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Rokni 2017
Rokni 2017
Energy
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a r t i c l e i n f o a b s t r a c t
Article history: An innovative study on anode recirculation in solid oxide fuel cell systems with alternative fuels is
Received 31 October 2016 carried out and investigated. Alternative fuels under study are ammonia, pure hydrogen, methanol,
Received in revised form ethanol, DME and biogas from biomass gasification. It is shown that the amount of anode off-fuel
6 March 2017
recirculation depends strongly on type of the fuel used in the system. Anode recycling combined with
Accepted 14 March 2017
fuel cell utilization factors have an important impact on plant efficiency, which will be analysed here. The
Available online xxx
current study may provide an in-depth understanding of reasons for using anode off-fuel recycling and
its effect on plant efficiency. For example, it is founded that anode recirculation is not needed when the
Keywords:
SOFC
plant is fed by ammonia. Further, it is founded that when the system is fed by pure hydrogen then anode
Fuel cell recirculation should be about 20% of the off-fuel if fuel cell utilization factor is 80%. Furthermore, it is
Alternative fuels founded that for the case with methanol, ethanol and DME then at high utilization factors, low anode
Anode recirculation recirculation is recommended while at low utilization factors, high anode recirculation is recommended.
Methanol If the plant is fed by biogas from biomass gasification then for each utilization factor, there exist an
Ethanol optimum anode recirculation at which plant efficiency maximizes.
Ammonia © 2017 Elsevier Ltd. All rights reserved.
Biogas
1. Introduction deployed technologies. Therefore, SOFC plants have been the sub-
ject of many studies since the beginning of 90s. For example [2]
With an ever increasing demand for more efficient power pro- showed that electrical efficacy of a hybrid plant consisting SOFC,
duction and distribution, some main research and development for gas turbine and steam turbine may reach about 70% which is
the electricity production is identified as efficiency enchantments encouraging to further investigate on such plants.
and pollutant reduction, especially carbon dioxide among others. Numerous studies on SOFC based systems have been considered
Alternative fuels have also been recognized as potential element in in the literature among them SOFCegas turbines hybrid systems
decreasing emissions locally such final at end users. have extensively studied, for example the study of [3] shows that
Solid Oxide Fuel Cells (SOFCs) are recognized as one of the most plant efficiency reaches about 60% at full lad while its part-load
promising types of fuel cells, particularly in terms of energy pro- (until 50%) efficiencies are also above 50%. In the study of [4], the
duction. Besides pure hydrogen they can be fed variety of fuels such net efficiency of a SOFC plant was calculated to be about 28e29%
as Natural Gas (NG), ethanol, Di Methyl Ether (DME), methanol and when it is fed by biogas from biomass gasification. A study on
syngas from gasification of biomass or municipal waste. They are biogas (assumed to be available in the gas grid without providing
expected to produce clean electrical energy at high conversion rates the source) fuelled SOFC micro-CPH in Ref. [5] showed that an
with low noise and low pollutant emissions [1]. They can tolerate overall CHP efficiency of about 80% is achievable for single-family
sulfur compounds at concentrations higher than those tolerated by detached dwellings. In another study carried out in Ref. [6], it
other types of fuel cells. Additionally, unlike in most fuel cells, was concluded that a SOFC plant fed by biogas from organic wastes
carbon monoxide can be used as a fuel in SOFCs. Due to the above- may reaches electrical efficiencies of about 34% at approximately
mentioned advantages, SOFCs are considered to be a strong 55% utilization factor. Biogas from wastewater treatment facilities
candidate for either hybrid systems or integration into currently was used in the study of [7] to estimate electrical efficiency of a
SOFC plant. The study showed that plant efficiency would be about
41% if the utilization factor was selected to be 65%. A study on
syngas from municipal waste gasification carried out in Ref. [8]
E-mail address: MR@mek.dtu.dk.
http://dx.doi.org/10.1016/j.energy.2017.03.082
0360-5442/© 2017 Elsevier Ltd. All rights reserved.
