NATIONAL TRIPLEX PLUNGER PUMP TYPES JWS-165-L JWS-165-LX JWS-165-H EFFECTIVE MAY 15, 1979 (SUPERSEDES JULY 1, 1977) Aig Nata surly Company Vv 1455 West Loop South, Houston, Texas 770272 NATIONAL TRIPLEX PLUNGER PUMP — Type JWS-165 10 20 8 7 16 13:15 14 15 119 8 7 6 5 3 4 2 0 22-A 12 21 22 23° 2h SECTION THRU POWER END 27 25 26 27-A 28 29 31 30 16 32 33 8 7 29 3628 34 35 26 oo ay) (By SECTION THRU CRANKSHAFTNATIONAL TRIPLEX PLUNGER PUMP — Type JWS-165 2 Tem ] Part Ne, Nov | Number Deseription Regi 1 | atvtoaa] POWER END ComPLETE-Less Intermediate ods 1 | Composed o | 2 | anseer ‘WIPER, Intermediate Rod (JM 16206-11) 2 | 3 | 1716000 RETAINER, Intermediate Rod Wiper 3 | 4 | Tets0s2 FITTING, Alemite 1/6" No. 1610-3 3 | 3 | aneorr GASKET, Intermediate Red Wiper Retainer 3 | 6 | ineots PLATE, Grusshead OllReservour Gover 1 7 | roo0s05-11 SCREW, 1/2" x 1-1/2" Hex Head Cap {or Crosshead Oi Reservoir Cover Pate 6 {or Power End Top Cover 8 for Power End Rear Cover 6 } os | rene RUBBER, 1/2" Thick x5/8" Neoprene Spon | {or Grosshead Oi Reservoir Cover Pate 1 | {or Power End Top Cover 62" 1 | {or Power End Rene Coves 66" 1 | 2 | ra02020 CAP, Breather = Donaldson No. $-183 1 10 | tr16000 OD, Complete Connecting 3 Capote | | asoos "ROD, Only Includes: 1 | 12 | rrieoso "BUSHING, Bronze Crosshead Bd (Service) i 13 | reos BOLT, Drled fead Connecting tod 2 ta | ebioeoe PIN. /8"x 1/2" Dowel for Crank Bnd Bushing) i i | imeoe BUSHING, Aluminum Crank End Connecting Rod 2 43 | nos PLATE, Power End Top Cover i it | inewo PLATE, Power End Rear Cover (18) i 18 | 2400054 GUAGE, Dipstick Ou i 13 | Gsrs008 PLUG, I Standard Pipe i 20 | rnivoo. FRAME ONLY i a1 | rte008 IN, Crosshead,fncludest a ‘os104 SCREW, 1/4" x 1/2" Socket Tiead Cone Boint Set 1 |e | Yrivoos CROSSHEAD - Includes: 3 | 22a | ricost ‘PIN, Spring Rall 7/16" 5/8" 1 | 35° | too GAUGE, Gits Sieh. i | 2 | rri60%0 BOLT, Intermediate fad Hook -Taehudes: 6 | ssa10082 NUf, 1/2" Stanless Lock 1 To1so18 WASHER, U2? Stat-0-Seal 1 2 | Ingo CRANKSHAFT ONLY. 1 23 | zbase Diet (L- Only with Gear Reducer) 2 ar | ino rankshaft Bearing (Cage Side) Belt or Direct Drive joi zea | n3699 ankshaft Bearing (Cage Side) Gear Reducer Drive 1 2s” | 2400090 SCREW. 5/8"x13/4" Drilled Head Cop {or Msin Bearing Cage 8 {or Crankshaft Bearing Reisiners 2B 2 | srowro GASKET, Crankshaft Bearing Retainers 2 ao | nest CAGE, Main Bearing i a | mao GASKET. Main Boating Cage, i | inne SPROCKET, 27-878" Pitch Single i 33 | zras00 BEARING, Crankshaft Roller 2 a | Teo08 WASHER, Timken No, TW-122 Lock 2 35 | ssouoas NUT, Timken No. TAN 22 Lock 2 33 | rots90 RETAINER, Crankshaft Bearing (Opposite Cage Side) 1 sr | invto20 PIPING, Low Speed Lubrication (See Page 4) 1 OBSOLETE ACK. LUBE PUMP PARTS: 7815126 ‘PUMP. Low Speed Lubrication 1 ‘93007 SCREW,No.10-24x 1.3/4" Machine 4 yizo19 GASKET, Cover Plate or Pump i 7304080 ELBOW, /4" Tube x1/8" IPT tmperial No. 68. 