BAJAJ STEEL INDUSTRIES LTD

An ISO 9001:2015,14001:2015, 45001:2018 certified company.

BAJAJ STEEL INDUSTRIES LTD

Head Office
BAJAJ STEEL INDUSTRIES LTD.
PLOT NO C -108 HINGNA MIDC
INDUSTRIAL AREA
NAGPUR – 440 028. (INDIA)
TEL. NO. : 07104 – 238101 – 20
FAX. NO. : 07104 -237067
E-MAIL: bsi@bajajngp.com
A Public Limited Company of Bajaj Group – Nagpur, since 1961.
A Listed Company on Bombay Stock Exchange with 4000 Shareholders.
An ISO 9001-2015, ISO 14001:2015, ISO 45001: 2018 certified company
Professional & Diversified Management Company with Three Divisions.
Machinery Division:
Cotton Ginning, Pressing, Delinting, Decorticating & other machines as per drawings,
Conveyors, Blowers, Steel Doors, Power Transmission Products, Hydraulic Systems
Products, Machined Components as per drawings and Fire Fighting Equipment's.
• Infrastructure Division:
Pre-engineered Steel Buildings & Civil Buildings
• Electrical Division:
LT Panels for Industrial distribution, Lighting and Automation.
Large number of CNC machines with multi floor CNC setup,
4 KW Fibre Laser from Switzerland to cut up to 25 mm.
Automated Metal cutting section with Plasma & many Imported cutting
machines.
Over 50 conventional machines for preparatory and lower finish products.
World-class fabrication facility with 6 Meter Press-break, Shear & advanced
welding setup
Large number of trained manpower.
Total land area over 32 acres.
Plant build-up area over 4.00.000 sq. ft. .
Other supporting QA equipment.
Safe raw material and finished goods handling by magnets, fork lifts,
gantries, over head cranes, pallets, bins & hydra etc.

Cont ….
 Bajaj Steel Industries Limited (Bajaj), Nagpur India, established in 1961, is a public
limited company, listed on Bombay Stock Exchange. With over five decades of
experience and expertise, Bajaj is a world class engineering facility with diversified
sectoral presence, in Largest and Modern Cotton Ginning & Pressing Machinery
Manufacturer in India in technical collaboration with Central Institute for Research on
Cotton Technology, ICAR, Govt. of India World class Delinting and l.l
 Bajaj Steel Building, a division of Bajaj Steel Industries Limited, Nagpur India,
established in March 2010 and executed more than 1000 Steel Building projects
(Domestic and Export). Bajaj Steel Industries Ltd. an ISO 9001:2015 certified company
has always focused on providing complete solutions by ensuring high degree of
precision Designing , manufacturing commissioning and after sales support. Bajaj Steel
Industries Ltd. has been awarded with prestigious ‘Star Export House’ Certificate by
‘Ministry of Commerce & Industry’.
 Bajaj has in-house Design & Engineering Capabilities to reach new frontiers of technical
excellence. It has established dedicated Engineering center & also Design&
Development centers for the entire range of products and their manufacturing
technologies.
• Bajaj Steel Buildings is a product of Engineering Excellence & Design
Perfection which has been the Benchmark of Bajaj Steel Ind. Ltd.
• Bajaj Buildings are Safe, Technologically advanced, Cost Effective, Single
Stop solution to all the sectors meeting all the customer needs through its
versatility in Designing & Fabrication.
• Manufacturing & Supplying all types of PEB Building Structures .
• Client database includes customer from various countries like Africa
–Malawi , Zambia & Mali , Ethiopia , Burkina Faso.
INDUSTRIAL BUILDINGS WAREHOUSES

K HOUSES

SHOW ROOMS
Our Team understands that time is the most critical asset in
project implementation. Bajaj is committed to a high degree of
service and assures delivery of Bajaj Steel Buildings with
– Strength
– Speed
– Safety
Company is having facilities for following
– Design
– Fabrication
– Erection & Commission
 Experienced team of senior designers and detailers.
 Fully equipped Design and Planning Department with Multi point
AutoCad, STAAD to provide quick and efficient technical support for
Layouts and Operational details.
 Design departments fully equipped with high speed plotters and
printers.
 Design of Main Frame
 Window Load Calculations
 Purlin Design
 Girt Design
 Base Plate
 Gable Column design
 Connection plate design
 Crane Design
 Anchor Bolt Design for Moment & Shear Condition

All the buildings are individually designed for wind loads and
earthquake zones to offer long lasting solutions
 Plant build-up area over 31,000 sq meters.
 Large number of CNC machines with multi floor
CNC setup.
 Automated machines and processing of
Buildings
 Quality set up for all kind of tool room machines
for in house development of jigs and fixtures.
 Efficient power backup for non stop working.

