HARNESS CONNECTOR LOCATION CHART Wire Description

SENR5672
Component Location
Connectors
Machine Harness And/Or Schematic
Connectors
Machine Harness And/Or Schematic Wire Wire Wire Wire January 1993 Electrical Schematic Symbols And Definitions
Schematic Machine Schematic Machine Location Components Location Location Components Location Description Description
Component Component Number Color Number Color
Location Location Location Location XX - 7E-6361 A 102-8602
70 Contacts * A-5 14 E F-9 Power Circuits Lighting Circuits (Continued)
Engine Control F - 102-8963
Alarm - Backup A-15 1 Solenoid - Down Shift A-14 31 101 RD BAT 635 BU PAYLOAD MON RED LAMP
A - 102-8602 A - 102-8602
40 Contacts 2 J B-8 B E-4
Alarm - Engine Overspeed E-8 F Solenoid - Start Aid B-2 23 XX - 7E6361 T - 6G-9462 102 BU HD LMP 636 GN PAYLOAD MON GREEN LAMP
6 Contacts
F - 102-8963 E - 5T-8888
Alarm - Action (EMS) C-2 G Solenoid - Lockup A-13 31 * F-7 16 A-14 103 YL AUX CKT 639 WH LEFT HAND STOP/TAIL LAMP
Transmission Control U - 51-8887
37 Contacts 105 BR KEY SW 640 GN RIGHT HAND STOP/TAIL LAMP
Alternator B-7 2 Solenoid - Lube D-15 E M - 2A-7119
15
SS - 8W-3844
* E-2 B-6
Auto Retarder Control QQ - 2A-7132 107 WH ENG SHUT - DOWN FIRE SUPPR Control Circuits
Batteries A-2 3 Solenoid - Proportional B-14 28 T
A - 102-8602 A - 102-8602
25 Contacts 1 J B-10 18 E C-12 109 OR ALT OUTPUT (+) TERM. 700 PK AETA TEST SW
Breakers - Circuit E-14, F15 D Solenoid - Shutter A-9 36 B - 2A-6777 D - 5T-8598
112 PU MAIN POWER RELAY OUTPUT 703 BU XMSN UP SOL
Pressure Temperature Level Flow
3 A - 102-8602 A - 102-8602
Control - Autolube E-8 C Solenoid - Steering Bleed A-11 35 3 J C - 2A-6817
B-11 B
K - 8X-9992
E-4 Symbol Symbol Symbol Symbol
113 OR OPR MON PANEL B+ SWITCHED 704 GY XMSN DOWN SOL
Control - Automatic Retarder F-2 E Solenoid - Up Shift A-14 31 A - 102-8602 B - 2A-6777
D F-13 C C-3 115 PK AUX CKT 705 PK XMSN LOCKUP CLUTCH SOL BASIC
Diagnostic Connector L - 2A-6818
Control - Engine A-5 2 Speedometer C-4 B A - 102-8602 B - 2A-6777 120 YL AUX CKT 706 BR XMSN RETARDER SW
* E-6 F B-7
Operator Monitor (EMS) QQ - 2A-7132 121 YL BACKUP ALARM TO LAMP 707 PU XMSN BED RAISE SW
Control - Neutral/Start F-6 C Switch - A/C Press B-9 29 20 Contacts 5 Contacts
D - 5T-8598 M - 2A-7119
Control - Payload Monitor D-13 E Switch - Aftercooler Temp (EMS) B-5 37 26 * Traction Aid Control D-13 E BB - 7I-4732 E-2 122 BU AUX CKT 709 OR SENSOR POWER SUPPLY
7 21
35 F - 102-8963 Customer Data 123 WH AUX CKT 710 GN XMSN SPEED PICKUP SIGNAL
Control - Start Aid B-2 23 Switch - Backup Alarm D-8 C 23 22 53 4 J B-13 7 D-1
33 G - 102-9095 Connector
124 GN A/C 711 BR XMSN LEVER CODE 1
Control - Steering Action C-13 C Switch - Backup Lamp D-8 C 49
27
QQ - 2A-7132 R - 6T-4301 Normally open switch that will close with an increase of a specific condition (temp-press-etc.).
44 15 16 * Payload Monitor Cont D-13 H S - 6T-4300 C-5 126 PK XMSN CONT 712 WH XMSN LEVER CODE 2
12 46
Control - Traction Aid D-13 E Switch - Bed Raise (Trans) D-l 2 D 2 8
14 37 18 31 D - 51-8598 Customer Data 129 BU AUX CKT 713 OR XMSN LEVER CODE 3
10 14 Contacts 5 J B-12 D D-14
Control - Transmission F-7 E Switch - Blower C-5 A 42 20 52 1 E - 5T-8888 Connector 132 PK AETA CONT 714 YL XMSN LEVER CODE 4
Control Steering Bleed E-9 C Switch - Body Down (Trans) A-12 16
5 13 32 17
40 15
6
A - 102-8602
D-13 B
A - 102-8602
E-4 135 BU AUX CKT 715 GN XMSN LEVER CODE 5
Normally open switch that is closed due to an applied condition, and will open again with a
H - 2A-6492 K - 8X-9992
Switch - Brake Master Cyl Overstroke 23
19 38 39 A - 102-8602 A - 102-8602 138 GN AUTO LUBE PUMP TO PAYLOAD MON 716 BU XMSN LEVER CODE 6 specific decrease in that condition.
Converter - 24/12 Volt C-15 E A-12 38 11 6 E-13 H D-3
(EMS) 21 45 13 30 H - 2A-6492 R - 61-4301 139 OR AUX CKT 720 PU XMSN BRAKE SW
Switch - Brake Master Cyl Overstroke 36 16 28
Distributor - Transmission Speed E-9 G A-12 39 9 25 F - 102-8963 A - 102-8602
29 11 * E-8 19 E D-9 149 PU AUX CKT 721 BR XMSN GEAR CODE 1
(EMS) 8 Shift Lever Switch QQ - 2A-7132
Switch - Brake Master Cyl Overstroke G - 102-9095 B - 2A-6777 150 OR EUI (ADEM) 722 WH XMSN GEAR CODE 2
Dryer - Air B-14 4
(EMS)
A-11 39 43 24 24 6 4 22 8
V - 7T-3418
A-13 13 L - 2A-6818
F-1
176 OR AUX CKT 723 OR XMSN GEAR CODE 3
Normally closed switch that will open with an increase of a specific condition.
17 10 Contacts
51 L - 2A-6818 E - 5T-8888
Flasher F-5 C Switch - Brake Oil Temp (EMS) B-12 18 7 F-1 * B-14 176 YL AUX CKT 724 YL XMSN GEAR CODE 4
C Q - 2A-6819 4 Way Solenoid
Fuses D-15 D Switch - Brake Retract D-8 G B Ground Circuits 725 GN XMSN GEAR CODE 5
E M - 2A-7119 F - 102-8963
* E-3 20 E D-12
Gauge - Brake Oil Temp D-5 B Switch - Brake System Air Press (EMS) C-14 E Auto Retarder Control Bed Raise Switch 200 BK MAIN CHASSIS 726 BU XMSN GEAR CODE 6
F A Normally closed switch that is open due to an applied condition, and will close again

785B Truck
G V - 71-3418 F - 102-8963 201 BK OPR MON PANEL CMS 733 BR SWITCHING GEAR CODE 1 FRONT
Gauge - Engine Coolant Temp D-5 B Switch - Converter/Retarder Temp (EMS) B-7 40 *
Transmission Switch
A-13 *
Transmission Gear Indicator
E-6
with a specific decrease in that condition.
D 202 BK XMSN CONT 734 WH SWITCHING GEAR CODE 2 FRONT
Ground - Cab E-13 E Switch - Diagnostic Enable (Eng) D-8 B F - 102-8963 Q - 2A-6819
* F-7 4 Contacts 22 B-2
Transmission Control X - 7I-5124 203 BK CHASSIS DIAGNOSTIC 735 OR SWITCHING GEAR CODE 3 FRONT
Ground - Cab/Frame B-11 6 Switch - Disconnect A-2 43

Electrical System
A - 102-8602 Q - 2A-6819 207 BK STARTER DIAGNOSTIC 736 YL SWITCHING GEAR CODE 4 FRONT
9 E C-9 24 F-1
Ground - Engine A-4 C Switch - Dome Lamp D-2 G J - 8W-0639 X - 7l-5124
A - 102-8602 Q - 2A-6819
210 BK CONVERTER OUTPUT (24/12 VOLT) 737 GN SWITCHING GEAR CODE 5 FRONT The circle indicates that the component has screw terminals and a wire can be disconnected
Ground - Engine (Alternator) B-7 2 Switch - Dome Lamp E-5 A 10 E C-9 23 B-1 212 BK AETA CODING PIN 16 767 WH AETA PICKUP POWER
9 Contacts
J - 8W-0639 Y - 7I-5382
from it.
Ground - Frame B-9 6 Switch - Engine Coolant Flow (EMS) B-4 42 REAR COMPARTMENT SIDEWALL (AREA J) RIGHT SIDE A - 102-8602 Q - 2A-6819 213 BK AETA CODING PIN 17 768 OR AETA PICKUP XMSN
REAR COMPARTMENT (AREA E) REAR VIEW * F-6 E-1
Neutral/Start Control 7 Y - 7I-5382
Ground - Frame/Engine A-12 8 Switch - Engine Coolant Temp (Shutter) B-8 19 214 BK AETA CODING PIN 18 769 BU WHEEL SPEED PICKUP LEFT
A - 102-8602 AAA - 8X-2419
B F-6 21 B-8
Indicator - Transmission Gear E-6 B Switch - Engine Flood Lamp E-1 43 4 5 Service Tool Connector DDD - 8X-0596 215 BK AETA CODING PIN 19 770 GN WHEEL SPEED PICKUP RIGHT