1 rpo21 SEROCRET 191-38" uch Sin neues: 1 7oat088 SCREW. No, 10-24 9/8" Cup Point Set 1 7810007 KEY, Woodruff No, 404 1 7400420 TUBING, 1/4" 0.D. Copper 36" 1 i ‘5700011.088 | CHAIN, 8/8” Single Riveted - 88 Pitches Includes: 3801101 CONNECTING LINK -8/8" Single ROSS ....« NATIONAL TRIPLEX PLUNGER PUMP — Type JWS-165 4 5 6 7 8 9 1011 12 41315 / 13 30 28 27 35 23 % LOW SPEED LUBRICATION Tem | Part No, Nov | Number Deseription Rega ariT020 | PIPING LOW SPEED LUBRICATION 1 1 | carrmm | BRACKET OilLine 3 2 | “rireoes | SCREW, #10 x3/8" Round td Drive type U 3 3 | Gimiosi | PIPE, Power nd Lubrication 1 4 | “oso | pinata? Cover 1 5 | Teo0o2s | WASHER, 3/8" Wype A:.000°O.D. i 6 | 1100103 | SPRING, Ball Valve i 7 | 1100103 | RETAINER, spring i 3 | troiot | BALL. Valve i 3 | graoossa | CONNECTOR, los x3 (1/6" Pipe x 3/16" Tube) 8 30 | Gave | TUBING, 316°Copper 6-0") i 1 | “Taoaes | CLAMP, Ista, Pipe 1 32 | tooolots | SCREW, 1/a"x 1/4 Hex He i 15 | creowat | BrBOW: M6) xk ("Spe 1/9 Fabel a 1 | “éeo00s2 | BUSHING, 1/2"=9/8" Sta. Pipe 1 13 | @reisiso | TUBING. 1/2" syanex (0°) i 1s | Graoziss | CONNECTOR, Hii6s x8K (2 Pipe x1/2" Rube) i i | Garros | ADAPTER, Gauge Connection i 1 | “serio | PLUG. 9/8"Sq Ha. Sold Pipe i 19 | Sro0oiLo01| CHAIN, 9/8” dingle-91 Pitches RCS i 2) | Seo0L” | LINK, Connecting 3/8" Single RC35. i ai | inet | SUPPORT. Pump Mount i be | tooosos11 | SCREW, 2" 1/4" Hex Hd, Cap 2 2 | Te1vosd | WASHER, 1/2° Spring Lack 2 24 | Teooost | WASHER 1/2" Wiype a-176" OD, 3 25 | cteisiss | SPROCKET 147-3/8°Pich- Single i 28 | “Tozvoas | SCREW, 410.24 2/8" Cup Point Set 1 bt | 2aouoes | KEY, 1/8" x1/8"x5/8" RA. One End i 28 | Toooate.1 | SCREW, 9/81" Hex Hd. Cap 4 2) | Tego | WASHER, 3/8" Spring: i bo_| tivia | PuMP.nSpasiisio2 iNATIONAL TRIPLEX PLUNGER PUMP — Type JWS-165 JWS-165-L PUMP AND FLUID END PARTS Tem Pat Yu 8 Nenber Description vena PUMP PARTS 1 | rro06 400, Campy : sha | THe Hob! Threaedatermate 3 oA | inser CLAMP CPT Prange intermedi Rid 76006) 4 Composed xo ‘GEAR, unger Bt Hatt : Tess ANE: banger. Three ale : Joouzi9.90 SCREW. 