Please cite this article in press as: Rokni M, Addressing fuel recycling in solid oxide fuel cell systems fed by alternative fuels, Energy (2017),
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2 M. Rokni / Energy xxx (2017) 1e13
showed that plant efficiency of such integrated gasification-SOFC has not been studies elsewhere. A single study with similar con-
plant approaches about 43% with utilization factor of about 80%. ditions and prerequisites will thus reveal the importance of off-fuel
These are some examples of many that have been explored by re- recirculation on plant performance when the fuel is an alternative
searchers for utilization of waste to energy in sustainable modern fuel. The findings in the current study may help SOFC system
societies. developer on boosting their plant efficiencies when alternative
SOFC fed by different fuels have also studied by many re- fuels are used. All foundlings are new and have not been reported
searchers. In the study of [9], the net efficiency of a 2 kWel SOFC elsewhere.
plant was calculated to be about 55% when the fuel was methanol.
If DME was used as fuel, then the study of [10] showed that the 2. Plant layout and modelling methodology
plant efficiency will be about 50%. The study of [11] showed that
plant net efficiency of about 53% is achievable when the fuel of Fig. 1 displays a typical SOFC plant with natural gas and/or
SOFC was bioethanol. In Ref. [12] an ammonia fed SOFC integrating methane as fuel. A similar layout can also be seen in e.g. Refs. [1,5],
with gas turbine was studied and the results shown efficiencies and [20]. Air is compressed and preheated in a cathode preheater
close to 56%. Comparison performance of SOFC plants fed by (CP) before entering the cathode side of the fuel cell. Natural gas
alternative fuels have also been studied in Ref. [13] in which a single (and/or pure methane) is firstly reformed and then preheated in an
general modelling approach was used for the investigation. This anode preheater (AP) before entering the anode side of the fuel cell.
single modelling approach with the same simulating code was also Depending on the utilization factor, a portion of the feed fuel will
evaluated to ensure accuracy of the modelling and methodology leave the anode side without reacting inside the fuel cells. The
used in the present study as documented in Ref. [13]. remaining fuel (off-fuel) and air (off-air) is then sent to a burner for
Despite extensive studies on SOFC based power plants, in- further combustion. The off-gases after the burner is used to pre-
vestigations on anode recycle SOFC systems fed by NG is compa- heat both incoming air and fuel into the fuel cell. In order to provide
rably limited. Anode off-fuel recycling (anode gas recycle) is steam for the reformer some of the off-fuel is recycled which calls
essential in SOFC systems fed by NG in order to provide steam for for anode recirculation (or off-fuel recirculation). Even though the
the steam reforming reactions in a pre-reformer prior to the SOFC main purpose of the off-fuel recirculation is to provide steam for
cells. Exclusively all studies on anode recycling are about carbon the steam reforming but it will also improve stack efficiency since
formation and carbon deposition in the pre-reformer of a natural more fuel is reacted inside the cells and therefore more power will
gas (NG) feed SOFC stack. Most of these studies are on stack level be generated (see e.g. Ref. [19]). On the other hand, since no
and do not on investigate the effect of anode recycling on system external steam is provided to the steam reformer (during normal
level and plant performances. For example, the experimental operation) then it will be important that steam-carbon-ratio (S/C-
studies of [14] showed that the limit for O/C ratio (oxygen-carbon ratio) is approximately above 1.8 to avoid carbon deposition, which
ratio) to avoid carbon formation depends on the purity of gas. Their has a significant effect on the reformer performance and lifetime,
study showed that the limit of O/C ratio for carbon formation for see e.g. Ref. [5]. However, most of the researchers assumes the value
nickel catalyst was between 0.9 and 1.0 for Russian natural gas and of 2 to be on the safe side, such as in Refs. [5,6,21,22]. Note that it is
between 1.0 and 1.25 for Danish natural gas. If precious metal generally believed that carbon deposition can be determined by S/C
catalyst used, then the limit was between 0.5 and 0.75 irre- ratio but the experimental study of e.g. Ref. [23] shows that not only
spectively of natural gas composition. The effects of SOFC anode S/C but also the extent of equilibrium in the gas mixtures should be
recycle on catalytic diesel reforming and carbon formation was also taken into account to control the carbon deposition (O/C ratio).