Lamp - Engine Air Filter E-8 B Switch - Engine Shutdown A-5 43

6 20 1 15
A - 102-8602
L - 2A-6818
F-2 *
HH - 102-8856
Stop/Tail Lamp Module
B-14
216
217
BK
BK
AETA CODING PIN 20
XMSN ID CODE 2
772
773
BR
GY
AETA RETARDER SW
AETA SERVOVALVE
6HK1-UP No circle indicates that the wire cannot be disconnected from the component.
Lamp - Engine Control ACTION D-8 B Switch - Fog Lamp D-2 G 14
A - 102-8602 QQ - 2A-7132
F E-3 17 B-6 218 BK XMSN ID CODE 1 774 YL AETA SOL - LEFT
3 2 M - 2A-7119 RR - 8W-3843
Lamp - Engine Overspeed Warning E-8 B Switch - Fuel Filter Press (EMS) B-5 45 C - 2A-6817 AAA - 8X-2419
8 Contacts
219 BK XMSN ID CODE 0 775 BR AETA SOL - RIGHT
9 10 11 B-15 21 B-9
Lamp - Action (EMS) D-4 B Switch - Headlight Dimmer F-3 A 12 19 18 HH - 102-8856 BBB - 8W-9735
227 BK XMSN ID CODE 3 777 PU BRAKE RELEASE MOTOR
L - 2A-6818
Lamp - Retarder D-3 B Switch - Key D-8 C 7 Q - 2A-6819
C-2 229 BK EUI CONT 794 YL PAYLOAD MON XMSN SPEED
Meter - Service D-9 C Switch - Ladder Lamp D-1 43 QQ - 2A-7132 231 BK XMSN SW 799 WH SENSOR POWER This indicates that the component has a wire connected to it that is connected to ground.
* Payload Monitor OpPanel C-6
Module - Stop/Tail Lamp B-14 15 Switch - Ladder Lamp D-2 G 250 BK PAYLOAD MON - CUSTOMER GROUND 801 PK AUTO LUBE SOL OR MOTOR
A - 102-8602
12 E C-15 251 BK PAYLOAD MON - SYSTEM GROUND 818 BR SERIAL DATA (TRANSMIT)
Monitor - Operator (EMS) E-6 B Switch - Left Hoist Screen Press (EMS) A-10 46 DD - 51-9326
A - 102-8602 280 BK XMSN CONT IDENT CODE 4 819 GY SERIAL DATA (RECEIVE)
Motor - Brake Retract B-14 16 Switch - On/Off (Auto Retarder) E-3 B 13 L - 2A-6818 F-2
A215 BK AUTO RETARDER CONT HARNESS CODE 0 820 BU TRANSMIT KEY
Motors - Blower C-4 A Switch - Operator Monitor Test (EMS) C-4 B G
A216 BK AUTO RETARDER CONT HARNESS CODE 1 858 GY PAYLOAD MON RIGHT FRONT SENSOR
This indicates that the component does not have a wire connected to ground. It is grounded
F A - 102-8602 D-3
Panel - Payload Monitor Operator C-5 B Switch - Panel Dimmer D-2 G M - 2A-7119 A217 BK AUTO RETARDER CONT HARNESS CODE 2 859 YL PAYLOAD MON LEFT FRONT SENSOR by being fastened to the machine.
A
Pickup - Engine Speed (Tach/ 7 Contacts A-102-8602 A218 BK AUTO RETARDER CONT HARNESS CODE 3 860 PK PAYLOAD MON RIGHT REAR SENSOR
B-7 17 Switch - Parking Brake Press (EMS) C-15 E * C-13
Automatic Retarder Control) B Steering Action Control
Basic Machine Circuits 861 PU PAYLOAD MON LEFT REAR SENSOR
Relay - Backup E-15 E Switch - Refrigerant Press (A/C) B-8 49 A - 102-8602
C D * E-9
Steering Bleed Control 306 GN START RLY COIL TO NEUT START / KEY SW 863 BU PAYLOAD MON TRANSMIT LCD OUT
Relay - Main E-I5 E Switch - Retarder Press (Auto Retarder) D-3 F F E A - 102-8602
* E-9 307 OR KEY SW TO NEUT START SW 864 BR PAYLOAD MON CLOCK LCD OUT
13 Transmission Speed Distributor
Resistor - Blower Speed C-5 A Switch - Retarder Press (Retarder Lamp) D-3 F 3 6 17 308 YL MAIN POWER RELAY COIL 865 GY PAYLOAD MON LATCH LCD OUT
22 24 F - 102-8963
Resistor - Dimmer D-2 G Switch - Right Hoist Screen Press (EMS) A-10 46 26 * E-6
Transmission Gear Indicator 310 PU START AID SW TO START AID SOL 866 PK PAYLOAD MON TEST/SET
24
32 Machine locations are repeated for connectors located close together. 311 WH START AID SOL TO TEMP SW 867 PU PAYLOAD MON MODE
Resistor - Ether Aid B-3 23 Switch - Running Lamp E-2 G
19 37 *=Connector is located at the component.
45 44 15 17
Sender - Brake Oil (Gauge) B-11 18 Switch - Secondary Brake Press (Trans) C-15 E 2 B=Connectors behind dash.
315 GN START AID BKR TO START AID RELAY 891 BU NEUT START CONT TO PAYLOAD MON SYSTEM
42 53
14 51 38 39
Sender - Engine Coolant Temp (Gauge) B-5 19 Switch - Service Clear (Auto Retarder) E-3 E 4 16 16 C=Connectors in console. 317 YL START AID RELAY TO START AID SOL 892 BR EUI HS DATA LINK (-)
49 33 8
11 46 18 31 15 1 D=Connectors behind seat.
Sender - Transmission Speed A-13 20 Switch - Service Clear (Trans) E-6 D 36 30 25 321 BR BCKP ALARM LAMP TRAVEL ALARM 893 GN EUI HS DATA LINK (+)
23 8 E=Connectors in rear compartment.
21 12 13 11 28 27 326 PU KEY SW “C” TERM. 913 BU SHUTTER CONT TEMP SW TO PRESS. SW
Sender - Wheel Speed (Tractn) A-15 21 Switch - Service Set (Auto Retarder) E-3 E 20 52 22 F=Connectors in front compartment.
29
9 35 10 21 H=Connectors behind air conditioning controls. 327 PK SHUTDOWN SOL 914 YL PRESS. SW TO SHUTTER CONT SOL
Sender - Wheel Speed (Tractn) B-15 22 Switch - Service Set (Trans) E-6 D
7 J=Connectors on rear compartment sidewall. 360 GN ENGINE SHUTDOWN SIGNAL C 993 BR EUI SENSOR ANALOG GROUND
5 40
Sensor - Atmospheric Press (Eng) D-6 E Switch - Service/Retarder Press (Tractn) C-14 E 43
23 361 OR ENGINE SHUTDOWN SIGNAL D 994 GY EUI ENG OIL PRESS.
Sensor - Engine Coolant Temp (Eng) B-4 19 Switch - Service/Retarder Press (Trans) C-14 E Monitoring Circuits 995 BU EUI COOLANT TEMP (ANALOG)
Sensor - Engine Oil Pressure (Eng) B-4 44 Switch - Shift Lever E-8 C 403 GN ALTERNATOR (R) TERM. 996 GN ENG SPEED SENSOR V+
Sensor - Engine Speed (Eng) B-4 17 Switch - Start Aid D-15 C 405 GY OPR MON OIL PRESS. (LO SETTING) 997 OR EUI SENSOR ANALOG POWER
Sensor - Left Front Strut Press (Payld) A-6 24 Switch - Start Aid Temp B-7 19 406 PU OPR MON COOLANT TEMP 998 BR EUI SENSOR DIGITAL GROUND

Sensor - Left Rear Strut Press (Payld) A-12 25 Switch - Steering Press A-11 36 407 PK OPR MON CONVERTER/RETARDER OIL TEMP 999 WH EUI ENGINE SPEED SIGNAL

Sensor - Left Turbo Inlet Press (Eng) B-4 19 Switch - Stop Lamp Press (Module) C-13 E 408 WH OPR MON SYSTEM AIR PRESS. A700 OR EUI SENSOR DIGITAL POWER © 1993 Caterpillar Printed in U.S.A.
Sensor - Right Turbo Inlet Press (Eng) B-4 44 Switch - Thermostat (A/C) C-5 A 409 OR OPR MON NEUT A701 GY EUI CYLINDER SOL 1 All Rights Reserved
Sensor - Right Front Strut Press (Payld) A-6 26 Switch - Throttle Bypass (Eng) D-8 B
MACHINE HARNESS CONNECTOR AND COMPONENT LOCATIONS 410 WH OPR MON ACTION ALARM A702 PU EUI CYLINDER SOL 2

Switch - Torque Converter Inlet Filter 411 PK OPA MON MASTER ACTION LAMP A703 BR EUI CYLINDER SOL 3
Sensor - Right Rear Strut Press (Payld) A-12 27 A-10 53
(EMS) 412 BU OPR MON COOLANT FLOW A704 GN EUI CYLINDER SOL 4
Switch - Torque Converter Outlet Screen 413 BR OPR MON FUEL PRESS. A705 BU EUI CYLINDER SOL 5
Sensor - Throttle Position (Eng) D-6 A A-10 51
(EMS)
415 GN OPR MON TEST SW A706 GY EUI CYLINDER SOL 6
Sensor - Turbo Outlet Press (Eng) B-3 19 Switch - Traction Aid Test D-8 C
417 GY PRIMARY STER SW A707 PU EUI CYLINDER SOL 7
Solenoid - 4 Way B-14 28 Switch - Transmission A-14 52 419 YL OPR MON PARKING BRAKE A708 BR EUI CYLINDER SOL 8
Solenoid - Air Conditioner Compressor A-8 29 Switch - Transmission Filter (EMS) A-11 53 426 BR OPR MON POWER TRAIN OIL FILTER A709 OR EUI CYLINDER SOL 9
Solenoid - Air Start B-13 30 Switch - Transmission Supply (EMS) A-11 53 430 BU OPR MON AIR FILTER A710 GY EUI CYLINDER SOL 10
Component Identifiers (CID¹) Off Machine Switch Specification Related Electrical Service Manuals Harness And Wire Electrical Schematic Symbols
Solenoid - Automatic Retarder D-3 F Switch - Turn Signal F-4 A Component Identifiers (CID¹) 437 BR OPR MON FUEL LEVEL TO FUEL FILTER JUMPER A711 PU EUI CYLINDER SOL 11
CID No. Component Part No. Function Actuate Deactuate Contact Position
Solenoid - Automatic Retarder Supply D-3 F Tachograph F-12 D CID No. Component 438 YL OPR MON COOLANT TEMP JUMPER A712 BR EUI CYLINDER SOL 12 Title Form Number
45 kPa MAX 5 kPa MIN
Solenoids - Cylinder Head (1 per cylinder) A, B-3 32 Tachometer D-5 B Auto Retarder Control (ARC) EPTC II 2M9346 Brake Air Pressure (Stop Lamp) NormallyOpen 441 OR ENG COOLANT TEMP GAGE A713 GN EUI CYLINDER SOL 13 Actual Gear Indicator SENR4252
(6.5 psi MAX) (0.5 psi MIN)
91 Throttle Position Sensor 168 Electrical System Voltage 446 PU BRAKE OIL TEMP GAGE A714 BU EUI CYLINDER SOL 14 Alternator; 30-SI Series SENR7508
A AA 1 1
Machine locations are repeated for components located close together,
168 Electrical System Voltage 190 Engine RPM Sensor Service/Retarder Press (Tractn) 55.2 ± 13.8 kPa _ 449 BU SPDOM SENDER (SIGNAL NO. 1) A715 GY EUI CYLINDER SOL 15 1 2 2
A Components in operators compartment. 3L6306 NormallyClosed Automatic Electronic Traction Aid SENR2986
190 Engine RPM Sensor 269 Sensor Supply Service/Retarder Press (Trans) (8 ± 2 psi) _ 450 YL TACH SENDER (+) A716 PU EUI CYLINDER SOL 16
B = Components in dash. 627 Secondary Brake Pressure Switch Automatic Retarder Control System SENR5683 Typical representation of a Typical representation of a
248 CAT Data Link Parking Brake Press (EMS) 656 ± 35 kPa 552 ± 35 kPa 451 BR TACH SENDER (-) A721 WH EUI CYLINDER SOL 1 RETURN
3T3195 NormallyOpen
C = Components in console. 650 Harness Code Secondary Brake Press (Trans) (95 ± 5 psi) (80 ± 5 psi) 454 GN RETARDER INDICATOR LAMP A722 YL EUI CYLINDER SOL 2 RETURN
Electronic Monitoring System SENR2945 Deutsch connector. The Sure-Seal connector. The
627 Secondary Brake Pressure Switch Receptacle
D = Components behind seat. 700 Actual Gear Switch 27.6 ± 3.4 kPa _ Electronic Neutral Start Control SENR3889 Plug plug contains all sockets plugand receptacle contain
650 Harness Code 4D4785 Retarder Press (Warning) NormallyOpen 470 PU CANE SW NEUT A723 OR EUI CYLINDER SOL 3 RETURN
701 Transmission Output Speed Sensor (4.0 ± .5 psi) _ and the receptacle contains both pins and sockets.
E = Components in rear compartment. 700 Actual Gear Switch 472 OR PARKING BRAKE SW TO OVERSTROKE SW A724 WH EUI CYLINDER SOL 4 RETURN Electronic Troubleshooting
702 Shift Lever Switch Fuel Filter Press (EMS) 119 ± 14 kPa _ SENR5597 2 all pins.
F = Components in front compartment. 702 Shift Lever Switch 7N4447 _ NormallyClosed 473 GY OVERSTROKE SW TO OVERSTROKE SW A725 YL EUI CYLINDER SOL 5 RETURN 3512 And 3516 EUI Engine
704 Service Brake Pressure Switch Torque Converter Inlet Filter (EMS) (17.0 ± 2.0 psi)
710 ARC Supply Solenoid 474 WH OVERSTROKE SW TO OVERSTROKE SW A726 OR EUI CYLINDER SOL 6 RETURN
G = Components in overhead console. 705 Body Raise Switch Brake Oil Temp (EMS) 123.9 ± 2.8°C 112.8°C MIN EPTC II For ICM Transmissions SENR5618
711 ARC Control Solenoid 7N7854 NormallyClosed
706 Body Up Switch Converter/Retarder Temp (EMS) (255 ± 9°F) (235°F MIN) 481 GN CONVERTER TEMP SW TO BRAKE OILTEMP SW A727 PK EUI CYLINDER SOL 7 RETURN Starting And Charging Systems SENR2947
712 Retarder Lamp Pin or Socket
707 Up Solenoid
713 ARC On/Off Switch A430 OR EUI CONT FAULT OUTPUT A728 WH EUI CYLINDER SOL 8 RETURN Truck Payload Measurement System SENR4733 Number
708 Down Solenoid 21.1 ± 2.8°C 12.8°C MIN
714 7X5988 Engine Coolant Temp (Start Aid) NormallyClosed ELECTRONIC PUMP CONT LINKAGE CONT
Auto Retarder Pressure Switch (69.8 ± 5°F) (55°F MIN) A446 PU A729 YL EUI CYLINDER SOL 9 RETURN
709 Lockup Solenoid FAULT #2
715 Retarder Pressure Switch Wire, Cable, or Harness Component
Resistor, Sender and Solenoid Specifications A489 BU OPR MON STEERING SPEED CONTROL SW A730 OR EUI CYLINDER SOL 10 RETURN
Assembly Identification Part Number
Part No. Component Description Resistance (Ohms)¹
Electronic Engine Control 8T8639 Refrigerant Pressure (A/C)
344.5 ± 34.5 kPa 172.3 ± 21 kPa
NormallyOpen A490 GN OVERSTROKE SW TO OVERSTROKE SW A731 WH EUI CYLINDER SOL 11 RETURN
001 Cylinder 1 Injector Solenoid (50 ± 5 psi) (25 ± 3 psi) Single Wire
9G1950 Resistor - Blower Motor Speed Overall 2.0 ± .1; Tap 1.0 ± .05 TRANS SUPPLY SW TO TORQUE CONV INLET Connector
002 Cylinder 2 Injector Solenoid A491 WH A732 YL EUI CYLINDER SOL 12 RETURN
FILTER SW
3T3437 Resistor - Panel Dimmer 10.0 ± 0.1 003 Cylinder 3 Injector Solenoid
FLASH CODE CONVERSION 51.7 ± 2.8°C 43.0°C MIN
9G3341 Power Train Oil Temperature (EMS)
(125 ± 5°F) (110°F MIN)
NormallyClosed
A492 OR HOIST FILTER SW TO HOIST FILTER SW A733 OR EUI CYLINDER SOL 13 RETURN C A A AA 9X-1123
Flash Component Failure Mode