5/26 3a/t" Cao: Satins Sic i ‘neni WASHER, 4/4 Spring Lack fype 30S : za | ini PLATE Hubter atte intermeiate oa) } Fs NORTE Hen len Plu indent Fame i ga | Phat NOE Le Spec Aisin Brnse hero Opinal lea Tne RETAINER, Sting Hoe d FLU END pants, 5s | sms CHINDER COMPLETE, Pi, Duce ron 1 anna EXGNDeR STUDDED neues ls Hiosino STUD. x V2 Hid Cylinder To Frame 3 soar Stub, Le xea/t- Tope Pe ia iteatse NUT Tap Cover Pate 8 itm PLUG, 1 Bren Saree 3 ‘oats SCREW, Vie bi/4 Socket Head Cap } 3 o | Ties. PLATE: Top Cover Duct fon 5 | tteatde SEAL, top Cover Fie : é DISCHARGE VALVE ASSEMBLY (Wing Guided Vaive) 3 Compas sais SEAT ONL, Discharge Indes 1 Hotes GING, Dachrge Seat i ‘eros Ss VALVE CPt, Sucton or iaharge inde i ey Mops vave i ‘seis DISC Valve Polyurethane i Isuisee BISC Vales pear Onna) i Benes RETAINER Vales i ‘ooise a1 Sarwan 2 Cap i ctu” | WASHER Hwy Iteral Path i 3 these | sone usher tbe i a0 | SUCTION VALVE ASSEMBLY (Wing Gale Vaive) a | Compare wasn | SERPOMLY, suction Ines: 1 ations GORING, Siro Seat i ‘init VALVE CPE Set enor Discharge indies i ese BODY ake i ieaisenr) BISC Valve oiyorethine i ‘ieee BISC’ Valve year {Opler i Tesi | i oogen i cmos i rm inet i S| bie 1G No EBL Ora Hype care 2 2 | eee GASKET 6 01. Heng Stn 1.88/40. : 2] Foma SCREW. 4° <2 Cap Crate Section Pi 8 . “00885:10, SCREW. 1/3" £5" Cap-Grade 5 Discharge Pange 18 ‘OPTIONAL FLANGES: anges AMT YOW Eb. Ring Jit FangeDstharge 2 Flange 6" ASA 180 Lb. Flat Pace Flange Suction 2 SNOPILLUSTRATEDsais INFORMATION LU al |ATIONAL SUPPLY COMPANY NUMBER G.021 DATE NOVEMBER, 1985 PRODUCT FLUID END PARTS SUBJECT NEW VALVE LOCK AND SNAP RING. FOR WELL SERVICE PUMPS Valve disc locks and snap rings have been changed to a smaller size on the following National JWS Pump valves: Lock - SNAP FING ASSEMBLY FROM “To. | _ FROM To 1561574 1560706 1560716 1560705, 1960716 1561575 1560706 sss0716 | _ 1560708 1560715 1560706 valve lock and 1560705 snap ring will continue to be used on valve assemblies for the larger mud pumps. Previously, the spring set on top of the larger diameter lock and was not guided. The new smaller lock and snap ring allows the spring to set on top of the disc and serves as a guide to center the spring, thus im: proving valve performance. BESGRITRON PART NUMBER ART NUMBER no. | _conpuere composes 01 one Each: _| Composed Of One ach 2) be 1561576 abba TSE etane) cea erage 7 ris rt Anwaco NATIONAL SUPPLY COMPANY / GAINESVILLE PLANT / P.O, DRAWER H / GAINESVILLE, TEXAS 76240 ANNUs NATIONAL TRIPLEX PLUNGER PUMP — Type JWS-165 =) ~ = | ae Die er Tae ears Geo a PART nara 5 onus Hep Sa ete 3 | eee Coe inet : eat oie SPT Thar at : ii SE ane ta ; oie oe EBs Sil i en See Neue geen : | ea ug MC nee, i oo