studied in Ref. [15] experimentally. This study showed that anode However, as shown in the study of [24] carbon deposition is not an
recycle is more effective than reformer recycle when it comes to issue in SOFC fed by wood gas from biomass gasification.
carbon formation in the reformer (off-fuel from SOFC, not refor- However, when changing the fuel into alternative fuels such as
mate gas out of reformer). Steam recycling for internal methane ammonia, pure hydrogen, methanol and ethanol then there is no
(and/or natural gas) reforming in SOFCs to analyse the carbon problem on limiting the S/C (or O/C) ratio if a pre-reformer is used
deposition using computational fluid dynamic was used in Ref. [16]. (see e.g. the CeHeO ternary diagram in Ref. [5]). If biogas (from
This study showed also that anode recycling is need to decreases biomass gasification) is used, then there will be enough steam in
carbon formation when fuel is methane or natural gas. Electric the gas and such problem does neither exist, as discussed in
power generation of 380 W SOFC stack fed by methane with and Ref. [24]. For such alternative fuels the question will be if off-fuel
without and anode recycle was demonstrated in Ref. [17]. Their recirculation is needed or not and if it is needed then how it will
study showed that anode recycle increases stack efficiency by about effect on plant performance. This is the basis of the present study,
10% when anode recycle is used. It was reported in Ref. [18] that cell which is entirely new and not been studied elsewhere.
voltage could be improved by anode off-fuel recycle in solid oxide In this study, the thermodynamic results are obtained using the
fuel cell fed by pure methane. The study was on a cell level (not Dynamic Network Analysis (DNA) simulation tool (see, e.g. [25]),
system level) with distinguished conclusion. The study of [19] established at DTU since 1983. The program has continuously been
showed that anode recycling enables the operation of a SOFC developed to be generally applicable for different energy systems. It
stack at low fuel utilizations without sacrificing the electrical effi- includes a component library, thermodynamic state models for
ciency of the stack. The maximum electrical efficiency of 57% was fluids and standard numerical solvers for differential and algebraic
reached at 60% fuel utilization when the fraction of recycled fuel equation systems. The component library contents models for heat
was 66%. If no anode gas recycling was applied then the maximum exchangers, burners, turbo machinery, decanters, energy storages,
electrical efficiency was about 53% with about 77.5% fuel utilization. valves and controllers, among many others. Fig. 2 illustrates the
Despite many studies on anode recycling and carbon formation, calculation procedure used in the program.
studies on anode off-fuel recycling on plant efficiency are very DNA is a component-based simulation tool, meaning that the
limited and exclusively all are about natural gas (and/or methane) model is formulated by connecting components together with
fed fuel. No study on of-fuel recycling with alternative fuels is found nodes and adding operating conditions to create a system. The
in the open literature, which makes the basis of the current study. equations include mass and energy conservation for all compo-
The effect of anode recycling on plant efficiency using different nents and nodes together with the relations for the thermodynamic
types of fuels is investigated here which is completely novel and properties of the fluids in the system. The total mass balance and
Please cite this article in press as: Rokni M, Addressing fuel recycling in solid oxide fuel cell systems fed by alternative fuels, Energy (2017),
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Fig. 1. General fuel cell plant with anode off-fuel recirculation. CP: Cathode Preheater, AP: Anode Preheater.
energy balance for the entire system is also included to account for applicable/used for programs dealing with system level rather than
heat loss and heat exchange between different components. The component level.
program is written in FORTRAN, and users can implement addi-
tional components and thermodynamic state models to the li-
3. Modelling
braries as well.
The main assumption within the calculations are
3.1. Modelling of SOFC
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(13)
5:760x107 0:117
san ¼ 10 5
sca ¼ exp (6) where UF is a constant and hv is defined as follows.
T 8:617x105 T
DEcell
sel ¼ 8:588x108 T 3 1:101x104 T 2 þ 0:04679T 6:54 (7) hv ¼ : (14)
ENernst
The concentration polarization is dominant at high current Note that the utilization factor in SOFCs can be defined as the
densities for anode-supported SOFCs, wherein insufficient amounts amount of O2 consumed, because O2 ions are the carriers. The
of reactants are transported to the electrodes and consequently, the reversible efficiency is the maximum possible efficiency, which is
voltage is reduced significantly. As in the previous case, the con- defined as the relationship between the maximum electrical
centration polarization was validated with experimental data by
introducing the anode limiting current [32], in which the anode
porosity and tortuosity were considered among other parameters. 1
Yttria-stabilized zirconia.