SENR5672-00
9G9988 Solenoid -4 Way 24.9 004 Cylinder 4 Injector Solenoid
5T4434 Solenoid - Air Start 42.0 ± 4.0 005 Cylinder 5 Injector Solenoid Code Identifiers ¹ Identifiers ² A493 YL HOIST FILTER SW TO T.C. SW A734 PK EUI CYLINDER SOL 14 RETURN 325-PK-14 1 325-PK-14
517 ± 35 kPa 448 ± 35 kPa
006 12 267 02 9G8009 Brake Air Pressure (EMS) NormallyOpen Accessory Circuits A735 WH EUI CYLINDER SOL 15 RETURN
3E8691 Solenoid - Auto Retarder 29.8 ± 1.5 Cylinder 6 Injector Solenoid (75.0 ± 5.0 psi) (65.0 ± 5.0 psi)
007 Cylinder 7 Injector Solenoid 513 OR
A/C COMPRESSOR/REFRIGERANT
A736 YL EUI CYLINDER SOL 16 RETURN Pin Socket Wire
7X1120 Solenoid - Down Shift, Up Shift, Lockup 33.7 16 281,282,283 05, 06 PRESS. SW Color
008 Cylinder 8 Injector Solenoid 362 ± 29 mN (45.6 mm ID
9X7137 Solenoid - Ether 3.3 ± 1 17 168 00, 01 303 mN MIN 515 GY BLOWER MOTOR (HI) A746 PK EUI BOOST PRESSURE
009 9X3040 Engine Coolant Flow (EMS) point) NormallyOpen
Cylinder 9 Injector Solenoid (1.1 oz MIN)
3T0062 Solenoid - Proportional 16.0 18 284,285,286 05, 06 (1.3 ± .1 oz, 1.8 in ID point) 516 GN BLOWER MOTOR (MEDIUM) A747 GY EUI ATMOSPHERIC PRESSURE SIGNAL
010 Cylinder 10 Injector Solenoid
517 BU BLOWER MOTOR (LO) A748 GY EUI TIMING WHEEL CAL 2 200-BK-14
7N9719 Solenoid - Shutter 68.0 011 Cylinder 11 Injector Solenoid 21 262, 263 03, 04 Left Hoist Screen Bypass Press (EMS) 210 ±70 kPa _

24 Page, TRM
9X7781 NormallyOpen 521 YL A/C SW TO REFRIGERANT SW A980 GY SERVICE METER B+ TO ENG OIL PRESS. SW
6T8046 Solenoid - Steering Bleed 20.1 ± 1.0 012 Cylinder 12 Injector Solenoid 24 100 03,04 Right Hoist Screen Bypass Press (EMS) (30 ± 10 psi) _
522 WH A/C CLUTCH TO THERMOSTAT SW A983 BU ENG THROTTLE CONT - SIGNAL
¹ At room temperature. 091 Throttle Position Sensor Circuit Number
25 273 03, 04
9X7781
Torque Converter Outlet Screen (EMS) 210 ± 70 kPa _
NormallyOpen TORQUE CONV INLET FILTER SW TO HOISE Wire
100 Engine Oil Pressure Sensor Transmission Supply (EMS) (30 ± 10 psi) _ 537 GN TURN SIGNAL SW TO FLASHER B427 BU Identification
26 274 03, 04 SCREEN SW Gauge
110 Coolant Temperature Sensor STEERING (HIGH) PRESS SW TO LOW PRESS
48.2 ± 13.8 kPa 24.1 kPa MIN 539 BU TURN SIGNAL INDICATOR BASIC/RIGHT B447 PU
168 Electrical System Voltage 27 110 03,04 9W0263 Auto Retarder Press NormallyClosed (STEERING)
(7.0 ± 2.0 psi) (3.5 psi MIN)
190 Engine RPM Sensor 29 275 03, 04 540 WH TURN SIGNAL INDICATOR LEFT B748 BR STEERING SPEED CTL SPEED IN

248 CAT Data Link 32 91 08 7N7849

Engine Coolant Temp (Shutter) 88.0 ± 2.8°C 79.0°C MIN
NormallyClosed Lighting Circuits B771 BR FAN CONTROL SOLENOID RETURN Electrical Schematic Symbols And Definitions
Aftercooler Temp (EMS) (190.0 ± 5.0°F) (174.0°F MIN)
253 Personality Module Mismatch 600 BR DASH LAMP BASIC B926 GY START AID TIMER OUTPUT
34 190 02
261 Timing Calibration 1900 kPa MAX 1400± 140 kPa Pins B-C (N.C.) 601 GY DASH LAMP HI B948 BR
ENG OVERSPEED CONT TO INDICATOR
3E7809 Steering Press (Steering Action) LAMP FUSE - A component in an electrical circuit that will open the circuit if too much current flows
262 39 276 03, 04 (275 psi MAX) (205 ± 20 psi) Pins B-A (NO.)
Analog Sensor Power Supply
Failure Mode Identifiers (FMI) 42 100, 261, 273, 274, 275, 276 13 602 WH DOME LAMP B994 GN
A/C CLUTCH SOL TO SHUTTER CONT through it.
263 Digital Sensor Power Supply 11000 kPa MAX 9000 ± 350 kPa Pins B-C (N.C.) PRESS. SW
FMI No. Failure Description 3E6461 Steering Press (Steering Action)
267 Shutdown Inputs Are Incorrect 52 253 02 (1600 psi MAX) (1300 ± 51 psi) Pins B-A (NO.) 604 OR STOP LAMP C915 GY ADEM DIAGNOSTIC CODES
0 Data valid but above normal operational range. REED SWITCH - A switch whose contacts are controlled by a magnet. A magnet closes the
268 Programmed Parameter Fault 605 YL TURN LAMP - LEFT C940 GN EUI THROTTLE BYPASS - LO
1 Data valid but below normal operational range. 54 248 09 contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
273 Turbo Outlet Pressure Calibration 1862 to 2275 kPa ¹ 552 to 827 kPa ² 606 GY TURN LAMP - RIGHT C972 YL ELEVATED LOW IDLE ENABLE SW
55 - - 7X2013 A/C Press (Shutter/Compressor) Pins 1A-2A NormallyOpen
2 Data erratic, intermittent, or incorrect. 274 Atmospheric Pressure Calibration (270 to 330 psi) (80 to 120 psi)
607 PK FLOOD LAMP - FRONT D740 BR PARASITIC HYDRAULIC LOAD SOLENOID
3 Voltage above normal or shorted high. 275 Turbo Inlet Calibration 56 268 02
A/C Press (Shutter/Compressor) 241 to 414 kPa ³ 1379 to 1586 kPa ¹ 608 GN FLOOD LAMP - REAR D741 YL OIL COOLER DIVERTER SOLENOID
4 Voltage below normal or shorted low. 276 Turbo Inlet Calibration 71 1 05, 06 7X2013
Pins 3A-4A (35 to 60 psi) (200 to 230 psi)
Normally Closed
610 OR HEAD LAMP BASIC D772 PU LEFT TURBO INLET PRESS SENSOR
SENDER - A component that is used with a temperature or pressure gauge. The sender
5 Current below normal or open circuit. 281 Engine Lamp 72 2 05, 06
measures the temperature or pressure. Its resistance changes to give an indication to the
611 PU HEAD LAMP HI D982 PK EUI TIMING CALIB
6 Current above normal or grounded circuit. 282 Overspeed Lamp N.C. Normally Closed T gauge of the temperature or pressure.
73 3 05, 06 612 GY BACKUP LAMP D984 GN AUTO RETARD CONT RESUME SW
7 Mechanical system not responding properly. 283 Filter Restrict Lamp N.O. Normally Open
74 4 05, 06 614 PU PARK/TAIL/DASH LAMP D985 BR AUTO RETARD ON SW
8 Abnormal frequency, pulse width, or period. 284 EMS System Enable ¹ With a rising pressure. 619 GN HEAD LAMP LO D986 PK AUTO RETARD OFF SW
9 Abnormal update. 285 EMS Coolant Lamp 75 5 05, 06 RELAY (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
² Below opening pressure. 620 WH FLOOD LAMP - FRONT (ENG. FLOOD LAMP) D988 WH AUTO RETARD AIR CONT VALVE
10 Abnormal rate of change. 286 EMS Oil Lamp 76 6 05, 06 It has a coil that makes an electromagnet when current flows through it. The electromagnet
³ Below closing pressure. 622 PU FLOOD LAMP 3-WAY SW JUMPER D989 BU AUTO RETARD AIR SUPPLY VALVE can open or close the switch part of the relay.
11 Failure mode not identifiable. 77 7 05, 06
623 BU FLOOD LAMP 3-WAY SW JUMPER D991 OR AUTO RETARD PRESSURE SW
12 Bad device or component. 78 8 05, 06 631 GY FOG LAMP - RIGHT D992 PU AUTO RETARD MANUAL RETARDER SW
13 Out of calibration. CIRCUIT BREAKER (C/B) - A component in an electrical circuit that will open the circuit if too
81 9 05, 06 632 WH FOG LAMP - LEFT D993 YL AUTO RETARD SERVICE RESET
82 10 05,06 635 BR TURN SIGNAL COMMON D994 BU AUTO RETARD SERVICE CLEAR
much current flows through it. This does not destroy the circuit breaker and it can be reset to
become part of the circuit again.
83 11 05,06 D996 PU TRANSMISSION CONT SERVICE SET