As all the Components are manufactured off site, the usage of

heavy equipment's and extensive labour at site is drastically
reduced
 PROCESSES INVOLVED ….
a) Designing
b) Detailing
c) Manufacturing
d) Erection
e) Commisioning
 DESIGN
• Structural Planning
• Frame Configuration
• Load Assessment
• End Connections
• Cranes
• Mezzanines
• Load Combinations
 KEY PARAMETERS
• Building Length : The longitudinal distance of Building measured from
out to out of End Wall Steel Lines.

• Building Clear Height : The vertical dimension from the finished

floor level to the lowest underside point of the rafter.

• Building Width : The lateral distance of Building measured from out to

out of Sidewall Steel Lines.

• Roof Slope : This is the angle of the roof with respect to the horizontal.
The most common roof slopes is 1/10. Any practical roof slope is possible.
 KEY PARAMETERS
• End Bay Length : The longitudinal distance measured from Endwall
Steel Line to the center of first column.

• Interior Bay Length : This is the distance between the center lines of
two adjacent interior main frame columns. The most common bay lengths
are 6, 7 & 8 meters.

• Design Loads : Unless otherwise specified, Bajaj Steel Buildings are

designed for the parameters of snow loads, earthquake loads, collateral
loads, crane loads while any other loading condition required by customer
must be specified when requesting a quotation.
 Basic Parameter of Building

• Basic Parameter of Building

• Width of building = 22.70m Out to Out of Steel Line.
• Length of building = 124.0m Out to Out of Steel Line
• Height of building = 9.0m Clear Height.
• Wind Speed = 39.0m/s
• Seismic Zone = II
DESIGN OUTPUT BY MBS-2021
 DESIGN OUTPUT BY STAAD.Pro.v8i
X Y Z Resultant rX rY rZ
Node L/C
(mm) (mm) (mm) (mm) (rad) (rad) (rad)

Max X 2 108:(0.6DL+0.6WLL-0.2P) 71.121 0.291 0.000 71.122 0.000 0.000 0.001

Min X 4 109:(0.6DL+0.6WLR-0.2P) -71.121 0.291 0.000 71.122 0.000 0.000 -0.001

Max Y 3 108:(0.6DL+0.6WLL-0.2P) 67.139 41.490 0.000 78.925 0.000 0.000 0.001

Min Y 3 101:DL+CL+LL -0.000 -123.570 0.000 123.570 0.000 0.000 -0.000

Max Z 1 101:DL+CL+LL 0.000 0.000 0.000 0.000 0.000 0.000 0.011

Min Z 1 101:DL+CL+LL 0.000 0.000 0.000 0.000 0.000 0.000 0.011

Max rX 1 101:DL+CL+LL 0.000 0.000 0.000 0.000 0.000 0.000 0.011

Min rX 1 101:DL+CL+LL 0.000 0.000 0.000 0.000 0.000 0.000 0.011

Max rY 1 101:DL+CL+LL 0.000 0.000 0.000 0.000 0.000 0.000 0.011

Min rY 1 101:DL+CL+LL 0.000 0.000 0.000 0.000 0.000 0.000 0.011

Max rZ 9 101:DL+CL+LL 4.645 -75.663 0.000 75.805 0.000 0.000 0.016

Min rZ 8 101:DL+CL+LL -4.645 -75.662 0.000 75.805 0.000 0.000 -0.016

Max Rst 3 101:DL+CL+LL -0.000 -123.570 0.000 123.570 0.000 0.000 -0.000
 PROCESS MAP - DETAILING
RECEIVING CLIENT DRAWINGS
& TECHNICAL DETAILS FROM SALES DEPT.
SHOP
DRAWING
RELEASE TO
PRODUCTION
PREPARATION
DEPARTMENT PRODUCTION
OF APPROVAL DRAWING
DEPARTMENT

ERECTION DRAWING
FINAL CHECKING
APPROVAL DRAWING RELEASE TO ERECTION
OF SHOP DRAWING
RELEASE TO SALES DEPT. DEPARTMENT

SHOP
GETTING SIGNED APPROVAL DRAWING SECOND
FROM SALES DEPT. LINE CHECKING

SHOP
DRAWINGS FIRST
PREPARATION OF
LINE CHECKING
SHOP DRAWING &
ERECTION DRAWING.
 Quality Inspection
. Measurement of Dimensions as
per Drawing .
. Visual Inspection As per Spec.
. Testing – By NABL Approved Lab
. NDT : Non Destructive
Testing of Input’s &
Output products
. Painting & Painting Quality
Inspection
Quality Checking by Measuring Tools
HIGHLIGHTS & STRENGTHS