2
The concentration polarization is modelled as shown in Equation Lanthanum strontium manganite.
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energy available (change in Gibbs free energy) and the LHV (lower 3.1.4. Validation
heating value) of the fuels, as shown below [34]. A comparison between the SOFC model developed here and the
experimental data is shown in Fig. 3, in terms of current density and
Dgf cell voltage (IV curve). As seen from the figure, the model captures
fuel
hrev ¼ (15) the experimental data very well at different fuel compositions with
LHVfuel a standard error of less than 0.01 unless for 10% H2 which was 0.05.
Different stack operating temperatures were used when devel-
1
oping the model. However, only the data for 750 C is shown here.
Dgf ¼ gf gf
gf yH2 ;in
fuel H2 O H2 2 O2 97% H2 with 3% water vapour is shown in Fig. 3. Four different cell
operating temperatures from 650 C to 800 C.
1
þ gf gf gf yCO;in
CO2 CO 2 O2
X
k h i
G_ ¼ n_ i gi0 þ RT lnðni pÞ (18)
750° C
i¼1
1,1 Exp. 10% H2
Exp. 24% H2 where g0, R, and T are the specific Gibbs free energy, universal gas
Exp. 49% H2 constant, and gas temperature respectively. Each element in the
1 Exp. 73% H2 inlet gas is in balance with the outlet gas composition, implying
Exp. 97% H2
0,9 that the flow of each constituent has to be conserved. For N ele-
Model 10% H2
Voltage [V]
Parameter Value
0,6
Fuel utilization factor 0.8
0,5 Number of cells in stack 74
Number of stacks 8
Stack electricity production (kW) 10.2
0,4 Cathode pressure drop ratio (bar) 0.005
0 0,2 0,4 0,6 0,8 1 1,2 1,4 1,6 1,8 2 Anode pressure drop ratio (bar) 0.001
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4.1. Ammonia
3.3. Modelling of other components
The first fuel to be studied is ammonia for which the plant
The power consumption of the pumps was calculated as in
design is shown in Fig. 4a. Air is preheated in a cathode preheater
Equation (22). (CP) before entering the cathode side of the fuel cell. On the other
" # side, fuel is preheated in an anode preheater (AP) prior to the anode
myin ðpout pin Þ side of the fuel cell. The plant efficiency and power are calculated to
Wpump ¼ (22)
h be about 51.0% and 10.2 kW respectively, with 8 stacks of 74 cells
pump
per stack and pressure drops defined above. The fuel after the
where m, p, y and h are the mass flow, pressure, specific volume anode contains mainly of 60% steam, 25% N2 and 15% H2 (molar
(m3/kg) and efficiency of the pump, respectively. The pump effi- fraction). Some traces of CO, CO2 and NH3 can also be found as,
ciency is defined as shown below. 8.84 105, 4.12 104 and 1.26 103 respectively. Since the fuel
The power consumption of the compressors was modelled amount after the anode (off-fuel) is extremely low then having
based on the definitions of isentropic and mechanical efficiencies anode recycle will not be necessary at all in such system, see Fig. 4b.
(given values) in Equations (23) and (24). Any anode off-fuel recycling decreases pant performance as shown
in Fig. 4b.
hout;Sin hin Decreasing SOFC utilization factor allows more fuel to be avail-
his ¼ (23)
hout hin compressor
able in the off-fuel and therefore it might be of interest to inves-
tigate if it has any impact on plant performance. Fig. 5 shows that
" # regardless of utilization factor, no anode recycling is necessarily.
mðhout hin Þ
hm ¼ (24)
W
compressor Table 2
The main parameters for the accessory components [13,26].
where h is the enthalpy. hS is the enthalpy when the entropy is
Parameter Value
constant. The subscripts in and out refer to the inlet and outlet of
the component. Compressor isentropic efficiency 0.6
Compressor mechanical efficiency 0.95
In modelling the heat exchanger, it was assumed that all energy
Fuel side heat exchangers Dp (bar) 0.001
from one side is transferred to the other side by neglecting the heat Air/Gas side heat exchangers Dp (bar) 0.005
losses. Depending on the type of heat exchanger used, both the Desulfurizer temperature (C) 200
LMTD (logarithmic mean temperature difference) and ε-NTU Fuel inlet temperature
(C) 25
(effectiveness-number of transferred unit) methods were used (see Burner efficiency 0.97
Depleted air temperature (C) 40
Ref. [36]).