84 12 05,06 D997 YL TRANSMISSION CONT SERVICE CLEAR

E750 PU BODY UP POSITON SENSOR SIGNAL
SOLENOID - A solenoid is an electrical component that is activated by electricity. It has a coil
¹ See Component Identifier List. that makes an electromagnet when current flows through it. The electromagnet can open or
² See Failure Mode Identifier List. close a valve or move a piece of metal that can do work.

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is

activated by electricity and held latch by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.
 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
176-OR L19 HEAD LAMP PARK/
DIAGNOSTIC CONNECTOR L19
L45 L45 A DIMMER SW TURN
PAYLOAD 610-OR-14 2H-1855 L LAMP
L20 L20

12

1
16
9
20
17
13
14
3
10
11
5
6
2
4
15
18
19
7
8
MONITOR 611-PU-14 540-WH 1 RD 3T-3967 PARK/
A L39 L39 PAYLOAD A A L
L44 RED 611-PU-14 614-PU 2 BR TURN
TACHOGRAPH L44 MONITOR LAMP 614-PU 1 614-PU 614-PU 2 BR LAMP

112-PU
308-YL
101-RD

109-OR

203-BK
310-PU
311-WH
105-BR
307-OR
307-OR
307-OR

207-BK

601-GY

201-BK

614-PU

441-OR
A

446-PU-14

200-BK-14
200-BK-14
200-BK-14
200-BK-14

124-GN-14

149-PU-14
619-GN-14

623-BU-14
607-PK-14
610-OR-14
622-PU-14

522-WH-14
521-YL-14
631-GY-14
632-WH-14
7D-1513 200-BK 103-YL 537-GN GREEN 8T-9683 6 540-WH 540-WH 1 RD 3T-3967

BK
RD

BK
RD
L40 L40 A LAMP
200-BK 891-BU 3 YL-18 NEUTRAL 200-BK-14 3 611-PU-14

203-BK
L44 8T-9684 L
DD 307-OR 409-OR 2 OR-18 OPR PANEL FLASHER 619-GN-14 2 619-GN-14
L46 X

2
1

2
1
1 8D-6946

BACKUP ALARM RELAY

601-GY 409-OR L39 306-GN 1 GN-18 START RELAY 631-GY-14 4 631-GY-14 619-GN-14

START/BKUP RETURN
L81 L85 QQ QQ

L46
L81 2

L79
123-WH 200-BK A 632-WH-14 5 632-WH-14

GEAR GND VERIFY

CAT DATA LINK +

CAT DATA LINK -
3 L39

L18
EPTC-II

NEUTRAL (TPMC)
612-GY 306-GN 126-PK 1 PK-18 + BATTERY 200-BK-14 7 539-BU

419-YL
408-WH
113-OR
426-BR

437-BR
407-PK
406-PU
412-BU
413-BR
405-GY
403-GN
410-WH
409-OR
A489-BU
X

NEUTRAL (EMS)

SERVICE CLEAR
PART THROTTLE
L80 L80 TRANSMISSION NEUTRAL/START L18

START SWITCH
126-PK 307-OR 9 OR-18 START SW 200-BK-14 614-PU 200-BK-14

START RELAY

SERVICE SET
L53 CONTROL CONTROL

L78
A L LOW BEAM

BODY UP SW
L53

FRONT GR 5
FRONT GR 4
FRONT GR 3
FRONT GR 2
FRONT GR 1
L52
121-YL 470-PU 470-PU 4 PU-18 NEUTRAL 200-BK-14

XMSN SPEED
L50

GND VERIFY

893-GN
892-BR
176-OR
L54
L78

ID CODE 1

+ BATTERY

BED RAISE
ID CODE 0

ID CODE 2
ID CODE 3
3E-5390

ID CODE 4
7X-1362 HEAD LAMP

RETARDER
DOWN SOL
308-YL 891-BU 200-BK 200-BK 2 BK-18 GROUND 149-PU-14 3 149-PU-14

LKUP SOL

636-GN
799-WH
635-BU
799-WH
L19 9X-7165

LEVER 5
LEVER 4
LEVER 3
LEVER 2
LEVER 1
A F

GEAR 4
GEAR 3
GEAR 2
101-RD 200-BK 200-BK 5 GN-18 607-PK-14 2 607-PK-14

UP SOL

GEAR 5

GEAR 1

GROUND
200-BK

BRAKE
X

SPARE
F 207-BK 207-BK 321-BR 3 200-BK 6 GY-18 622-PU-14 6 622-PU-14 611-PU-14 F

HOLD
200-BK

+10V
L38 L56 L56

L76
121-YL 200-BK-14 200-BK-14 121-YL 5 200-BK 7 BU-18 623-BU-14 5 623-BU-14

L16
105-BR 200-BK-14 201-BK 470-PU 6 470-PU-18 8 BR-18 203-BK 4 203-BK
L82

L18
103-YL 121-YL 121-YL 710-GN 4 3 WH-18 L27 522-WH-14 L18 1 200-BK-14 200-BK-14
L82 L27

16
15
14
13
12
11
29
35
34
33
32
31
30
36
10
19
18
17
37
5
4
3
26
25
24
23
22
21
9
1
20
6
7
28
27
8
2
105-BR ENGINE CONTROL BREAKER 126-PK 1 892-BR 124-GN-14 7 200-BK-14 X
START AID 6N-8589 F L47 L47 A L46 L46 X

1
2
3
4
5
6
7
8
9
10
107-WH BREAKER 612-GY 612-GY 202-BK 2 893-GN 601-GY 8 200-BK-14 HIGH BEAM

200-BK-14
H F

716-BU-18
715-GN-18
714-YL-18
713-OR-18
712-WH-18

200-BK-14 2
200-BK-14 4
619-GN-14 3
611-PU-14 1
H

711-BR-18

202-BK
A HEAD LAMP

724-YL
723-OR
722-WH
721-BR
737-GN
736-YL

126-PK
720-PU

707-PU

E750-PU
726-BU
735-OR
734-WH

706-BR
112-PU-10 150-OR-14 126-PK 201-BK

280-BK
710-GN
219-BK
218-BK

227-BK
705-PK

703-BU

725-GN

709-OR
733-BR

217-BK

704-GY
3T-8728 15A L24 Q
L24 PANEL PANEL T 9X-7166

893-GN
150-OR-14 A 446-PU-14

D997-YL
113-OR

892-BR
D996-PU
A GG L41 L41

1 4
L59
315-GN-12 101-RD-10 720-PU 201-BK B LAMP LAMP 521-YL-14

620-WH-14
620-WH-14

620-WH-14
MANUAL RETARD PRESS SW
20A H L62 L62 L59 FOG
L80

F A C SERVICE 7N-5876 7N-5876 T

UNUSED SINKING DRIVER

UNUSED SINKING DRIVER
UNUSED SINKING DRIVER
UNUSED SINKING DRIVER

UNUSED SINKING DRIVER

101-RD-10 102-BU-14 307-OR 706-BR 441-OR

L79

200-BK-14
200-BK-14
200-BK-14
200-BK-14
L79 LAMP

AUTO RETARD PRESS SW

UNUSED PWM, FREQ, SW

GG GG 15A TOOL OPERATOR BASE BASE
HEAD LAMP 307-OR 307-OR 307-OR 202-BK 1 893-GN D 9X-7165

+10V SENSOR SUPPLY

SECONDARY BRAKE SW
101-RD-10 307-OR 307-OR 307-OR L48 2 E CONNECTOR MONITOR 2G-0151 2G-0151

AIR CONTROL VALVE

10A (HIGH) BREAKER L61 892-BR Y
H L61

UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND

UNUSED SW TO GND
UNUSED SW TO GND
UNUSED SW TO GND

AIR SUPPLY VALVE

AUTO RETARD LAMP

8C-3508

L24
710-GN
F

611-PU-14

446-PU-14

200-BK-14
124-GN-14
522-WH-14
521-YL-14
L59
707-PU 102-BU-14

AUTO RETARD OFF

OIL PRESSURE SW
105-BR

STEERING 3T-2662

892-BR
893-GN
GG L20 L20 L38 L38

AUTO RETARD ON

HARNESS CODE 0
HARNESS CODE 2
HARNESS CODE 1
HARNESS CODE 3

ACCELERATOR SW
5
6

2
3
202-BK G ENG OIL PR 5 405-GY
121-YL
121-YL
121-YL
612-GY
321-BR
308-YL

105-BR

BLEED

SERVICE BRAKE
612-GY

H T T T T

441-OR

201-BK
601-GY
540-WH
539-BU
A A A A

CLEAR SWITCH

ENGINE SPEED
L58
101-RD-10 115-PK-14 321-BR 321-BR H PARK BRAKE 19 419-YL

L4
BREAKER

DATA LINK +
DATA LINK -
15A L80 L80 L60

202-BK-18

SET SWITCH

UNUSED PWM
UNUSED PWM
9G-9487 FRONT FLOOD 121-YL L60 J PRIM STER 17 A489-BU 200-BK-14

+ BATTERY

UNUSED SW
L84 L84 L L

601-GY
200-BK

200-BK
L46

601-GY
TURN Y

L7
LAMP BREAKER 612-GY FUEL FILTER 14 437-BR

202-BK
202-BK
202-BK

202-BK
GG T FOG

203-BK 10
149-PU-14 6
623-BU-14 1
622-PU-14 3
607-PK-14 9
8
631-GY-14 7
4
611-PU-14 5
2
SIGNAL SW

L45

1
2
3
4
L46
3T-2662

UNUSED
UNUSED
UNUSED
UNUSED
UNUSED

UNUSED

RESUME

GROUND
101-RD-10 H 308-YL 308-YL FUEL PR 13 413-BR LAMP

SPARE
10A GG Q B

1
4
5
6
2
3
H L45 9G-5589

L24

L59

L17
COOL FLOW

L59
149-PU-14 A489-BU 12 412-BU 9X-7165 Y

202-BK
202-BK
L17

619-GN-14
15A A

620-WH-14
620-WH-14
632-WH-14

614-PU
539-BU
KEY

L45
101-RD-10 201-BK ALARM 10 410-WH 102-BU-14
103-YL

LADDER LAMP F

202-BK
BREAKER 2 L45
BREAKER 200-BK 200-BK 201-BK 202-BK D997-YL BK AIR PR 8 408-WH 601-GY

537-GN
604-OR
606-GY
605-YL
539-BU
540-WH
A A 9G-9487 F 1 L44
6N-8589 200-BK-14 451-BR 126-PK 126-PK SERVICE TC/RET TEMP 7 407-PK AUTO RETARDER
L49 L49

