
I R ST
IN V
Z2
RI
IN
ESD-ZD I
I Logic
I

GND R ST ST OUT

V
Z1

The use of ESD zener diodes as voltage clamp at DC GND


R Load
conditions is not recommended. R GND

Signal GND Load GND

Status output, ST1/2 or ST3/4


VZ1 = 6.1 V typ., VZ2 = 47 V typ., RGND = 150 Ω,
+5V RST= 15 kΩ, RI= 4.0 kΩ typ.
In case of reverse battery the load current has to be
limited by the load. Temperature protection is not
R ST(ON)
ST active

Open-load detection, OUT1...4


ESD-
ZD OFF-state diagnostic condition:
GND
Open Load, if VOUT > 3 V typ.; IN low
ESD-Zener diode: 6.1 V typ., max 0.3 mA; RST(ON) < 375 Ω
at 1.6 mA. The use of ESD zener diodes as voltage clamp at
V
DC conditions is not recommended. bb

R
EXT
Inductive and overvoltage output clamp, OFF
OUT1...4
V
OUT
+Vbb

VZ Logic Open load


unit detection

V ON
Signal GND
OUT

GND disconnect

Power GND

VON clamped to VON(CL) = 47 V typ.


Vbb
IN

PROFET OUT

ST
GND
V V V V
bb IN ST GND

Any kind of load. In case of IN = high is VOUT ≈ VIN - VIN(T+).


Due to VGND > 0, no VST = low signal available.

Infineon Technologies AG 9 2003-Oct-01


BTS 824R

GND disconnect with GND pull up Inductive load switch-off energy


dissipation
E bb

Vbb E AS
IN

ELoad
PROFET OUT
Vbb
IN
ST
GND
PROFET OUT
= L
ST

{
EL
V V V GND
V IN ST GND
bb ZL

ER
R
Any kind of load. If VGND > VIN - VIN(T+) device stays off L
Due to VGND > 0, no VST = low signal available.
Energy stored in load inductance:
2
Vbb disconnect with energized inductive EL = 1/2·L·I L
load While demagnetizing load inductance, the energy
dissipated in PROFET is
EAS= Ebb + EL - ER= VON(CL)·iL(t) dt,
high Vbb
IN
with an approximate solution for RL > 0 Ω:
PROFET OUT IL· L IL·RL
EAS= (V + |VOUT(CL)|)
2·RL bb
ln (1+ |V )
ST OUT(CL)|
GND

Maximum allowable load inductance for


a single switch off (one channel)4)
V
bb L = f (IL ); Tj,start = 150°C, Vbb = 12 V, RL = 0 Ω

For inductive load currents up to the limits defined by ZL ZL [mH]


(max. ratings and diagram on page 10) each switch is 1000
protected against loss of Vbb.
Consider at your PCB layout that in the case of Vbb dis-
connection with energized inductive load all the load current
flows through the GND connection.

100

10

1
1 2 3 4 5 6 7 8 9 10 11

IL [A]

Infineon Technologies AG 10 2003-Oct-01


BTS 824R
Typ. on-state resistance
RON = f (Vbb,Tj ); IL = 2 A, IN = high

RON [mOhm]

Tj = 150°C
160

120

80 25°C

-40°C
40

0
5 7 9 11 30 40
Vbb [V]

Typ. standby current


Ibb(off) = f (Tj ); Vbb = 9...34 V, IN1,2,3,4 = low

Ibb(off) [µA]
45

40

35

30

25

20

15

10

0
-50 0 50 100 150 200

Tj [°C]

Infineon Technologies AG 11 2003-Oct-01


BTS 824R

Timing diagrams
All channels are symmetric and consequently the diagrams are valid for channel 1 to
channel 4

Figure 2b: Switching a lamp:


Figure 1a: Vbb turn on:
IN1
IN
IN2

V bb ST

V
OUT1
V
OUT

V
OUT2

ST1 open drain I


L

ST2 open drain


t
t

Figure 2a: Switching a resistive load, Figure 3a: Turn on into short circuit:
turn-on/off time and slew rate definition: shut down by overtemperature, restart by cooling
IN IN1 other channel: normal operation

VOUT
I
L1
90%
t on dV/dtoff I
L(lim)
I
L(SCr)
dV/dton t
off
10%

t
IL ST
off(SC)

t
t
Heating up of the chip may require several milliseconds, depending
on external conditions

Infineon Technologies AG 12 2003-Oct-01


BTS 824R
Figure 3b: Turn on into short circuit: Figure 5a: Open load: detection in OFF-state, turn
shut down by overtemperature, restart by cooling on/off to open load
(two parallel switched channels 1 and 2) Open load of channel 1; other channels normal
operation
IN1/2
IN1

I +I
L1 L2 VOUT1
2xIL(lim)

I L1
I
L(SCr)

ST
t
off(SC)
ST1/2
10µs 500µs

ST1 and ST2 have to be configured as a 'Wired OR' function


ST1/2 with a single pull-up resistor.
Figure 6a: Status change after, turn on/off to
overtemperature
Figure 4a: Overtemperature: Overtemperature of channel 1; other channels normal
Reset if Tj <Tjt operation

IN1
IN

ST
ST

30µs 20µs

V
OUT

T
J

Infineon Technologies AG 13 2003-Oct-01


BTS 824R

Package and Ordering Code


Standard: P-DSO-20-12 ( Power SO 20 ) Published by
Infineon Technologies AG,
St.-Martin-Strasse 53,
Sales Code BTS 824R D-81669 München
Ordering Code Q67060-S7027 © Infineon Technologies AG 2001
All Rights Reserved.
All dimensions in millimetres
Attention please!
The information herein is given to describe certain
components and shall not be considered as a guarantee of
characteristics.
Terms of delivery and rights to technical change reserved.
We hereby disclaim any and all warranties, including but not
limited to warranties of non-infringement, regarding circuits,
descriptions and charts stated herein.
Infineon Technologies is an approved CECC manufacturer.

Information
For further information on technology, delivery terms and
conditions and prices please contact your nearest Infineon
Technologies Office in Germany or our Infineon
Technologies Representatives worldwide (see address list).

Definition of soldering point with temperature Ts: Warnings


upper side of solder edge of device pin 15. Due to technical requirements components may contain
dangerous substances. For information on the types in
question please contact your nearest Infineon Technologies
Pin 15 Office.
Infineon Technologies Components may only be used in life-
support devices or systems with the express written approval
of Infineon Technologies, if a failure of such components can
Printed circuit board (FR4, 1.5mm thick, one layer reasonably be expected to cause the failure of that life-
70µm, 6cm2 active heatsink area) as a reference for support device or system, or to affect the safety or
max. power dissipation Ptot, nominal load current effectiveness of that device or system. Life support devices
IL(NOM) and thermal resistance Rthja or systems are intended to be implanted in the human body,
or to support and/or maintain and sustain and/or protect
human life. If they fail, it is reasonable to assume that the
Frontside: Backside:
health of the user or other persons may be endangered.

Infineon Technologies AG 14 2003-Oct-01

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