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a) b)
Fig. 4. a) SOFC plant design fed by ammonia and b) effect of recycle ratio.
0.55 ejector is placed (see. e.g. Ref. [38]). Note that inserting a pump
0.5 instead of an ejector is very crucial due to high temperature of the
Ammonia (Uf = 0.8) off-fuel (780 C). A pump running on such high temperature must
0.45
be costume made and thus extremely expensive.
0.4 Ammonia (Uf = 0.7)
Efficiency [−]
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for which the plant design will be the same in Fig. 10. A methanator
0.438 is included to reform the fuel into methane, hydrogen and carbon
0.432 monoxide which in turn are considered to be fuel for solid oxide
0.426 fuels. Then an ejector is placed prior to the methanator to mix the
0.42 fuel with off-fuel out of the anode side of the fuel cell. Two plant
0.414 configurations are considered here; one with anode preheater and
0.408 H2 Uf = 0.6
one without anode preheater. In the case of anode preheater the
0.402 H2 Uf = 0.7 fuel is preheated to a lower temperature such as 280 C which is
0.396 H2 Uf = 0.8 well above the minimum temperature (250 C) for complete
0.39 reforming of the fuel in the presence of a catalyst (see e.g. Ref. [11]).
0.384 In fact any values between 250 C and 400 C can be used without
0 0.1 0.2 0.3 0.4 0.5 altering the plant performances. Due to endothermic nature of the
Recycle ratio [−] reforming process the outlet temperature of the methanator will be
much higher than its inlet.
Fig. 8. Effect SOFC fuel utilization factor on plant efficiency, fed by hydrogen.
The reforming process within the methanator need steam which
is available after the anode side of the fuel cell, the so called off-fuel.
the anode side of the fuel cell increases with increasing recycle ratio Plant performance depends on how much off-fuel can be recycled
and at some point fuel temperature will reach to the limit and through the ejector, which in turn depends on the pressure dif-
therefore additional recycling will not be feasible. ference from the main flow to the secondary flow (injection). Both
Plant performance of such design is presented in Fig. 9. As steam and unreacted fuel in the off-fuel can thus be recycled back
shown, similar conclusion as the original design can also be drawn into the anode side of the fuel cell, see Fig. 10.
here. Plant performance increases with increasing recycle ratio at As mentioned above, steam is needed for operating the meth-
low utilization factors while at high utilization factor (e.g. Uf ¼ 0.8) anator and therefore some off-fuel shall be recycled. With respect
this is not true. In fact, at Uf ¼ 0.8 plant performance remains to the plant efficiency, recycling 20% of the anode off-fuel would be
almost constant although a maxima can be found which is around suitable when Uf ¼ 0.8. With 20% anode recycling then enough
12% recirculation. steam is available in the fuel for fuel decomposition and water gas
shift reaction (in the presence of a catalyst such as copper sup-
ported on zinc oxide) which are the essential reactions associated
with a methanator. Increasing the recycling ratio decreases plant
0.456 efficiency and the reason is that for such high utilization factor the
0.45 amount of steam is much more than the fuel in the off-fuel.
0.444
Plant efficiency [−]
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Efficiency [−]
1800 Current density 0.675 0.5436
1775 Ecell 0.65 0.5432
1750 ηethanol 0.625 0.5428
1725 Uf = 0.8 0.6 0.5424
0.542 Ethanol (Uf = 0.7)
1700 0.575 0.5416
1675 0.55 0.5412
1650 0.525 0.5408
1625 0.5 0.5404
0 0.08 0.16 0.24 0.32 0.4 0.3 0.34 0.38 0.42 0.46 0.5
Recycle ratio [−] Recycle ratio [−]
a) b)
Fig. 11. Effect of recycling on a SOFC plant fed by ethanol, a) Uf ¼ 0.8 and b) Uf ¼ 0.7.