620-WH-14
1
9
8
11
26
22
23
24
25
31
32
33
34
20
6
7
19
17
18
37
14
13
3
4
10
12
5
15
16
21
2
27
28
29
30
35
36
A

BU
GN
BR
RD
PU
PK
WH
BK
OR
YL
202-BK 202-BK 450-YL CLEAR SW COOL TEMP 6 406-PU CONTROL 200-BK-14
GG H H L76

L41
101-RD-10 112-PU-10 124-GN-14 L76 201-BK 9D-3721 NEUTRAL 9 409-OR 3E-3663 M Y
L81

A H 10A 15A L41

D984-GN
D985-BR
D986-PK

202-BK
A215-BK
A217-BK
A216-BK
A218-BK

D988-WH
D989-BU

D991-OR
D992-PU
176-OR
DOME, STOP & 112-PU-14 449-BU XMSN FILTER 4 426-BR 200-BK-14

450-YL

454-GN
AIR CONDITIONER L56 L56

1
2
3
4
5
6
7
8
9
10
BACKUP SERVICE SET SW

L3
308-YL 308-YL 123-WH 202-BK ALTERNATOR 3 403-GN 102-BU-14

200-BK-14
TURN LAMP BREAKER L64 L64 F L20 M

200-BK-14
RELAY 2 D996-PU L20 9D-3721

202-BK
BREAKER 6N-8589 201-BK 201-BK 202-BK + BATTERY 1 113-OR 200-BK-14
L64 1
101-RD-10

3T-0376 F

893-GN
D994-BU

892-BR
9G-9487 A A 200-BK-8 200-BK-8 200-BK-8 L58 SERVICE GROUND 18 201-BK M M 102-BU-14
L58

200-BK-14
124-GN-14
522-WH-14
521-YL-14
112-PU-10 139-OR-10 200-BK-14 202-BK 202-BK 126-PK SET SW GROUND 16 201-BK 201-BK 201-BK 202-BK D993-YL
200-BK
308-YL
308-YL
308-YL
112-PU

200-BK
20A L64 L64 L17
200-BK-14 200-BK-14 A E750-PU 9D-3721 20 201-BK 611-PU-14 632-WH-14 1
200-BK

200-BK
BRAKE RETRACT SERVICE CLEAR SW
BREAKER 202-BK 202-BK 202-BK 449-BU 7 GY-18 SPEEDOMETER TEST 15 415-GN 411-PK 201-BK 601-GY 202-BK 200-BK-14 2
L64 L64 L58 L48 L48 9D-3721

619-GN-14
611-PU-14
XMSN

L78
101-RD-10 3T-8728 200-BK-14 202-BK 2 BK-18 GROUND LAMP 11 411-PK 415-GN 201-BK 540-WH M 632-WH-14 3
A GG L78 M

113-OR
SPEED L47 L47 201-BK PANEL
MAIN A 112-PU-10 101-RD 200-BK-14 B748-BR 5 PK-18 GROUND 2 201-BK 539-BU 202-BK D994-BU 200-BK-14 4
GG A A A 201-BK-14 DISTRIBUTOR

5
1
3
2
4
M

620-WH-14
620-WH-14
RELAY A 101-RD-10 109-OR 201-BK-14 710-GN 6 GN-18 SPEED IN A 446-PU-14 LAMP Q

L15
Y
A H H 112-PU-10 105A
201-BKA
3T-5438

711-BR-18
712-WH-18
713-OR-18
714-YL-18
715-GN-18
716-BU-18
202-BK-18
470-PU-18
3T-0376 A A 441-OR BB 7N-5876

200-BK-14
E ALT BREAKER 251-BK 251-BK 446-PU-14 123-WH 1 WH-18 + BATTERY ENGINE 200-BK E

202-BK
202-BK
202-BK
A A 112-PU-10 109-OR-4 3E-7294 TO QQ 768-OR 768-OR 4 OR-18 TRACTN AID AIR FILTER 601-GY
CAB L70

200-BK-14
124-GN-14
522-WH-14
521-YL-14
101-RD-4 794-YL 3 YL-18 LAMP J

539-BU
540-WH
H L37 PYLD MNTR A

200-BK
200-BK
L70 L37

L5
109-OR-4 109-OR-4 105-BR 7N-5876 430-BU

200-BK
L70

202-BK
L70 998-BR TRANSMISSION PANEL
311-WH 203-BK A BASE J J 200-BK
H A L70 F A GEAR INDICATOR A L15 LAMP
454-GN M

L2
310-PU 107-WH-14 107-WH-14 1 RD-18 + BATTERY 2G-0151
L37 L13 7N-5876

3
4
5
8
9
1
2
10
6
7
109-OR-4 315-GN-12 150-OR-14 9 150-OR-14 200-BK 200-BK 2 BK-18 GROUND STEERING F 8C-9609 6 103-YL
L37 ENGINE L41 L16 L4
L13
ARC 176-OR 176-OR 10 150-OR-14 327-PK-14 3 BU-18 STEER SOL BLEED 126-PK 1 RD-18 + BATTERY A NOTE C 7 102-BU-14 601-GY

L4
103-YL
OVERSPEED A

L56
105-BR 4 105-BR 105-BR 4 CONTROL 998-BR 733-BR 3 OR-18 FRONT GR 1 DOME 200-BK A D984-GN 5 176-OR J

GND VERIFY
LAMP L29 2 1 J

L48
103-YL
LAMP SW

113-OR
BACKUP ALARM 121-YL 149-PU-14 1 149-PU-14 149-PU-14 306-GN 5 YL-18 RESET 9G-9287 B948-BR 734-WH 4 YL-18 FRONT GR 2 D985-BR 4 D984-GN 610-OR-14

602-WH
7N-5876 A L48 3 6 5

102-BU-14
9D-4068

LEVER 1
LEVER 2
LEVER 3
LEVER 4
LEVER 5

NEUTRAL
CIGAR LIGHTER 129-PU 102-BU-14 2 102-BU-14 102-BU-14 326-PU 6 WH-18 OFF (KEY) 735-OR 5 GN-18 D986-PK 3 D985-BR

201-BK
FRONT GR 3

201-BK
201-BK
451-BR
450-YL
123-WH
449-BU
GROUND
BASE L29

L7
J

446-PU-14
NOTE B A L7

611-PU-14
123-WH
AUTOLUBE RUNNING

123-WH
123-WH
CONVERTER 120-YL 105-BR 5 105-BR 105-BR 201-BK 7 OR-18 OFF 736-YL 6 BU-18 FRONT GR 4 2 D986-PK

200-BK
200-BK
201-BK

103-YL
L82 2G-0151 J 9

202-BK
202-BK
CONTROL LAMP SW

149-PU-14
GAGES 123-WH 107-WH 7 107-WH-14 107-WH-14 BK 2 998-BR 737-GN 7 PU-18 FRONT GR 5 AUTO RETARD 1 D988-WH 619-GN-14

121-YL
321-BR

200-BK

441-OR

601-GY
L83 L83 7T-3823 8 J 6T-3989
H AIR DRYER 122-BU 103-YL 3 103-YL 103-YL ENGINE RD 1 B948-BR 202-BK 2 BK-18 GROUND OFF/ON SW 8 ENGINE FLOOD
H

OPERATOR STATION
AUTO LUBE 138-GN 132-PK 8 801-PK 801-PK 3 PK-18 LUBE SOL SHIFT LEVER SW 6T-3991 J LADDER
132-PK OVERSPEED 202-BK

607-PK-14
A A 3 LAMP SW
9W-0681 FLOOD

L16
OPERATOR MONITOR 113-OR 113-OR 6 113-OR 113-OR 200-BK 2 BK-18 GROUND ALARM 202-BK 1 WH-18 ID CODE 1 201-BK NOTE C 8D-2676

411-PK
415-GN
201-BK

539-BU
540-WH
L16 2 J
10A

10A

H H L63 L63 A A LAMP

454-GN

601-GY
601-GY
XMSN CONTROL 126-PK 138-GN 138-GN 138-GN 1 GN-18 + BATTERY 9G-9813 202-BK 3 GY-18 ID CODE 3 201-BK Q
3T-4411

614-PU
L32 L32

3
4
1
2
DOME

1
5
3
4
2
TRACTION AID 132-PK A 2 BR-18 ID CODE 2

614-PU
H H H H H A K
10A

10A

F N/C ENGINE LAMP K 12 Q

139-OR-10 138-GN A430-OR 4

602-WH
103-YL
A SERVICE N/O 7X-6398 ARC CONTROL A 11

446-PU
121-YL 1 123-WH 138-GN
+ - CONTROL 998-BR F 620-WH-14

103-YL
H H METER A 2
10A

10A

10A
112-PU-14

112-PU-14

H H 115-PK-14 5 115-PK-14 115-PK-14 200-BK 2 RD 3 F ACTION LAMP A VALVE 1 D988-WH D988-WH PANEL 623-BU-14
FUSES 3T-8325 1 A TRACTION BACKUP
112-PU-12

112-PU-14

138-GN 8 L40 L40 403-GN 1 BK 7N-5876 3E-8691 2 202-BK 6 450-YL DIMMER SW 622-PU-14
138-GN
H 3K-8782 ALARM SW J
10A

10A

L75
112-PU-14

112-PU-14

L15
H H H 150-OR-14 7 700-PK AID TEST SW BASE 7 D989-BU J 6T-3991
L75 6G-4195 J Q
112-PU-14

FUSE HOLDERS 129-PU 9 129-PU 129-PU 767-WH 4D-1836 2G-0151 998-BR 5 454-GN 614-PU 2 1 600-BR 607-PK-14 ABBREV COLOR
H CIGAR Q
10A