CEE ee ee as : | aaa RePEc ete gta 7 op | aes TERE Se namespranas, 5 | oo IREIREA re rt on : an eae F fae CE el cis : 8 Se ae eee : ae Se eel 2 ome Nite Beene ts ; . | aah are tee aie : Fe ee ee i i | = sey oe : s | ines SET Rb ; ec PACE eno 3 a | ine CAR Soar 3 Bo) ug Bae Brae ; HS ee oe ; flee HEPES cides : faa Si be cue ow : cae Bae Oe cia : fd Seared Heat i ee Beene tae : 4 Be a i | ieee ese Bee ise : | Be | SABER ahs sou : Hope Shepetee tie 3 2 | me BER es iba : . | ee ape ean 7 | eee ae Dechee : a eee 4 2 Bile | SW eT ee, Cates Saab ge t cenowa. nuances, TN gee Disa : TANCE 2 Ae CO Rae Ds : SNOTILLUSTRATEDNATIONAL TRIPLEX PLUNGER PUMP — Type JWS-165 JWS-165-H PUMP AND FLUID END PARTS 7 Tem Part Number No. Number Description Req'd PUMP PARTS: 1 716008 ‘ROD, Clamp Type Intermediate 3 sca | 1712008 ROD, Threaded Intermediate 3 2 1716037 CLAMP CPT. Plunger Intermediate Rod (1716008) 3 ‘Composed of: 716085 CLAMP, Plunger - Bolt Half 1 716058 CLAMP, Plunger - Thread Half 1 7000219.30 SCREW, 3/8” x 3.3/4" Cap - Stainiess Steel 1 ‘Te16041 WASHER, 8/8” Spring Lock. Type 804 S.S. 1 za | nm016 PLATE, Rubber Baffle (Intermediate Rod) 3 3 6300220 NUT, 14/8" Heavy Hex - Fluid Cylinder to Frame RB 3a | imeoat ‘NUT, 1.3/8" Special Aluminum Bronze Acorn (Optional) 2 4 1718034 RETAINER, Stuffing Box 3 FLUID END Parts: 5 yn2420 CYLINDER COMPLETE, Fluid, Ductile Tron 1 Composed of: rn2419 ‘CHLINDER STUDDED - Includes: 1 2400940 STUD, 1-1/2" x 5.5/8" Top Cover Plate 2 3800240 NUT, 1.1/2" Heavy Hex, Top Cover Plate. BR 2408000, STUD, 1-8/8" x 74/2" Fluid Cylinder To Frame i] “To06309 SCREW, 1/2" 2-1/4" Socket Head Cap a esr7012 PLUG, 1-1/2" Brass Square Tiead. 3 6 1712421 PLATE, Top Cover, Ductile fron 3 1 2410081345 | SEAL, ‘Top Cover Piate 3 8 Digclialtee VALVE ASSEMBLY (bONEER) 3 aad ‘DISCHARGE VALVE SEAT 1 3611 ABIOP VALVE COMPLETE (Polyurethane Insert} 1 IL ABION VALVE COMPLETE (HYCAR Insert) (Optional) 1 9 1712432 ‘SPRING, Discharge Valve 3 10 SUCTION VALVE ASSEMBLY (PONBBR) 3 smposed of: SUCTION VALVE SEAT 1 VALVE COMPLETE (Polyurethane Insert} 1 VALVE COMPLETE (HYCAR Insert} (Optional) 1 SPRING, Suction Vaive 3 RING, No. R85 Octagonal Type 804. Discharge 2 GASKBT, 4-150 Lb. Flat Ring - Suction 41/2°LD. x6-7/8°O.D. 2 SCREW, 5/8” x2” Cap -Grade 5 - Suction Flange 18 700049010 | SCREW, 7/8"x 4.1/4" Cap- Grade 5 - Discharge Flange 8 OPTIONAL FLANGES: FLANGE, 2” API-2900 Lb. Ring Joint Flange Discharge 2 FLANGE, 4" ASA-150 Lb. Flat Faced Flange - Suetion 2 SNOT ILLUSTRATED **AVAILABLE THRU HOUSTONs NATIONAL TRIPLEX PLUNGER PUMP — Type JWS-165 OPTIONAL EQUIPMENT — NOT ILLUSTRATED Part No, No. Description Req 1790085 | LOW OIL LEVEL SHUTDOWN ASSEMBLY — Includes: 1 7518206 ‘L129 MURPHY SWITCH 1 800083 BUSHING, 11/2 Standard Pipe i 13800062 BUSHING, 3/4" 1/2" Standard Pipe i agsi2 | PLUNGER CHAMBER COVER ASSEMBLY ~ Includes: 1 imgait ‘COVER ONLY 1 790013 CLAMP ASSEMBLY 2 | LUBRICATORS AND ACCESSORIES: rao: | LUBRICATOR, 3 Feed MeCord"35"- Right Iland 1 Tanto | LUBRICATOR' 3 Feed MeCord"35" Left Hand 1 110125 | GUARD, Belt-Right or Left Hand 1 11201 | SHEAVE, Crankshaft 60° PD. Includes: 1 ‘oe7208 SCREW, 3/8" x1" Cup Point Set i Trigene | COVER, Crankshaft Extension with Cutout for Beit RH oF Li i 112815 | BRACKET. Mounting Right or Left Hand i 11ias3 | VALVE, Stuthng Box Ball Check 1/8" IPT for Pressure Lubrication 3 4112510 | BELT, No. 2510 Vee Belt 4L Section 51" O.D- 1 ‘Tao | SHEAVE;6.2" PD. A Section Voe Belt with) i ir2sss | DRIPLUBRICATION PIPING KIT — Includes: 3 Xir2000 | PLUG, 1/8"x 11/5" Stainless Steel Solid i karan | — PLUG! 1/8"x3/4" Stainless Steel Solid i ‘8001 ‘TEE, 1/8" Slandard Black 1 7400820 TUBING, 1/4" x6" Long Copper Tubin 1 ‘e022 CONNECTOR No. Ge 1 tune 1/8" iP Copper bing 2 7204080 ELBOW, No. 69 Tube x 1/8" IPT 90° Copper Tubing i 2400024 | KEY, Crankshaft 1" x4" (Direct Drive) i 2401600 | KEY, Crankshaft 1"x01/2" (elt Drive) iNATIONAL TRIPLEX PLUNGER PUMP — Type JWS-165 9 *HYDRAULIC SEAT PULLER *MANUAL SEAT PULLER VALVE SERVICING TOOLS PUMP DISCHARGE VALVE SEAT SUCTION VALVE SEAT IWS:1654, Use Puller for "Valve Use Puller for 4" Valve IWS165LX Use 1714201 Seat Remover Tool Use Piller for #* Valve IWS.165.H Use Puller for Valve Use Puller for ° Valve ‘Available thru Houston - Specify valve size tobe pulled.1 NATIONAL TRIPLEX PLUNGER PUMP — Type JWS-165 ‘WALT HOVA JO INO 40 AASOANOOw« MANIVLLAY XOM ONTAAALS POOOTLE SMITA. en00reD | TavaTLE TRPOLIEED | z Teno0re-) | Terets vero wre | Heorsme veooore) | tevaret eOLtLT-D evan se1gtet are oeooor9-) | reve Beeoutsr5 | @eeaeTLTD 1ei9L ogt94et rd Sonor | FOOTE | SELOLTLTD | sewMLTEO] aesOLTLrD | sooaTET | T¥en ooworet Wee Hex .€ | ezooorey | rongtr | srouterD | eyooutery| arsactury | svoater | coveLtrD | zorotet 6 | reorsme AEX cS | Zeon) | vonatr | ssxevtuty | BeooutLTD | zesortury | saoatet | TeveLterD | For9TLT we web | scones | onan | eerort-y | sonst | cosactura | saoatet | rerentr9 | gor9tet 5 Torat | squiny Teg | andopy aay, pu woul | paqwoy ag, wag, ‘ued, fe wos ant a aang pm una San A= Bape va SaaS. — TANT \ WadAL "SUAHSVM “CLIS OML SUNINDGY LASON WAL HOV JO ANO 40 aasodwoot