Current density [mA/cm2]
a) b)
Fig. 12. Effect of recycling on a SOFC plant fed by methanol, a) Uf ¼ 0.8 and b) Uf ¼ 0.7.
As demonstrated, at high utilization factors (about 0.8) anode 70%). Further decrease in utilization, requires higher anode recy-
recycle should be kept as low as possible so that the amount of cling to compensate plant efficiency drop caused by low utilization
steam is enough for the methanator while at low utilization factors factors.
higher anode recycle is recommended. As it is displayed in Fig. 14a, for the case with Uf ¼ 0.8, plant
Again, similar conclusion as in the case with pure hydrogen can efficiency (LHV) decreases as anode recycle is increased, this is
be drawn here, low anode recirculation for high utilization factors more distinct when anode off-fuel recycling is more than about
(about 0.8) and high anode recycle for low utilization factors, see 25%. Lowering utilization factor to 0.7, then there is exist an opti-
also Fig. 14 for better comparison. Note that anode recycle is mum for which plant efficiency maximizes, see Fig. 14b.
essential for fuels with methanator, which is due to available steam
in the off-fuel required for methanation process. Thus, approxi-
mately 20% of anode recycle for high utilization factors (such as 4.4. Biogas
80%) and about 40% anode recycle for low utilization factors (about
Biogas investigated in this study has its origin from the biomass
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Efficiency [−]
1775 Current density 0.63 0.5025
1750 Ecell 0.6 0.501
1725 ηDME 0.57 0.4995
1700 Uf = 0.8 0.54 0.498
DME (Uf = 0.7)
1675 0.51 0.4965
1650 0.48 0.495
1625 0.45 0.4935
0 0.08 0.16 0.24 0.32 0.4 0.12 0.2 0.28 0.36 0.44 0.52
Recycle ratio [−] Recycle ratio [−]
a) b)
Fig. 13. Effect of recycling on a SOFC plant fed by DME, a) Uf ¼ 0.8 and b) Uf ¼ 0.7.
55 55
Plant LHV efficiency [%]
gasification considered in Ref. [37]. The composition of the biogas Decreasing utilization factor to Uf ¼ 0.6, results in higher amount of
(syngas) is assumed to be fuel available in the off-fuel after the anode side and therefore
anode fuel recirculation will be in favour and plant efficiency in-
H2 ¼ 0.2532, creases as a consequent, (see Fig. 15c). When utilization factor is 0.7
N2 ¼ 0.2877, (Uf ¼ 0.7), then plant performance does not change significantly
CO ¼ 0.1718, (because of composition of the fuel after mixing) and therefore off-
CO2 ¼ 0.1159, fuel recycling would not be necessary (see Fig. 15b).
H2O (steam) ¼ 0.1578, Again, at high utilization factor fuel recycling is not necessarily
CH4 ¼ 0.0102 and while at low utilization it is recommended, which is also demon-
Ar ¼ 0.0034, strated in Fig. 16. For the case with Uf ¼ 0.8 plant efficiency de-
creases sharply from 36.2% to 29.4% when anode off-fuel recycling
which is based on the study of [37]. Since the quality of the fuel is is increased from 0 to 20%.
substantially lower compared to the other fuels, the number of If utilization factor is decreased to 0.7, then there would be more
stacks is increased to 20 to compensate the plant performance, fuel available in the off-fuel and therefore plant efficiency increases
which otherwise this case cannot be studied throughout and in line slightly when anode recycling is increased. Such increase is small,
with other fuels. Plant design is the same as the case for methanol, from 37.4% to 37.9% when anode recycling reaches to 20%. Further
ethanol and DME, meaning that the fuel side includes a fuel pre- decrease in utilization factor results in sharper increase in plant
heater (FP), methanator and anode preheater (AP) while the cath- performance. For the case with Uf ¼ 0.6, plant efficiency increases
ode side includes a cathode preheater (CP) prior to the stack. Both from 34.3% to 36.1%, as off-fuel recycling is increases from 0 to 20%.