H 4K-5122 A 3 Q
112-PU-14

112-PU-14

112-PU-14

120-YL 10 129-PU 998-BR 998-BR ARC SUPPLY A 4 J 601-GY

LIGHTER
112-PU-14

103-YL

123-WH
113-OR
601-GY RD RED

103-YL
H 124-GN-14 4 124-GN-14 124-GN-14 200-BK 9W-0335 L32 VALVE 1 D989-BU 3 D991-OR J LADDER
L32

607-PK-14
A
112-PU-14

112-PU-14

306-GN
112-PU-14

306-GN
126-PK 6 126-PK 123-WH 3E-8691 2 202-BK 1 D992-PU 601-GY WH WHITE
112-PU-12

LAMP SW
L83 OR ORANGE

1
2
123-WH 3 123-WH 441-OR 2 202-BK 4D-1836

200-BK
602-WH
103-YL

601-GY
600-BR
L63 L63 J 2
112-PU-14

L83 122-BU 2 308-YL K 602-WH 3 J Q YL YELLOW

122-BU A 123-WH RETARDER A A M
L63 L63 R TO DIVTR SOLENOID IGN DOME PK PINK

607-PK-14
H A 308-YL 454-GN

200-BK-14
K LEFT LAMP LADDER
&HYD LOAD SOLENOID 601-GY 7N-5876 123-WH 202-BK LAMP SW BK BLACK

202-BK
L32 K SEND TURN LAMP SW J

200-BK
326-PU A C OFF A 6T-3990 GY GRAY

446-PU
B748-BR 308-YL COOLANT LAMP LAMP A 202-BK 6T-3991 J 1
L31 L63 A S ON BASE 2 J

2
1
L32 L63 307-OR 307-OR A TEMP GAGE 5D-0019 202-BK PU PURPLE

539-BU
540-WH
200-BK
L31 B ST ATMOSPHERIC GRD 7N-5876 2G-0151 3

1
2

2
1
KEY SW 4W-0483 BR BROWN

611-PU-14
307-OR 997-OR A OR-18 +V K 200-BK NOTE E

L12

415-GN
201-BK
411-PK
A A L36 L36 PRESSURE BASE J
9G-7641

105-BR
A GN GREEN
818-BR
819-GY

820-BU

105-BR 105-BR 993-BR B YL-18 GROUND 200-BK 200-BK 202-BK

250-BK

L61 2G-0151

103-YL
L84 SENSOR ACTION L29
L84 BU BLUE

D741-YL

B771-BR
D740-BR
B771-BR
310-PU A747-GY C GN-18 SIGNAL 123-WH LAMP 202-BK 149-PU-14

614-PU
1 A 6V-1926 K
D 2 DIAG ENABLE SW A D
PROPN SOL

RIGHT SOL

ID CODE 4
ID CODE 0
ID CODE 1
ID CODE 2
ID CODE 3

+ BATTERY
310-PU 308-YL 123-WH 202-BK
A7N-5876
250-BK
818-BR
820-BU
819-GY
707-PU
799-WH
635-BU
636-GN
794-YL
859-YL
858-GY
861-PU
860-PK
863-BU
864-BR
891-BU
865-GY
866-PK
867-PU
251-BK
799-WH

3
LEFT SOL

RIGHT SP

A L63 6T-6066 IGN CUSTOMER

200-BK
200-BK
200-BK
LEFT SP

XMSN SP
307-OR BACKUP K K A A DIMMER DATA SYMBOL DESCRIPTION
A 2 J
GROUND

998-BR
998-BR
998-BR
998-BR
E 799-WH LAMP SW 601-GY A D991-OR RESISTOR
BRAKE
+ 12V

202-BK
202-BK
707-PU
707-PU

202-BK
202-BK
202-BK
J 3

601-GY
A A CONNECTOR

200-BK-14
K SEND

1
3
4
2
TEST

START AID SW D 818-BR 200-BK 6T-3991 C915-GY BRAKE OIL A BASE 3T-3437 BLADE, SPADE, RING,
998-BR

200-BK
8C-9812 CUSTOMER QQ 2 1 LAMP R OR SCREW TERMINAL
C 819-GY 601-GY AIR A TEMP GAGE GRD 5D-0019 HIGH BEAM 2G-0151
L49 A A 1 2 A THROTTLE AUTO RETARD PRESS SW 11
5
13
14
15
20
1
3
4
6
7
8
9
10
11
12
16
17
18
19
2

L49
DATA B 250-BK 612-GY A700-OR A RD-18 +B 4W-2067 INDICATOR
F PRESSURE L84 3 K 9W-0263 CIRCUIT CONNECTED
9
5
6
10
12
13
7
20
16
17
18
19
4
11
2
3
1
15
14
8

124-GN-14
521-YL-14
522-WH-14
200-BK-14
CONNECTOR PAYLOAD POSITION

B
C
D
E
A
A 820-BU GAGE 121-YL 998-BR B BK-18 GROUND 200-BK LAMP

450-YL
MONITOR D A 2 A L35 SENSOR 12 Q

L47
2
1
3
4
LAMP 7N-9967
TX KEY OUT

GREEN LAMP

L FRONT PR
R FRONT PR

TX LCD OUT

QQ 1W-3306 608-GN A C940-GN A983-BU C WH-18 SIGNAL 123-WH

K 8 J
BED RAISE
+24V (IN)

L REAR PR
R REAR PR

LCD CLOCK

LCD LATCH

200-BK
CONTROL 3E-5400

454-GN
D741-YL
7N-5876

B771-BR
D740-BR
CIRCUIT NOT CONNECTED

998-BR

820-BU
250-BK
819-GY
818-BR
799-WH
LINK GND

RED LAMP

XMSN SPD

TEST/SET

139-OR-10 998-BR 123-WH

772-BR
767-WH
769-BU
773-GY
774-YL
775-BR
770-GN
216-BK
212-BK
213-BK
214-BK
215-BK

700-PK
202-BK
768-OR
132-PK

RETARDER LIGHT SW J 9
NEUTRAL

LUBE 9X-6846

L40

123-WH
200-BK
TX OUT

GROUND

+
TRACTION 4D-4785

891-BU
BK
PU
PU
BU
SOLENOID A 1 2 A K K
RX IN

115-PK-14
B948-BR

A430-OR

A747-GY
A700-OR
A983-BU
AID A QQ 777-PU-10 THROTTLE 601-GY 601-GY ELECTRICAL CONNECTION
MODE

A A

SIG
892-BR
893-GN

430-BU
5T-4434 5

201-BK-14

619-GN-14
777-PU-10

149-PU-14

327-PK-14
115-PK-14

102-BU-14

631-GY-14
200-BK-14
BYPASS SW TO MACHINE STRUCTURE

446-PU-14
CONTROL 138-GN 1 200-BK 200-BK 454-GN

200-BK-8
L30 L30 TACHOMETER RIGHT J 6

L13
A489-BU
BED J

200-BK
A 3T-0529 794-YL 3 6T-3990

601-GY
8C-5471

201-BK

426-BR

105-BR
A

132-PK
768-OR

801-PK

251-BK

202-BK

200-BK
200-BK
200-BK

201-BK

122-BU
306-GN

608-GN

200-BK

103-YL
612-GY
614-PU
207-BK

449-BU
601-GY
601-GY

200-BK

410-WH
113-OR
INTERNAL ELECTRICAL

201-BK

308-YL

202-BK

601-GY

201-BK

202-BK
TURN

-
RAISE 1 2 BRAKE

L6
L55

L28
BK 1 801-PK 772-BR 202-BK 4 LAMP 200-BK LAMP BASE FOG LAMP SW CONNECTION TO SURFACE
RETRACT SW K
L71

SW 3 4
L72

24/12 VOLT 200-BK

BK 2 200-BK 767-WH
8C-5681
891-BU 2
9D-3721 L49 5D-0019
A 7N-5876 2G-0151 6T-3989 L7 L7
OF COMPONENT
CONVERTER L49

L34
9G-6981 CONNECTOR
SECONDARY/PARKING SERVICE/RETARDER A
403-GN L55 L32 OPERATOR 415-GN 202-BK A ATCH WIRE, CABLE,
BRAKE TEE L55 L32

L77
BRAKE TEE STEERING

L45
200-BK D992-PU

L54
A MONITOR 202-BK COMPONENT

601-GY
STOP A ACTION L71 L54 1 A L13
SERVICE/

L74
TEST SW 2 123-WH K NOTE F
L45 CIRCUIT GROUPING
+ BATTERY

RETARDER SW LAMP SW CONTROL L45 A SPEEDOMETER L#

767-WH
767-WH

6T-6066
WH/RD-18 +12 VOLT

DD F F A A F 2M-9346 9X-7823 L72 IGN DESIGNATION

3L-6306 A 3T-3408
772-BR

201-BK K
GROUND

WH/BK-18 GROUND

123-WH
601-GY

449-BU
5
6
7
2
3
1
4

102-BU-14

610-OR-14
619-GN-14

623-BU-14
622-PU-14
149-PU-14
631-GY-14
632-WH-14
115-PK-14

607-PK-14
200-BK
200-BK
F TOS OR-18 3 B748-BR 601-GY 135-BU 1 12V AUX
A SEND
4
5
2
3
1

L36
OP MONITOR GN-18 5 A489-BU L77 L77 200-BK 210-BK 2 POWER
720-PU

L37
202-BK

201-BK

472-OR

706-BR

602-WH
200-BK
103-YL

202-BK
202-BK
202-BK
202-BK
103-YL

200-BK

614-PU
601-GY
201-BK
410-WH

135-BU
210-BK
A A A L37 L36
SECONDARY PARKING K IDENT PART NO. CHG LOC NOTE
202-BK

+ BATTERY RD-18 1 138-GN 799-WH J

105-BR
601-GY
449-BU
450-YL
451-BR
123-WH
200-BK

604-OR
103-YL

D SERVICE/ L38 L38 GRD LAMP

BRAKE SW BRAKE SW GROUND BK-18 2 201-BK 5D-0019
767-WH
700-PK
202-BK
768-OR
132-PK
3T-3195 3T-3195 RETARDER SW L31 L31 K
D 3L-6306 PRIM STER BU-18 4 417-GY HARNESS AS.
408-WH

201-BK

BRAKE
BK-18
RD-18

NC A 102-8602 00 B-8
L85

SYSTEM 251-BK L28 L28

706-BR NC L33 410-WH 1 RD ACTION B 2A-6777 02 B-10
AIR SW L33 L33 L30 L30 L12 L12 ALARM
L73

202-BK A J 201-BK 2 BK C 2A-6817 01 B-11

9G-8009 L11 L11 9G-9813
L77

L62

D 5T-8598 01 B-12
L33

720-PU 103-YL 7 L34 J

L30 L27
2
1

2
1
3

L34 L27 E 5T-8888 02 B-12

L75

105-BR 410-WH 8

L53
A A L77 L75 L53 F 102-8963 00 B-13

L35
631-GY-14 1 403-GN 403-GN
L85

201-BK-14
C L35 G 102-9095 00 B-13 C

L38
632-WH-14 6 412-BU

614-PU
200-BK
120-YL

210-BK
135-BU

201-BK
L85 L28 H 2A-6492 00 D-13

L27
149-PU-14 9 406-PU 636-GN 522-WH-14 OPERATOR STATION

891-BU
794-YL
138-GN

L7
L52 L52 SS L7 J 8W-0639 04 C-9
610-OR-14 4 437-BR 635-BU 200-BK-14 BK-14
L76

200-BK-14
408-WH 408-WH 408-WH 622-PU-14 5 799-WH BLOWER SW 799-WH 1 PAYLOAD K 8X-9992 00 D-4

L33
413-BR L33 PAYLOAD RD
L72 L72 THERMO SW

522-WH-14
124-GN-14
521-YL-14
200-BK-14
L76 6P-3236 S S MONITOR L 2A-6818 01 F-2

L64
472-OR 472-OR 419-YL 614-PU 614-PU 3 405-GY 799-WH 635-BU 2 BK
L62 L62 L64 MONITOR 3E-5465 MOTOR RED LAMP M 2A-7119 01 E-2 ATCH
201-BK 201-BK 2 407-PK 799-WH 200-BK-14
OPERATOR

607-PK-14
S R 8T-9683 L Q N 8W-1801 01 B-1
L51

202-BK 201-BK 201-BK 891-BU R L10 636-GN

799-WH
L71 L71 L11 PANEL T SS L7 Q 2A-6819 01 E-1
123-WH 202-BK 601-GY 5 794-YL 5 522-WH-14 200-BK-14 1 BLOWER 819-GY 5 200-BK-14 4
L33 L33 QQ 9X-6847 PAYLOAD R 6T-4301 02 C-5
123-WH 210-BK 2 635-BU 635-BU 2 200-BK-14 515-GY-14 2 WH/RD-14 9G-8693 799-WH 3 1 RD 200-BK-14 5 200-BK-14
L51 L51 1 S 2 MONITOR S 6T-4300 02 C-5
135-BU 8 636-GN 636-GN 138-GN 1 GN-18 + BATTERY 124-GN-14 1 124-GN-14 250-BK 1 BK 200-BK-14 6
2 GN LAMP 8 T 6G-9462 02 E-4