Multi Torch Plasma Cutting machine with 20m x 4.5m bed

 HIGHLIGHTS & STRENGTHS

Energy Mission Make -

Shearing Machine
Capacity
Length: upto 6.7m
Thickness: upto 16mm

CNC PRESS BRAKE

Capacity:
Length : upto 6m
 HIGHLIGHTS & STRENGTHS

Promo Make – Horizontal Submerged Arc Welding

“H” Beam Assembly Machine
Welding Machine
 HIGHLIGHTS & STRENGTHS

Metal Shot Blasting Machine In-house Painting Line

For Surface Preparation before painting. Painting in Epoxy or Enamel with primer
or DTM
 HIGHLIGHTS & STRENGTHS

“C” – PROFILE MACHINE “Z” – PROFILE MACHINE

For Girts (mounting of wall sheet) For Purlins - (roof sheet and roof monitor)
 HIGHLIGHTS & STRENGTHS

Sheet Crimping Machine Down-take Spout

Forming Machine
For provision of NLC on Canopies and For provision of removal of water
EAVE of building from roof and canopy of building
HIGHLIGHTS & STRENGTHS

Wall and Roof Profile

Forming Machine
 Preparation
 Pre Erection Checks
 Receiving & Unloading Material

 Preparation of First Bay

 Preparation of First Bay
 Main Frames
 Mezzanine Floors
 Crane Beams

 Sheeting & Trimming

 Sheeting Preparation
 Sheeting walls & roofs
 Miscellaneous Trimming
 Fascia
 PEB Building based on individual customer requirement .
 Complete package including Design , Fabrication & Installation .
 A combination of Built up section , Hot rolled section , Cold formed
elements & Profiled Sheets .
 Design as per Indian Standard Codes , US Standard Codes and can design in
other Standard Codes as per specific Customer Requirements .
• Pre-Fabricated Structure-
Prefabricated building is a type of building that consists of several factory-
built components or units that are assembled on-site to complete the unit
• Complete building solution, which provides a simple and quick solution to
building houses.

• Light gauge steel frame construction solution, made of cold rolled high
strength galvanized steel
• Sandwich Panel wall Cladding and Roofing

• Assembled by nuts and bolts, anchor fasteners.

• The solution comes with standard doors, windows and installation service
 Team of Highly Skilled Engineers & Technicians

• Dr. M.K. Sharma : Whole Time Director & CEO.

• Mr. Rohit Bajaj : Managing Director.
• Mr. Sunil Bajaj : Executive Director.
• Mr. Rajesh Modi : Vice President – (Infrastructure).
• Mr. Sukrito Mittra : DGM – Business Development
• Mr. Amit Varma : Sr. Manager (Sales & Marketing).
• Mr. Sandeep Atram : Sr. Manager (Sales & Marketing).
• Mr. Kewal Tembhare : Manager (Sales & Marketing).
• Mr. Sameer Yadav : Manager (Sales & Marketing).
• Mr. Iftekhar Khan : Manager (Civil & Turnkey Projects)
 Why choose Bajaj Steel Buildings???

• Timely deliveries
• Suitability to all applications.
• Designed as per Indian standards
• The scope of supply extends to full range of accessories both
standard and customized.
• Integrated solution provider .
• High strength buildings.
• Aesthetics of International standards at affordable prices
 Why choose Bajaj Steel Buildings???
• All the fabrications are done under strict Quality norms.

• Deflection limits are followed as per Indian Standard Codes,

Durability of building is more as compared to other PEBs .

• Branded high strength materials are used which have greater

life span.

• We are going to provide additional facilities in Bajaj Steel

Building like Roof Top Solar Panels, Fire Fighting system and
Lighting arrangements, Industrial doors, with Electrical Panel.
 Why choose Bajaj Steel Buildings???

 Fast erection due to less mobilization.

 Quick & fast problem solving solutions available.
 Just 1 Call away from our effective services.
 Easily availability of Machineries & Labours hence site can be
handed over before time.
 Reduction in cost of labour accommodation & expenses.
 Joint Inspection can be done during erection & after erection also.
 Developing a good business relationship within the managerial
teams.
BAJAJ – NIPL – HINGNA
NAGPUR
Shivam Cotton
Gujarat

Clear Span of 40m

 Atharva Enterprises – Pune.