GNIVIAH XOW ONTAAALS POOOTLT SAMI EEE] paar Tevet TeweLae ‘weet watt z expire | s2ezero revatet seoatat ecoenut «| resect wre | Hesrsme sige | yeeaaro Tevatst se0gt2 ceoetut «| reeeauur | gerotut we xzwea | _wecearo Tevgtst goat roswerst | oororst bee TEX .AEE | SOREFO FURIE ‘eURTET ReTLY | 0oToTaT Wee bee orszar woodtzt goat ‘s90TLT vesetut | 29r9TLt 8 | Tersmr Xi enezaro soagtst s60atst ‘s902TLt riss@ist | FOL9ILT ae we areearo 90aTLT ora ‘S901 raseatlt | 99T9TLT ¥ acorar | quay Ts Dye TaN wosy | param mag aa, NUE SUNNY SUNT as ms toy arena rH dung ESTEE waa (aupppeg Buny,\., 21¢880PY) badaLt (aun Noga 1aeisnfpy-UON) SLIM HIONNTd GNV NOISH3ANOD odky ELessedums sogums seiseovivory auuagr — puaDNATIONAL TRIPLEX PLUNGER PUMP — Type JWS-165 4 ‘IWS-165-LX SPECIAL PLUNGER KITS Tem Part Number Number No = oe Deseription i 1 | ints0042 s717300-12 BOX, Plunger Stutting 3 2 | inz06s 112085 NUT Stutling Box 3 3 | in20st 1712063 SEAL, Stutling Box a 4 | inom imi6160 PLUNGER, Hard-Costed 3 3 | in20%0 ‘tri2088 GLAND, Stulfing Box 3 8 | Ginnie insa02 WASHER, Stuting Box 3 7 | Ganraace rryrsa02 RING, Stuffing Box Lube 3 8 | Cs2s00. 422001 PACKING, No. 838842 Plunger 3 ("x39/4" x218")| (25/43 9/4%x2.1/4") Above Stuffing Boxes use 1716034 Retainer. JWS-165-L LINER AND PISTON KITS Tem ~ Number No. Deseription eye | 4" Baye" Gy 2st" a. 1 | ROD, tpe. Piston - Includes Item 2 anser7 | amssr7| “imser7 | ariasr7 | anasi7[ 3 LA | ROD, 2pe. Piston - Includes Item 2 G-17a7294 | G-1717294 | G-1717294 |G-1717294 |G-1717204 | 8 LB | SUBROD, 2-pe, Piston G-1Ta729s |G-1717295 | G-1717295 |G-r7v7295 | G-1717295 | 3 2” | NUT, BSNA1”-8 UNC 9B ‘6308160 | “6308160 | ~ €308160 | "6308160 | 6308160} 3 3. | LINER, Piston Surface Hardened 3521638 | 1521640] 1521602] + i 3 3. | LINER, Piston - Premium ate'7 | Lago | 14927 * a 3 4 | PISTON ASSEMBLY GKai50 | Kr | Kina * * 3 5 | CUP ASSEMBLY Gxt | Kis | Kiu2 | + * 3 6__| SEAL, SB. to Cylinder arsz0ea | 1712084] 1712064] 1712064 | 712084 | 3 “AVAILABLE THRU HOUSTON» NATIONAL TRIPLEX PLUNGER PUMP — Type JWS-165 IN-LINE SUCTION DAMPENERS METAL — HIGH PRESSURE Item Part No. No. Number Description Req’ 1 1290198 | RETAINER, Dampener 1 2 1200199 | GASKET, Spacer 2 3 1200198 | SPACER; Dampener 1 4 | toqosei-t1 | SCREW, 9/16" x 4” Hex Head Cap. 2 5 7600038 | WASHER, 9/16" N Type A 1.159" O.D. a 8 7815106, | PLUG, Tedeco-Sight No. W-54 2 7 | 2anoosi0es | SEAL, Sight Plug 2 8 1200187 | COVER, Dampener 1 9 1290195 | DIAPHRAGA 1 10 3200228 | GUARD, Check Valve 1 ul 700021 | VALVE, Cheek-Dill No. 02500-1004 8.643VC) 1