200-BK-14
120-YL 607-PK-14 9 799-WH 799-WH 799-WH 3 WH-18 +24V (OUT) 521-YL-14 4 521-YL-14 BK-14 820-BU 2 819-GY

L54
L64 L64 L50 L50 J 5

L33
L37

L55
L35
8T-9684 U 5T-8887 01 A-14

L36
200-BK 623-BU-14 3 799-WH 799-WH 867-PU 8 PU-18 MODE 515-GY-14 3 515-GY-14 818-BR 4 799-WH 3

L6
L74 L74 L33 L34 L6

2
1
200-BK 200-BK 6 450-YL 863-BU 863-BU 4 BU-18 TX LCD OUT 4 515-GY-14 250-BK 1 V 7T-3418 03 A-13

251-BK
MOTOR B L

L33
200-BK 102-BU-14 1 450-YL 864-BR 864-BR 5 BR-18 LCD CLOCK 516-GN-14 820-BU 2 W 7I-4821 01 B-5
L33 S S
451-BR L49

L31
115-PK-14 7 865-GY 865-GY 6 GY-18 LCD LATCH 3 517-BU-14 R 818-BR 7 X 7I-5124 00 F-1/B-2
L32 S RESISTOR

614-PU
Z Y 7I-5382 00 B-1/E-1

200-BK-14
619-GN-14 4 866-PK 866-PK 7 PK-18 RESISTOR 200-BK-14 2

631-GY-14
L73 TEST/SET BLOWER 9X-9584 Z

150-OR-14
150-OR-14

200-BK-14

521-YL-14
522-WH-14
103-YL A J 867-PU 251-BK 2 BK-18 GROUND S 9G-1950 515-GY-14 1 WH/RD-14 RD 2 311-WH 311-WH 1 BK-18 START AID Z 8X-1211 00 B-2
GROUND

109-OR-4
L77 L77 9G-8697

C940-GN
C915-GY
B948-BR

A747-GY

A983-BU
A700-OR
A430-OR

D740-BR
D741-YL
D771-BR
L73 604-OR 202-BK 858-GY L10 RD 1 B926-GY B926-GY 3 WH-18 SOLENOID CONTROL BB 7I-4732 01 E-2 ATCH

405-GY
413-BR

993-BR
997-OR

892-BR
893-GN

430-BU

201-BK
406-PU
412-BU
437-BR
441-OR
998-BR
311-WH

407-PK

481-GN

403-GN
451-BR
450-YL

818-BR
820-BU
250-BK
819-GY
799-WH
L10

636-GN
635-BU
310-PU + BATTERY 9X-3207 DD 5T-9326 00 C-15 ATCH

799-WH
202-BK 859-YL 2 RD-18

799-WH
L24 L8 L8 HH 102-8856 00 B-15
202-BK 251-BK

L2
201-BK
ENGINE ENGINE ENGINE RIGHT TURBO L2 QQ 2A-7132 01 C-6
202-BK 202-BK 861-PU B Z Z
L60 L60 B

L20
L64

A QQ
L24

202-BK 311-WH 860-PK SPEED/ COOLANT OIL INLET LEFT TURBO TURBO 311-WH 2 311-WH B926-GY 2 BK START AID RR 8W-3843 02 B-6

3
LADDER

19

34
21

39
14

13
32

12
16

10
24
26

30

38

23
18
29

36
15
40

20

33
35
25
1

31

17
11

37

28
5

22
9
8

4
6
7

27
L71 L8

1
2
3
5
4
L70
OPERATOR STATION FLOOD TIMING TEMP PRESSURE PRESSURE INLET OUTLET 310-PU 1 310-PU 310-PU 1 BU SOLENOID SS 8W-3844 04 B-6

L4
XX XX B SENSOR SENSOR SENSOR SENSOR PRESSURE PRESSURE 9X-7137 200-BK-14 XX 7E-6361 02 A-6

105-BR
LAMP

201-BK

308-YL
L4

446-PU-14
327-PK-14

C972-YL
U AIR DRYER 315-GN-12 3T-4411 3E-0487 6V-1923 6V-1964 6V-1926 SENSOR SENSOR 200-BK-14 YY 7E-5342 04 A-2

L5
E750-PU

WHEEL SIGNAL C 769-BU 2G-2159 6V-1926 6V-1944 611-PU-14 ZZ 8C-9677 01 A-8

126-PK
202-BK
280-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU
219-BK
217-BK
218-BK
227-BK
202-BK

216-BK
215-BK
214-BK
213-BK
212-BK

604-OR
606-GY
605-YL
SPEED L72 L5
ALTERNATOR AAA 8X-2419 00 B-9 ATCH

BK-18 ANALOG RET

BK-18 ANALOG RET

YL-18 ANALOG RET

YL-18 ANALOG RET

GROUND B 202-BK 619-GN-14

251-BK

251-BK
MM

OR-18 +V ANALOG

RD-18 +V ANALOG

OR-18 +V ANALOG

OR-18 +V ANALOG
SENDER C A

L25
9X-7803 BBB 8W-9735 00 B-9 ATCH

YL-18 ANALOG RET

YL-18 ANALOG RET

+V A 767-WH 122-BU STRAP AS. 8X-6418

OR-18 +V ANALOG

OR-18 +V ANALOG
3T-2470

21
777-PU-10 1
200-BK-8 24
12
2
7
25
14
15
3
4
17
10
8

109-OR-4 19
101-RD-4 20
6
5
22
16
23
9
11
13
18
CCC 8X-1025 02 A-9 ATCH

WH-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL

GN-18 SIGNAL
SENR5672-00

T CAB OPERATOR STATION ALT

F D A B

GN-18 SIGNAL

GN-18 SIGNAL
GROUND 403-GN +

L24
4 WAY R QQ QQ

611-PU-14
20
5
16
14
19
3
9
1
13
11
12
15
8
17
6
10
7
2
18
4

200-BK-14
200-BK-14
619-GN-14
XX
11
18
20
16
19
10
1
2
3
4
5
6
15
14
13
9
7
8
17
12

8
12
13
10
6
7
5
14
9
4
3
2
1
11

XX

200-BK-14
631-GY-14
200-BK-14
631-GY-14
437-BR WIRE AS.

311-WH
310-PU
LH TURN HH OPERATOR STATION

113-OR
SOLENOID L3

4
3
2
1

2
3
4
6
5
1
LAMP 605-YL PROPORTIONAL AIR G E C 200-BK-8 SHUTTER L3 GG 2A-6494 00 E-14
SOLENOID 9G-9988 BRAKE C JJ COOLANT LL RR SS
6V-1119 START C FUEL CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER LL 4E-0718 01 B-7
231-BK
202-BK
709-OR
710-GN
721-BR
722-WH
723-OR
724-YL
725-GN
726-BU
705-PK
704-GY
703-BU

202-BK

202-BK

200-BK RETRACT 207-BK BK-4 200-BK-2 201-BK

774-YL
775-BR
773-GY
769-BU
770-GN
767-WH
202-BK
202-BK
202-BK

767-WH

122-BU
306-GN
472-OR
419-YL
608-GN
201-BK
200-BK

606-GY
605-YL
426-BR
417-GY
604-OR
612-GY
614-PU
207-BK
327-PK
446-PU
481-GN
HH 3T-0062 (R) (L) SOLENOID FRAME C TEMP SW LL XX XX FILTER SW HEAD HEAD HEAD HEAD HEAD HEAD DDD 8X-0596 00 A-8 ATCH
200-BK-10
24 Page, Color 1, TRM

8C-9514 200-BK

860-PK
861-PU
251-BK
799-WH

251-BK
859-YL
858-GY
STOP/TAIL S-1 S-2 5T-4434 GROUND 7N-7849 ENGINE SPEED SOL 1 SOL 3 SOL 5 SOL 7 SOL 9 SOL 11
B 200-BK TO TO 635-BU 7N-4447 B

539-BU
614-PU
L10 Q

407-PK
LAMP MODULE HH MM FRAME B AAA AAA MAG PICKUP BLOCK 636-GN XX Q CABLE AS.
C MOTOR C AAA

4
3
2
1
1
2
4
3
LH STOP/ HH HH 7X-1670 113-OR 1 113-OR 913-BU XX 3E-7886 799-WH 441-OR 441-OR COOLANT AA 2A-6820 01 A-2

C
B
A
XX

C
C
B
A

B
A

C
B
A
C

L8
C C TEMP SENDER XX XX XX X Y CC 5T-4666 02 A-2
451-BR

B
A

B
A
C

C
TAIL 639-WH 639-WH 3 WH LEFT LAMP 481-GN 2 2 WH-18 799-WH XX XX

102-BU-14

102-BU-14
BK
WH

BK
WH
BK
WH

T T YY YY YY YY YY YY YY YY YY YY YY YY B

999-WH
998-BR

993-BR
L26
6N-5926 JJ 31-8761 03 A-2/A-12

996-GN

995-BU
993-BR
997-OR

994-GY

997-OR

993-BR
997-OR
A980-BU
LAMP
L68

200-BK 640-GN 4 GN RIGHT LAMP 450-YL 1 BK-18 799-WH

L66
L67

L65
T

1
2
777-PU-10

993-BR

993-BR
MM 7G-1060 00 B-12

997-OR

997-OR
6V-1108

D772-PU

A746-PK
HH 614-PU 2 PU TAIL IN 819-GY
201-BK

446-PU
BK
GN

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR
L25 L25 N
3
2
1

3
2
4
1

200-BK-10

604-OR 1 OR STOP IN BRAKE BRAKE OIL 250-BK 412-BU 412-BU 1 BK-18 620-WH-14 EE 7X-6035 00 A-5
202-BK
202-BK
202-BK
202-BK
202-BK

L2
E E OIL SW L9 201-BK
L68 SENDER BK-4 820-BU 201-BK 201-BK 2 BK-18 999-WH YY YY YY YY YY YY 620-WH-14 Y
L68
2
1

7N-7854 8N-3844 L9 818-BR 998-BR 102-BU-14

101-RD-4
202-BK
773-GY

202-BK
775-BR
202-BK
774-YL

XX AFTERCOOLER COOLANT

L25
XX

1
XX

2
C L67 L67 L67 L25 XX FOG
122-BU AAA BBB 481-GN 406-PU TEMP SW FLOW SW 996-GN
L67 BBB 1A XX L8 L8 XX XX XX XX XX XX LAMP
HH 306-GN 913-BU 1 YL-14 437-BR 7N-7849 9X-3040 995-BU
L69 AAA DDD T T L21 9X-7165
608-GN 200-BK 200-BK 200-BK 522-WH-14 3 BK/WH-14 994-GY 200-BK-14

A701-GY
A729-YL

A703-BR
A729-YL

A705-BU
A731-WH

A707-PU
A731-WH

A709-OR
A733-OR

A711-PU
A733-OR
L21
1 A/C REFRIGERANT
200-BK
200-BK

LH BACK-UP 774-YL 200-BK-10 B994-GN-14 4 BK-14 XX 998-BR A980-BU Y

799-WH
799-WH
LAMP HH C L68 L68 L67 L67 OR-14 BBB 3A 3 PRESS SW CONVERTER D772-PU 102-BU-14
Y FOG
775-BR C B 914-YL 2 BK 200-BK-14 2 BK
4 8T-8639