Area – 01 – MultiSpan - 3
Width – 82.30 mtr
Length – 57.00 mtr
Clear Ht – 3.80 mtr
`
Manjeet Cotton Pvt Ltd – Jewargi (KN)
 Civil Work Progress

Plinth Beam & Footing & Pedestal

Pedestal Template Curing
Setting
 Civil Work Progress

Footing of Column Footing of Column

Curing in Process Curing in Process
Construction of Cotton Seed Processing
plant at Pader –Uganda

Project Details Site Inspection

Construction of Cotton Seed Processing
plant at Pader –Uganda

Civil Work Development Civil Work Progress Inspection

Construction of Cotton Seed Processing
plant at Pader –Uganda
Genda wuha Cotton Factory PLC
Ethiopia Branch Chagni.

PEB Installation Aerial View of PEB Building

NGABU GINNERY - MALAVI
Triveni wires Pvt. Ltd - Nagpur Area – 01 – Clear Span
Width – 20.00 mtr
Length – 65.00 mtr
Clear Ht – 13.70 mtr

Area – 02 – Multi Span 2

Width – 65.00 mtr
Length – 130.00 mtr
Clear Ht – 7.70 mtr

Area – 03 – Clear Span

Width – 30.00 mtr
Length – 120.00 mtr
Clear Ht – 7.70 mtr
TATA PROJECT - UMRED
SRI RAM GINNING - RAMTEK
ASHIRWAD COTEX - WARORA
 Indoor Stadium Deoli

Deoli Stadium Sky View Deoli Stadium Inside View

Metro Rail Corporation –Bansi Nagar Station
Hingna Nagpur

Bansi Nagar Station Bansi Nagar Station

Inside View Arial View
 MSWC Warehouse

MSWC Bhushwal MSWC Bhusawal

Complete Turnkey project for APMC warehouse along with civil work, PEB Sheds,
roads, compound wall, RCC Structure office building and allied works.
 IOCL Taloja

IOCL Taloja IOCL Taloja

Complete Turnkey project for PEB Shed, Civil structure with roads, Fire-fighting
system and material handling system.
 IOCL Chennai

IOCL Chennai IOCL Chennai

Complete Turnkey project for CIvil structure for 126 Nos. Oil and Gas Tanks for
IOCL.
 Erection & Installation of Pre-Fab
Structures .

Pre-Fab Office Erection &

Structure at Inside View of Installation at
Nagpur Metro Office Site
 Few Installation in Zambia

2 BHK Pre- Fab Houses 3 BHK Pre – Fab Houses

 WHAT WE CAN OFFER

DUPLEX FARM HOUSE TRANSIT GUEST

DORMITARY HOUSE
 MAJOR ITEMS USED TO CONSTRUCT
PRE FABRICATED HOUSE
• Light steel structures in cold rolled form with zinc
coating for rust free application with yield strength
of 345 MPa.
• Sandwich panel for wall and roof
• Sandwich panel can be polystyrene , polyurethane,
rock wool or fiber glass.
• Assembled by nuts and bolts, anchor fasteners.
 Detailed specification & material list of
Bajaj Pre-Fab Structures
No Item Name Specification and Parameter
1 Length n*K+160mm(2<n<30,1k=1820mm)
2 Width n*K+160mm(2<n<30,1k=1820mm)
Spec.

3 Wall height 3P(2850mm)/6P(5700mm)/9P(8550mm)

4 Ground Beam C Channel Steel

5 Column Double –C Channel Steel
Standard Configuration

6 Beam Herringbone truss beam ( Welded by C Type Steel )

7 Purlin C80 channel Steel
Wallboard 50mm thick double –face of color steel sandwich panel
8
Roof Board 50/75mm Double –face of corrugated color steel sandwich panel
9
Door Color steel sandwich panel door size 1620mm x 2000 mm or 850
10 mm x 2000 mm.
Window Plastic Steel Sliding window , size 1735 mm x 925 mm
11
 LIST OF SOME COMPLETED PROJECTS
Domestic Projects
Contract Status
Project Value In
Name of Client Description of Service Provided Value –USD (Completed/In -
INR
1 USD = 48 INR process/)
Indorama Synthetics (India) Ltd Design, Supply, Manufacture, Delivery, Supervision of Installation,
USD 8,79,167 Completed Rs. 4,22,00000/-
Butibori .Nagpur. Erection and commissioning of Civil Work & PEB Shed

Jawaharlal Nehru Aluminum

Design, Supply, Manufacture, Delivery, Supervision of Installation,
Research Development & Design USD 3,00,000 Completed Rs .1,44,00000/-
Erection and commissioning of Civil Work & PEB Shed
Center. Nagpur
Galaxy Transmission Pvt Ltd Design, Supply, Manufacture, Delivery, Supervision of Installation,
USD 4,87,065 Completed Rs. 2,33,79115/-
Nagpur Erection and commissioning of Civil Work & PEB Shed

Nagpur Infotech Pvt Ltd Design, Supply, Manufacture, Delivery, Supervision of Installation,
USD 14,88,064 Completed Rs 7,14,27044/-
Nagpur Erection and commissioning of Civil Work & PEB Shed.