off-fuel and off-air are send to a burner to combust the remaining As mentioned above, the number of stacks was increased to
fuel. Again, the recycle device is placed as far away as from the fuel compensate fuel quality of the biogas and have a throughout
to allow more pressure drop, which facilitates the use of an ejector. comparison with other fuels. However, it is also possible to
As revealed in Fig. 15a, increasing off-fuel recycling decreases decrease the number of stacks to 8 as it was the case for the other
stack voltage and therefore current density must be increased to fuels mentioned above. Consequently, plant performance will
reach the imposed stack power at 10.2 kW. At such high utilization decrease from about 36% to about 33% if fuel cell utilization factor is
factor (Uf ¼ 0.8) the off-fuel after the anode side of the stack con- decreased significantly (not more than about 0.6), as seen in Fig. 17.
tains mostly of water and recycling the off-fuel results in mostly Here again, at high utilization factor (comparably when Uf ¼ 0.7),
water recirculation which has a negative impact on the cell voltage. then there is no need for off-fuel recirculation while at lower
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705 0.8
650 0.8
Current density [mA/cm 2]
0.384 0.328
Current density [mA/cm2]
0.376 0.324
Plant LHV efficieny [−]
0.368 0.32
0.36
0.352 0.316
0.344 0.312
0.336 0.308
0.328 0.304 ηbiomass Uf = 0.4
0.32 Biomass Uf = 0.6
0.312 0.3 ηbiomass Uf = 0.5
0.304 Biomass Uf = 0.7 0.296 ηbiomass Uf = 0.6
0.296 Biomass Uf = 0.8 0.292 ηbiomass Uf = 0.7
0.288 0.288
0 0.04 0.08 0.12 0.16 0.2 0 0.16 0.32 0.48 0.64
Recycle ratio [−] Recycle ratio [−]
Fig. 16. Effect of recycling on a SOFC plant fed by biogas from biomass gasification, a)
Fig. 17. Effect of recycling on a SOFC plant fed by biogas from biomass gasification
Uf ¼ 0.8 and b) Uf ¼ 0.6.
when number of stacks is 8.
5. Conclusion
utilization factors there exist a point for which plant efficiency is
maximizes. The optimum recirculation is 65%, 45% and 20% when A new study on anode recirculation in SOFC plants with alter-
utilization factor is 0.4, 0.5 and 0.6 respectively. Note also that when native fuels is presented. Fuels under study are ammonia, pure
Uf ¼ 0.7 then plant performance decreases suddenly with any fuel hydrogen, methanol, ethanol, DME and biogas from biomass. Some
recirculation; see the line in the bottom left corner. of the founding are;
Another important point is that the optimum recirculation in-
creases when utilization factor decreases, allowing more off-fuel to - No anode recycling is needed when the plant is fed by ammonia.
be recycled to compensate fuel utilization in the stacks. The sudden - When the system is fed by pure hydrogen and utilization factor
decrease in plant performance after the optimum point is that the is 80%, then the anode recirculation should be about 20%.
mixed fuel and off-fuel consists of too much amount of nitrogen Further, plant fed by pure hydrogen has the lowest plant effi-
and steam (more than 50%), which have negative effect on stack ciency, which is due to endothermic nature of reactions inside
voltage. It should also be mentioned that practically an ejector the cells and therefore excessive air is needed to cool down the
cannot recycle more than 50% of its incoming fuel (main flow). stacks and keep their temperature at the desired level.
Please cite this article in press as: Rokni M, Addressing fuel recycling in solid oxide fuel cell systems fed by alternative fuels, Energy (2017),
http://dx.doi.org/10.1016/j.energy.2017.03.082
12 M. Rokni / Energy xxx (2017) 1e13
- Anode recycle has a significant effect on plant efficiency when electrical power generation at high fuel utilization efficiency by an SOFC
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M. Rokni / Energy xxx (2017) 1e13 13
Please cite this article in press as: Rokni M, Addressing fuel recycling in solid oxide fuel cell systems fed by alternative fuels, Energy (2017),
http://dx.doi.org/10.1016/j.energy.2017.03.082