O ring design for flange as per given trapezoidal groove:

Approx. 23 % O-ring compression will be

achieved during installation & service:
Effective Groove depth: 7.43 mm against O
ring CS dia. 9.15 mm

O-Ring CS dia.:
Groove ID: 1300 mm 9.15 mm

O-Ring ID: 1285 mm (1.15 %

less than Groove ID to avail O Ring Volume:
stretched seating on it) 270440.26 mm^3

Groove Volume: 324455.71 mm^3 (during Groove OD:

compression, approx. 20% groove volume is 1319 mm
available for the expansion of O-Ring to
avoid any damage to ring)

O ring design & update in groove for rectangular port:

Figure 1: Rectangular port groove

 O-Ring CS dia.:
7.20 mm

Groove width is changed

from 6.5 to 9.25 mm to
achieve 25 % O-Ring
compression & 20% free
groove volume.

Figure 2: Change in given groove width

Groove ID @ length side: 610 mm

Groove ID @ width side: 70 mm
O-Ring @ length side: 602 mm (1.33
O-Ring @ width side: 69 mm (1.33 % less than Groove ID to avail
% less than Groove ID to avail stretched seating on it)
stretched seating on it)

Figure 3: O Ring design for above groove as show in figure 2