620-WH-14
9X-4381 200-BK 3 614-PU 773-GY 777-PU-10 777-PU-10 TEMP SW 311-WH 1 BK A746-PK LAMP
BBB 4A 2 NOTE A 7N-7854 START AID XX W 993-BR 9X-7165
HH 608-GN 1 608-GN 614-PU NOTE: FOR USE ON T A701-GY
BBB 2A TEMP SW 997-OR
7 605-YL 608-GN A/C MACHINES WITHOUT BK 1 521-YL-14 361-OR B A729-YL 200-BK-14
L66 L66 L22 Y
L65

8 606-GY PRESSURE SW BK 2 513-OR-14 7X-5988 360-GN A A703-BR RH ENGINE

BACK-UP A/C. W 2 1 W X
HH 4 604-OR 7X-2013 998-BR C 998-BR 360-GN A705-BU FLOOD 611-PU-14 HIGH BEAM
ALARM L65 L69 L69 XX 3 LAMP B HEAD LAMP

998-BR
612-GY 5 612-GY 200-BK GROUND LEVEL 361-OR A731-WH
3T-1815 L24 L24 L22 W 6N-7989 9X-7166
200-BK 6 419-YL 200-BK AAA CCC CCC SHUTDOWN SW 997-OR A707-PU
SHUTTER ZZ XX
HH 200-BK 2 475-BR 419-YL C C C C C C 914-YL 1 914-YL ZZ L24 4D-1836 L23 993-BR 997-OR A709-OR 200-BK-14
UP SHIFT DOWN SHIFT LOCKUP XMSN SOLENOID L23 X
HH 475-BR 474-WH 473-GY 2 200-BK A/C COMPRESSOR 513-OR-14 1 513-OR-14 997-OR 997-OR A733-OR X

251-BK
RH BACK-UP SOLENOID SOLENOID SOLENOID SPEED 7N-9719 L LOW BEAM
608-GN 200-BK CCC CLUTCH COIL 522-WH-14 2 522-WH-14 L1 A711-PU LH ENGINE 619-GN-14
LAMP 200-BK 7X-1120 7X-1120 7X-1120 SENDER BRAKE MASTER BRAKE MASTER BRAKE MASTER CCC 7N-4287 ZZ A712-BR FLOOD HEAD LAMP

539-BU
614-PU
L21
201-BK

L69 L1
GROUND
SIGNAL

3E-6955 CYLINDER 9X-7165

997-OR
CYLINDER CYLINDER

993-BR
9X-4381 A734-PK LAMP
OVERSTROKE SW L

L22
200-BK OVERSTROKE SW OVERSTROKE SW A710-GY 6N-7989 200-BK-14 200-BK-14
7V-5647 7V-5647 7V-5647 L8 L8 L9 X
+V

1
2
A708-BR NOTE D N N
BK
BK

BK
BK

BK
BK

HH L26 XX
200-BK
200-BK

A732-YL RD 1 539-BU 539-BU 1 RD PARK/TURN

202-BK
202-BK
202-BK
202-BK
767-WH
769-BU
767-WH
202-BK
770-GN

L9

150-OR-14
150-OR-14

229-BK-14
229-BK-14
B
C
A

L26 A706-GY BR 2 614-PU 614-PU 2 BR LAMP

RH STOP/

A748-GY
D982-PK

A700-OR
A983-BU
A430-OR

C940-GN

B948-BR

A747-GY
C915-GY
C972-YL

A980-BU
A746-PK

D772-PU

A701-GY
A702-PU
A703-BR
A704-GN
A705-BU
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR

A729-YL
A730-OR
A731-WH
A732-YL
A733-OR
A734-PK
G
1
2

1
2

1
2

LEFT REAR 201-BK 3T-3967

430-BU

892-BR
893-GN

405-GY
413-BR

438-YL

998-BR
996-GN
999-WH
995-BU

997-OR
993-BR
994-GY

360-GN
361-OR
TAIL HH A704-GN
G G G STRUT SENSOR

L23
200-BK 709-OR 201-BK 201-BK A730-OR PARK/TURN

799-WH
251-BK
859-YL

799-WH
251-BK
858-GY
LAMP TORQUE CONVERTER RIGHT
640-GN E 202-BK 202-BK 710-GN 101-9980 RR A702-PU LAMP
6V-1108 WIRES THAT HAVE BATTERY VOLTAGE

101-RD-4
OUTLET SCREEN SW HOIST SCREEN SW AUTOMATIC RETARDER CONTROL CIRCUIT.
3
4
2
1
6
5

HH 202-BK 705-PK +V OR-18 1 799-WH 799-WH WHEN THE KEY SWITCH IS OFF. 3T-3967

203-BK
U L26 9X-7781 9X-7781 XX XX

A702-PU
A730-OR

A704-GN
A730-OR

A706-GY
A732-YL

A708-BR
A732-YL

A710-GY
A734-PK

A712-BR
A734-PK
704-GY GROUND BK-18 2 251-BK 251-BK TRANSMISSION NOTE: WITH SHUTTER CONTROL, REMOVE WIRE 522-WH-14
A HEATER AND AIR CONDITIONER CIRCUIT. A
426-BR

201-BK

201-BK
417-GY

FILTER SW FROM COMPRESSOR. REPLACE BLADE TERMINAL WITH PIN SS SS

20
6
5
57
70
51
10
18
3
25
19
33
4
63
35
50
52
12
21
32
11
49
34
38
9
37
24
7
8
64
65
23
22
36
53
39
69
58
55
44
41
30
27
16
68
59
54
45
40
31
26
17
56
43
42
29
28
15
14
1
46
47
48
60
61
62
66
67
2
13
202-BK 202-BK SIGNAL WH-18 3 861-PU 861-PU A493-YL A492-OR WIRES THAT HAVE BATTERY VOLTAGE
200-BK
327-PK

BK-4
1
2
3

1
2
3
RH TURN HH 703-BU 860-PK 9G-3341 C C C C TERMINAL AND INSERT INTO PIN NUMBER 3 OF HARNESS AS. AAA. WHEN THE KEY SWITCH IS ON. GROUND CIRCUIT. ENGINE THIS SCHEMATIC IS FOR THE 785B TRUCK (3E-8712 CHG 00)
PLUG WIRE B994-GN-14 FROM HARNESS AS. AAA INTO COMPRESSOR GROUND Q
LAMP 606-GY 202-BK RECEPT AS. (16)
C XX XX XX XX XX XX

ATMOSPHERIC PRESS
DIAGNOSTIC ENABLE

TURBO INLET RIGHT

OIL PRESS. SIGNAL

SHUTDOWN SIGNAL C
SHUTDOWN SIGNAL D

SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
C WHERE 522-WH-14 WAS REMOVED. COMPONENTS ARE SHOWN INSTALLED ON A FULLY

OR-18
BK-18

WH-18
6V-1119

WH-18

OR-18
BK-18
RIGHT REAR

ELEV IDLE ENABLE

+V ANALOG SUPPLY

TURBO INLET LEFT

SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER

SOL 10&12 RETURN

SOL 13&15 RETURN
SOL 14&16 RETURN
200-BK 202-BK 202-BK 426-BR STARTING CIRCUIT. ENGINE CONTROL CIRCUIT. 9X-0352
767-WH

THROTTLE SIGNAL
DIAGNOSTIC LAMP
AIR FILTER LAMP
THROTTLE BYPASS
CAT DATA LINK -
CAT DATA LINK +

OIL PRESS (EMS)

ENGINE ON (EMS)

COOL TEMP (EMS)

COOL. TEMP SIG.

SOL 9&11 RETURN

202-BK

C
B
A
C

STRUT SENSOR C AA JJ OPERABLE MACHINE WITH THE KEY AND ENGINE OFF

OVERSPEED LAMP

DIGITAL RETURN

BOOST PRESSURE

SOL 1&3 RETURN

SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
HH 202-BK 202-BK 202-BK

1
2

1
2

1
2

1
2

1
2

1
2
ANALOG RETURN
T
2
1

101-9980 RR TURN SIGNAL CIRCUIT. DISCONNECT SW AND XMSN SHIFTER IN NEUTRAL

TIMING CAL +
TIMING CAL -

ENGINE SPEED
202-BK GAUGE CIRCUIT.
ZZ YY YY YY YY YY YY

+V THROTTLE
U
426-BR

GROUND 10 231-BK-18 G 231-BK +V OR-18 1 799-WH A/C COMPRESSOR 513-OR-14 1 7N-0718

101-RD-4
+ BATTERY
+ BATTERY

+V TIMING
STEERING PAYLOAD MONITOR CIRCUIT. UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE

-BATTERY
-BATTERY
767-WH

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR

BR
BR
+V A 767-WH GND VERIFY 1 726-BU-18 H 726-BU GROUND BK-18 2 251-BK CLUTCH COIL B994-GN-14 522-WH-14 2 EMS CIRCUIT.
GROUND B 202-BK 202-BK 9 I SIGNAL WH-18 3 860-PK BLEED 7N-4287 AAA ZZ XX NOTE A: NORMALLY OPEN BEFORE REFRIGERANT CHARGE
STEERING SW TORQUE CONVERTER

BK-4
TRANSMISSION SOLENOID LEFT YY YY YY YY YY YY YY YY YY YY YY YY
SIGNAL C 770-GN GEAR 5 2 725-GN-18 F 725-GN SUPPLY SW 3E-7812 INLET FILTER SW TRACTION AID CONTROL CIRCUIT. START AID CIRCUIT. NOTE B: NORMALLY CLOSED WHEN DOOR OPEN
JJ JJ

GROUND
SIGNAL

GROUND
SIGNAL
6T-8046 HOIST SCREEN SW INJECTOR GP (16) NOTE C: TAPE BACK CIRCUITS D984-GN AND 202-BK
202-BK GEAR 4 3 724-YL-18 E 724-YL BK-4 9X-7781 7N-4447 9X-7781 BK-4
WHEEL SPEED G ALL DASHED LINES ARE ATTACHMENTS. TRANSMISSION CONTROL CIRCUIT. 7E-8836 AA CC CC B NOTE D: TAPE BACK CIRCUIT 200-BK-14
767-WH GEAR 3 6 723-OR-18 C 723-OR C
C C C

+V

+V
SENDER GEAR 2 7 722-WH-18 B 722-WH 126-PK 1 RD-18 + BATTERY BODY FRAME ENGINE 426-BR A491-WH B427-BU NEG POS NEG POS NOTE E: WITH AUTO RETARDER CONTROL, REMOVE
3T-2470 C C TO MOUNTING
TRANSMISSION SW GEAR 1 8 721-BR-18 A 721-BR E750-PU 2 BU-18 SOLENOID DOWN GROUND GROUND LEFT FRONT RIGHT FRONT ENGINE 9 GA CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER 123-WH AND CONNECT 202-BK
BOLT TO FRONT
6V-5828 5 D 202-BK 3 BK-18 GROUND SENSOR STRUT SNSR STRUT SNSR CONTROL EE EE HEAD HEAD HEAD HEAD HEAD HEAD NOTE F: WITH AUTO RETARD, REMOVE WIRES 200-BK AND
4 J 3E-0461 101-9980 101-9980 9X-9971 HOUSING SOL 2 SOL 4 SOL 6 SOL 8 SOL 10 SOL 12 12V BATTERY 12V BATTERY 454-GN AND TAPE BACK. CONNECT WIRES 200-BK (2)
L9 L9 3T-5760 3T-5760 AND D992-PU TO PRESSURE SW 4D-4785
V V G
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1