Ultra-Cute Industries Butibori Design, Supply, Manufacture, Delivery, Supervision of Installation,

USD 1,25,000 Completed Rs 60,00000/-
Nagpur Erection and commissioning of Civil Work & PEB Shed.

Alpha Charitable Trust .Sakoli Design, Supply, Manufacture, Delivery, Supervision of Installation,
USD 1,65,074 Completed Rs 79,23510/-
Dist. Bhandra. Erection and commissioning of Civil Work & PEB Shed.
Formico Cold & Storage Pvt Ltd
Design, Supply, Manufacture, Delivery, Supervision of Installation,
Lihigoan USD 5,55,208 Completed Rs 2,66,50000/-
Erection and commissioning of Civil Work & PEB Shed.

Bajaj Polymin Limited Nagpur Design, Supply, Manufacture, Delivery, Supervision of Installation,
USD 7,34,215 Completed Rs 3,52,42279/-
Erection and commissioning of Civil Work & PEB Shed.
Luk Technical Services Pvt Ltd
Design, Supply, Manufacture, Delivery, Supervision of Installation,
Nagpur USD 44,068 Completed Rs 21,15239/-
Erection and commissioning of Civil Work & PEB Shed.
 PEB CLIENT LIST - EXPORT PROJECTS

Sr.No. Name of Client Construction Area Site Location

1 Apollo International - Gurgaon 57000 Sq Ft Malawi

2 Grafax Cotton 12000 Sq Ft Zambia
3 Apollo International - Gurgaon 11000 Sq Ft Malawi
4 Apollo International - Gurgaon 33000 Sq Ft Malawi
5 Angelique International - Noida 1457 Nos - K House Project Zambia
6 Cotton Ginner Africa Ltd 58000 Sq Ft Malawi
7 Cotton Ginner Africa Ltd 54000 Sq Ft Malawi
8 Infra International Pvt Ltd - Dubai 19500 Sq Ft Mali
9 Genda Wuha 32000 Sq Ft Ethiopia
10 Vagmi Cotton Ltd 9500 Sq Ft Zambia
11 Secopa - Burkina Faso 87669 Sq Ft Burkina Faso
 Project Overview – Under Execution
Project
v Indian Oil Corporation Ltd., MIDC Taloja , Dist Raigad -410208
Scope Of Supply : Design , Engineering , Supply , Fabrication , Erection & Construction of
Pre Engineered Building Shed / Wharehouse with Mezzanie Floor with Fire Detection
System along with Associated allied Civil , Structural , electrical & Instrumentation and
Mechnical works at LBP Taloja
Project Cost : Rs. 5,90,98,173/-

v Maharshtra State Warehousing Corporation, Gultekadi Pune – 411037

Scope Of Supply - Construction 4/7200 MT Capacity Pre Engineered Ware House Building
Ancillary Work .
At Bhusawal Dist Jalgaon
Project Cost : Rs 5,66,00,222/-
 Project Overview – Under Execution
v Government Of India, Department of Atomic Energy
Nuclear fuel Complex Civil Engineering Division Hyderabad - 500062

Scope Of work – SSTP Expansion Design & Construction of Civil , PEB

Structural Steel , PH and Allied works for SGTMF Project at NFC Hyderabad .
Project Cost – Rs. 13,30,00,000/-.
-
 AWARD FOR “Largest and Modern
Cotton Ginning & Pressing Machinery
Manufacturer in India” Our Chairman
Shri Hargovind Bajaj receiving the award
from Shri Shanker Singh Vaghela
“Lalit Doshi Award for Best Performer”
Our Managing Director Shri Rohit Bajaj
receiving the award .
 Call us for More Details:

Bajaj Steel Industries Limited,

C-108 ,Hingna MIDC NAGPUR-440018

Phone Number : +91 -7104 238101- 20

Email : modi.rajesh@bajajngp.com
Website : www.bajajngp.com
BAJAJ STEEL INDUSTRIES LTD Website : www.bajajpeb.com